CN108036758B - A method for detecting and adjusting the coaxiality of aero-engine casing - Google Patents
A method for detecting and adjusting the coaxiality of aero-engine casing Download PDFInfo
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- CN108036758B CN108036758B CN201711143919.6A CN201711143919A CN108036758B CN 108036758 B CN108036758 B CN 108036758B CN 201711143919 A CN201711143919 A CN 201711143919A CN 108036758 B CN108036758 B CN 108036758B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/22—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
- G01B21/24—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes for testing alignment of axes
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses a kind of methods of concentricity detection and adjustment suitable for aero-engine casing, belong to manufacturing quality prediction and control field.This method first measures position coordinates of the casing each point relative to rotation of rotary table center, then is fitted by least square method and casing posture information is calculated, and is measured and adjusted the concentricity of each component on engine crankcase with this.Different from general axis of rotation mensuration, this method allows casing clamping to there is offset and inclination, it is only necessary to without departing from detectable limit, artificial accurate clamping and adjustment link is reduced or remitted with this, the technical requirements to worker is reduced, improves efficiency.This method simplifies artificial dress table, repeatedly dress table simultaneously.This method is assisted in implementation process by computer programming, and the work such as artificial meter reading, record, calculating are reduced or remitted, and reduces worker's workload, improves the degree of automation, promotes measurement efficiency.
Description
Technical field
The method that the present invention relates to a kind of to detect and adjust suitable for aero-engine casing concentricity, belongs to manufacturing quality
Prediction and control technology field.
Background technique
A large amount of research and production practice have shown that, aero-engine usually can cause engine because of concentricity is unqualified
Quiet, rotor collision friction influences engine operation so as to cause vibration.Therefore, coaxality measurement is normal for guaranteeing engine
Work improves engine reliability and is of great significance.
It is practical in conjunction with production, in the link of volume production aero-engine assembling line, need to engine crankcase one end
Bearing bracket stand carry out concentricity detection and adjustment, now using axis of rotation mensuration.The method of adjustment bearing bracket stand is first
Measuring and adjusting is overlapped casing bottom center with rotation center, then measuring and adjusting makes casing datum axis and turntable surface hang down
Directly, finally measuring and adjusting keeps bearing bracket stand coaxial with casing.
But there are many problems to need to solve for current methods, and main problem is that manual measurement leads to time-consuming long, low efficiency,
Subsequent assembly is influenced, production efficiency is reduced.Especially concentric and vertical step of the adjustment part relative to measuring circurmarotate, to worker's skill
Art level requirement is high, time-consuming long.With fashionable dress table, meter reading, record, calculating is accomplished manually, and the degree of automation is low, take people arduously and
Inefficiency.
Summary of the invention
In view of this, the concentricity detection and method of adjustment that the present invention provides a kind of suitable for aero-engine casing,
This method is able to solve the low problem of detection efficiency in the prior art, improves the adjustment of casing concentricity and Automatic survey degree
And measurement efficiency.
A kind of concentricity detection and method of adjustment suitable for aero-engine casing, the detection and method of adjustment include with
Lower step:
Step 1: the position coordinate data of measurement and acquisition each measured point of casing relative to rotation of rotary table center;
Step 2: being fitted position coordinate data by least square method and each part posture information of casing is calculated;
Step 3: concentricity adjustment is carried out according to the part posture information of step 2.
Further, the measurement of position coordinate data and collection process are as follows in the step 1:
By casing clamping on revolution test desk, by three or more digital dial gauges (it is different according to the actual situation, table
Variable amounts, displacement sensor type are interchangeable) it is mounted on fixed bit and postpones rotating table, when rotating to fixed angle (according to
Actual conditions are different, and circle fitting can use 4 and the above measurement angle, and ellipse fitting can use 5 and the above measurement angle) record number
The data of word amesdial;In a data acquisition, the number that multiple digital dial gauges acquire in a plurality of directions is obtained
According to.
Further, each part posture information of casing includes: that kernel of section point is respectively measured on casing in the step 2
The posture information of coordinate information and fitting casing datum axis, by the position for determining each measured section central point and datum axis
Relationship is set, judges whether casing and each components meet concentricity requirement, if conditions are not met, providing offset information.
Further, it is assumed that digital dial gauge is 4, and amesdial is directed at turntable center axis in the horizontal plane, and false
Determine to record amesdial data when one-shot measurement intermediate station goes to this 6 angles of A, B, C, D, E, F.The height of 4 digital dial gauges
Respectively Z1、Z2、Z3、Z4, the distance of gauge outfit to datum axis is respectively R when table decrement is not 0 when clamping casing1、R2、R3、
R4.By casing clamping on turntable, and when turntable is turned to the direction E i.e. 240 ° direction, 4 table decrement R1E′、R2E′、
R3E′、R4E', other directions are similarly.4 tables amount in 6 directions and measure 24 decrement data.
Using rotary middle point on table with revolvable top as origin, the direction A i.e. 0 ° direction is X-axis, and 90 ° of directions among the direction B and C are
Y-axis, it is Z axis that center of rotation axis, which was origin perpendicular to the axis of table with revolvable top,.After establishing XYZ coordinate system, according to known Z1、Z2、
Z3、Z4、R1、R2、R3、R4It is converted into 24 decrements measured and finds out the coordinate of 24 measured points in the coordinate system respectively
Value, E4To coordinate system Z axis distance
R4E=R4+R4E′E4X-coordinate value
X4E=R4E×cos 240°
E4Y-coordinate value
Y4E=R4E×sin 240°
E4Z coordinate value be Z4, E can be obtained4(X4E, Y4E, Z4), and other 23 measurement point coordinates are found out in the same way.
After obtaining 24 coordinates, needs the profile for being fitted 4 sections respectively with least square method and find out center seat
Mark, with Z4For the section 4 that highly corresponding digital dial gauge is surveyed, six measuring point A on the section are taken4(X4A, Y4A, Z4)、B4
(X4B, Y4B, Z4)、C4(X4C, Y4C, Z4)、D4(X4D, Y4D, Z4)、E4(X4E, Y4E, Z4)、F4(X4F, Y4F, Z4).Because 6 points in same height
On degree, so tested surface center Z coordinate is Z4;Planar elliptical equation can be set
a4x2+b4xy+c4y2+d4x+e4y+f4=0
According to general least square method, a in elliptic equation can be found out according to 6 coordinates4、b4、c4、d4、e4、f4's
Value, finds out the kernel of section coordinate further according to formula
Centre coordinate T can be obtained4(X4, Y4, Z4), all measured section centre coordinate T can be sought with method1(X1, Y1, Z1)、T2(X2,
Y2, Z2)、T3(X3, Y3, Z3)、T4(X4, Y4, Z4);Then select be fitted to casing datum axis is worked as at this 4 points, it is same to use
Least square method.According to the design requirement of different engines, wherein 2 and 2 or more central points may be selected and be fitted reference axis
Line, if illustrating 2 points of selection, calculating gained is straight line where 2 lines, if space line equation
If
Seek local derviation
Ask
Casing datum axis parametric equation coefficient can be obtained by solving equation, and can find out at 4 points according to space distance between beeline and dot formula
To linear distance r1、r2、r3、r4.Work as r1、r2、r3、r4It is respectively smaller than the half d of concentricity required value1、d2、d3、d4When, i.e., 4 points
In concentricity minimally surrounded area, casing and its components concentricity are met the requirements;
As a certain riGreater than concentricity required value half when, i.e., the point is overseas in concentricity minimum tolerance area.Enable Z=Zi
It brings linear equation into and solves Points on Straight Line Qi(Xqi, Yqi, Zi), compare QiWith tested surface centre coordinate Ti(Xi, Yi, Zi), according to
It knows in Z=ZiHorizontal plane on, TiIn QiThe direction θ on rotPlace, so far, according to 24 table decrements through data
Each measured section centre coordinate, casing datum axis equation are obtained after processing, to judge whether concentricity is qualified, and are not being conformed to
The offset for assembling underproof tested part and offset direction are calculated when lattice.
Further, the process that the adjustment of part concentricity is carried out in the step 3 is as follows:
When casing concentricity is unsatisfactory for requiring, revolving-turret plays table on the offset direction that data processed result is shown,
Tested part is just adjusted upward herein using tool on one side, observes the data variation of table on one side;When decrement variation is approximately equal to partially
When moving direction, adjustment is finished;It is accurate to ensure to adjust result, it should re-measure after the adjustment primary;According to the actual situation, sometimes
When concentricity is unqualified and measured piece can not continue adjustment, casing should be ressembled.
The utility model has the advantages that
1) a kind of method epitope of concentricity detection and adjustment suitable for aero-engine casing disclosed by the invention is set
It is fixed, simplify artificial dress table, repeatedly dress table.If connecting using digital dial gauge, and with computer, then artificial reading is eliminated
Table, record, calculating, reduce worker operation, improve the degree of automation.
2) each components posture information of the available assembly of measurement method of the invention greatly reduces clamping error to dress
The influence of ligand concentricity detection.Clamping error refers to that by casing clamping when on turntable, datum axis and rotation axis are not herein
Error caused by being overlapped.Different from general axis of rotation mensuration, this method allows bottom center when clamping to deviate, and does not need essence
Really adjust casing bottom surface and turntable rotation axis concentric.This method allows casing datum axis when clamping to have larger inclination, is not required to
Accurately to adjust casing datum axis and turntable plane perpendicular.This method only needs that casing is made to deviate and tilt by frock clamping
Without departing from detectable limit can (i.e. in measurement process, measurement table will not outrange), can so simplify or even skip each clamping
The datum axis adjustment link of casing, reduces the technical requirements to worker, saves the time, improve efficiency.
3) this method epitope sets fixation, and data acquisition is accurate.This method is quasi- by using mathematical computations and least square method
It closes and guarantees the accuracy of each measurement cross section profile fitting and the accuracy and kernel of section point of datum axis fitting and fitting
The accuracy of linear space positional relationship can accurately provide concentricity and determine to refer to components adjustment, guarantee that measurement is smart
Degree, reaches measurement purpose.
Detailed description of the invention
Fig. 1 is the detection device composition schematic diagram of the embodiment of the present invention.
Fig. 2 is measuring principle main view of the invention;
Fig. 3 is measuring principle top view of the invention;
Fig. 4 is that tested casing kernel of section point and fitting datum axis spatial relationship meet the requirements schematic diagram;
Fig. 5 is that tested casing kernel of section point and fitting datum axis spatial relationship are unsatisfactory for requiring schematic diagram.
Wherein, it is sliding to be tested casing, the horizontal dial framework of 4-, 5- reinforcing gauge outfit, 6- digital dial gauge, 7- by 1- turntable, 2- fixture, 3-
Block, 8- sliding rail, 9- is adjustable horizontal dial framework, 10- positioning disk, 11- upper bush, 12- erect dial framework, 13- lower sleeve, 14- column, 15- and return
Turn test desk.
Specific embodiment
The present invention will now be described in detail with reference to the accompanying drawings and examples.
The present invention provides a kind of method of concentricity detection and adjustment suitable for aero-engine casing and general times
Shaft axis mensuration is different, and general revolution measurement first passes through measurement and adjustment guarantees casing datum axis and turntable Pivot axle
Line is overlapped, then judges whether each element coaxial degree of engine crankcase is qualified by measuring part and beating and carry out data processing.And
This method is that coordinate system is first established on turntable, and measurement obtains coordinate of each measured point of casing in this coordinate system, then by most
Small square law the Fitting Calculation obtains casing profile and posture information, to achieve the purpose that measurement and adjustment concentricity.And it obtains each
Point coordinate needs the table in each measurement so can be brought directly to amesdial in fitting and calculating all in fixed position
Coordinate and table decrement.In order to realize detection, it can guarantee the positioning accuracy of table with a set of mechanical device.For description specific implementation
Mode, the present invention provide a kind of feasible but not exclusive mechanical device model.While in order to embody the degree of automation of this method,
The work such as acquisition data, processing data, display result are realized using the method that digital dial gauge and optoelectronic switch are connected with computer.
DAQ data collection task case, gui interface and other correlation module of this computer programming based on MATLAB.
Column 14 is mounted on revolution test desk 15, by digital dial gauge 6 by mechanical device such as Fig. 1 that this method provides
It is mounted on dial framework, perpendicular dial framework 12 is connected with column 14 by bearing and upper bush 11, lower sleeve 13, and perpendicular dial framework 12 passes through upper
Sleeve 11 and lower sleeve 13 are rotated around column 14, and column top straight pin and screw are connected one and are furnished with determining for a circle hole
Position disk 10.Measurement Shi Keyong self-locking spring index pin makes itself and 11 positioning and locking of upper bush, and clamping when removing casing 3, can pull out
Expense, removing dial framework prevents damage gauge outfit.And fastened between the horizontal dial framework 4 and perpendicular dial framework 12 of dial framework with gland and screw, it is intermediate
Two holes are the housing screw hole of adjustment, finely tune the position of table inside junction with gasket, guarantee that reinforcing gauge outfit 5 is directed at turntable rotation
Turn center;Adjustable horizontal dial framework 9 is installed in the top of perpendicular dial framework, and sliding rail 8, sliding block 7 and sliding rail 8 are installed in the front end of adjustable horizontal dial framework 9
It is fixed with merging,.Available standards part carries out being strict with position of the installation to adjust table before measuring device comes into operation.Except this
Except, U-type groove optoelectronic switch is installed near turntable, six baffles is fixed at revolution 15 edge of test desk and indicates angle, use
To make the decrement of each digital dial gauge in this position of computer record in special angle triggering optoelectronic switch.
It is simultaneously the least square fitting process during analogue measurement, now provides one group of analogue measurement data, contain
Coordinate array after being converted to three coordinates by 24 table decrements.The preparation method of this group of data is first to set a space line
And take four points as measured section center, respectively with the 4 different ellipses or circle of 4 shape poses of strokes and dots,
24 coordinates such as table 1 in 4 sections is taken in 0 °, 60 °, 120 °, 180 °, 240 °, 300 ° of six directions again.
1 measured point coordinate of table
This method specifically:
Step 1, casing clamping and preparation:
Positioning pin is unclamped, rotation dial framework removes digital dial gauge, then by casing clamping on the frock clamp on turntable, then
Table is moved to fixed position by secondary rotation dial framework, beats gauge outfit on casing tested surface and has certain decrement, locking positioning pin
Dial framework and column is set to be connected, last operation computer program prepares measurement.
Step 2, data acquisition and data storage:
It indicates that the baffle of angle stretches out certain distance for 6 on turntable edge, guarantees that baffle can hide in turntable rotary course
Firmly U-type groove optoelectronic switch is to penetrating light.Data acquisition starts, and rotating table, 6 baffles pass sequentially through U-shaped during rotation
Slot triggers optoelectronic switch, and optoelectronic switch issues 6 on-off models in total and is converted into digital quantity with data collecting card to be connect by computer
It receives, MATLAB program, which reads immediately and read after receiving signal, records the gauge outfit pressure that 4 digital dial gauges at this time are transmitted to computer
Contracting amount data.4 digital dial gauges, 6 triggering optoelectronic switches are always obtained 24 jerk values, and are deposited with Excel form
Storage.
As shown in Fig. 2 and 3, wherein OO ' is turntable rotation centerline, O2O2' it is casing datum axis.Left side is black in figure
The gauge outfit position that point is table decrement when being 0, right side stain is gauge outfit position when having certain decrement after clamping casing, i.e. machine
Measured point on casket.Table height is Z1、Z2、Z3、Z4, the distance of gauge outfit to OO ' are respectively when table decrement is not 0 when clamping casing
R1、R2、R3、R4, table decrement R when going to the direction E i.e. 240 ° direction1E′、R2E′、R3E′、R4E′.Rotating table, when turntable is gone to
(different according to the actual situation, circle fitting can use 4 and the above measurement angle, ellipse at 0 °, 60 °, 120 °, 180 °, 240 °, 300 °
Circle fitting can use 5 and the above measurement angle) four table decrements at this time are recorded respectively.Because turntable rotation centerline is fixed, table
Position is fixed, so Z1、Z2、Z3、Z4And R1、R2、R3、R4It is fixed and known.In a data acquisition, it is obtained
Four tables totally 24 table decrement data (decrement data bulk=table quantity × measurement angle quantity) on six direction.
Step 3, data processing and as the result is shown:
The purpose of data processing is the coordinate and fitting casing benchmark for calculating each components measurement kernel of section point in casing
Axes O2O2' pose, and by determining each central point and casing datum axis O2O2' positional relationship, come judge casing and
Whether each components meet concentricity requirement, if conditions are not met, providing offset information.
It needs to establish XYZ coordinate system before carrying out data processing, the coordinate system is using rotation center on turntable as origin, Z axis edge
The direction turntable rotation center OO ' is upward, and X-axis can obtain Y direction along the direction A i.e. 0 ° direction, according to right-handed coordinate system feature.
After establishing coordinate system, according to known Z1、Z2、Z3、Z4、R11、R12、R13、R14With the 24 decrements conversion measured
To find out the coordinate value of 24 measured points in the coordinate system, 24 coordinate values such as table 1 respectively.
After obtaining 24 coordinates, needed during the profile for being fitted 4 sections respectively with least square method finds out in next step
Heart coordinate T1(0.24000,0.620,40)、T2(0.280,0.740,80)、T3(0.600,1.700400)、T4(0.800,
2.300,600)。
After finding out 4 kernel of section coordinates, to as casing datum axis O2O2' be fitted, equally use least square
Method.Acquire space line equation
Casing datum axis parametric equation can be obtained by solving equation.It can find out at 4 points to directly according to space distance between beeline and dot formula
Linear distance r1=0.0000107, r2=0.0000063, r3=0.0000258, r4=0.0000166.r1、r2、r3、r4Respectively less than
Each tested surface concentricity required value d1=0.02, d2=0.15, d3=0.03, d4=0.02 half is (in order to embody the spirit of measurement
Activity, different tested surfaces set different concentricity requirements.), casing and its components concentricity are met the requirements, as the result is shown
As shown in Figure 4.
When casing and its components concentricity are met the requirements, measurement terminates.When being unsatisfactory for, such as shown in Fig. 5, then into
Enter next step to be adjusted.It is soft using computer on the basis of wherein the coordinate data of Fig. 5 is the coordinate data used in Fig. 4
Part MATLAB is got to the X and Y value of 24 each coordinates of the coordinate random number for adding one -0.05 to 0.05 respectively, is used to
Simulate casing assembly or mismachining tolerance in actual production.
Step 4, real-time display and adjustment part:
If concentricity requirement is unsatisfactory for, as shown in figure 5, computer can be according to the calculated each kernel of section point of previous step
With fitting datum axis spatial relationship, the distance and deflection angle that do not conform to lattice point relative to straight line is shown, in this, as adjustment
The reference of the parts such as casing and its inner shaft bolster, bearing.According to the offset direction of Computer display, revolving-turret makes to measure
Table is beaten on the offset direction for needing to adjust part, micro- along offset direction with tool on one side such as 304 ° of this example middle section 3
It adjusts, observes decrement variation on digital dial gauge display screen on one side, when decrement variation reaches the offset that computer provides:
Δ r=0.0121-0.010=0.0021mm
This time adjustment finishes.It, at this time should be since step 2 again to guarantee that adjustment rear housing and its inner body are coaxial
Measurement, so circulation are until Computer display " qualification " in certain step 3, and measurement terminates at this time.
In conclusion the above is merely preferred embodiments of the present invention, being not intended to limit the scope of the present invention.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
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