CN108035757B - A kind of travelling hydraulic support having auxiliary balance and driving capability of escaping - Google Patents
A kind of travelling hydraulic support having auxiliary balance and driving capability of escaping Download PDFInfo
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- CN108035757B CN108035757B CN201711286780.0A CN201711286780A CN108035757B CN 108035757 B CN108035757 B CN 108035757B CN 201711286780 A CN201711286780 A CN 201711286780A CN 108035757 B CN108035757 B CN 108035757B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/04—Structural features of the supporting construction, e.g. linking members between adjacent frames or sets of props; Means for counteracting lateral sliding on inclined floor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/08—Advancing mechanisms
- E21D23/081—Advancing mechanisms forming parts of the roof supports
- E21D23/087—Advancing mechanisms forming parts of the roof supports acting directly on the walls of the seam
- E21D23/088—Advancing mechanisms forming parts of the roof supports acting directly on the walls of the seam by means of wheels, rollers, caterpillars, belts or worm screws
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Abstract
一种具备辅助平衡及逃逸驱动能力的行走式液压支架,包括超前支护液压支架、履带式行走底盘及支架辅助平衡与逃逸驱动机构,超前支护液压支架固定设置在履带式行走底盘上,支架辅助平衡与逃逸驱动机构安装在履带式行走底盘最前端;支架辅助平衡与逃逸驱动机构包括主动履带轮、第一从动履带轮、第二从动履带轮、辅助从动履带轮、履带轮支撑架、驱动电机及履带;主动履带轮与第一及第二从动履带轮呈三角形分布在履带轮支撑架上,若干辅助从动履带轮呈直线排列在第一及第二从动履带轮之间;主动履带轮的主动轮轴与履带式行走底盘之间加装有液压举升机构;主动履带轮输出的动力通过履带同步传递给第一从动履带轮、第二从动履带轮及辅助从动履带轮。
A walking hydraulic support with auxiliary balance and escape drive capabilities, including an advance support hydraulic support, a crawler-type walking chassis, and a support auxiliary balance and escape drive mechanism, the advance support hydraulic support is fixed on the crawler-type walking chassis, and the support The auxiliary balance and escape drive mechanism is installed at the front end of the crawler-type walking chassis; the bracket auxiliary balance and escape drive mechanism includes the active track wheel, the first driven track wheel, the second driven track wheel, the auxiliary driven track wheel, and the track wheel support Frame, driving motor and track; the driving track wheel and the first and second driven track wheels are distributed on the track wheel support frame in a triangle, and several auxiliary driven track wheels are arranged in a straight line between the first and second driven track wheels Between the driving wheel shaft of the driving track wheel and the crawler-type walking chassis, a hydraulic lifting mechanism is installed; the power output by the driving track wheel is synchronously transmitted to the first driven track wheel, the second driven track wheel and the auxiliary driven track wheel through the track. Moving track wheels.
Description
技术领域technical field
本发明属于煤矿机械技术领域,特别是涉及一种具备辅助平衡及逃逸驱动能力的行走式液压支架。The invention belongs to the technical field of coal mine machinery, in particular to a walking hydraulic support with auxiliary balance and escape drive capability.
背景技术Background technique
目前,煤矿巷道综采工作面采用的超前支护方式主要有两种,第一种为通过单体液压支架配合铰接顶梁的方式进行超前支护,第二种为直接利用普通的超前支护液压支架进行超前支护。At present, there are mainly two types of advanced support methods used in the fully mechanized mining face of coal mine roadways. The first is to use a single hydraulic support with hinged roof beams for advanced support, and the second is to directly use ordinary advanced support. Hydraulic support for advanced support.
对于第一种超前支护方式来说,不但存在支护强度低和支护面积小的缺点,还存在人工劳动强度大、作业效率低以及回柱危险性高的缺点。For the first type of advance support method, not only the disadvantages of low support strength and small support area, but also the disadvantages of high labor intensity, low operation efficiency and high risk of returning to the column.
对于第二种超前支护方式来说,虽然能够克服上述缺点,但在超前支护液压支架移动过程中,需要对顶板进行反复支撑,容易造成顶板破碎,因此超前支护液压支架对不平整的顶板适应性较差。再有,当超前支护液压支架的底座遇到松软泥泞破碎的工作面底板时,由于存在较高的接地比压,还特别容易出现支架钻底现象,从而导致支架的支护稳定性和安全性均大幅度降低。For the second advanced support method, although the above shortcomings can be overcome, the roof needs to be repeatedly supported during the movement of the advanced support hydraulic support, which is likely to cause the roof to break. Roof adaptability is poor. In addition, when the base of the advance support hydraulic support encounters the soft, muddy and broken working face floor, due to the high grounding specific pressure, the bottoming phenomenon of the support is particularly prone to occur, which leads to the support stability and safety of the support. sex decreased significantly.
为了减小支架钻底现象的发生几率,技术人员为超前支护液压支架增加了履带式行走底盘,并产生了积极的效果,但并未完全杜绝支架钻底现象的发生,特别是在沿空留巷回采时,由于受多次采动的影响,工作面底板的凹凸不平和松软泥泞破碎情况更加突出,即使增加了履带式行走底盘,超前支护液压支架仍然时不时的发生钻底现象,严重影响了综采工作面的采煤效率。In order to reduce the occurrence of the bottoming phenomenon of the support, the technicians added a crawler-type walking chassis to the advance support hydraulic support, and produced positive results, but it did not completely eliminate the occurrence of the bottoming phenomenon of the support, especially in the air along the During the mining of the remaining roadway, due to the influence of multiple mining operations, the unevenness and soft muddy brokenness of the bottom plate of the working face became more prominent. Even if the crawler-type walking chassis was added, the hydraulic support for the advance support still drilled the bottom from time to time, seriously It affects the coal mining efficiency of fully mechanized mining face.
发明内容Contents of the invention
针对现有技术存在的问题,本发明提供一种具备辅助平衡及逃逸驱动能力的行走式液压支架,当遇到凹凸不平和松软泥泞破碎的工作面底板时具有较强的适应性,能够有效保证超前支护时的支护稳定性和安全性,面对凹凸不平和松软泥泞破碎的工作面底板时,可有效降低履带式行走底盘的接地比压,增大接地面积,与工作面底板的附着力也明显增大,不但能够辅助平衡液压支架,即使突发支架钻底现象,也能够使液压支架从钻底状态下快速逃逸,大幅度提高液压支架的作业效率。Aiming at the problems existing in the prior art, the present invention provides a walking hydraulic support with auxiliary balance and escape drive capability, which has strong adaptability when encountering uneven, soft, muddy and broken working face bottom plates, and can effectively ensure Support stability and safety during advance support, when faced with uneven, soft, muddy and broken working face floor, it can effectively reduce the grounding specific pressure of the crawler-type walking chassis, increase the grounding area, and adhere to the working face bottom plate The force is also significantly increased, which can not only assist in balancing the hydraulic support, but also enable the hydraulic support to quickly escape from the bottoming state even if the support suddenly bottoms out, greatly improving the operating efficiency of the hydraulic support.
为了实现上述目的,本发明采用如下技术方案:一种具备辅助平衡及逃逸驱动能力的行走式液压支架,包括超前支护液压支架、履带式行走底盘及支架辅助平衡与逃逸驱动机构;所述超前支护液压支架固定设置在履带式行走底盘上,所述支架辅助平衡与逃逸驱动机构安装在履带式行走底盘的最前端。In order to achieve the above object, the present invention adopts the following technical solutions: a walking hydraulic support with auxiliary balance and escape drive capability, including an advance support hydraulic support, a crawler-type walking chassis and a support auxiliary balance and escape drive mechanism; The support hydraulic support is fixedly arranged on the crawler-type traveling chassis, and the support auxiliary balance and escape drive mechanism is installed at the front end of the crawler-type traveling chassis.
所述支架辅助平衡与逃逸驱动机构采用履带式结构,包括主动履带轮、第一从动履带轮、第二从动履带轮、辅助从动履带轮、履带轮支撑架、驱动电机及履带;所述主动履带轮、第一从动履带轮及第二从动履带轮呈三角形分布在履带轮支撑架上,主动履带轮位于三角形的顶点,第一从动履带轮和第二从动履带轮依次分布在三角形的两个下角点;所述辅助从动履带轮数量若干,且若干辅助从动履带轮呈直线排列在第一从动履带轮与第二从动履带轮之间;在所述主动履带轮的中心固装有主动轮轴,主动轮轴与履带轮支撑架通过轴承相连,且主动轮轴与履带式行走底盘之间加装有液压举升机构;所述驱动电机固装在履带式行走底盘上,驱动电机的电机轴与主动轮轴相固连;所述第一从动履带轮、第二从动履带轮及辅助从动履带轮的中心均固装有从动轮轴,从动轮轴与履带轮支撑架通过轴承相连;所述履带套装在主动履带轮、第一从动履带轮、第二从动履带轮及辅助从动履带轮外部,主动履带轮输出的动力通过履带同步传递给第一从动履带轮、第二从动履带轮及辅助从动履带轮。The support auxiliary balance and escape driving mechanism adopts a crawler structure, including a driving track wheel, a first driven track wheel, a second driven track wheel, an auxiliary driven track wheel, a track wheel support frame, a drive motor and a track; The driving track wheel, the first driven track wheel and the second driven track wheel are distributed in a triangle on the track wheel support frame, the driving track wheel is located at the apex of the triangle, and the first driven track wheel and the second driven track wheel are in turn Distributed at the two lower corners of the triangle; the number of auxiliary driven track wheels is several, and several auxiliary driven track wheels are arranged in a straight line between the first driven track wheel and the second driven track wheel; The center of the track wheel is fixed with a driving wheel shaft, and the driving wheel shaft is connected with the track wheel support frame through a bearing, and a hydraulic lifting mechanism is installed between the driving wheel shaft and the crawler-type walking chassis; the driving motor is fixed on the track-type walking chassis Above, the motor shaft of the drive motor is fixedly connected to the driving wheel shaft; the centers of the first driven track wheel, the second driven track wheel and the auxiliary driven track wheel are all fixedly equipped with a driven wheel shaft, and the driven wheel shaft and the track The wheel support frame is connected by bearings; the track is set on the outside of the driving track wheel, the first driven track wheel, the second driven track wheel and the auxiliary driven track wheel, and the power output by the driving track wheel is synchronously transmitted to the first track wheel through the track. Driven track wheel, second driven track wheel and auxiliary driven track wheel.
在所述履带式行走底盘上设置有集成电控箱,通过集成电控箱对超前支护液压支架、履带式行走底盘及支架辅助平衡与逃逸驱动机构进行统一控制。An integrated electric control box is provided on the crawler-type walking chassis, and the advanced support hydraulic support, the crawler-type walking chassis and the support auxiliary balance and escape drive mechanism are uniformly controlled through the integrated electric control box.
本发明的有益效果:Beneficial effects of the present invention:
本发明与现有技术相比,当遇到凹凸不平和松软泥泞破碎的工作面底板时具有较强的适应性,能够有效保证超前支护时的支护稳定性和安全性,面对凹凸不平和松软泥泞破碎的工作面底板时,可有效降低履带式行走底盘的接地比压,增大接地面积,与工作面底板的附着力也明显增大,不但能够辅助平衡液压支架,即使突发支架钻底现象,也能够使液压支架从钻底状态下快速逃逸,大幅度提高液压支架的作业效率。Compared with the prior art, the present invention has stronger adaptability when encountering uneven, soft, muddy and broken working face bottom plates, and can effectively ensure the support stability and safety during advance support. When the floor of the working face is peaceful, soft, muddy and broken, it can effectively reduce the grounding specific pressure of the crawler-type walking chassis, increase the grounding area, and significantly increase the adhesion with the working face floor. The bottom phenomenon can also make the hydraulic support escape quickly from the bottom drilling state, and greatly improve the operating efficiency of the hydraulic support.
附图说明Description of drawings
图1为本发明的一种具备辅助平衡及逃逸驱动能力的行走式液压支架的结构示意图;Fig. 1 is a structural schematic diagram of a walking hydraulic support with auxiliary balance and escape drive capability of the present invention;
图2为本发明的支架辅助平衡与逃逸驱动机构的结构示意图;Fig. 2 is a structural schematic diagram of the bracket auxiliary balance and escape drive mechanism of the present invention;
图3为本发明在处于支架钻底现象时的状态图(侧视视角);Fig. 3 is a state diagram (side view angle) of the present invention when being in the bottoming phenomenon of the support;
图4为本发明在处于支架钻底现象时的状态图(前视视角);Fig. 4 is a state diagram (front view angle) of the present invention when being in the bottoming phenomenon of the support;
图中,1—超前支护液压支架,2—履带式行走底盘,3—支架辅助平衡与逃逸驱动机构,4—主动履带轮,5—第一从动履带轮,6—第二从动履带轮,7—辅助从动履带轮,8—履带轮支撑架,9—驱动电机,10—履带,11—主动轮轴,12—工作面顶板,13—工作面底板。In the figure, 1—advanced support hydraulic support, 2—crawler-type walking chassis, 3—support auxiliary balance and escape drive mechanism, 4—active track wheel, 5—first driven track wheel, 6—second driven track Wheel, 7—auxiliary driven track wheel, 8—track wheel support frame, 9—drive motor, 10—crawler belt, 11—driving wheel shaft, 12—working surface top plate, 13—working surface bottom plate.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1、2所示,一种具备辅助平衡及逃逸驱动能力的行走式液压支架,包括超前支护液压支架1、履带式行走底盘2及支架辅助平衡与逃逸驱动机构3;所述超前支护液压支架1固定设置在履带式行走底盘2上,所述支架辅助平衡与逃逸驱动机构3安装在履带式行走底盘2的最前端。As shown in Figures 1 and 2, a walking hydraulic support with auxiliary balance and escape drive capability includes an advance support hydraulic support 1, a crawler-type walking chassis 2 and a support auxiliary balance and escape drive mechanism 3; the advance support The protective hydraulic support 1 is fixedly arranged on the crawler-type traveling chassis 2 , and the support auxiliary balance and escape drive mechanism 3 is installed on the front end of the crawler-type traveling chassis 2 .
所述支架辅助平衡与逃逸驱动机构3采用履带式结构,包括主动履带轮4、第一从动履带轮5、第二从动履带轮6、辅助从动履带轮7、履带轮支撑架8、驱动电机9及履带10;所述主动履带轮4、第一从动履带轮5及第二从动履带轮6呈三角形分布在履带轮支撑架8上,主动履带轮4位于三角形的顶点,第一从动履带轮5和第二从动履带轮6依次分布在三角形的两个下角点;所述辅助从动履带轮7数量若干,且若干辅助从动履带轮7呈直线排列在第一从动履带轮5与第二从动履带轮6之间;在所述主动履带轮4的中心固装有主动轮轴11,主动轮轴11与履带轮支撑架8通过轴承相连,且主动轮轴11与履带式行走底盘2之间加装有液压举升机构;所述驱动电机9固装在履带式行走底盘2上,驱动电机9的电机轴与主动轮轴11相固连;所述第一从动履带轮5、第二从动履带轮6及辅助从动履带轮7的中心均固装有从动轮轴,从动轮轴与履带轮支撑架8通过轴承相连;所述履带10套装在主动履带轮4、第一从动履带轮5、第二从动履带轮6及辅助从动履带轮7外部,主动履带轮4输出的动力通过履带10同步传递给第一从动履带轮5、第二从动履带轮6及辅助从动履带轮7。The support auxiliary balance and escape driving mechanism 3 adopts a crawler structure, including a driving track wheel 4, a first driven track wheel 5, a second driven track wheel 6, an auxiliary driven track wheel 7, a track wheel support frame 8, Drive motor 9 and crawler belt 10; Described driving track wheel 4, first driven track wheel 5 and second driven track wheel 6 are triangularly distributed on track wheel support frame 8, and driving track wheel 4 is positioned at the apex of triangle, the first A driven track wheel 5 and a second driven track wheel 6 are successively distributed at two lower corners of the triangle; the number of auxiliary driven track wheels 7 is several, and several auxiliary driven track wheels 7 are arranged in a straight line on the first driven track wheel. Between the moving track wheel 5 and the second driven track wheel 6; the center of the driving track wheel 4 is fixedly equipped with a driving wheel shaft 11, the driving wheel shaft 11 is connected with the track wheel support frame 8 through a bearing, and the driving wheel shaft 11 is connected to the crawler belt A hydraulic lifting mechanism is installed between the walking chassis 2; the driving motor 9 is fixed on the crawler walking chassis 2, and the motor shaft of the driving motor 9 is fixedly connected with the driving wheel shaft 11; the first driven track The centers of the wheel 5, the second driven track wheel 6 and the auxiliary driven track wheel 7 are all equipped with a driven wheel shaft, and the driven wheel shaft is connected with the track wheel support frame 8 through bearings; the track 10 is sleeved on the driving track wheel 4 , outside the first driven track wheel 5, the second driven track wheel 6 and the auxiliary driven track wheel 7, the power output by the driving track wheel 4 is synchronously transmitted to the first driven track wheel 5, the second driven track wheel through the track 10 Track wheel 6 and auxiliary driven track wheel 7.
在所述履带式行走底盘2上设置有集成电控箱,通过集成电控箱对超前支护液压支架1、履带式行走底盘2及支架辅助平衡与逃逸驱动机构3进行统一控制。An integrated electric control box is provided on the crawler-type walking chassis 2, and the advanced support hydraulic support 1, the crawler-type walking chassis 2, and the support auxiliary balance and escape drive mechanism 3 are uniformly controlled through the integrated electric control box.
下面结合附图说明本发明的一次使用过程:Below in conjunction with accompanying drawing, the one-time use process of the present invention is illustrated:
当工作面底板的工况较为平整时,支架辅助平衡与逃逸驱动机构3无需启动,在液压举升机构作用下,支架辅助平衡与逃逸驱动机构3整体处于抬离地面状态,只有履带式行走底盘2与工作面底板接触,便可实现对煤矿巷道综采工作面的常规超前支护。When the working condition of the bottom plate of the working face is relatively flat, the support auxiliary balance and escape drive mechanism 3 does not need to be activated. Under the action of the hydraulic lifting mechanism, the support support balance and escape drive mechanism 3 is lifted off the ground as a whole. 2 Contact with the bottom plate of the working face can realize the conventional advanced support for the fully mechanized mining working face of the coal mine roadway.
如图3、4所示,当工作面底板的工况处于凹凸不平和松软泥泞破碎状态时,在对煤矿巷道综采工作面进行超前支护过程中,恰好突发了支架钻底现象,在此情况下,履带式行走底盘2的前端履带已经陷入工作面底板的凹陷处,并导致后端履带及驱动轮脱离地面,此时驱动轮已经无法提供足够的驱动力来使履带式行走底盘2继续前行,导致液压支架无法正常工作。As shown in Figures 3 and 4, when the working condition of the bottom plate of the working face is uneven, soft, muddy and broken, during the advance support of the fully mechanized mining face of the coal mine roadway, the bottoming phenomenon of the support happens to happen suddenly. In this case, the front crawler belt of the crawler-type walking chassis 2 has fallen into the depression of the bottom plate of the working surface, and the rear-end crawler belt and the driving wheel are separated from the ground. At this time, the driving wheel cannot provide enough driving force to make the crawler-type walking chassis 2 Moving on, causing the hydraulic mounts to not work properly.
此时,需要控制液压举升机构动作,并缓慢的将支架辅助平衡与逃逸驱动机构3放下,直到履带10与工作面底板接触,然后启动驱动电机9,带动主动履带轮4转动,进而通过履带10驱动第一从动履带轮5、第二从动履带轮6及辅助从动履带轮7进行同步转动,同时履带10开始执行抓地动作,并有效降低了履带式行走底盘的接地比压,借此增大接地面积,并同时提升与工作面底板的附着力,实现辅助平衡液压支架的目的,并使液压支架从钻底状态下快速逃逸。At this time, it is necessary to control the action of the hydraulic lifting mechanism, and slowly lower the bracket auxiliary balance and escape drive mechanism 3 until the crawler belt 10 contacts the bottom plate of the working surface, and then start the drive motor 9 to drive the active crawler wheel 4 to rotate, and then pass through the crawler belt. 10 drives the first driven track wheel 5, the second driven track wheel 6 and the auxiliary driven track wheel 7 to rotate synchronously, and at the same time, the track belt 10 starts to perform the ground-grazing action, and effectively reduces the ground specific pressure of the crawler-type walking chassis, In this way, the grounding area is increased, and the adhesion with the bottom plate of the working face is improved at the same time, the purpose of assisting in balancing the hydraulic support is achieved, and the hydraulic support can quickly escape from the bottom drilling state.
实施例中的方案并非用以限制本发明的专利保护范围,凡未脱离本发明所为的等效实施或变更,均包含于本案的专利范围中。The solutions in the embodiments are not intended to limit the scope of patent protection of the present invention, and all equivalent implementations or changes that do not deviate from the present invention are included in the patent scope of this case.
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