CN108040421A - Flexible circuit board, manufacturing method thereof and electronic equipment - Google Patents
Flexible circuit board, manufacturing method thereof and electronic equipment Download PDFInfo
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- CN108040421A CN108040421A CN201711499437.4A CN201711499437A CN108040421A CN 108040421 A CN108040421 A CN 108040421A CN 201711499437 A CN201711499437 A CN 201711499437A CN 108040421 A CN108040421 A CN 108040421A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 117
- 229910052802 copper Inorganic materials 0.000 claims abstract description 85
- 239000010949 copper Substances 0.000 claims abstract description 85
- 230000002787 reinforcement Effects 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000000758 substrate Substances 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims description 32
- 239000010935 stainless steel Substances 0.000 claims description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims description 11
- 239000004642 Polyimide Substances 0.000 claims description 8
- 229920001721 polyimide Polymers 0.000 claims description 8
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 5
- 229910052709 silver Inorganic materials 0.000 claims description 5
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- 239000006071 cream Substances 0.000 claims 1
- 239000005020 polyethylene terephthalate Substances 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract description 39
- 229910052737 gold Inorganic materials 0.000 abstract description 39
- 239000010931 gold Substances 0.000 abstract description 39
- 239000010410 layer Substances 0.000 description 103
- 230000003014 reinforcing effect Effects 0.000 description 39
- 239000011889 copper foil Substances 0.000 description 31
- 239000010408 film Substances 0.000 description 25
- 239000013039 cover film Substances 0.000 description 20
- 229910000679 solder Inorganic materials 0.000 description 17
- 239000003365 glass fiber Substances 0.000 description 11
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- 239000000047 product Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
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- 238000005260 corrosion Methods 0.000 description 2
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- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
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- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
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- 229910052759 nickel Inorganic materials 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
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- 238000010019 resist printing Methods 0.000 description 2
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
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- 239000011241 protective layer Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
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- 238000005406 washing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/028—Bending or folding regions of flexible printed circuits
- H05K1/0281—Reinforcement details thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/11—Printed elements for providing electric connections to or between printed circuits
- H05K1/118—Printed elements for providing electric connections to or between printed circuits specially for flexible printed circuits, e.g. using folded portions
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/20—Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
- H05K2201/2009—Reinforced areas, e.g. for a specific part of a flexible printed circuit
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Structure Of Printed Boards (AREA)
Abstract
本申请提供了一种柔性电路板及其制作方法、电子设备。该柔性电路板包括基材层、金手指结构和加强结构,基材层的材质为柔性材质;金手指结构包括铜层和导电层,铜层设置在基材层上,导电层设置在铜层的至少部分区域,导电层用于将铜层与其它元器件电性连接;加强结构设置于基材层上且在导电层的相对两端,以加强导电层所在区域的铜层的强度。本申请的加强结构有效的保护了柔性电路板的金手指结构,避免了金手指结构的脆断。
The present application provides a flexible circuit board and a manufacturing method thereof, and an electronic device. The flexible circuit board includes a substrate layer, a gold finger structure, and a reinforcement structure. The substrate layer is made of a flexible material; the gold finger structure includes a copper layer and a conductive layer. The copper layer is arranged on the substrate layer, and the conductive layer is arranged in at least a part of the copper layer. The conductive layer is used to electrically connect the copper layer with other components; the reinforcement structure is arranged on the substrate layer and at opposite ends of the conductive layer to strengthen the strength of the copper layer in the area where the conductive layer is located. The reinforcement structure of the present application effectively protects the gold finger structure of the flexible circuit board and avoids the brittle fracture of the gold finger structure.
Description
技术领域technical field
本申请涉及柔性电路板技术领域,特别是涉及一种柔性电路板及其制作方法、电子设备。The present application relates to the technical field of flexible circuit boards, in particular to a flexible circuit board, a manufacturing method thereof, and electronic equipment.
背景技术Background technique
因为柔性电路板具有柔软这一特性,所以现在越来越多轻、薄化的电子设备开始采用柔性电路板替代部分传统的硬质电路板,柔性电路板通过金手指结构与电路板或者电子元器件电性连接。但是因为铜的特性易脆断,这就导致金手指结构在插拔的过程中有脆断的风险,进而影响到电子设备的正常使用。Because flexible circuit boards are soft, more and more light and thin electronic devices are beginning to use flexible circuit boards to replace some traditional hard circuit boards. The device is electrically connected. However, due to the brittle nature of copper, this leads to the risk of brittle fracture of the gold finger structure during the insertion and removal process, which in turn affects the normal use of electronic devices.
发明内容Contents of the invention
本申请提供了一种柔性电路板,该柔性电路板包括基材层、金手指结构和加强结构,基材层的材质为柔性材质;金手指结构包括铜层和导电层,铜层设置在基材层上,导电层设置在铜层的至少部分区域,导电层用于将铜层与其它元器件电性连接;加强结构设置于基材层上且在导电层的相对两端,以加强导电层所在区域的铜层的强度。The application provides a flexible circuit board, the flexible circuit board includes a base material layer, a gold finger structure and a reinforcement structure, the material of the base material layer is a flexible material; the gold finger structure includes a copper layer and a conductive layer, and the copper layer is arranged on the base On the material layer, the conductive layer is arranged on at least part of the copper layer, and the conductive layer is used to electrically connect the copper layer to other components; the reinforcement structure is arranged on the base material layer and at opposite ends of the conductive layer to strengthen the electrical conductivity The strength of the copper layer in the area where the layer is located.
本申请还提供了一种柔性电路板的制作方法,该方法包括:准备基材层;制作金手指结构,先在基材层上制作铜层,然后在铜层的至少部分区域设置导电层,导电层用于将铜层与其它电子元器件电性连接;在基材层上且在导电层的相对两端设置加强结构,以加强导电层所在区域的铜层的强度。The present application also provides a method for manufacturing a flexible circuit board, the method comprising: preparing a base material layer; making a gold finger structure, first forming a copper layer on the base material layer, and then setting a conductive layer on at least a part of the copper layer, The conductive layer is used to electrically connect the copper layer with other electronic components; reinforcing structures are arranged on the substrate layer and opposite ends of the conductive layer to strengthen the strength of the copper layer in the area where the conductive layer is located.
本申请还提供了一种电子设备,包括上述柔性电路板。The present application also provides an electronic device, including the above-mentioned flexible circuit board.
本申请提供的柔性电路板可以有效的防止金手指结构脆断,提高柔性电路板的使用寿命。The flexible circuit board provided by the present application can effectively prevent the golden finger structure from being brittle and break, and improve the service life of the flexible circuit board.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本申请柔性电路板一实施例的截面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of an embodiment of the flexible circuit board of the present application;
图2是本申请柔性电路板一实施例的俯视图;Fig. 2 is a top view of an embodiment of the flexible circuit board of the present application;
图3是本申请柔性电路板另一实施例的截面结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of another embodiment of the flexible circuit board of the present application;
图4是本申请柔性电路板的制作方法一实施例的流程示意图;Fig. 4 is a schematic flow diagram of an embodiment of a method for manufacturing a flexible circuit board of the present application;
图5是本申请电子设备一实施例的结构图。Fig. 5 is a structural diagram of an embodiment of the electronic device of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。可以理解的是,此处所描述的具体实施例仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部结构。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. It should be understood that the specific embodiments described here are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, for the convenience of description, only some structures related to the present application are shown in the drawings but not all structures. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
本申请实施例所提供的电子设备,包括智能手机、平板电脑、智能穿戴设备、数字音视频播放器、电子阅读器、手持游戏机和车载电子设备等电子设备。The electronic devices provided in the embodiments of the present application include electronic devices such as smart phones, tablet computers, smart wearable devices, digital audio and video players, e-readers, handheld game consoles, and vehicle-mounted electronic devices.
本申请中的术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或部件的过程、方法、系统、产品或设备,没有限定于已列出的步骤或部件,而是可选地还包括没有列出的步骤或部件,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或部件。The terms "first" and "second" in this application are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined. All directional indications (such as up, down, left, right, front, back...) in the embodiments of the present application are only used to explain the relative positional relationship between the various components in a certain posture (as shown in the drawings) , sports conditions, etc., if the specific posture changes, the directional indication also changes accordingly. Furthermore, the terms "include" and "have", as well as any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or components is not limited to the listed steps or components, but optionally also includes unlisted steps or components, or optionally also includes Other steps or components inherent to the process, method, product or apparatus are included.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
目前电子设备向轻薄化发展,电子元器件的位置越来越集中,为了将各个不同位置的电子元器件电性连接,电子设备开始采用柔性电路板解决这一问题。但是柔性电路板的金手指结构的缺点在于容易断裂,而导致柔性电路板失效,为了解决这一技术问题,本申请提出了以下技术方案。At present, electronic equipment is becoming thinner and lighter, and the positions of electronic components are becoming more and more concentrated. In order to electrically connect electronic components in different positions, electronic equipment has begun to use flexible circuit boards to solve this problem. However, the disadvantage of the golden finger structure of the flexible circuit board is that it is easy to break, which leads to failure of the flexible circuit board. In order to solve this technical problem, the present application proposes the following technical solutions.
请参阅图1和图2,图1是本申请柔性电路板10一实施例的截面结构示意图,图2是本申请柔性电路板10一实施例的俯视图。Please refer to FIG. 1 and FIG. 2 , FIG. 1 is a schematic cross-sectional structure diagram of an embodiment of the flexible circuit board 10 of the present application, and FIG. 2 is a top view of an embodiment of the flexible circuit board 10 of the present application.
柔性电路板10可以但不限于包括基材层12、金手指结构14和加强结构16。金手指结构14设置在基材层12,金手指结构14用于将柔性电路板10与其它元器件电性连接,元器件可以包括电子元器件或者电路板等电子零件。加强结构16设置在基材层12上且在金手指结构14的相对两端,加强结构16用于加强金手指结构14区域强度,避免金手指结构14在插拔的过程中脆断,进而影响柔性电路板10的正常使用。The flexible circuit board 10 may include, but is not limited to, a substrate layer 12 , a gold finger structure 14 and a reinforcement structure 16 . The gold finger structure 14 is disposed on the substrate layer 12. The gold finger structure 14 is used to electrically connect the flexible circuit board 10 with other components, and the components may include electronic components or electronic parts such as circuit boards. The reinforcement structure 16 is arranged on the base material layer 12 and at opposite ends of the gold finger structure 14. The reinforcement structure 16 is used to strengthen the strength of the gold finger structure 14 area, so as to prevent the gold finger structure 14 from being brittle during the insertion and extraction process, thereby affecting the Normal use of the flexible circuit board 10 .
柔性电路板10可以是单层电路板,柔性电路板10也可以是双层电路板,柔性电路板10还可以是多层电路板,层数至少超过两个,例如3、4或者5等等。在本实施例中,以柔性电路板10是双层电路板为例进行说明,对应地,金手指结构14设置于基材层12的相对两侧,加强结构16也设置于基材层12的相对两侧,且在金手指结构14的相对两端。The flexible circuit board 10 can be a single-layer circuit board, the flexible circuit board 10 can also be a double-layer circuit board, and the flexible circuit board 10 can also be a multi-layer circuit board with at least two layers, such as 3, 4 or 5, etc. . In this embodiment, the flexible circuit board 10 is described as an example of a double-layer circuit board. Correspondingly, the gold finger structures 14 are arranged on opposite sides of the base material layer 12, and the reinforcing structure 16 is also arranged on the base material layer 12. opposite two sides, and at opposite ends of the golden finger structure 14 .
基材层12是柔性材质制成,基材层12用于承担柔性电路板10的其他材料层,例如铜层142、胶层或者覆盖膜层等等。柔性材质的基材层12可以使柔性电路板10满足柔性折叠的目的。基材层12的材质可以是聚酰亚胺(polyimide),聚酰亚胺具有优异的热稳定性、耐化学腐蚀性和机械性能。具体地,石墨或玻璃纤维增强的聚酰亚胺的抗弯强度可达到345Mpa,且抗弯模量达到20Gpa,有较高的拉伸强度。基材层12的材质也可以是涤纶(polyester),涤纶机械性能优良,刚性、硬度及韧性高,耐穿刺,耐摩擦,耐高温和低温,耐化学药品性、耐油性、气密性和保香性良好,是常用的阻透性复合薄膜基材之一。The substrate layer 12 is made of a flexible material, and the substrate layer 12 is used to bear other material layers of the flexible circuit board 10 , such as a copper layer 142 , an adhesive layer or a cover film layer and the like. The substrate layer 12 made of flexible material can make the flexible circuit board 10 meet the purpose of flexible folding. The material of the substrate layer 12 may be polyimide, which has excellent thermal stability, chemical corrosion resistance and mechanical properties. Specifically, the flexural strength of graphite or glass fiber reinforced polyimide can reach 345Mpa, and the flexural modulus can reach 20GPa, which has relatively high tensile strength. The material of the base material layer 12 can also be polyester (polyester). Polyester has excellent mechanical properties, high rigidity, hardness and toughness, puncture resistance, friction resistance, high temperature and low temperature resistance, chemical resistance, oil resistance, air tightness and heat preservation. It has good fragrance and is one of the commonly used barrier composite film substrates.
金手指结构14可以但不仅限于包括铜层142和导电层144,铜层142设置在基材层12上,铜层142用于形成柔性电路板10的电路结构。导电层144设置在铜层142远离基材层12一侧的至少部分区域,该铜层142的至少部分区域为裸露结构,用于将柔性电路板10的电路与外界导通。但是,裸露结构的铜在外界容易被空气氧化而导致柔性电路板10接触不良,所以在裸露结构的铜上设置导电层144,导电层144用于将铜层142与其它电子元器件电性连接,而且自身具有抗氧化能力。导电层144材质可以是金,导电层144材质也可以是银,导电层144材质还可以是其它导电性能优良且抗氧化强的材质制成。在本技术领域的技术人员可以理解的范围内,该铜层142至少部分区域也可以不设置导电层144,而是简单地通过裸露的铜结构进行导电,为了避免铜氧化而导致接触不良的现象发生,可以对该裸露的铜进行定期去氧化清洗。The gold finger structure 14 may include, but is not limited to, a copper layer 142 and a conductive layer 144 . The copper layer 142 is disposed on the substrate layer 12 . The copper layer 142 is used to form the circuit structure of the flexible circuit board 10 . The conductive layer 144 is disposed on at least a partial area of the copper layer 142 away from the substrate layer 12 , and at least a partial area of the copper layer 142 is exposed, for conducting the circuit of the flexible circuit board 10 with the outside. However, the copper of the bare structure is easily oxidized by air outside, resulting in poor contact of the flexible circuit board 10, so a conductive layer 144 is provided on the copper of the bare structure, and the conductive layer 144 is used to electrically connect the copper layer 142 with other electronic components. , and has its own antioxidant capacity. The material of the conductive layer 144 can be gold, the material of the conductive layer 144 can also be silver, and the material of the conductive layer 144 can also be made of other materials with excellent electrical conductivity and strong oxidation resistance. Within the scope that those skilled in the art can understand, at least some areas of the copper layer 142 may not be provided with the conductive layer 144, but simply conduct electricity through the exposed copper structure, in order to avoid poor contact caused by copper oxidation. occurs, the exposed copper can be periodically deoxidized and cleaned.
柔性电路板10安装于电子设备内,通过金手指结构14插拔的方式与电子设备内不同位置的电子元器件或者电路板电性连接。因为金手指结构14是在基材层12上的铜层142的至少部分区域上增加导电层144而成的,铜的强度低易脆,所以在金手指结构14的插拔过程中容易折断,具体地,因为金手指结构14的端部没有加强支撑,所以最易折断,而使柔性电路板10失效。在金手指结构14的相对两端设置加强结构16,增强了金手指结构14的局部强度,从而解决了金手指结构14在插拔的过程中容易折断的问题。The flexible circuit board 10 is installed in the electronic device, and is electrically connected with electronic components or circuit boards at different positions in the electronic device by means of plugging and unplugging the golden finger structure 14 . Because the gold finger structure 14 is formed by adding a conductive layer 144 to at least a partial area of the copper layer 142 on the base layer 12, the copper has low strength and is brittle, so it is easy to break during the insertion and extraction process of the gold finger structure 14. Specifically, since the end of the gold finger structure 14 has no reinforcement support, it is most likely to be broken, which makes the flexible circuit board 10 invalid. Reinforcement structures 16 are provided at opposite ends of the gold finger structure 14 to enhance the local strength of the gold finger structure 14, thereby solving the problem that the gold finger structure 14 is easily broken during the insertion and removal process.
柔性电路板10的制造流程:准备基材层→铜箔裁断→数控钻孔→镀铜→正面处理→压干膜→曝光→显影→蚀刻→剥膜→研磨工程→中间检查→覆盖膜冲压→打阻焊印刷孔→热压覆盖膜→阻焊油墨印刷→焊盘镀金→印刷文字→贴补强板→冲制产品外形→全面质检。具体每个步骤说明如下:The manufacturing process of the flexible circuit board 10: prepare the substrate layer → copper foil cutting → CNC drilling → copper plating → front side treatment → dry film pressing → exposure → development → etching → film stripping → grinding process → intermediate inspection → cover film stamping → Printing holes for solder mask→hot pressing cover film→printing solder mask ink→gold-plating solder pads→printing text→attaching reinforcement board→punching product shape→comprehensive quality inspection. Each step is described as follows:
准备基材层12:基材层用来承载其他材料;Prepare the substrate layer 12: the substrate layer is used to carry other materials;
铜箔裁切:利用裁切机将成卷铜箔裁成所需尺寸的半成品铜箔,将半成品铜箔贴敷在基材层上;Copper foil cutting: Use a cutting machine to cut the rolled copper foil into semi-finished copper foil of the required size, and attach the semi-finished copper foil to the substrate layer;
数控钻通孔:用CNC机器在铜箔上开通孔;CNC drilling through holes: use CNC machines to open holes on the copper foil;
镀铜:对铜箔上的通孔电镀处理,以使通孔内层电镀上铜而实现铜箔内外层电路的电气化连接;Copper plating: electroplating the through holes on the copper foil, so that the inner layer of the through holes is electroplated with copper to realize the electrified connection of the inner and outer circuits of the copper foil;
正面处理:用化学方法除去铜箔表面的氧化物和污染物,以使铜箔表面满足后续贴干膜所需要的粗糙度;Front treatment: use chemical methods to remove oxides and pollutants on the surface of copper foil, so that the surface of copper foil can meet the roughness required for subsequent dry film application;
压干膜和曝光:将感光干膜层压到铜箔上,然后通过紫外线照射,以在干膜上形成线路;Press dry film and exposure: Laminate photosensitive dry film on copper foil, then irradiate with ultraviolet light to form lines on dry film;
显影:洗去未受紫外光照射的干膜,保留受到紫外光照射发生聚合反应的干膜使线路基本成型;Development: wash away the dry film that has not been irradiated by ultraviolet light, and retain the dry film that has been polymerized by ultraviolet light to basically shape the circuit;
蚀刻和剥膜:在40-55摄氏度的温度下,将蚀刻药液经过喷头均匀喷淋铜箔的表面腐蚀除去未被保护的铜箔,从而在基材层上形成线路,并剥离干膜;Etching and stripping: At a temperature of 40-55 degrees Celsius, the etching liquid is evenly sprayed through the nozzle to corrode the surface of the copper foil to remove the unprotected copper foil, thereby forming a line on the substrate layer and peeling off the dry film;
研磨工程:对上述经过蚀刻工程的铜箔进行研磨;Grinding process: grinding the above-mentioned copper foil that has been etched;
中间检查:检查线路是否良好;Intermediate inspection: check whether the line is good;
覆盖膜冲压:将铜箔表面贴上覆盖膜,然后冲压出线路板的形状;Cover film stamping: paste the cover film on the surface of the copper foil, and then punch out the shape of the circuit board;
打阻焊印刷孔:油墨印刷用的定位孔加工;Solder resist printing holes: processing of positioning holes for ink printing;
热压覆盖膜:将覆盖膜和铜箔加热加压压合;Hot pressing cover film: heat and press the cover film and copper foil;
阻焊油墨印刷:在板面上覆盖一层感光型阻焊油墨,可在后序制程中达到保护板面,防止线路、铜面氧化及具有阻焊、限焊之功能;Solder resist ink printing: Cover the board with a layer of photosensitive solder resist ink, which can protect the board surface in the subsequent process, prevent the oxidation of lines and copper surfaces, and have the functions of solder resistance and solder limit;
金手指镀金:利用电镀反应原理将镍和金镀在至少部分区域的铜层上;Gold finger plating: use the electroplating reaction principle to plate nickel and gold on at least part of the copper layer;
印刷文字:在电路板成品表面加印文字符号或数字,以表示所组装得各种零件的位置,如:R代表电阻器、C代表电容器;Printed text: Print text symbols or numbers on the surface of the finished circuit board to indicate the position of the various parts assembled, such as: R stands for resistors, C stands for capacitors;
贴补强板:在专用治具上将补强板贴到柔性电路板半成品上;Paste the reinforcement board: attach the reinforcement board to the semi-finished flexible circuit board on the special fixture;
冲制产品外形:将多余材料去除得到柔性电路板;Punched product shape: remove excess material to obtain a flexible circuit board;
全面质检:对柔性电路板整体进行检查,包括电气和外形。Comprehensive quality inspection: inspect the flexible circuit board as a whole, including electrical and appearance.
加强结构16的材质可以是铜,在制作柔性电路板10流程中的压干膜、曝光、显影、蚀刻和剥膜步骤制作铜层142电路的时候完成,这样可以在不额外增加工序的前提下,制作出加强结构16,大大地提高了生产效率,此外,铜性的加强结构16可以在增加金手指结构14区域的强度的前提下,厚度可以控制在很薄,进而不会影响到金手指结构14的正常插拔使用,厚度可以控制在0.03mm以上,例如0.03mm、0.05mm、0.10mm、0.12mm、0.14mm、0.20mm、0.30mm或者0.50mm等等。当然,也可以单独的作为一个步骤制作铜性加强结构16,本申请不对其进行限定。柔性电路板10的金手指结构14区域因为没有覆盖膜保护,所以容易在插拔的过程中脆断,加强结构16主要解决柔性电路板10的金手指结构14区域机械强度小这一问题,提高插接部位的强度,防止金手指结构14脆断。The material of the reinforcing structure 16 can be copper, and it is completed when the copper layer 142 circuit is made in the steps of pressing dry film, exposure, development, etching and stripping in the process of making the flexible circuit board 10, so that it can be completed without additional processes. , the reinforced structure 16 is produced, which greatly improves the production efficiency. In addition, the copper reinforced structure 16 can increase the strength of the gold finger structure 14 area, and the thickness can be controlled to be very thin, which will not affect the gold finger. For normal plugging and unplugging of the structure 14, the thickness can be controlled above 0.03mm, such as 0.03mm, 0.05mm, 0.10mm, 0.12mm, 0.14mm, 0.20mm, 0.30mm or 0.50mm and so on. Of course, the copper reinforcing structure 16 can also be fabricated as a single step, which is not limited in this application. The gold finger structure 14 area of the flexible circuit board 10 is not protected by a covering film, so it is easy to be brittle in the process of plugging and unplugging. The reinforcement structure 16 mainly solves the problem of low mechanical strength of the gold finger structure 14 area of the flexible circuit board 10, improving The strength of the insertion part prevents the golden finger structure 14 from being brittle.
为了增强柔性电路板10的金手指结构14区域的韧性,可以在加强结构16远离基材层12一侧设置覆盖膜18,该覆盖膜18可以在覆盖膜18冲压这个步骤中进行,大大地提高了生产效率,当然,也可以单独的作为一个步骤制作该覆盖膜18结构,本申请不对其进行限定。In order to enhance the toughness of the gold finger structure 14 region of the flexible circuit board 10, a cover film 18 can be arranged on the reinforcing structure 16 away from the base material layer 12 side, and the cover film 18 can be carried out in the step of stamping the cover film 18, greatly improving In order to improve production efficiency, of course, the cover film 18 structure can also be fabricated as a single step, which is not limited in this application.
请参阅图3,图3是本申请柔性电路板10另一实施例的截面结构示意图。Please refer to FIG. 3 . FIG. 3 is a schematic cross-sectional structure diagram of another embodiment of the flexible circuit board 10 of the present application.
加强结构16也可以为柔性电路板10的补强板,在制作柔性电路板10流程中的贴补强板步骤制作完成,这样可以在不额外增加工序的前提下,制作出加强结构16,大大地提高了生产效率,当然,也可以单独的作为一个步骤制作加强结构16,本申请不对其进行限定。加强结构16做为补强提高金手指结构14区域的强度,从而防止该位置的脆断,另外,金手指结构14区域的强度增加后,也方便了金手指结构14的插拔。加强结构16与柔性电路板10的覆盖膜18通过热固胶连接,热固胶在一般温度下为固态,没有粘性,但当温度上升到一定程度后,会转变成具有很强粘性的半固化状态,此时将覆盖膜18与加强结构16粘住。加强结构16备有一层热固胶,将加强结构16涂有热固胶一侧对准柔性电路板10贴合位置后,然后用电烙铁烫加强结构16大概1~2秒起单点定位作用,最后进行热压,即高温高压,让整面热固胶彻底流动粘合。为了防止加强结构16和柔性电路板10分离,可以将两者放进烘烤炉烘烤,进一步对胶做固化。The reinforcing structure 16 can also be a reinforcing plate of the flexible circuit board 10, and the step of pasting the reinforcing plate in the process of manufacturing the flexible circuit board 10 is completed, so that the reinforcing structure 16 can be produced without additional processes, greatly improving the performance of the flexible circuit board 10. The production efficiency is improved. Of course, the reinforcement structure 16 can also be manufactured as a single step, which is not limited in this application. The reinforcement structure 16 serves as a reinforcement to improve the strength of the gold finger structure 14 area, thereby preventing brittle fracture at this position. In addition, the increased strength of the gold finger structure 14 area also facilitates the insertion and removal of the gold finger structure 14 . The reinforcing structure 16 and the covering film 18 of the flexible circuit board 10 are connected by a thermosetting adhesive. The thermosetting adhesive is solid at normal temperature and has no viscosity, but when the temperature rises to a certain level, it will transform into a highly viscous semi-cured state, at this time, the cover film 18 and the reinforcing structure 16 are adhered. The reinforcement structure 16 is equipped with a layer of thermosetting adhesive. Align the side of the reinforcement structure 16 coated with the thermosetting adhesive with the flexible circuit board 10 bonding position, and then iron the reinforcement structure 16 with an electric soldering iron for about 1 to 2 seconds to perform single-point positioning. , and finally carry out hot pressing, that is, high temperature and high pressure, so that the entire surface of the thermosetting adhesive can be completely flowed and bonded. In order to prevent the reinforcement structure 16 from being separated from the flexible circuit board 10, the two can be baked in a baking oven to further cure the glue.
加强结构16的补强板的材质可以是聚酰亚胺或者玻璃纤维等绝缘材料。聚酰亚胺加强结构16具有较高的耐温性,一般厚度有25μm、50μm、75μm、100μm、125μm、150μm、175μm、200μm、225μm、250μm、275μm、300μm、350μm、475μm等。玻璃纤维加强结构16厚度为100μm、150μm、200μm、250μm、300μm、350μm、400μm、450μm、500μm、600μm、700μm、800μm、900μm、1.0mm、1.1mm、1.2mm、1.3mm、1.4mm、1.5mm、1.6mm、1.7m、1.8mm、1.9mm、2.0mm、2.2mm、2.4mm、2.5mm、2.5mm、3mm、4mm、5mm、6mm、7mm、8mm、9mm、10mm、15mm、The reinforcing plate of the reinforcing structure 16 may be made of insulating materials such as polyimide or glass fiber. The polyimide reinforced structure 16 has high temperature resistance, and the general thickness is 25 μm, 50 μm, 75 μm, 100 μm, 125 μm, 150 μm, 175 μm, 200 μm, 225 μm, 250 μm, 275 μm, 300 μm, 350 μm, 475 μm, etc. The glass fiber reinforced structure 16 has a thickness of 100 μm, 150 μm, 200 μm, 250 μm, 300 μm, 350 μm, 400 μm, 450 μm, 500 μm, 600 μm, 700 μm, 800 μm, 900 μm, 1.0mm, 1.1mm, 1.2mm, 1.3mm, 1.4mm, 1.5mm , 1.6mm, 1.7m, 1.8mm, 1.9mm, 2.0mm, 2.2mm, 2.4mm, 2.5mm, 2.5mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 15mm,
20mm、25mm、30mm、35mm、40mm、45mm、50mm、55mm、20mm, 25mm, 30mm, 35mm, 40mm, 45mm, 50mm, 55mm,
60mm、65mm、70mm、75mm、80mm、85mm、90mm、100mm等,玻璃纤维加强结构16分为耐高温玻璃纤维加强结构16、阻燃玻璃纤维加强结构16、耐烧蚀玻璃纤维加强结构16、高强度玻璃纤维加强结构16、高增韧玻璃纤维加强结构16和防静电玻璃纤维加强结构16。60mm, 65mm, 70mm, 75mm, 80mm, 85mm, 90mm, 100mm, etc., glass fiber reinforced structure 16 is divided into high temperature resistant glass fiber reinforced structure 16, flame retardant glass fiber reinforced structure 16, ablation resistant glass fiber reinforced structure 16, high High-strength glass fiber reinforced structure 16 , high toughened glass fiber reinforced structure 16 and antistatic glass fiber reinforced structure 16 .
加强结构16的补强板的材质可以是铝箔或者不锈钢等金属材料。铝箔加强结构16的散热性比较好,可以用在对散热要求比较高的地方,比如台灯等。不锈钢加强结构16不易变形,有较高的强度,可以有效的保护柔性电路板10。不锈钢加强结构16可以通过模具冲压制作,尺寸稳定,生产效率高。进一步地,不锈钢加强结构16可以通过化学蚀刻制作,避免了不锈钢加强结构16毛刺的出现,不锈钢加强结构16化学蚀刻是在不锈钢表面涂上保护层,让强酸溶液腐蚀掉未保护的地方而得到我们所需要的不锈钢加强结构16,因为整个过程是化学反应,没有物理过程,有效的避免了不锈钢加强结构16毛刺的出现。The reinforcing plate of the reinforcing structure 16 can be made of metal materials such as aluminum foil or stainless steel. The aluminum foil reinforced structure 16 has better heat dissipation and can be used in places with higher heat dissipation requirements, such as desk lamps and the like. The stainless steel reinforcing structure 16 is not easily deformed and has high strength, which can effectively protect the flexible circuit board 10 . The stainless steel reinforced structure 16 can be made by stamping with a die, and has stable dimensions and high production efficiency. Further, the stainless steel reinforced structure 16 can be made by chemical etching, which avoids the occurrence of burrs on the stainless steel reinforced structure 16. The chemical etching of the stainless steel reinforced structure 16 is to coat a protective layer on the surface of the stainless steel, and let the strong acid solution corrode the unprotected places to obtain our The required stainless steel reinforcement structure 16, because the whole process is a chemical reaction without physical process, effectively avoids the occurrence of burrs on the stainless steel reinforcement structure 16.
当加强结构16的补强板的材质为金属材料时,必须对加强结构16进行接地处理,避免加强结构16静电集中而对柔性电路板10或者电子设备内的其他电子元器件造成影响。本实施例是通过在柔性电路板10开设露铜,加强结构16与露铜电性连接,从而实现加强结构16的接地,防止加强结构16上静电集中。When the reinforcement plate of the reinforcement structure 16 is made of metal material, the reinforcement structure 16 must be grounded to prevent the static electricity concentration of the reinforcement structure 16 from affecting the flexible circuit board 10 or other electronic components in the electronic device. In this embodiment, the reinforced structure 16 is electrically connected to the exposed copper by opening the exposed copper on the flexible circuit board 10 , so as to realize the grounding of the reinforced structure 16 and prevent the concentration of static electricity on the reinforced structure 16 .
使加强结构16与露铜电性连接的方式有多种,例如1:通过导电胶使加强结构16与露铜电性连接,以达到加强结构16接地的目的;2:加强结构16设置有切角,将切角和露铜通过焊锡膏连接,以使加强结构16与露铜电性连接;3:刚补强板设置有与露铜对应的通孔,通孔可以是圆形或者方形,向通孔灌银浆,等银浆冷却后就可以把加强结构16和露铜进行电性连接,以使加强结构16与露铜电性连接等等。其它使加强结构16与露铜电性连接的方式在此不一一赘述。There are many ways to electrically connect the reinforcing structure 16 to the exposed copper. For example, 1: the reinforcing structure 16 is electrically connected to the exposed copper through conductive glue to achieve the purpose of grounding the reinforcing structure 16; 2: the reinforcing structure 16 is provided with a cutting Corner, connect the cut corner and the exposed copper through solder paste, so that the reinforcing structure 16 is electrically connected to the exposed copper; 3: The rigid reinforcement board is provided with a through hole corresponding to the exposed copper, and the through hole can be circular or square, The silver paste is poured into the through hole, and after the silver paste is cooled, the reinforcing structure 16 can be electrically connected to the exposed copper, so that the reinforcing structure 16 is electrically connected to the exposed copper, and so on. Other ways to electrically connect the reinforcing structure 16 to the exposed copper will not be repeated here.
加强结构16也可以为油墨层,油墨层的材质可以是防焊油墨,则加强结构16在制作柔性电路板10流程中的防焊油墨印刷步骤制作完成。油墨层的材质还可以是是文字油墨,则加强结构16在制作柔性电路板10流程中的印刷文字步骤制作完成,这样可以在不额外增加工序的前提下,制作出加强结构16,大大地提高了生产效率。当然,也可以单独的作为一个步骤制作油墨材质的加强结构16,本申请不对其进行限定。其中,油墨层的厚度可以为10um至100um,例如:10um、20um、30um、40um、50um、60um、70um、80um、90um和100um。The reinforcing structure 16 can also be an ink layer, and the material of the ink layer can be solder resist ink, then the reinforcing structure 16 is manufactured in the solder resist ink printing step in the process of manufacturing the flexible circuit board 10 . The material of the ink layer can also be text ink, and the reinforcement structure 16 is completed in the printing text step in the process of making the flexible circuit board 10, so that the reinforcement structure 16 can be produced without additional processes, which greatly improves production efficiency. Of course, the reinforcement structure 16 made of ink material can also be manufactured as a single step, which is not limited in this application. Wherein, the thickness of the ink layer may be 10um to 100um, for example: 10um, 20um, 30um, 40um, 50um, 60um, 70um, 80um, 90um and 100um.
请参阅图4,图4是本申请柔性电路板10的制作方法一实施例的流程示意图。Please refer to FIG. 4 . FIG. 4 is a schematic flowchart of an embodiment of a manufacturing method of the flexible circuit board 10 of the present application.
M401,准备基材层12。M401, prepare the substrate layer 12.
基材层12是柔性材质制成,基材层12用于承担柔性电路板10的其他材料层,例如铜层142、胶层或者覆盖膜层等等。柔性材质的基材层12可以使柔性电路板10满足柔性折叠的目的。基材层12的材质可以是聚酰亚胺(polyimide),聚酰亚胺具有优异的热稳定性、耐化学腐蚀性和机械性能。具体地,石墨或玻璃纤维增强的聚酰亚胺的抗弯强度可达到345Mpa,且抗弯模量达到20Gpa,有较高的拉伸强度。基材层12的材质也可以是涤纶(polyester),涤纶机械性能优良,刚性、硬度及韧性高,耐穿刺,耐摩擦,耐高温和低温,耐化学药品性、耐油性、气密性和保香性良好,是常用的阻透性复合薄膜基材之一。The substrate layer 12 is made of flexible material, and the substrate layer 12 is used to bear other material layers of the flexible circuit board 10 , such as copper layer 142 , glue layer or cover film layer and so on. The substrate layer 12 made of flexible material can make the flexible circuit board 10 meet the purpose of flexible folding. The material of the substrate layer 12 may be polyimide, which has excellent thermal stability, chemical corrosion resistance and mechanical properties. Specifically, the flexural strength of graphite or glass fiber reinforced polyimide can reach 345Mpa, and the flexural modulus can reach 20GPa, which has relatively high tensile strength. The material of the base material layer 12 can also be polyester (polyester), which has excellent mechanical properties, high rigidity, hardness and toughness, puncture resistance, friction resistance, high temperature and low temperature resistance, chemical resistance, oil resistance, air tightness and heat preservation. It has good fragrance and is one of the commonly used barrier composite film substrates.
M402,制作金手指结构14,先在基材层12上制作铜层142,然后在铜层142的至少部分区域设置导电层144,导电层144用于将铜层142与其它元器件电性连接。M402, to make the gold finger structure 14, first make the copper layer 142 on the base material layer 12, and then set the conductive layer 144 on at least part of the copper layer 142, the conductive layer 144 is used to electrically connect the copper layer 142 to other components .
铜箔裁切:利用裁切机将成卷铜箔裁成所需尺寸的半成品铜箔;数控钻通孔:用CNC机器在铜箔上开通孔;镀铜:对铜箔上的通孔电镀处理,以使通孔内层电镀上铜而实现铜箔内外层电路的电气化连接;正面处理:用化学方法除去铜箔表面的氧化物和污染物,以使铜箔表面满足后续贴干膜所需要的粗糙度;压干膜和曝光:将感光干膜层压到铜箔上,然后通过紫外线照射,以在干膜上形成线路;显影:洗去未受紫外光照射的干膜,保留受到紫外光照射发生聚合反应的干膜使线路基本成型;蚀刻和剥膜:在40-55摄氏度的温度下,将蚀刻药液经过喷头均匀喷淋铜箔的表面腐蚀除去未被保护的铜箔,从而在铜箔上形成线路,并剥离干膜;研磨工程:对上述经过蚀刻工程的铜箔进行研磨;中间检查:检查线路是否良好;覆盖膜冲压:将铜箔表面贴上覆盖膜,然后冲压出线路板的形状;打阻焊印刷孔:油墨印刷用的定位孔加工;热压覆盖膜:将覆盖膜和铜箔加热加压压合;阻焊油墨印刷:在板面上覆盖一层感光型阻焊油墨,可在后序制程中达到保护板面,防止线路、铜面氧化及具有阻焊、限焊之功能;金手指14镀金:利用电镀反应原理将镍和金144镀在至少部分区域的铜层142上;印刷文字:在电路板成品表面加印文字符号或数字,以表示所组装得各种零件的位置,如:R代表电阻器、C代表电容器;贴补强板:在专用治具上将补强板贴到柔性电路板10半成品上;冲制产品外形:将多余材料去除得到柔性电路板10;全面质检:对柔性电路板10整体进行检查,包括电气和外形。Copper foil cutting: Use a cutting machine to cut the coiled copper foil into semi-finished copper foil of the required size; CNC drilling through holes: use a CNC machine to open holes on the copper foil; Copper plating: Electroplating the through holes on the copper foil , so that the inner layer of the through hole is electroplated with copper to realize the electrical connection of the inner and outer layers of the copper foil; front side treatment: use chemical methods to remove oxides and pollutants on the surface of the copper foil, so that the surface of the copper foil can meet the needs of the subsequent dry film Roughness of dry film; pressing dry film and exposure: lamination of photosensitive dry film on copper foil, and then irradiating with ultraviolet light to form lines on the dry film; development: washing away the dry film not irradiated by ultraviolet light, retaining the dry film exposed to ultraviolet light Light irradiates the dry film that undergoes polymerization to basically shape the circuit; etching and stripping: at a temperature of 40-55 degrees Celsius, the etching liquid is evenly sprayed on the surface of the copper foil through the nozzle to corrode the unprotected copper foil, thereby Form the circuit on the copper foil and peel off the dry film; grinding process: grind the copper foil that has been etched above; intermediate inspection: check whether the circuit is good; cover film stamping: paste the cover film on the surface of the copper foil, and then punch out The shape of the circuit board; Solder resist printing holes: processing of positioning holes for ink printing; Hot pressing cover film: Heat and press the cover film and copper foil; Solder resist ink printing: Cover a layer of photosensitive type on the board surface Solder resist ink, which can protect the board surface in the subsequent process, prevent the oxidation of lines and copper surfaces, and have the functions of solder resistance and solder limit; gold finger 14 gold plating: use the principle of electroplating reaction to plate nickel and gold 144 on at least part of the area on the copper layer 142; printed text: print text symbols or numbers on the surface of the finished circuit board to indicate the position of the various parts assembled, such as: R stands for resistors, C stands for capacitors; Attach the reinforcement board to the semi-finished product of the flexible circuit board 10 on the tool; punch the product shape: remove the excess material to obtain the flexible circuit board 10; comprehensive quality inspection: inspect the flexible circuit board 10 as a whole, including electrical and appearance.
M403,在基材层12上且在导电层144的相对两端设置加强结构16,以加强导电层144所在区域的铜层142的强度。M403 , on the substrate layer 12 and at opposite ends of the conductive layer 144 , a strengthening structure 16 is provided to strengthen the strength of the copper layer 142 in the region where the conductive layer 144 is located.
请同时参阅图1,可选地,加强结构16的材质可以是铜,在制作柔性电路板10流程中的压干膜、曝光、显影、蚀刻和剥膜步骤制作铜层142电路的时候完成,这样可以在不额外增加工序的前提下,制作出加强结构16,大大地提高了生产效率,此外,铜性的加强结构16可以在增加金手指结构14区域的强度的前提下,厚度可以控制在很薄,进而不会影响到金手指结构14的正常插拔使用,厚度可以控制在0.03mm以上,例如0.03mm、0.05mm、0.10mm、0.12mm、0.14mm、0.20mm、0.30mm或者0.50mm等等。当然,也可以单独的作为一个步骤制作铜性加强结构16,本申请不对其进行限定。Please refer to FIG. 1 at the same time. Optionally, the material of the reinforcing structure 16 can be copper, which is completed when the copper layer 142 circuit is made in the steps of pressing dry film, exposure, development, etching and stripping in the process of making the flexible circuit board 10. In this way, the reinforcement structure 16 can be produced without additional processes, which greatly improves the production efficiency. In addition, the thickness of the copper reinforcement structure 16 can be controlled under the premise of increasing the strength of the gold finger structure 14 region. Very thin, so that it will not affect the normal plug-in and use of the golden finger structure 14, the thickness can be controlled above 0.03mm, such as 0.03mm, 0.05mm, 0.10mm, 0.12mm, 0.14mm, 0.20mm, 0.30mm or 0.50mm and many more. Of course, the copper reinforcing structure 16 can also be fabricated as a single step, which is not limited in this application.
其中,为了增强柔性电路板10的金手指结构14区域的韧性,可以在加强结构16远离基材层12一侧设置覆盖膜18,该覆盖膜18可以在覆盖膜18冲压这个步骤中进行,大大地提高了生产效率,当然,也可以单独的作为一个步骤制作该覆盖膜18结构,本申请不对其进行限定。Among them, in order to enhance the toughness of the gold finger structure 14 region of the flexible circuit board 10, a cover film 18 can be provided on the side of the reinforcing structure 16 away from the base material layer 12, and the cover film 18 can be carried out in the step of stamping the cover film 18, greatly The production efficiency is greatly improved. Of course, the covering film 18 structure can also be manufactured as a single step, which is not limited in this application.
请同时参阅图3,可选地,加强结构16为柔性电路板10的补强板,在制作柔性电路板10流程中的贴补强板步骤制作完成,以提高柔性电路板10的制作效率。Please also refer to FIG. 3 . Optionally, the reinforcing structure 16 is a reinforcing plate of the flexible circuit board 10 , and the step of pasting the reinforcing plate in the process of manufacturing the flexible circuit board 10 is completed to improve the manufacturing efficiency of the flexible circuit board 10 .
进一步地,加强结构16与柔性电路板10通过热固胶连接。Further, the reinforcement structure 16 is connected to the flexible circuit board 10 through thermosetting glue.
可选地,加强结构16的材质包括聚酰亚胺或者玻璃纤维。Optionally, the material of the reinforcing structure 16 includes polyimide or glass fiber.
可选地,加强结构16的材质包括不锈钢。Optionally, the material of the reinforcing structure 16 includes stainless steel.
进一步地,加强结构16为模具冲压或者化学蚀刻制成。Further, the reinforcing structure 16 is made by stamping or chemical etching.
进一步地,柔性电路板10开设有露铜,加强结构16与露铜电性连接,以实现加强结构16的接地,防止加强结构16上静电集中。Furthermore, the flexible circuit board 10 is provided with exposed copper, and the reinforcing structure 16 is electrically connected to the exposed copper, so as to realize the grounding of the reinforcing structure 16 and prevent static electricity concentration on the reinforcing structure 16 .
进一步地,通过导电胶使刚加强结构16与露铜电性连接;或者Further, the rigid reinforcement structure 16 is electrically connected to the exposed copper through conductive glue; or
加强结构16设置有切角,切角用于焊接锡膏,以使加强结构16与露铜电性连接;或者加强结构16设置有与露铜对应的通孔,通孔用于灌银浆,以使加强结构16与露铜电性连接。The reinforcement structure 16 is provided with cut corners, and the cut corners are used for soldering solder paste, so that the reinforcement structure 16 is electrically connected to the exposed copper; or the reinforcement structure 16 is provided with through holes corresponding to the exposed copper, and the through holes are used for filling silver paste. In order to electrically connect the reinforcing structure 16 to the exposed copper.
请参阅图5,图5是本申请电子设备一实施例的结构图。Please refer to FIG. 5 . FIG. 5 is a structural diagram of an embodiment of the electronic device of the present application.
电子设备包括前壳组件20、后壳组件30和上述任一实施例的柔性电路板10,前壳组件20和后壳组件30相互连接以形成密闭空间,柔性电路板10组件容纳于密闭空间内电性连接电子设备内的电路主板或者电子元器件,以使电子设备可以实现不同的功能。The electronic equipment includes a front shell assembly 20, a rear shell assembly 30 and the flexible circuit board 10 of any of the above-mentioned embodiments, the front shell assembly 20 and the rear shell assembly 30 are connected to each other to form a closed space, and the flexible circuit board 10 assembly is accommodated in the closed space Electrically connect the circuit board or electronic components in the electronic equipment, so that the electronic equipment can realize different functions.
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本申请的专利保护范围内。The above is only the implementation of the application, and does not limit the patent scope of the application. Any equivalent structure or equivalent process conversion made by using the specification and drawings of the application, or directly or indirectly used in other related technologies fields, are all included in the scope of patent protection of this application in the same way.
Claims (10)
- A kind of 1. flexible PCB, it is characterised in that including:Substrate layer, the material of the substrate layer is flexible material;Golden finger structure, including layers of copper and conductive layer, the layers of copper are arranged on the substrate layer, and the conductive layer is arranged on institute At least part region of layers of copper is stated, the conductive layer is used to the layers of copper and other components being electrically connected;Reinforcement structure, is arranged on the substrate layer and in the opposite end of the conductive layer, where strengthening the conductive layer The intensity of the layers of copper in region.
- 2. flexible PCB according to claim 1, it is characterised in thatThe flexible PCB is double-layer circuit board, and accordingly, the reinforcement structure is arranged at the opposite sides of the substrate layer.
- 3. flexible PCB according to claim 2, it is characterised in thatThe material of the substrate layer is polyimides or terylene, and the material of the reinforcement structure is copper, and the reinforcement structure is remote Cover layer is set from the substrate layer side, the cover layer is used for the toughness for strengthening the reinforcement structure.
- 4. flexible PCB according to claim 2, it is characterised in thatThe material of the reinforcement structure includes stainless steel.
- 5. flexible PCB according to claim 4, it is characterised in thatThe reinforcement structure is made of mould punching or chemical etching.
- 6. flexible PCB according to claim 5, it is characterised in thatThe flexible PCB offers dew copper, and the reinforcement structure is electrically connected with the dew copper, to realize that the reinforcement is tied The ground connection of structure.
- 7. flexible PCB according to claim 6, it is characterised in thatThe reinforcement structure is set to be electrically connected with the dew copper by conducting resinl;OrThe reinforcement structure is provided with corner cut, and the corner cut is used to weld tin cream, so that the reinforcement structure and the dew copper electricity Property connection;OrThe reinforcement structure is provided with through hole corresponding with the dew copper, and the through hole is used to fill silver paste, so that described strengthen knot Structure is electrically connected with the dew copper.
- A kind of 8. production method of flexible PCB, it is characterised in thatPrepare substrate layer;Golden finger structure is made, layers of copper is first made on the substrate layer, is then set at least part region of the layers of copper Conductive layer, the conductive layer are used to the layers of copper and other electronic components being electrically connected;Reinforcement structure is set on the substrate layer and in the opposite end of the conductive layer, to strengthen the conductive layer location The intensity of the layers of copper in domain.
- 9. according to the method described in claim 8, it is characterized in that,The material of the reinforcement structure is copper, and the layers of copper and the reinforcement structure make in same step, to reduce State the cost of manufacture of flexible PCB.
- 10. a kind of electronic equipment, it is characterised in that including:Claim 1 to 7 any one of them flexible PCB.
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CN110933848A (en) * | 2019-12-02 | 2020-03-27 | 昆山圆裕电子科技有限公司 | FPC (Flexible printed Circuit) cable pasting process |
CN113161694A (en) * | 2021-04-20 | 2021-07-23 | 维沃移动通信有限公司 | Battery connection circuit board, battery pack and electronic equipment |
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