[go: up one dir, main page]

CN108059709A - Low VOC polyurethane foams and preparation method thereof - Google Patents

Low VOC polyurethane foams and preparation method thereof Download PDF

Info

Publication number
CN108059709A
CN108059709A CN201810037318.5A CN201810037318A CN108059709A CN 108059709 A CN108059709 A CN 108059709A CN 201810037318 A CN201810037318 A CN 201810037318A CN 108059709 A CN108059709 A CN 108059709A
Authority
CN
China
Prior art keywords
component
che
polyether polyol
glycol
polyurethane foams
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810037318.5A
Other languages
Chinese (zh)
Inventor
施海云
陈观洪
聂申文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU CHANGSHUN RESEARCH INSTITUTE OF POLYMER MATERIALS Co Ltd
Original Assignee
JIANGSU CHANGSHUN RESEARCH INSTITUTE OF POLYMER MATERIALS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU CHANGSHUN RESEARCH INSTITUTE OF POLYMER MATERIALS Co Ltd filed Critical JIANGSU CHANGSHUN RESEARCH INSTITUTE OF POLYMER MATERIALS Co Ltd
Priority to CN201810037318.5A priority Critical patent/CN108059709A/en
Publication of CN108059709A publication Critical patent/CN108059709A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6603Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6614Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38
    • C08G18/6622Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3271
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
    • C08G18/3228Polyamines acyclic
    • C08G18/3231Hydrazine or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4018Mixtures of compounds of group C08G18/42 with compounds of group C08G18/48
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4812Mixtures of polyetherdiols with polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4816Two or more polyethers of different physical or chemical nature mixtures of two or more polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6603Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6614Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38
    • C08G18/6618Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3225 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3225 or polyamines of C08G18/38
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0083Foam properties prepared using water as the sole blowing agent

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The present invention relates to a kind of low VOC polyurethane foams and preparation method thereof, mainly solve the problems, such as that higher VOC values in the prior art, benzene class and aldehyde matter content are high, smell is big.The present invention, for the low smell polyurethane foams of low VOC, is made of, component A and component B presses 1 by weight percentage by using one kind component A and component B:0.8~2.0, wherein component A includes component A1 and component A2, wherein component A1 is made of polyether polyol, hydrazine hydrate and isocyanates, component A2 is made of polyester polyol, foaming agent, catalyst, crosslinking agent and silicone oil, component B is the technical solution of isocyanates and preparation method thereof, preferably solves the problems, such as this, in the industrialized production available for low VOC polyurethane foams.

Description

Low VOC polyurethane foams and preparation method thereof
Technical field
The invention belongs to polyurethane foam and preparation method thereof field, especially with regard to low VOC polyurethane foams and its system Preparation Method.
Background technology
Polyurethane foam has prominent physical property, is widely used in auto industry.In recent years automaker to The demand that its foam supplier proposes is stringenter, especially organic volatile (VOC) content of polyurethane foam and smell side The standard requirement in face is stringenter.VOC Chinese paraphrase is organic volatile, has smell, irritant, and with certain poison Property.VOC mainly includes aldehydes, amine, benzene-like compounds, low molecule alcohol.It is provided according to standard GB/T 18586-2001, choosing More stringent VOC definition is selected, fusing point is less than the general name of room temperature and organic volatile of the boiling point between 50~260 DEG C, including Benzene,toluene,xylene and other volatile organic contents, the standard provide that its VOC total amount is less than 35ppm.In polyurethane foam Following 4 kinds of volatile organic compounds are primarily present in foam plastics:(1) antioxidant BHT or BHT homologues.This kind antioxidant master Polyalcohol is derived from, therefore is usually got the brush-off;(2) foam stabiliser, the mainly compound based on organosilicon;(3) Catalyst mainly includes tertiary amine type organic and divalent or tetravalence organo-tin compound;(4) volatilize sex flame retardant, fire retardant Content is higher, and volatility is also higher.Therefore, the VOC content in polyurethane material is reduced, it is necessary to select or transform polyurethane Foaming raw material could effectively reduce the presence of organic volatile.
Sample is placed in glass container by smell test method examination in the prior art, 80 ± 2 DEG C of baking ovens dry 2h ± Then 10min takes out container from baking oven, put and be cooled to 60 ± 5 DEG C in air, and smell is evaluated by tester.Assessment Gap of the number at least between 3 people, the fraction that everyone is given cannot be more than 2 points, if greater than 2 points it is necessary to re-starting Assessment, number are 5 people.
Chinese patent CN201510613509.8 describes a kind of low VOC high resilience polyurethane foams combination material and its prepares Method.It includes A material and B material;A material include:Polyether polyol, polymer polyatomic alcohol, silicon foam stabilizer, catalyst, auxiliary agent, Crosslinking agent and foaming agent;B material include:Toluene di-isocyanate(TDI), modified diphenylmethane diisocyanate;Auxiliary agent captures for aldehydes Agent;Foaming agent is composite foamable agent, is made of pentamethylene, the mixture of pentane and pure water.The preparation of A material:By polyether polyols Alcohol and polymer polyatomic alcohol are proportionally added into reactor, open stirring, sequentially add silicon foam stabilizer, catalysis in order Agent, auxiliary agent, crosslinking agent, foaming agent;Preparation method its step of B material is:Toluene di-isocyanate(TDI) is added in reactor, is opened Stirring adds in liquefied mdi and polymeric MDI.This patent adds in the polyurethane foam that aldehydes agent for capturing causes production in material A VOC values are low.Toluene level is 33ug/m in this patent3Styrene-content is 22ug/m3, formaldehyde 30ug/m3, without benzene, The substances such as ethylbenzene, diethylbenzene, acetaldehyde, methacrylaldehyde.Toluene, styrene, content of formaldehyde are still very high in the prior art, polyurethane foam Foam VOC values are higher, and smell is big.
The content of the invention
The first technical problem to be solved by the present invention is that VOC values are high in polyurethane foam of the prior art, benzene class with The problem of aldehyde matter content is high, smell is big, provides a kind of new polyurethane foam, which has low VOC, low gas Taste, toluene and content of formaldehyde it is low, without benzene, ethylbenzene, diethylbenzene, the substances such as styrene, acetaldehyde, methacrylaldehyde the advantages of.The present invention The two of technical problem to be solved are to provide a kind of with solving one of technical problem corresponding preparation method.
One of to solve above-mentioned technical problem, the technical solution adopted in the present invention is as follows:A kind of low VOC polyurethane foams Foam is made of component A and component B, and the weight ratio of component A and component B is 1:0.8~2.0, wherein:Component A is with weight percent Meter includes component A1 and component A2, and the weight ratio of component A1 and component A2 is 1:0.3~1.0;Component A1 is by weight percentage Including:Polyether polyol:80~95%, hydrazine hydrate:1~5%, isocyanates:4~15%;Component A2 is by weight percentage Including:Polyester polyol:70~89%, foaming agent:5~15%, catalyst:0.1~2%, crosslinking agent:5~10%, silicone oil: 0.9~3%, component B are isocyanates;It is 300~8000 that polyether polyol, which is selected from molecular weight, in wherein component A1, and degree of functionality is At least two in 2~5 polyether polyol.
In above-mentioned technical proposal, it is preferable that it is 500~6000 that polyether polyol, which is selected from molecular weight, in component A1, degree of functionality For at least two in 2~5 polyether polyol.
In above-mentioned technical proposal, it is highly preferred that it is 500~1000 that polyether polyol, which is selected from molecular weight, in component A1, function At least one of the polyether polyol and molecular weight spent for 2~5 are more than 1000~6000, and the polyethers that degree of functionality is 2~5 is more At least one of first alcohol.
In above-mentioned technical proposal, it is preferable that in component A1:Polyether polyol is selected from CHE-828, CHE-330N, CHE- 5603rd, at least two in CHE-220, CHE-210, CHE-204, CHE-310, CHE-307 or CHE-303;In component A1 Isocyanates in isocyanates and component B be selected from pure MDI, thick MDI, PM200, M20S, 5005, Carbodiimide-Modified MDI, At least one of MDI-50 or TDI.
In above-mentioned technical proposal, it is preferable that in component A2:Polyester polyol is selected from PS3152, PS2412, PS3100, PS- 3025th, at least one of PS2452, PS3020 or PS8001;Foaming agent in chlorofluorocarbons, fluorinated hydrocarbons, water at least one Kind;Catalyst is selected from least one of TMR-2, NE300, NE1070, DPA, LED103, DMEA or PT303;Crosslinking agent is selected from Monoethanolamine, diethanol amine, triethanolamine, ethylenediamine, ethylene glycol, propylene glycol, butanediol, neopentyl glycol, hexylene glycol, hexamethylene two At least one of alcohol, diethylene glycol (DEG), triethylene glycol, dipropylene glycol, tripropylene glycol, glycerine, trimethylolpropane or pentaerythrite;Silicon Oil is selected from least one of L-3002, L-5309, L-5345 or L-6920.
To solve above-mentioned technical problem two, the technical solution adopted in the present invention is as follows:The system of low VOC polyurethane foams Preparation Method comprises the following steps:
(1) component A1 is prepared:Polyether polyol, hydrazine hydrate and isocyanates are added in foaming vessel A, is stirred, is stood Up to component A1;
(2) component A2 is prepared:Polyester polyol, foaming agent, catalyst, crosslinking agent and silicone oil are added in foaming vessel B Stirring is stood up to component A2;
(3) component A is prepared:The weight to get component A, wherein component A1 and component A2 is mixed in component A1 and A2 Than for 1:0.3~1.0;
(4) polyurethane foam is prepared:Load weighted component B with component A is mixed, free foaming in mold is poured into after stirring Polyurethane foam is obtained, the weight ratio of wherein component A and component B is 1:0.8~2.0.
In above-mentioned technical proposal, it is preferable that component A1 includes by weight percentage:Polyether polyol:80~95%, water Close hydrazine:1~5%, isocyanates:4~15%;Component A2 includes by weight percentage:Polyester polyol:70~89%, hair Infusion:5~15%, catalyst:0.1~2%, crosslinking agent:5~10%, silicone oil:0.9~3%, component B are isocyanates;Its It is 300~8000 that polyether polyol, which is selected from molecular weight, in middle component A1, and degree of functionality is at least two in 2~5 polyether polyol Kind.
In above-mentioned technical proposal, it is preferable that it is 500~6000 that polyether polyol, which is selected from molecular weight, in component A1, degree of functionality For at least two in 2~5 polyether polyol.
In above-mentioned technical proposal, it is preferable that in step 1, prepare the reaction time of component A1 as 30~240min, reaction temperature It spends for 5~35 DEG C;In step 2, the reaction time of component A2 is prepared as 30~240min, and reaction temperature is 5~35 DEG C;Step 3 In, the reaction time of component A is prepared as 30~60min, and reaction temperature is 5~35 DEG C;In step 4, polyurethane foam is prepared Reaction time is 30~90min, and reaction temperature is 5~35 DEG C;In component A1 polyether polyol be selected from molecular weight for 500~ 1000, degree of functionality be at least one of 2~5 polyether polyol and molecular weight be more than 1000~6000, degree of functionality for 2~ At least one of 5 polyether polyol.
In above-mentioned technical proposal, the preparation method of preferably low VOC polyurethane foams, it is characterised in that in component A1:It is poly- Ethoxylated polyhydric alcohol is selected from CHE-828, CHE-330N, CHE-5603, CHE-220, CHE-210, CHE-204, CHE-310, CHE-307 Or at least two in CHE-303;In isocyanates and component B in component A1 isocyanates be selected from pure MDI, thick MDI, At least one of PM200, M20S, 5005, Carbodiimide-Modified MDI, MDI-50 or TDI;In component A2:Polyester polyol Selected from least one of PS3152, PS2412, PS3100, PS-3025, PS2452, PS3020 or PS8001;Foaming agent is selected from At least one of chlorofluorocarbons, fluorinated hydrocarbons, water;Catalyst be selected from TMR-2, NE300, NE1070, DPA, LED103, DMEA or At least one of PT303;Crosslinking agent be selected from monoethanolamine, diethanol amine, triethanolamine, ethylenediamine, ethylene glycol, propylene glycol, Butanediol, neopentyl glycol, hexylene glycol, cyclohexanediol, diethylene glycol (DEG), triethylene glycol, dipropylene glycol, tripropylene glycol, glycerine, trihydroxy methyl At least one of propane or pentaerythrite;Silicone oil is selected from least one of L-3002, L-5309, L-5345 or L-6920.
In the present invention, component A is made of component A1 and component A2, and polyether polyol is selected from molecular weight in wherein component A1 500~1000, degree of functionality is at least one of 2~5 polyether polyol and molecular weight is the degree of functionality more than 1000~6000 It for 2~5 at least one of polyether polyol, is found through experiment, using polyurethane made from the component A compoundings so compounded Foam has the advantages that low VOC and low smell, and for producing in polyurethane foam production, toluene level can in polyurethane foam Only 17ug/m3, formaldehyde can be only 9ug/m3, without the substances such as benzene, styrene, ethylbenzene, diethylbenzene, acetaldehyde, methacrylaldehyde, VOC values 30ppm is can be only, the oder levels of polyurethane foam are up to being 1.0, so that the polyurethane foam is provided with low VOC and low gas The advantages of taste, achieves preferable technique effect.
Below by embodiment, the invention will be further elaborated, but is not limited only to the present embodiment.
Specific embodiment
1. resourcing manifest of table
Embodiment 1
(1) component A1 is prepared:100g;Controlling reaction temperature is 10 DEG C, and polyether polyol is added in foaming vessel A: CHE-828:45g、CHE-310:48g, hydrazine hydrate:1g and PM200:6g stirs 30min, stands 210min to get component A1;
(2) component A2 is prepared:30g;Controlling reaction temperature is 10 DEG C, and polyester polyol is added in foaming vessel B:PS- 2452:21g, water:4.5g、TMR-2:0.6g, monoethanolamine:3g and L-5345:0.9g stirs 30min, stands 210min, i.e., Obtain component A2;
(3) component A is prepared:130g;Controlling reaction temperature is 10 DEG C, and 100g component A1 and 30g components A2 is mixed 30min is to get component A;
(4) polyurethane foam is prepared:Controlling reaction temperature is 10 DEG C, prepares component B:M20S:104g, by load weighted group B is divided to be mixed with component A, after stirring 30min, free foaming 30min in mold is poured into, obtains polyurethane foam;Product matter is made Figureofmerit is shown in Table 2;The weight percent of each component is shown in Table 3.
Embodiment 2
1, prepare component A1:100g;Controlling reaction temperature is 15 DEG C, and polyether polyol is added in foaming vessel A:CHE- 5603:40g、CHE-210:40g, hydrazine hydrate:5g and MDI-50:15g stirs 60min, stands 100min to get component A1;
2, prepare component A2:100g;Controlling reaction temperature is 15 DEG C, and polyester polyol is added in foaming vessel B:PS- 8001:89g, water:5g、NE300:0.1g, butanediol:5g and L-5309:0.9g stirs 60min, stands 100min to get group Divide A2;
3, prepare component A:200g;Controlling reaction temperature is 15 DEG C, and 100g component A1 and 100g components A2 is mixed 60min is to get component A;
4, prepare polyurethane foam:Controlling reaction temperature is 15 DEG C, prepares component B:Pure MDI:200g, by load weighted group B is divided to be mixed with component A, after stirring 10min, free foaming 20min in mold is poured into, obtains polyurethane foam;Product matter is made Figureofmerit is shown in Table 2;The weight percent of each component is shown in Table 3.
Embodiment 3
1, prepare component A1:100g;Controlling reaction temperature is 20 DEG C, and polyether polyol is added in foaming vessel A:CHE- 307:40g、CHE-828:50g, hydrazine hydrate:2g and TDI:8g stirs 10min, stands 20min to get component A1;
2, prepare component A2:60g;Controlling reaction temperature is 20 DEG C, and polyester polyol is added in foaming vessel B:PS- 2020:48g, water:6g、PT303:0.6g, dipropylene glycol:3.9g and L-5345:1.5g, stir 10min, stand 80min to get Component A2;
3, prepare component A:160g;100g component A1 and 60g components A2 is mixed 20 DEG C of controlling reaction temperature 40min is to get component A;
4, prepare polyurethane foam:Controlling reaction temperature is 20 DEG C, prepares component B:Carbodiimide-Modified MDI:320g, Load weighted component B with component A is mixed, after stirring 30min, free foaming 60min in mold is poured into, obtains polyurethane foam Foam.Obtained product quality indicator is shown in Table 2;The weight percent of each component is shown in Table 3.
Embodiment 4
1, prepare component A1:100g;Controlling reaction temperature is 25 DEG C, and polyether polyol is added in foaming vessel A:CHE- 307:42g、CHE-5603:50g, hydrazine hydrate:3g and TDI:5g stirs 20min, stands 80min to get component A1;
2, prepare component A2:50g;Controlling reaction temperature is 25 DEG C, and polyester polyol is added in foaming vessel B:PS- 2452:40g, water:5g、LED103:0.5g, diethylene glycol (DEG):3g and L-6920:1.5g stirs 20min, stands 40min to get group Divide A2;
3, prepare component A:150g;100g component A1 and 50g components A2 is mixed 25 DEG C of controlling reaction temperature 40min is to get component A;
4, prepare polyurethane foam:Controlling reaction temperature is 20 DEG C, prepares component B:PM200:225g, by load weighted group B is divided to be mixed with component A, after stirring 20min, free foaming 20min in mold is poured into, obtains polyurethane foam.Product matter is made Figureofmerit is shown in Table 2;The weight percent of each component is shown in Table 3.
Embodiment 5
1, prepare component A1:100g;Controlling reaction temperature is 15 DEG C, and polyether polyol is added in foaming vessel A:CHE- 828:50g、CHE-310:45, hydrazine hydrate:1g and MDI-50:4g stirs 20min, stands 80min to get component A1;
2, prepare component A2:80g;Controlling reaction temperature is 15 DEG C, and polyester polyol is added in foaming vessel B:PS- 2412:64g, water:8g、LED103:0.8g, diethylene glycol (DEG):5.6g and L-5345:1.6g, stir 60min, stand 180min to get Component A2;
3, prepare component A:180g;100g component A1 and 80g components A2 is mixed 15 DEG C of controlling reaction temperature 50min is to get component A;
Prepare polyurethane foam:Controlling reaction temperature is 20 DEG C, prepares component B:PM200:270g, by load weighted component B is mixed with component A, after stirring 40min, is poured into free foaming 20min in mold, is obtained polyurethane foam.Product quality is made Index is shown in Table 2, and the weight percent of each component is shown in Table 3.
Embodiment 6
1, prepare component A1:100g;Controlling reaction temperature is 15 DEG C, and polyether polyol is added in foaming vessel A:CHE- 828:40g、CHE-330N:45, hydrazine hydrate:4g and MDI-50:11g stirs 20min, stands 80min to get component A1;
2, prepare component A2:90g;Controlling reaction temperature is 15 DEG C, and polyester polyol is added in foaming vessel B:PS- 2412:72g, water:9g、LED103:0.9g, diethylene glycol (DEG):6.3g and L-5345:1.8g, stir 60min, stand 180min to get Component A2;
3, prepare component A:190g;100g component A1 and 89g components A2 is mixed 15 DEG C of controlling reaction temperature 50min is to get component A;
Prepare polyurethane foam:Controlling reaction temperature is 20 DEG C, prepares component B:Carbodiimide-Modified MDI:190g, will Load weighted component B is mixed with component A, after stirring 40min, is poured into free foaming 20min in mold, is obtained polyurethane foam. Obtained product quality indicator is shown in Table 2, and the weight percent of each component is shown in Table 3.
Comparative example 1:
Each step and operating condition of embodiment 1 in Chinese patent CN201510613509.8, obtained froth pulp Quality and the VOC values of detection and the index of oder levels be shown in Table 2.
Table 2 is the froth pulp quality testing data of embodiment 1-6
Note:ND refers to not detect related data in froth pulp.
The weight percent of 3 each component into embodiment 6 of embodiment 1 of table

Claims (10)

1. a kind of low VOC polyurethane foams, are made of component A and component B, the weight ratio of component A and component B is 1:0.8~ 2.0, wherein:It is 1 that component A includes component A1 and the weight ratio of component A2, component A1 and component A2 by weight percentage:0.3 ~1.0;Component A1 includes by weight percentage:Polyether polyol:80~95%, hydrazine hydrate:1~5%, isocyanates:4~ 15%;Component A2 includes by weight percentage:Polyester polyol:70~89%, foaming agent:5~15%, catalyst:0.1~ 2%, crosslinking agent:5~10%, silicone oil:0.9~3%, component B are isocyanates;Polyether polyol, which is selected from, in wherein component A1 divides Son amount is 300~8000, and degree of functionality is at least two in 2~5 polyether polyol.
2. low VOC polyurethane foams according to claim 1, it is characterised in that polyether polyol is selected from molecule in component A1 It measures as 500~6000, degree of functionality is at least two in 2~5 polyether polyol.
3. low VOC polyurethane foams according to claim 2, it is characterised in that polyether polyol is selected from molecule in component A1 It measures as 500~1000, degree of functionality is at least one of 2~5 polyether polyol and molecular weight is the official more than 1000~6000 Energy degree is at least one of 2~5 polyether polyol.
4. low VOC polyurethane foams according to claim 1, it is characterised in that in component A1:Polyether polyol is selected from In CHE-828, CHE-330N, CHE-5603, CHE-220, CHE-210, CHE-204, CHE-310, CHE-307 or CHE-303 At least two;The isocyanates in isocyanates and component B in component A1 be selected from pure MDI, thick MDI, PM200, M20S, 5005th, at least one of Carbodiimide-Modified MDI, MDI-50 or TDI.
5. low VOC polyurethane foams according to claim 1, it is characterised in that in component A2:Polyester polyol is selected from At least one of PS3152, PS2412, PS3100, PS-3025, PS2452, PS3020 or PS8001;Foaming agent is selected from chlorine fluorine At least one of hydrocarbon, fluorinated hydrocarbons, water;Catalyst is selected from TMR-2, NE300, NE1070, DPA, LED103, DMEA or PT303 At least one of;Crosslinking agent is selected from monoethanolamine, diethanol amine, triethanolamine, ethylenediamine, ethylene glycol, propylene glycol, fourth two Alcohol, neopentyl glycol, hexylene glycol, cyclohexanediol, diethylene glycol (DEG), triethylene glycol, dipropylene glycol, tripropylene glycol, glycerine, trimethylolpropane Or at least one of pentaerythrite;Silicone oil is selected from least one of L-3002, L-5309, L-5345 or L-6920.
6. the preparation method of low VOC polyurethane foams described in claim 1, comprises the following steps:
(1) component A1 is prepared:Polyether polyol, hydrazine hydrate and isocyanates are added in foaming vessel A, stirring is stood to obtain the final product Component A1;
(2) component A2 is prepared:Polyester polyol, foaming agent, catalyst, crosslinking agent and silicone oil stirring are added in foaming vessel B, It stands up to component A2;
(3) component A is prepared:Component A1 and A2 are mixed to get component A, wherein component A1 and the weight ratio of component A2 are 1:0.3~1.0;
(4) polyurethane foam is prepared:Load weighted component B with component A is mixed, free foaming in mold is poured into after stirring and is obtained Polyurethane foam, wherein component A and the weight ratio of component B are 1:0.8~2.0.
7. the preparation method of low VOC polyurethane foams according to claim 6, which is characterized in that component A1 is with weight hundred Dividing includes than meter:Polyether polyol:80~95%, hydrazine hydrate:1~5%, isocyanates:4~15%;Component A2 is with weight hundred Dividing includes than meter:Polyester polyol:70~89%, foaming agent:5~15%, catalyst:0.1~2%, crosslinking agent:5~10%, Silicone oil:0.9~3%, component B are isocyanates;It is 300~8000 that polyether polyol, which is selected from molecular weight, in wherein component A1, official Energy degree is at least two in 2~5 polyether polyol.
8. the preparation method of low VOC polyurethane foams according to claim 6, it is characterised in that polyether polyols in component A1 It is 500~6000 that alcohol, which is selected from molecular weight, and degree of functionality is at least two in 2~5 polyether polyol.
9. the preparation method of low VOC polyurethane foams according to claim 6, it is characterised in that in step 1, prepare component The reaction time of A1 is 30~240min, and reaction temperature is 5~35 DEG C;In step 2, prepare the reaction time of component A2 for 30~ 240min, reaction temperature are 5~35 DEG C;In step 3, prepare the reaction time of component A as 30~60min, reaction temperature for 5~ 35℃;In step 4, the reaction time of polyurethane foam is prepared as 30~90min, and reaction temperature is 5~35 DEG C;Gather in component A1 It is 500~1000 that ethoxylated polyhydric alcohol, which is selected from molecular weight, and degree of functionality is at least one of 2~5 polyether polyol and molecular weight is More than 1000~6000, degree of functionality is at least one of 2~5 polyether polyol.
10. the preparation method of low VOC polyurethane foams according to claim 6, it is characterised in that in component A1:Polyethers is more First alcohol be selected from CHE-828, CHE-330N, CHE-5603, CHE-220, CHE-210, CHE-204, CHE-310, CHE-307 or At least two in CHE-303;The isocyanates in isocyanates and component B in component A1 be selected from pure MDI, thick MDI, At least one of PM200, M20S, 5005, Carbodiimide-Modified MDI, MDI-50 or TDI;In component A2:Polyester polyol Selected from least one of PS3152, PS2412, PS3100, PS-3025, PS2452, PS3020 or PS8001;Foaming agent is selected from At least one of chlorofluorocarbons, fluorinated hydrocarbons, water, preferably water;Catalyst be selected from TMR-2, NE300, NE1070, DPA, LED103, At least one of DMEA or PT303;Crosslinking agent is selected from monoethanolamine, diethanol amine, triethanolamine, ethylenediamine, ethylene glycol, third Glycol, butanediol, neopentyl glycol, hexylene glycol, cyclohexanediol, diethylene glycol (DEG), triethylene glycol, dipropylene glycol, tripropylene glycol, glycerine, three At least one of hydroxymethyl-propane or pentaerythrite;Silicone oil in L-3002, L-5309, L-5345 or L-6920 at least It is a kind of.
CN201810037318.5A 2018-01-16 2018-01-16 Low VOC polyurethane foams and preparation method thereof Pending CN108059709A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810037318.5A CN108059709A (en) 2018-01-16 2018-01-16 Low VOC polyurethane foams and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810037318.5A CN108059709A (en) 2018-01-16 2018-01-16 Low VOC polyurethane foams and preparation method thereof

Publications (1)

Publication Number Publication Date
CN108059709A true CN108059709A (en) 2018-05-22

Family

ID=62141725

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810037318.5A Pending CN108059709A (en) 2018-01-16 2018-01-16 Low VOC polyurethane foams and preparation method thereof

Country Status (1)

Country Link
CN (1) CN108059709A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108864396A (en) * 2018-07-24 2018-11-23 长虹美菱股份有限公司 A kind of refrigerator hard polyurethane foam foaming formulation and preparation method thereof
CN109503803A (en) * 2018-12-06 2019-03-22 上海应用技术大学 A kind of preparation method of car trunk back cover board polyurethane foam board
CN109517366A (en) * 2018-10-27 2019-03-26 天津华翔汽车顶棚系统有限公司 Roof of the vehicle and its manufacturing method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060141236A1 (en) * 2004-12-27 2006-06-29 Bayer Materialscience Ag Polyurethane molded article and production method thereof
CN101240055A (en) * 2008-03-13 2008-08-13 北京市丰信德科技发展有限公司 Method for preparing low VOC content polyurethane foam and use thereof
CN103087288A (en) * 2013-02-28 2013-05-08 天津博信汽车零部件有限公司 Low-VOC (volatile organic compound) high-resilience polyurethane foam and preparation method thereof
CN104053692A (en) * 2011-12-16 2014-09-17 拜尔材料科学有限公司 Hybrid PHD/PMPO polyols for polyurethane foam applications

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060141236A1 (en) * 2004-12-27 2006-06-29 Bayer Materialscience Ag Polyurethane molded article and production method thereof
CN101240055A (en) * 2008-03-13 2008-08-13 北京市丰信德科技发展有限公司 Method for preparing low VOC content polyurethane foam and use thereof
CN104053692A (en) * 2011-12-16 2014-09-17 拜尔材料科学有限公司 Hybrid PHD/PMPO polyols for polyurethane foam applications
CN103087288A (en) * 2013-02-28 2013-05-08 天津博信汽车零部件有限公司 Low-VOC (volatile organic compound) high-resilience polyurethane foam and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108864396A (en) * 2018-07-24 2018-11-23 长虹美菱股份有限公司 A kind of refrigerator hard polyurethane foam foaming formulation and preparation method thereof
CN109517366A (en) * 2018-10-27 2019-03-26 天津华翔汽车顶棚系统有限公司 Roof of the vehicle and its manufacturing method
CN109503803A (en) * 2018-12-06 2019-03-22 上海应用技术大学 A kind of preparation method of car trunk back cover board polyurethane foam board

Similar Documents

Publication Publication Date Title
Sharma et al. Foam stability and polymer phase morphology of flexible polyurethane foams synthesized from castor oil
CN108059709A (en) Low VOC polyurethane foams and preparation method thereof
CA2773366C (en) Improved polyurethane foaming processes and foam properties using halogenated olefin blowing agent
CA2778518C (en) Tetrafluorobutene blowing agent compositions for polyurethane foams
EP0684968B1 (en) Prepolymer composition for insulating foams
CN105131580A (en) Halogen-free flame retardant polyurethane flexible foam and preparation method thereof
Arbenz et al. Advanced biobased and rigid foams, based on urethane-modified isocyanurate from oxypropylated gambier tannin polyol
CN109400839B (en) Flame-retardant combined polyether, flame-retardant polyisocyanurate foam and preparation method thereof
CN108610463A (en) Low-VOC hydrolysis-resistant polyurethane foam and preparation method thereof
CN106188607A (en) A kind of green-blowing agent compositions, polyurethane foam and its preparation method and application
JP2016531193A (en) PIPA polyol based conventional soft foam
Adnan et al. Impact of the hard‐segment concentration on highly resilient polyurethane foams based on palm olein polyol
CN108586696A (en) Low VOC polyurethane foams and its preparation method and application
CN103087293B (en) Method and composition for preparing low organic compound emission type high-resilience polyurethane foam material
EP3688058A1 (en) Production of polyurethane foam
AU2017394687B2 (en) Polyol blends useful for producing viscoelastic foam
CN111454419B (en) Full-water-blown semi-rigid PU foam
CN108102333A (en) A kind of ultralow temperature incubator combined polyether, polyurethane raw material composition, polyurethane foam and preparation method thereof
CN109438645B (en) Environment-friendly composite polyether, heat-insulating material for solar water heater and preparation method of heat-insulating material
CN101974220B (en) Polyurethane foaming thermal insulation material prepared by utilizing by-product resin C of chemical alcohol and preparation method
CN109467665B (en) Environment-friendly combined polyether, household appliance heat-insulating foam and preparation method thereof
CN109734861B (en) Environment-friendly combined polyether and polyurethane foam for solar water heater and preparation method thereof
Van Maris et al. Amine Emission Free Catalyst for Polyester Slabstock
WO2020011685A1 (en) Reaction system for a one component rigid polyurethane foam
EP3464410B1 (en) Reaction system for a 1-k polyurethane foam

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20180522

RJ01 Rejection of invention patent application after publication