Background
Light Emitting Diodes (LEDs) have been recognized as one of the highly efficient technologies with high performance and long-term stability due to their advantages of long lifetime, high energy conversion efficiency, good stability, low price, etc. At present, a commercial white LED is composed of a blue InGaN chip and a yellow phosphor YAG: ce3+The composition is prepared by mixing the following components in percentage by weight: ce3+After absorbing part of blue light (440-460 nm) emitted by the chip, yellow fluorescence (490-550 nm) is emitted and mixed with the unabsorbed blue light to form white light. However, in practical applications, due to the lack of red light component, the Color Rendering Index (CRI) of the device is low, the Correlated Color Temperature (CCT) is high, and it is difficult to meet the requirements of indoor lighting and wide color gamut Liquid Crystal Display (LCD) backlight. In order to avoid the above disadvantages, development of a novel red phosphor having good emission properties is urgently required.
At present, the commercial red fluorescent powder is mainly Eu2+Doped nitrides, e.g. Sr2Si5N8:Eu2+(see the literature: Van Duong Luong et al, Preparation of Sr2Si5N8:Eu2+for white light-emitting diodes by multi-step heat stream, Journal of Alloys and Compounds, 509, 7525-3:Eu2+(see literature: Hyo Sung Kim et al, Luminescence properties of CaAlSiN3:Eu2+phosphorus prepared by direct-lubricating method using fine metal hydride powders, Journal of Alloys and Compounds, 633, 97-103), and the like. Eu (Eu)2+The doped nitride red fluorescent powder has the advantages of stable physical and chemical properties, good thermal stability, high luminous efficiency and the like. But the emission spectrum is too wide, the phenomenon of reabsorption is easy to occur when the nitride fluorescent powder is mixed with green and yellow fluorescent powder, and the peak emission part exceeds a human eye sensitive area, so that the radiant lumen efficiency of a device is reduced. In recent years, rare earth ion doped red phosphor has been widely reported, such as Eu3+,Sm3+. However, rare earth ions are in short supply, expensive and greatly limited in use.
At present, the divalent manganese ion Mn is concerned2+Many reports have been made on doped red fluorescent powder, which has higher luminous intensity and thermal stability. Divalent manganese holds promise as a replacement for rare earth ion activators and can also minimize device manufacturing costs. For example, the Chinese invention patent CN105131954A reports a red phosphor Ba which can be used for a white light LED or an energy-saving lamp x(3-)Mn x3Y(PO4)3And a method for the preparation thereof; chinese invention patent CN102719243A reports a manganese ion activated red long afterglow luminescent material AlN Mn2+And a method for preparing the same. However, non-rare earth Mn2+At present, the ion-doped silicate red fluorescent powder is not reported.
Disclosure of Invention
The invention aims at the product type of the red fluorescent powder for the existing white light LEDProviding a non-rare earth Mn2+The ion-doped silicate red fluorescent powder can emit red fluorescent Mn when excited by excitation light sources such as ultraviolet, near-ultraviolet or blue light2+An ion-doped silicate red fluorescent powder, a preparation method and an application thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: providing a Mn2+The ion-doped silicate red fluorescent powder has a chemical formula as follows: na (Na)2Mg x5(1-)Mn x5Si12O30Wherein, in the step (A),xis Mn2+The mol ratio of doping is more than or equal to 0.001x≤0.2。
Under the excitation of ultraviolet, near ultraviolet or blue light, the fluorescent powder provided by the invention emits red fluorescence with the wavelength of 520-750 nanometers.
The technical scheme of the invention also comprises Mn2+The preparation method of the ion-doped silicate red fluorescent powder adopts a high-temperature solid phase method and comprises the following steps:
(1) according to the formula Na2Mg x5(1-)Mn x5Si12O30Weighing the following raw materials in corresponding stoichiometric ratio: containing sodium ions Na+Compound of (2), Mg ion-containing Mg2+Compound of (2), silicon ion-containing Si4+Compound of (5) and manganese ion containing Mn2+The compound of (1), wherein,xis Mn2+The mol ratio of doping is more than or equal to 0.001x≤0.2;
(2) Weighing sodium ion Na+Compound of (2), magnesium ion Mg2+Compound of (2), silicon ion Si4+Compound of (2) and manganese ion Mn2+Adding a proper amount of ethanol solution into the compound, and fully grinding to obtain a precursor;
(3) placing the precursor in an alumina crucible, carrying out primary calcination in a muffle furnace in an air atmosphere at the calcination temperature of 600-900 ℃ for 2-8 hours, and cooling to room temperature;
(4) adding appropriate amount of ethanol solution, grinding, placing in alumina crucible, calcining in air muffle furnace for the second timeThe temperature is 900-1200 ℃, the calcination time is 2-8 hours, the mixture is cooled to room temperature and then ground to obtain Mn2+Ion-doped silicate red phosphor.
The Na containing sodium ions of the invention+The compound of (A) is sodium nitrate NaNO3Sodium carbonate Na2CO3One of sodium hydroxide NaOH and NaCl chloride. The magnesium ion Mg2+The compound of (A) is magnesium oxide MgO and magnesium nitrate Mg (NO)3)2·6H2O, magnesium hydroxide Mg (OH)2MgCl, magnesium chloride2·6H2O, basic magnesium carbonate 4MgCO3·Mg(OH)2·5H2And O is one of the compounds. The Si containing silicon ions4+The compound of (A) is silicon dioxide SiO2. The manganese ion Mn2+The compound of (A) is manganese acetate Mn (CH)3COO)2Manganese carbonate MnCO3MnCl, manganese chloride2And manganese oxide MnO.
The primary calcination temperature in the step (3) is 700-850 ℃. And (4) the temperature of the second calcination is 1050-1150 ℃.
Mn provided by the technical scheme of the invention2+The application of the ion-doped silicate red fluorescent powder is to prepare ultraviolet-blue light excited white light LED fluorescent powder.
Compared with the prior art, the technical scheme of the invention has the advantages that:
1. the prepared fluorescent powder can be excited by ultraviolet light, near ultraviolet light and blue light to emit red light with the dominant wavelength of 600 nanometers in the range of 520-750 nanometers, and the synthesis method is simple, high in preparation efficiency and low in energy consumption.
2. The prepared fluorescent powder has small particle size, uniform distribution and good stability and color rendering property, and the emitted red light can improve the color rendering index and the color temperature of the white light emitting diode.
3. The invention has no waste gas and waste liquid discharge, and is an environment-friendly inorganic luminescent material.
Detailed Description
The technical solution of the present invention is further described with reference to the accompanying drawings and examples.
Example 1
This example prepares sample Na2Mg4.995Mn0.005Si12O30
According to the chemical formula Na2Mg4.995Mn0.005Si12O30The stoichiometric ratio of each element in the raw materials is measured by weighing sodium nitrate NaNO3: 0.85 g, magnesium oxide MgO: 1 g of manganese acetate Mn (CH)3COO)2: 0.0036 g of SiO, silicon oxide2: 3.6 g of the Mn-Mn composite material is placed into an agate mortar, an appropriate amount of ethanol solution is added, the mixture is fully ground, the mixture is placed into an alumina crucible, the first calcination is carried out in a muffle furnace under the air atmosphere, the calcination temperature is 700 ℃ and the calcination time is 6 hours, the mixture is cooled to room temperature, the mixture is placed into the mortar again, a small amount of ethanol solution is added, the mixture is fully ground, the mixture is placed into the alumina crucible, the second calcination is carried out in the2+Ion-doped silicate red phosphor.
Referring to the attached figure 1, which is an X-ray powder diffraction pattern of a sample prepared according to the technical scheme of the embodiment, the test result shows that the prepared sample has no impurity peak and is a single-phase material.
Referring to fig. 2, which shows the excitation spectrum of the sample prepared according to the technical scheme of the embodiment at the monitoring wavelength of 600 nm, it can be seen that the excitation spectrum of the prepared sample is wide in range and has strong absorption at 355 nm.
Refer to FIG. 3, which is a graph of the emission spectrum of a sample prepared according to the embodiment under 355 nm excitation. As can be seen from the figure, the main central light-emitting wavelength of the material is a red light-emitting waveband of 600 nanometers.
Referring to FIG. 4, which is a luminescence decay curve of a sample prepared according to the embodiment of the present invention, the calculated decay time is 4.4 ms.
Example 2
Preparation ofSample Na2Mg4.995Mn0.005Si12O30
According to the chemical formula Na2Mg4.995Mn0.005Si12O30The stoichiometric ratio of each element in the raw materials is measured by weighing sodium carbonate Na2CO3: 0.53 g magnesium nitrate hexahydrate Mg (OH)2-6H2O: 6.4 g of manganese carbonate MnCO3: 0.0057 g, silica SiO2: 3.6 g of the Mn-Mn composite material is put into an agate mortar, a small amount of ethanol solution is added, the mixture is fully ground and then put into an alumina crucible, the mixture is calcined for the first time in a muffle furnace in the air atmosphere, the calcination temperature is 720 ℃, the calcination time is 6 hours, the mixture is cooled to room temperature, the mixture is put into the mortar again, a small amount of ethanol solution is added, the mixture is fully ground and then put into the alumina crucible, the mixture is calcined for the second time in the muffle furnace in the air atmosphere, the calcination temperature is 1070 ℃, the calcination time is 6 hours, and the mixture is ground to obtain Mn2+Ion-doped silicate red phosphor.
The XRD, excitation spectrogram, luminescence spectrogram and luminescence attenuation curve of the sample prepared in the technical scheme of this example are the same as those of the sample prepared in example 1.
Example 3
Preparation of sample Na2Mg4.8Mn0.2Si12O30
According to the chemical formula Na2Mg4.8Mn0.2Si12O30Weighing sodium hydroxide NaOH: 0.4 g, magnesium hydroxide MgOH: 1.4 g, manganese oxide MnO: 0.071 g of SiO 22: 3.6 g of the Mn-Mn composite material is put into an agate mortar, a small amount of ethanol solution is added, the mixture is fully ground and then put into an alumina crucible, the mixture is calcined for the first time in a muffle furnace in the air atmosphere, the calcination temperature is 750 ℃, the calcination time is 6 hours, the mixture is cooled to room temperature, the mixture is put into the mortar again, a small amount of ethanol solution is added, the mixture is fully ground and then put into the alumina crucible, the mixture is calcined for the second time in the muffle furnace in the air atmosphere, the calcination temperature is 1090 ℃, the calcination time is 6 hours, and the mixture is ground to obtain Mn2+Red color of ion-doped silicateAnd (3) fluorescent powder.
Referring to the attached figure 5, which is an X-ray powder diffraction pattern of a sample prepared according to the technical scheme of the embodiment, the test result shows that the prepared sample has no impurity peak and is a single-phase material.
Refer to FIG. 6, which is a graph of the emission spectrum of a sample prepared according to the embodiment under 355 nm excitation. As can be seen from the figure, the main central light-emitting wavelength of the material is a red light-emitting waveband of 600 nanometers.
Referring to FIG. 7, which is a luminescence decay curve of a sample prepared according to the embodiment of the present invention, the calculated decay time is 3.7 ms.
Example 4
Preparation of sample Na2Mg4.7Mn0.3Si12O30
According to the chemical formula Na2Mg4.7Mn0.3Si12O30Weighing sodium chloride NaCl according to the stoichiometric ratio of the elements: 0.5844 g of MgCl nitrate hexahydrate2-6H2O: 4.775 g of manganese chloride MnCl2: 0.1886 g of SiO silicon oxide2: 3.6 g of the Mn-Mn composite material is put into an agate mortar, a small amount of ethanol solution is added, the mixture is fully ground and then put into an alumina crucible, the mixture is calcined for the first time in a muffle furnace in the air atmosphere, the calcination temperature is 770 ℃, the calcination time is 6 hours, the mixture is cooled to room temperature, the mixture is put into the mortar again, a small amount of ethanol solution is added, the mixture is fully ground and then put into the alumina crucible, the mixture is calcined for the second time in the muffle furnace in the air atmosphere, the calcination temperature is 1100 ℃, the calcination time is 6 hours, and the mixture is ground to obtain the Mn-Mn composite material2+Ion-doped silicate red phosphor.
The XRD, excitation spectrogram, luminescence spectrogram and luminescence attenuation curve of the sample prepared in the technical scheme of this example are the same as those of the sample prepared in example 3.
Example 5
Preparation of sample Na2Mg4.5Mn0.5Si12O30
According to the chemical formula Na2Mg4.8Mn0.2Si12O30The stoichiometric ratio of each element in the raw materials is measured by weighing sodium carbonate Na2CO3: 0.53 g of basic magnesium carbonate 4MgCO3·Mg(OH)2·5H2O: 2.1861 g of manganese carbonate MnCO3: 0.2874 g of SiO silicon oxide2: 3.6 g of the Mn-Mn composite material is put into an agate mortar, a small amount of ethanol solution is added, the mixture is fully ground and then put into an alumina crucible, the mixture is calcined for the first time in a muffle furnace in the air atmosphere, the calcination temperature is 800 ℃, the calcination time is 6 hours, the mixture is cooled to room temperature, the mixture is put into the mortar again, a small amount of ethanol solution is added, the mixture is fully ground and then put into the alumina crucible, the mixture is calcined for the second time in the muffle furnace in the air atmosphere, the calcination temperature is 1120 ℃, the calcination time is 6 hours, and the mixture is ground to obtain the Mn-Mn composite material2+Ion-doped silicate red phosphor.
Referring to FIG. 8, it is the X-ray powder diffraction pattern of the sample prepared according to the technical scheme of this example, and the test result shows that the prepared sample has no impurity peak and is a single-phase material.
Refer to FIG. 9, which is a graph of the emission spectrum of a sample prepared according to the embodiment under 355 nm excitation. As can be seen from the figure, the main central light-emitting wavelength of the material is a red light-emitting waveband of 600 nanometers.
Referring to FIG. 10, which is a graph of luminescence decay of a sample prepared according to the embodiment of the present invention, the calculated decay time is 3.0 ms.
Example 6
Preparation of sample Na2Mg4MnSi12O30
According to the chemical formula Na2Mg4MnSi12O30The stoichiometric ratio of each element in the raw materials is measured by weighing sodium carbonate Na2CO3: 0.53 g of basic magnesium carbonate 4MgCO3·Mg(OH)2·5H2O: 1.9432 g of manganese carbonate MnCO3: 0.5746 g of SiO silicon oxide2: 3.6 g of the mixture is put into an agate mortar, a small amount of ethanol solution is added, the mixture is fully ground and put into an alumina crucible, and the mixture is calcined for the first time in a muffle furnace in air atmosphere, wherein the calcination temperature is 850 ℃ and the calcination time is 6Cooling to room temperature, putting the mixture into a mortar again, adding a small amount of ethanol solution, grinding the mixture fully, putting the mixture into an alumina crucible, calcining the mixture for the second time in a muffle furnace in air atmosphere at 1150 ℃ for 6 hours, and grinding the mixture to obtain Mn2+Ion-doped silicate red phosphor.
The XRD, excitation spectrogram, luminescence spectrogram and luminescence attenuation curve of the sample prepared in the technical scheme of this example are the same as those of the sample prepared in example 5.
The sample provided by each embodiment of the invention has small particle size, uniform distribution and good stability and color rendering property, and the emitted red light can improve the color rendering index and the color temperature of the white light emitting diode.