CN108069058A - Twin-roll water soluble film packing machine - Google Patents
Twin-roll water soluble film packing machine Download PDFInfo
- Publication number
- CN108069058A CN108069058A CN201711408651.4A CN201711408651A CN108069058A CN 108069058 A CN108069058 A CN 108069058A CN 201711408651 A CN201711408651 A CN 201711408651A CN 108069058 A CN108069058 A CN 108069058A
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- Prior art keywords
- water
- soluble film
- filling
- deflector roll
- hanging scroll
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 16
- 238000012856 packing Methods 0.000 title claims 11
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 239000000463 material Substances 0.000 claims abstract description 37
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 7
- 238000000889 atomisation Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 238000005538 encapsulation Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims 12
- 238000007906 compression Methods 0.000 claims 12
- 230000015572 biosynthetic process Effects 0.000 claims 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 4
- 241001232787 Epiphragma Species 0.000 claims 3
- 238000007790 scraping Methods 0.000 claims 2
- 238000009416 shuttering Methods 0.000 claims 1
- 239000010408 film Substances 0.000 abstract description 89
- 238000004806 packaging method and process Methods 0.000 abstract description 21
- 239000013039 cover film Substances 0.000 abstract description 12
- 238000009463 water soluble packaging Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012536 packaging technology Methods 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 239000012535 impurity Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000032258 transport Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000009415 formwork Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/026—Enclosing successive articles, or quantities of material between opposed webs the webs forming a curtain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
双滚筒水溶膜包装机，包括机架、第一底膜放卷机构、盖膜放卷机构、第一灌装成型机构、第二底膜放卷机构和第二灌装成型机构；所述第二灌装成型机构设有水溶封装滚筒；所述第一灌装成型机构用转送带连通第二灌装成型机构。本发明创新性的只运用了三层水溶膜将两层不同的物料封合在同一包装。使用三层水溶膜包装的技术，减少了一层水溶膜的消耗，整合设备的功能，实现节能减耗，降低了生产成本，而且包装的工作效率得到了很大的提高。
The double-drum water-soluble film packaging machine includes a frame, a first bottom film unwinding mechanism, a cover film unwinding mechanism, a first filling and forming mechanism, a second bottom film unwinding mechanism and a second filling and forming mechanism; The second filling and forming mechanism is provided with a water-soluble packaging drum; the first filling and forming mechanism communicates with the second filling and forming mechanism with a transfer belt. The invention innovatively uses only three layers of water-soluble film to seal two layers of different materials in the same package. The use of three-layer water-soluble film packaging technology reduces the consumption of one layer of water-soluble film, integrates the functions of equipment, realizes energy saving and consumption reduction, reduces production costs, and greatly improves the working efficiency of packaging.
Description
技术领域technical field
本发明涉及薄膜包装领域，具体为双滚筒水溶膜包装机。The invention relates to the field of film packaging, in particular to a double-roller water-soluble film packaging machine.
背景技术Background technique
现有技术中，对于水溶膜产品的包装就是先在模具腔铺一层底膜，然后灌装物料到模具腔中，再铺一层盖膜，然后用涂水压合的方式封口，再进行分切、脱模，完成成型过程。但这种包装方式只能对一种物料进行包装，若是想要同一包装中含有不同的物料，而且不同物料间不会发生混淆而影响功能，则需要分别将不同的物料分别完成包装成型后，再将两者压合在同一包装。这种包装方式的工作效率低，而且这种包装方式需要三层水溶膜，造价成本高。In the prior art, the packaging of water-soluble film products is to first lay a layer of bottom film on the mold cavity, then fill the material into the mold cavity, then spread a layer of cover film, and then seal it by applying water and pressing it, and then carry out Slitting and demoulding complete the molding process. But this packaging method can only pack one material. If you want to contain different materials in the same package, and the different materials will not be confused and affect the function, you need to complete the packaging of different materials separately. Then press the two together in the same package. The working efficiency of this packaging method is low, and this packaging method requires three layers of water-soluble films, which has a high cost.
发明内容Contents of the invention
本发明的目的是将三层不同的物料一次成型到同一包装且不会发生混淆，同时这种包装方式只需要使用三层水溶膜，节约生产成本。The purpose of the present invention is to form three layers of different materials into the same package at one time without confusion. At the same time, this packaging method only needs to use three layers of water-soluble films, saving production costs.
为实现上述目的，本发明提供如下技术方案：双滚筒水溶膜包装机，包括机架、第一底膜放卷机构、盖膜放卷机构、第一灌装成型机构、第二底膜放卷机构和第二灌装成型机构；所述第二灌装成型机构设有水溶封装滚筒；所述第一灌装成型机构用转送带连通第二灌装成型机构。In order to achieve the above object, the present invention provides the following technical solutions: a double-drum water-soluble film packaging machine, including a frame, a first bottom film unwinding mechanism, a cover film unwinding mechanism, a first filling forming mechanism, and a second bottom film unwinding mechanism. mechanism and a second filling and forming mechanism; the second filling and forming mechanism is provided with a water-soluble packaging drum; the first filling and forming mechanism communicates with the second filling and forming mechanism with a transfer belt.
优选的，所述第一底膜放卷机构设有第一挂轴、第二挂轴、第一水溶膜输送装置以及第一压轴装置；所述第一挂轴和第二挂轴均为气涨轴；所述第一水溶膜输送装置设于所述第一挂轴和第二挂轴下方；所述第一压轴装置设于第一挂轴和第二挂轴上方，所述第一压轴装置一端与所述机架活动连接，所述压轴装置另一端设有调速输送带。压轴装置上的调速输送带与挂轴同步运转，达到放卷的效果。当其中一个挂轴上的水溶膜用完后，水溶膜输送装置能够立即转换使用另一个挂轴上的水溶膜，同时压轴装置会转动，压紧另一个挂轴上的水溶膜。Preferably, the first base film unwinding mechanism is provided with a first hanging shaft, a second hanging shaft, a first water-soluble film conveying device and a first finale device; both the first hanging shaft and the second hanging shaft are air Expansion shaft; the first water-soluble film delivery device is arranged below the first hanging shaft and the second hanging shaft; the first finale device is arranged above the first hanging shaft and the second hanging shaft, and the first finale One end of the device is movably connected with the frame, and the other end of the finale device is provided with a speed-regulating conveyor belt. The speed-regulating conveyor belt on the finale device runs synchronously with the hanging shaft to achieve the effect of unwinding. When the water-soluble film on one of the hanging shafts is used up, the water-soluble film conveying device can immediately switch to use the water-soluble film on the other hanging shaft, and the finale device will rotate at the same time to compress the water-soluble film on the other hanging shaft.
优选的，所述第一底膜放卷机构还设有第一导辊、第二导辊、第三导辊和第一输送转轴；所述第一导辊设于所述第一水溶膜输送装置出料端；所述第二导辊设于第一导辊的斜下方，所述第三导辊设于第二导辊斜上方，所述第一输送转轴设有第三导辊斜下方。导辊使水溶膜处于绷紧的状态下进入滚筒。Preferably, the first base film unwinding mechanism is also provided with a first guide roller, a second guide roller, a third guide roller and a first conveying shaft; The discharge end of the device; the second guide roller is arranged obliquely below the first guide roller, the third guide roller is arranged obliquely above the second guide roller, and the first conveying shaft is arranged obliquely below the third guide roller . The guide roller makes the water-soluble film enter the drum under tension.
优选的，所述盖膜放卷机构设有第三挂轴、第四挂轴、第二水溶膜输送装置以及第二压轴装置；所述第三挂轴和第四挂轴均为气涨轴；所述第二水溶膜输送装置设于所述第三挂轴和第四挂轴下方；所述第二压轴装置设于第三挂轴和第四挂轴上方，所述第二压轴装置一端与所述机架活动连接，所述第二压轴装置另一端设有调速输送带。压轴装置上的调速输送带与挂轴同步运转，达到放卷的效果。当其中一个挂轴上的水溶膜用完后，水溶膜输送装置能够立即转换使用另一个挂轴上的水溶膜，同时压轴装置会转动，压紧另一个挂轴上的水溶膜。Preferably, the cover film unwinding mechanism is provided with a third hanging shaft, a fourth hanging shaft, a second water-soluble film conveying device and a second finale device; the third hanging shaft and the fourth hanging shaft are both air-expanding shafts The second water-soluble film conveying device is arranged below the third hanging scroll and the fourth hanging scroll; the second finale device is arranged above the third hanging scroll and the fourth hanging scroll, and one end of the second finale It is movably connected with the frame, and the other end of the second finale device is provided with a speed-regulating conveyor belt. The speed-regulating conveyor belt on the finale device runs synchronously with the hanging shaft to achieve the effect of unwinding. When the water-soluble film on one of the hanging shafts is used up, the water-soluble film conveying device can immediately switch to use the water-soluble film on the other hanging shaft, and the finale device will rotate at the same time to compress the water-soluble film on the other hanging shaft.
优选的，所述盖膜放卷机构还设有第四导辊、第五导辊、第六导辊、第七导辊和第二输送转轴；所述第四导辊设于第二水溶膜输送装置出料端；所述第五导辊设于第四导辊的斜下方，所述第六导辊设于第五导辊斜上方，所述第七导辊设于第六导辊斜上方，所述第二输送转轴设有第七导辊斜下方。Preferably, the cover film unwinding mechanism is also provided with a fourth guide roller, a fifth guide roller, a sixth guide roller, a seventh guide roller and a second conveying shaft; the fourth guide roller is arranged on the second water-soluble film The discharge end of the conveying device; the fifth guide roller is arranged obliquely below the fourth guide roller, the sixth guide roller is arranged obliquely above the fifth guide roller, and the seventh guide roller is arranged obliquely above the sixth guide roller Above, the second conveying shaft is provided with a seventh guide roller obliquely below.
优选的，所述第一灌装成型机构设有滚筒、光电传感器、封口滚筒和灌装机构；所述滚筒设有真空滚筒轴；所述光电传感器设于灌装机构前方，所述光电传感器检测口正对所述滚筒；所述封口滚筒设于灌装机构后方；所述灌装机构包括若干个物料缸，以及分别对应所述物料缸的灌装头，所述灌装头与所述物料缸用软管连接。真空滚筒轴在实现真空吸附的同时能够实现转轴的功能。光电传感器在灌装前检测滚筒是否存有杂物，若存有杂质，设备停止运转，以免杂质影响产品品质。物料缸定量给灌装头输送物料。Preferably, the first filling and forming mechanism is provided with a roller, a photoelectric sensor, a sealing roller and a filling mechanism; the roller is provided with a vacuum roller shaft; the photoelectric sensor is arranged in front of the filling mechanism, and the photoelectric sensor detects The mouth is facing the cylinder; the sealing cylinder is arranged behind the filling mechanism; the filling mechanism includes several material cylinders and filling heads respectively corresponding to the material cylinders, and the filling heads are connected to the material cylinders. The cylinders are connected with hoses. The vacuum roller shaft can realize the function of the rotating shaft while realizing the vacuum adsorption. The photoelectric sensor detects whether there are impurities in the drum before filling. If there are impurities, the equipment will stop running to prevent the impurities from affecting the product quality. The material cylinder delivers the material quantitatively to the filling head.
优选的，所述滚筒由若干独立模板组成，所述独立模板均设有加热器和若干的凹腔工位；所述凹腔工位之间设有纵向刀槽，所述凹腔工位底部还设有若干个抽气孔，每个所述模板对应一个真空开关；不需要加工的工位可以将开关独立关掉；所述独立模板两侧设有若干个真空吸气孔，所述独立模板两两组合后，独立模板之间设有横向刀槽。加热器可以对独立模板进行预热，使水溶膜有更好的延展性，凹腔工位的抽气孔在工作时使水溶膜贴紧凹腔工位，方便灌装。而两侧的真空吸气孔能够绷紧水溶膜。当所有模板组装在滚筒上，与滚筒的真空滚筒轴组合成一个抽真空装置。Preferably, the drum is composed of several independent templates, and the independent templates are all provided with heaters and several concave cavity stations; longitudinal knife grooves are arranged between the concave cavity stations, and the bottom of the concave cavity stations There are also several air suction holes, and each of the templates corresponds to a vacuum switch; the stations that do not need processing can turn off the switches independently; there are several vacuum suction holes on both sides of the independent template, and the independent template After being combined in pairs, horizontal slits are provided between the independent templates. The heater can preheat the independent template, so that the water-soluble film has better ductility, and the suction hole of the concave cavity station makes the water-soluble film close to the concave cavity station during operation, which is convenient for filling. The vacuum suction holes on both sides can tighten the water-soluble film. When all the templates are assembled on the drum, it is combined with the vacuum drum shaft of the drum to form a vacuuming device.
优选的，所述第一灌装成型机构还设有喷雾器，所述喷雾器设置于所述盖膜放卷机构的上方；所述喷雾器设有压力喷头以及雾化箱，所述雾化箱内设有雾化板。雾化的水汽能够均匀分布在水溶膜上，不会因为水量过多影响水溶膜的韧性与后期的保存，同时又能进行涂水压合。Preferably, the first filling and forming mechanism is also provided with a sprayer, and the sprayer is arranged above the cover film unwinding mechanism; the sprayer is provided with a pressure nozzle and an atomization box, and the atomization box is equipped with With fog plate. The atomized water vapor can be evenly distributed on the water-soluble film, and the toughness and later preservation of the water-soluble film will not be affected by too much water, and at the same time, water-coating and pressing can be carried out.
优选的，所述第二底膜放卷结构设有第五挂轴、第六挂轴、第三水溶膜输送装置以及第三压轴装置；所述第五挂轴和第六挂轴均为气涨轴；所述第三水溶膜输送装置设于所述第五挂轴和第六挂轴下方；所述第三压轴装置设于第五挂轴和第六挂轴上方，所述第三压轴装置一端与所述机架活动连接，所述第三压轴装置另一端设有调速输送带。Preferably, the second bottom film unwinding structure is provided with a fifth hanging shaft, a sixth hanging shaft, a third water-soluble film conveying device and a third finale device; the fifth hanging shaft and the sixth hanging shaft are both air Expansion shaft; the third water-soluble film conveying device is arranged below the fifth hanging shaft and the sixth hanging shaft; the third finale device is arranged above the fifth hanging shaft and the sixth hanging shaft, and the third finale One end of the device is movably connected with the frame, and the other end of the third finale device is provided with a speed-regulating conveyor belt.
优选的，所述第二底膜放卷机构还设有第八导辊、第九导辊、第十导辊和第三输送转轴；所述第八导辊设于第三水溶膜输送装置出料端；所述第九导辊设于第八导辊的斜下方，所述第十导辊设于第九导辊斜上方，所述第三输送转轴设有第十导辊斜下方。Preferably, the second bottom film unwinding mechanism is also provided with an eighth guide roller, a ninth guide roller, a tenth guide roller and a third conveying shaft; the eighth guide roller is arranged at the outlet of the third water-soluble film conveying device Material end; the ninth guide roller is arranged obliquely below the eighth guide roller, the tenth guide roller is arranged obliquely above the ninth guide roller, and the third conveying shaft is arranged obliquely below the tenth guide roller.
优选的，所述第二灌装成型机构包括第二滚筒、第二光电传感器和第二灌装机构；所述第二滚筒设有真空滚筒轴；所述第二光电传感器设于灌装机构前方，检测口正对滚筒；所述第二灌装机构包括若干个物料缸，以及分别对应所述物料缸的第二灌装头，所述第二灌装头与物料缸用软管连接。Preferably, the second filling and forming mechanism includes a second roller, a second photoelectric sensor and a second filling mechanism; the second roller is provided with a vacuum roller shaft; the second photoelectric sensor is arranged in front of the filling mechanism , the detection port is facing the drum; the second filling mechanism includes several material cylinders, and second filling heads respectively corresponding to the material cylinders, and the second filling heads are connected to the material cylinders with hoses.
优选的，所述第二滚筒由若干第二独立模板组成，所述第二独立模板均设有加热器和若干的凹腔工位；所述凹腔工位分为双层结构；所述凹腔工位之间设有纵向刀槽，所述凹腔工位底部还设有若干个抽气孔；所述第二独立模板两侧设有若干个真空吸气孔，所述第二独立模板两两组合后，所述第二独立模板之间设有横向刀槽。物料灌装在凹腔工位的底层，已经压合好的产品沿着转送带进入凹腔工位的上层。Preferably, the second drum is composed of several second independent templates, and the second independent templates are all provided with heaters and several concave cavity stations; the concave cavity stations are divided into double-layer structures; There are longitudinal sipes between the cavity stations, and several air suction holes are provided at the bottom of the concave cavity station; several vacuum suction holes are provided on both sides of the second independent formwork, and the two sides of the second independent formwork After the two are combined, horizontal slits are provided between the second independent templates. The material is filled in the bottom layer of the cavity station, and the pressed products enter the upper layer of the cavity station along the transfer belt.
优选的，所述第二灌装成型机构还包括有分切滚筒，所述分切滚筒设于水溶封装滚筒后方；所述分切滚筒外表面设有凹腔，所述凹腔四周设有凸起的刀片；所述分切滚筒内设有加热块。加热后的刀片将产品将分切成一个个细小的包装，而外表面的凹腔与成型产品的凸起互相配合，不会对产品造成挤压。一次性完成产品的横纵分切，结构简单。Preferably, the second filling and molding mechanism also includes a slitting drum, and the slitting drum is arranged behind the water-soluble packaging drum; the outer surface of the slitting drum is provided with a concave cavity, and convex The raised blade; the slitting drum is provided with a heating block. The heated blade cuts the product into small packages one by one, and the concave cavity on the outer surface cooperates with the protrusion of the formed product, so that the product will not be squeezed. The horizontal and vertical cutting of the product is completed at one time, and the structure is simple.
优选的，所述水溶封装滚筒外表面设有凹腔并且涂有涂层，内部设有加湿机构。加湿机构使外表面的涂层保持湿润，实现水溶膜的涂水压合。凹腔中没有水分，不会影响封合外的其它位置，不会对产品的后续存放造成影响。Preferably, the outer surface of the water-soluble packaging drum is provided with a concave cavity and coated with a coating, and a humidifying mechanism is provided inside. The humidification mechanism keeps the coating on the outer surface wet to realize the water-coating and pressing of the water-soluble film. There is no moisture in the concave cavity, which will not affect other positions outside the seal, and will not affect the subsequent storage of the product.
优选的，所述转送带安装于所述机架，所述转送带一端设有引导刮片。引导刮片使第一次灌装成型的产品脱离滚筒，沿着引导刮片进入转送带，再进入第二独立模板的凹腔工位。Preferably, the transfer belt is installed on the frame, and a guide scraper is provided at one end of the transfer belt. The guide scraper makes the first-time filling and molding products leave the drum, enter the transfer belt along the guide scraper, and then enter the concave cavity station of the second independent template.
与现有技术相比，本发明的有益效果：本发明创新性的只运用了三层水溶膜将两层不同的物料封合在同一包装。由于许多的物料在使用前不能混合，否则将影响使用效果或者失效。但是对需要一起使用的产品分开包装，造成使用不便。使用三层水溶膜包装的技术，减少了一层水溶膜的消耗，整合设备的功能，实现节能减耗，降低了生产成本，而且包装的工作效率得到了很大的提高。Compared with the prior art, the beneficial effect of the present invention is that the present invention innovatively uses only three layers of water-soluble films to seal two layers of different materials in the same package. Because many materials cannot be mixed before use, otherwise it will affect the use effect or fail. However, the products that need to be used together are packaged separately, causing inconvenience to use. The use of three-layer water-soluble film packaging technology reduces the consumption of one layer of water-soluble film, integrates the functions of equipment, realizes energy saving and consumption reduction, reduces production costs, and greatly improves the working efficiency of packaging.
附图说明Description of drawings
下面结合实施例对本发明的具体实施方式作详细描述，以下实施例用于说明本发明，但不用来限制本发明的范围。The specific embodiment of the present invention will be described in detail below in conjunction with examples, and the following examples are used to illustrate the present invention, but are not used to limit the scope of the present invention.
图1是本发明双滚筒水溶膜包装机的结构示意图；Fig. 1 is the structural representation of double cylinder water-soluble film packaging machine of the present invention;
图2是本发明双滚筒水溶膜包装机的第二独立模板的俯视图；Fig. 2 is the top view of the second independent template of the double-drum water-soluble film packaging machine of the present invention;
图3是本发明双滚筒水溶膜包装机的水溶封装滚筒结构示意图；Fig. 3 is the structural representation of the water-soluble encapsulation drum of double-drum water-soluble film packaging machine of the present invention;
图4是本发明双滚筒水溶膜包装机的分切滚筒的结构示意图；Fig. 4 is the structural representation of the cutting drum of double-drum water-soluble film packaging machine of the present invention;
图5是本发明双滚筒水溶膜包装机的转送带机构示意图。Fig. 5 is a schematic diagram of the transfer belt mechanism of the double-drum water-soluble film packaging machine of the present invention.
其中，1、第一底膜放卷机构；101、第一挂轴；102、第二挂轴；103、第一压轴装置；104、第一水溶膜输送装置；105、第一导辊；106、第二导辊；107、第三导辊；108、第一输送轴；2、盖膜放卷机构；201、第三挂轴；202、第二压轴装置；203、第四挂轴；204、第二水溶膜输送装置；205、第四导辊；206、第五导辊；207、第六导辊；208、第七导辊；209、第二输送轴；3、第一灌装成型机构；301、物料缸；302、软管；303、灌装头；304、光电传感器；305、封装滚筒；306、滚筒；307、喷雾器；4、转送带；401、引导刮片；5、第二底膜放卷机构；501、第三水溶膜输送装置；502、第五挂轴；503、第三压轴装置；504、第六挂轴；505、第八导辊；506、第九导辊；507、第十导辊；508、第三输送轴；6、第二灌装成型机构；601、第二物料缸；602、软管；603、第二灌装头；604、第二光电传感器；605、水溶封装滚筒；651、涂层；652、加湿机构；606、第二滚筒；607、分切滚筒；6632、纵向刀槽；6633、横向刀槽；6634、抽气孔；6635、凹腔工位；7、刮轮；8、输送带。Wherein, 1, the first base film unwinding mechanism; 101, the first hanging shaft; 102, the second hanging shaft; 103, the first finale device; 104, the first water-soluble film conveying device; 105, the first guide roller; 106 , the second guide roller; 107, the third guide roller; 108, the first conveying shaft; 2, the cover film unwinding mechanism; 201, the third hanging shaft; 202, the second finale device; 203, the fourth hanging shaft; 204 , the second water-soluble film conveying device; 205, the fourth guide roller; 206, the fifth guide roller; 207, the sixth guide roller; 208, the seventh guide roller; 209, the second conveying shaft; 3, the first filling molding Mechanism; 301, material cylinder; 302, hose; 303, filling head; 304, photoelectric sensor; 305, packaging drum; 306, drum; 307, sprayer; 4, transfer belt; 401, guide blade; Second bottom film unwinding mechanism; 501, the third water-soluble film conveying device; 502, the fifth hanging shaft; 503, the third finale device; 504, the sixth hanging shaft; 505, the eighth guide roller; 506, the ninth guide roller ; 507, the tenth guide roller; 508, the third conveying shaft; 6, the second filling and forming mechanism; 601, the second material cylinder; 602, the hose; 603, the second filling head; 604, the second photoelectric sensor ;605, water-soluble packaging drum; 651, coating; 652, humidifying mechanism; 606, second drum; 607, slitting drum; 6632, longitudinal sipes; Station; 7. Scraper wheel; 8. Conveyor belt.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例：如图1所示，本发明提供一种技术方案，双滚筒水溶膜包装机，包括机架(图中未画出)、第一底膜放卷机构1、盖膜放卷机构2、第一灌装成型机构3，第二底膜放卷机构5、第二灌装成型机构6；所述第二灌装成型机构与所述第三灌装机构设有水溶封装滚筒605；所述第一灌装成型机构3用转送带4连通第二灌装成型机构6。Embodiment: as shown in Figure 1, the present invention provides a kind of technical scheme, double-drum water-soluble film packaging machine, comprises frame (not drawn in the figure), the first bottom film unwinding mechanism 1, cover film unwinding mechanism 2 , the first filling forming mechanism 3, the second bottom film unwinding mechanism 5, the second filling forming mechanism 6; the second filling forming mechanism and the third filling mechanism are provided with a water-soluble packaging cylinder 605; The first filling and forming mechanism 3 communicates with the second filling and forming mechanism 6 with a transfer belt 4 .
进一步的，第一底膜放卷机构1设有第一挂轴101、第二挂轴102、第一水溶膜输送装置104以及第一压轴装置103；第一挂轴101和第二挂轴102均为气涨轴；第一压轴装置103设于第一挂轴101和第二挂轴102上方，第一压轴装置103一端与机架活动连接，另一端设有调速输送带。压轴装置上的调速输送带与挂轴同步运转，达到放卷的效果。当其中一个挂轴上的水溶膜用完后，水溶膜输送装置能够立即转换使用另一个挂轴上的水溶膜，同时压轴装置会转动，压紧另一个挂轴上的水溶膜。Further, the first bottom film unwinding mechanism 1 is provided with the first hanging shaft 101, the second hanging shaft 102, the first water-soluble film conveying device 104 and the first finale device 103; the first hanging shaft 101 and the second hanging shaft 102 Both are inflatable shafts; the first finale device 103 is arranged above the first hanging shaft 101 and the second hanging shaft 102, one end of the first finale device 103 is movably connected with the frame, and the other end is provided with a speed-regulating conveyor belt. The speed-regulating conveyor belt on the finale device runs synchronously with the hanging shaft to achieve the effect of unwinding. When the water-soluble film on one of the hanging shafts is used up, the water-soluble film conveying device can immediately switch to use the water-soluble film on the other hanging shaft, and the finale device will rotate at the same time to compress the water-soluble film on the other hanging shaft.
进一步的，第一底膜放卷机构1还设有第一导辊105、第二导辊106、第三导辊107和第一输送转轴108；第二导辊106设于第一导辊105的斜下方，第三导辊107设于第二导106辊斜上方，第一输送转轴108设有第三导辊107斜下方。导辊使水溶膜处于绷紧的状态下进入滚筒。Further, the first bottom film unwinding mechanism 1 is also provided with the first guide roller 105, the second guide roller 106, the third guide roller 107 and the first conveying shaft 108; the second guide roller 106 is located on the first guide roller 105 The third guide roller 107 is arranged obliquely below the second guide roller 106, and the first conveying shaft 108 is arranged obliquely below the third guide roller 107. The guide roller makes the water-soluble film enter the drum under tension.
进一步的，盖膜放卷机构2设有第三挂轴201、第四挂轴203、第二水溶膜输送装置204以及第二压轴装置202；第三挂轴201和第四挂轴203均为气涨轴；第二压轴装置202设于第三挂轴201和第四挂轴203上方，第二压轴装置202一端与所述机架活动连接，另一端设有调速输送带。压轴装置上的调速输送带与挂轴同步运转，达到放卷的效果。当其中一个挂轴上的水溶膜用完后，水溶膜输送装置能够立即转换使用另一个挂轴上的水溶膜，同时压轴装置会转动，压紧另一个挂轴上的水溶膜。Further, the cover film unwinding mechanism 2 is provided with a third hanging shaft 201, a fourth hanging shaft 203, a second water-soluble film conveying device 204 and a second finale device 202; the third hanging shaft 201 and the fourth hanging shaft 203 are both Inflatable shaft; the second finale device 202 is arranged above the third hanging shaft 201 and the fourth hanging shaft 203 , one end of the second finale device 202 is movably connected with the frame, and the other end is provided with a speed-regulating conveyor belt. The speed-regulating conveyor belt on the finale device runs synchronously with the hanging shaft to achieve the effect of unwinding. When the water-soluble film on one of the hanging shafts is used up, the water-soluble film conveying device can immediately switch to use the water-soluble film on the other hanging shaft, and the finale device will rotate at the same time to compress the water-soluble film on the other hanging shaft.
进一步的，所述盖膜放卷机构2还设有第四导辊205、第五导辊206、第六导辊207、第七导辊208和第二输送转轴209；所述第五导辊206设于第四导辊205的斜下方，所述第六导辊207设于第五导辊206斜上方，所述第七导辊208设于第六导辊207斜上方，所述第二输送转轴209设有第七导辊斜下方。Further, the cover film unwinding mechanism 2 is also provided with a fourth guide roller 205, a fifth guide roller 206, a sixth guide roller 207, a seventh guide roller 208 and a second conveying shaft 209; the fifth guide roller 206 is arranged obliquely below the fourth guide roller 205, the sixth guide roller 207 is arranged obliquely above the fifth guide roller 206, the seventh guide roller 208 is arranged obliquely above the sixth guide roller 207, and the second The conveying shaft 209 is provided obliquely below the seventh guide roller.
进一步的，所述第一灌装成型机构3设有滚筒306、光电传感器304、封口滚筒305和灌装机构；所述滚筒306设有真空滚筒轴；所述光电传感器304设于灌装机构前方，检测口正对滚筒306；所述封口滚筒305设于灌装机构后方；所述灌装机构包括若干个物料缸301，以及分别对应物料缸301的灌装头303，所述灌装头303与物料缸301用软管302连接。真空滚筒轴在实现真空吸附的同时能够实现转轴的功能。光电传感器在灌装前检测滚筒是否存有杂物，若存有杂质，设备停止运转，以免杂质影响产品品质。物料缸定量给灌装头输送物料。Further, the first filling and forming mechanism 3 is provided with a roller 306, a photoelectric sensor 304, a sealing roller 305 and a filling mechanism; the roller 306 is provided with a vacuum roller shaft; the photoelectric sensor 304 is arranged in front of the filling mechanism , the detection port is facing the cylinder 306; the sealing cylinder 305 is located at the rear of the filling mechanism; the filling mechanism includes several material cylinders 301, and filling heads 303 corresponding to the material cylinders 301 respectively, and the filling heads 303 It is connected with the material cylinder 301 with a hose 302. The vacuum roller shaft can realize the function of the rotating shaft while realizing the vacuum adsorption. The photoelectric sensor detects whether there are impurities in the drum before filling. If there are impurities, the equipment will stop running to prevent the impurities from affecting the product quality. The material cylinder delivers the material quantitatively to the filling head.
进一步的，所述滚筒306由若干独立模板组成，独立模板均设有加热器和若干的凹腔工位；所述凹腔工位之间设有纵向刀槽，所述凹腔工位底部还设有若干个抽气孔，每个模板对应一个真空开关；不需要加工的工位可以将开关独立关掉；所述独立模板两侧设有若干个真空吸气孔，所述独立模板两两组合后，独立模板之间设有横向刀槽。加热器可以对独立模板进行预热，使水溶膜有更好的延展性，凹腔工位的抽气孔在工作时使水溶膜贴紧凹腔工位，方便灌装。而两侧的真空吸气孔能够绷紧水溶膜。当所有模板组装在滚筒上，与滚筒的真空滚筒轴组合成一个抽真空装置。Further, the drum 306 is composed of several independent templates, each of which is provided with a heater and several cavity stations; longitudinal knife grooves are arranged between the cavity stations, and the bottom of the cavity stations is also There are several air suction holes, and each template corresponds to a vacuum switch; the stations that do not need to be processed can turn off the switch independently; there are several vacuum suction holes on both sides of the independent template, and the independent templates are combined in pairs Finally, there are horizontal sipes between the independent templates. The heater can preheat the independent template, so that the water-soluble film has better ductility, and the suction hole of the concave cavity station makes the water-soluble film close to the concave cavity station during operation, which is convenient for filling. The vacuum suction holes on both sides can tighten the water-soluble film. When all the templates are assembled on the drum, it is combined with the vacuum drum shaft of the drum to form a vacuuming device.
进一步的，所述第一灌装成型机构3还设有喷雾器307，所述喷雾器307设置于盖膜放卷机构2的上方；所述喷雾器307设有压力喷头以及雾化箱。雾化的水汽能够均匀分布在水溶膜上，不会因为水量过多影响水溶膜的韧性与后期的保存，同时又能进行涂水压合。Further, the first filling and forming mechanism 3 is also provided with a sprayer 307, which is arranged above the cover film unwinding mechanism 2; the sprayer 307 is provided with a pressure nozzle and an atomization box. The atomized water vapor can be evenly distributed on the water-soluble film, and the toughness and later preservation of the water-soluble film will not be affected by too much water, and at the same time, water-coating and pressing can be carried out.
进一步的，所述第二底膜放卷结构5设有第五挂轴501、第六挂轴503、第三水溶膜输送装置504以及第三压轴装置502；所述第五挂轴501和第六挂轴503均为气涨轴；所述第三压轴装置502设于第五挂轴501和第六挂轴503上方，第三压轴装置502一端与机架活动连接，另一端设有调速输送带。Further, the second bottom film unwinding structure 5 is provided with a fifth hanging shaft 501, a sixth hanging shaft 503, a third water-soluble film conveying device 504 and a third finale device 502; the fifth hanging shaft 501 and the sixth hanging shaft The six hanging shafts 503 are all inflatable shafts; the third finale device 502 is arranged above the fifth hanging shaft 501 and the sixth hanging shaft 503, and one end of the third finale device 502 is movably connected with the frame, and the other end is provided with a speed regulating device. conveyor.
进一步的，所述第二底膜放卷机构5还设有第八导辊505、第九导辊506、第十导辊507和第三输送转轴508；所述第九导辊506设于第八导辊505的斜下方，所述第十导辊507设于第九导辊506斜上方，所述第三输送转轴508设有第十导辊507斜下方。Further, the second bottom film unwinding mechanism 5 is also provided with an eighth guide roller 505, a ninth guide roller 506, a tenth guide roller 507 and a third conveying shaft 508; the ninth guide roller 506 is arranged on the The eighth guide roller 505 is obliquely below, the tenth guide roller 507 is arranged obliquely above the ninth guide roller 506 , and the third conveying shaft 508 is arranged obliquely below the tenth guide roller 507 .
进一步的，所述第二灌装成型机构6包括第二滚筒606、第二光电传感器604和第二灌装机构；所述第二滚筒606设有真空滚筒轴；所述第二光电传感器604设于灌装机构前方，检测口正对滚筒；所述第二灌装机构包括若干个第二物料缸604，以及分别对应第二物料缸601的第二灌装头603，所述第二灌装头603与第二物料缸604用软管连接。Further, the second filling and forming mechanism 6 includes a second roller 606, a second photoelectric sensor 604 and a second filling mechanism; the second roller 606 is provided with a vacuum roller shaft; the second photoelectric sensor 604 is provided with In front of the filling mechanism, the detection port is facing the drum; the second filling mechanism includes a plurality of second material cylinders 604, and the second filling heads 603 respectively corresponding to the second material cylinders 601, the second filling The head 603 is connected with the second material cylinder 604 with a hose.
进一步的，所述第二滚筒上装有第二独立模板663，第二独立模板663均设有加热器和若干的凹腔工位6635；所述凹腔工位6635分为双层结构；所述凹腔工位6635之间设有纵向刀槽6632，所述凹腔工位6635底部还设有若干个抽气孔6634；所述第二独立模板663两侧设有若干个真空吸气孔6631，所述第二独立模板两两组合后，第二独立模板之间设有横向刀槽6633。物料灌装在凹腔工位6635的底层，已经压合好的产品沿着转送带进入凹腔工位6635的上层。Further, the second roller is equipped with a second independent template 663, and the second independent template 663 is equipped with a heater and a number of concave cavity stations 6635; the concave cavity stations 6635 are divided into double-layer structures; Longitudinal sipes 6632 are provided between the concave cavity stations 6635, and several air suction holes 6634 are provided at the bottom of the concave cavity station 6635; several vacuum suction holes 6631 are provided on both sides of the second independent template 663, After the second independent templates are combined in pairs, horizontal knife grooves 6633 are provided between the second independent templates. The material is filled in the bottom layer of the concave cavity station 6635, and the pressed products enter the upper layer of the concave cavity station 6635 along the transfer belt.
进一步的，所述第二灌装成型机构6还包括有分切滚筒607，所述分切滚筒607外表面设有凹腔，所述凹腔四周设有凸起的刀片；所述分切滚筒内设有加热块。加热后的刀片将产品将分切成一个个细小的包装，而外表面的凹腔与成型产品的凸起互相配合，不会对产品造成挤压。Further, the second filling and molding mechanism 6 also includes a slitting drum 607, the outer surface of the slitting drum 607 is provided with a cavity, and protruding blades are provided around the cavity; the slitting drum There is a heating block inside. The heated blade cuts the product into small packages one by one, and the concave cavity on the outer surface cooperates with the protrusion of the formed product, so that the product will not be squeezed.
进一步的，水溶封装滚筒605，外表面设有凹腔并且涂有涂层651，内部设有加湿机构652。加湿机构使外表面的涂层保持湿润，实现水溶膜的涂水压合。凹腔中没有水分，不会影响封合外的其它位置，不会对产品的后续存放造成影响。Furthermore, the water-soluble packaging drum 605 has a concave cavity on the outer surface and is coated with a coating 651 , and a humidifying mechanism 652 is arranged inside. The humidification mechanism keeps the coating on the outer surface wet to realize the water-coating and pressing of the water-soluble film. There is no moisture in the concave cavity, which will not affect other positions outside the seal, and will not affect the subsequent storage of the product.
进一步的，转送带4安装于所述机架，一端设有引导刮片401。引导刮片使第一次灌装成型的产品脱离滚筒，沿着引导刮片进入转送带，再进入第二独立模板的凹腔工位。Further, the transfer belt 4 is installed on the frame, and a guiding scraper 401 is provided at one end. The guide scraper makes the first-time filling and molding products leave the drum, enter the transfer belt along the guide scraper, and then enter the concave cavity station of the second independent template.
本发明的工作原理及使用流程：第一放卷机构1将水溶膜输送至第一灌装成型机构3中的滚筒306上，滚筒306上装有独立模板，独立模板上的抽气孔将水溶膜吸附在独立模板的表面，光电传感器检测到独立模板的凹腔工位没有异物后，滚筒306进入灌装机构，灌装头向凹腔工位注入物料。同时盖膜放卷机构2将被喷雾器307湿润后的水溶膜输送至滚筒306，并覆盖底膜。封口滚筒305对水溶膜进行封口。同时，第二底膜放卷机构5将水溶膜输送第二滚筒606，第二灌装成型机构6完成第二独立模板663的凹腔工位灌装。转送带4将滚筒306上的产品输送至第二独立模板663凹腔工位的上层，水溶封装滚筒605对结合后的两者进行封装，封装完成后，经过加热的分切滚筒907沿着第二独立模板663的横向刀槽以及纵向刀槽完成产品的分切。分切后的独立包装在刮轮的作用下离开第二滚筒606，进入输送带8，进入下一个工序。The working principle and application process of the present invention: the first unwinding mechanism 1 transports the water-soluble film to the drum 306 in the first filling and forming mechanism 3, and the drum 306 is equipped with an independent template, and the air suction hole on the independent template absorbs the water-soluble film On the surface of the independent template, after the photoelectric sensor detects that there is no foreign matter in the concave cavity station of the independent template, the roller 306 enters the filling mechanism, and the filling head injects materials into the concave cavity station. At the same time, the cover film unwinding mechanism 2 transports the water-soluble film wetted by the sprayer 307 to the drum 306, and covers the bottom film. The sealing cylinder 305 seals the water-soluble film. At the same time, the second base film unwinding mechanism 5 transports the water-soluble film to the second roller 606 , and the second filling and forming mechanism 6 completes the cavity filling of the second independent template 663 . The transfer belt 4 transports the product on the drum 306 to the upper layer of the second independent template 663 concave cavity station, and the water-soluble packaging drum 605 encapsulates the combined two. After the packaging is completed, the heated slitting drum 907 moves along the second The horizontal slits and the vertical slits of the two independent templates 663 complete the slitting of the product. The cut individual package leaves the second drum 606 under the action of the scraper, enters the conveyor belt 8, and enters the next process.
本发明使用三层水溶膜包装的技术，减少了一层水溶膜的消耗，整合设备的功能，实现节能减耗，降低了生产成本，而且包装的工作效率得到了很大的提高。The invention uses the three-layer water-soluble film packaging technology, reduces the consumption of one layer of water-soluble film, integrates the functions of equipment, realizes energy saving and consumption reduction, reduces production costs, and greatly improves the working efficiency of packaging.
最后应说明的是：以上所述仅为本发明的优选实例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred example of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still The technical solutions recorded in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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Application publication date: 20180525 |