CN108032167A - A kind of engine cylinder cover deburring special plane - Google Patents
A kind of engine cylinder cover deburring special plane Download PDFInfo
- Publication number
- CN108032167A CN108032167A CN201711428505.8A CN201711428505A CN108032167A CN 108032167 A CN108032167 A CN 108032167A CN 201711428505 A CN201711428505 A CN 201711428505A CN 108032167 A CN108032167 A CN 108032167A
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- cylinder
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- belt wheel
- conveying
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- 238000001816 cooling Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 59
- 230000005540 biological transmission Effects 0.000 claims description 54
- 238000006073 displacement reaction Methods 0.000 claims description 50
- 238000009434 installation Methods 0.000 claims description 25
- 230000007723 transport mechanism Effects 0.000 claims description 18
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 11
- 244000309464 bull Species 0.000 claims description 7
- 230000001737 promoting effect Effects 0.000 claims description 6
- 230000032258 transport Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a kind of engine cylinder cover deburring special plane, including conveying device, jacking apparatus, displaced pinch device, side opening burr remover, side through hole burr remover, chip removal device, surface burr remover, cooling device and cylinder cap, the burr of inner hole of cylinder cover, side opening, outer surface is removed successively by the way of automatic assembly line, improves production efficiency.
Description
Technical field
The invention belongs to engine cylinder cover production field, more particularly to a kind of engine cylinder cover deburring special plane, by certainly
The equipment of dynamicization realizes that the burr of inner hole of cylinder cover and outer surface removes.
Background technology
Engine cylinder cover is the important feature component of engine, and in process of producing product, burr is more serious
Problem.If mail gallery holes residual is jagged, burr will enter HVA hole plug hydraulic tappets with machine oil, cause camshaft
Locking, OCV defective valves.If burr drops on cylinder cover cushion in assembling process, engine gas leakage, grease leakage, oil can be caused
The problems such as water mixes, so as to cause engine power to reduce, discharge is exceeded, or even serious problems, the engine cylinder such as failure cover
Burr, directly affect part total quality, it is necessary to a kind of engine cylinder cover automatic deburring machine, effectively remove in cavity
Hole clip stitches burr and cylinder lid surface burr.
The content of the invention
The present invention be directed to the demand, there is provided a kind of engine cylinder cover deburring special plane, using the means of automation come
Effectively remove cavity endoporus crack burr and cylinder lid surface burr.
A kind of engine cylinder cover deburring special plane of the present invention, including conveying device (1), jacking apparatus (2), displacement folder
Tight device (3), side opening burr remover (4), side through hole burr remover (5), chip removal device (6), surface burr remover
(7), cooling device (8) and cylinder cap (9), the conveying device (1) include conveying frame (1-1), conveying upper plate (1-2), conveying
Side plate (1-3), conveying round roller (1-4), conveyor chain (1-5), supporting rod (1-6), guide plate (1-7), off-position cylinder mounting plate
(1-8), off-position cylinder (1-9);The jacking apparatus (2) includes transport mechanism (2-1), jacking cylinder (2-2), jacking lower plate
(2-3), linear bearing A (2-4), linear guide poles A (2-5);The displaced pinch device (3) includes U-shaped installing plate (3-1), rotation
Turn clamping cylinder installing plate (3-2), rotation clamping cylinder (3-3), cylinder cap cushion block (3-4), lateral spacing position cylinder mounting plate (3-5),
Side limiting cylinder (3-6), limited roller (3-7), displacement nut (3-8), displacement sliding block (3-9), displacement guide rail (3-10), displacement
Leading screw (3-11), displacement motor (3-12);The side opening burr remover (4) includes propelling track (4-1), propulsion lead screw (4-
2), propulsion electric machine (4-3), pushnut plate (4-4), motor A installing plates (4-5), motor A (4-6), small pulley (4-7), belt wheel
(4-8), front-end bearing pedestal (4-9), rear bearing block (4-10), shaft (4-11), bull stick (4-12), hairbrush A (4-13);The side
Through hole burr remover (5) includes through hole burr remover base (5-1), long guideway (5-2), front nut plate (5-3), back nut
Plate (5-4), pushing motor (5-5), motor B (5-6), small pulley A (5-7), belt wheel B (5-8), belt wheel C (5-9), macropore hairbrush
Bar (5-10), aperture brush stroke (5-11), fixed charge method end plate (5-12), aperture hairbrush (5-13), macropore hairbrush (5-14);The table
Face burr remover (7) includes brush device installing plate (7-1), side brush device installing plate (7-2), conveyor roller above
(7-3), burr mechanism above installation lower plate (7-4), linear bearing B (7-5), linear guide B (7-6), motor C (7-7), belt wheel
Transmission mechanism A (7-8), upper surface brush device (7-9), adjusting handle A (7-10), vertical movement transmission mechanism (7-11), defeated
Enter bar (7-12), output rod (7-13), motor D (7-14), belt wheel transmission mechanism B (7-15), right side belt wheel transmission mechanism (7-
16), left side belt wheel transmission mechanism (7-17), side end face hairbrush (7-18), fixing nut (7-19), hand wheel type adjusting screw
(7-20)。
The conveying device (1), it is characterised in that:The conveying frame (1-1) fixes on the ground, conveys upper plate
(1-2) is fixed in conveying frame (1-1), and both sides are fixed with two pieces of conveying side plates (1-3) on conveying upper plate (1-2), multiple defeated
Round roller (1-4) is sent uniformly to be installed between conveying side plate (1-3), conveyor chain (1-5) connects two adjacent conveying round roller (1-
4) sprocket wheel on, conveying round roller (1-4) the connection motor at feed inlet are driven, are set between each two conveying round roller (1-4)
There is a supporting rod (1-6), supporting rod (1-6) is fixed on conveying upper plate (1-2), and guide plate is fixed with supporting rod (1-6)
(1-7), off-position cylinder mounting plate (1-8) are fixedly connected with two pieces of conveying side plates (1-3), off-position cylinder mounting plate (1-8) installation
There is off-position cylinder (1-9);Wherein, evenly distributed conveying round roller (1-4) transport cylinder cap (9) to be processed at the uniform velocity enters station, leads
The carriage direction of cylinder cap (9) is limited to plate (1-7), off-position cylinder (1-9) bar stretches out so that conveying device (1) upper cylinder cover
(9) halt.
The jacking apparatus (2), it is characterised in that:The jacking lower plate (2-3) is fixed on Working rack, under jacking
Jacking cylinder (2-2) is installed on plate (2-3), and multiple linear bearing A (2- are uniformly fixed with jacking lower plate (2-3) corner
4), linear guide poles A (2-5) is installed in linear bearing A (2-4) accordingly, linked transport mechanism above linear guide poles A (2-5)
(2-1), transport mechanism (2-1) connection jacking cylinder (2-2) cylinder rod;Wherein, jacking cylinder (2-2) coordinates linear bearing A (2-4)
Transport mechanism (2-1) is promoted to move up and down with linear guide poles A (2-5).
The displaced pinch device (3), it is characterised in that:The U-shaped installing plate (3-1) is by shifting sliding block (3-9)
It is fixed on displacement guide rail (3-10) on Working rack, four rotation clamping cylinders (3-3) are pacified by rotating clamping cylinder respectively
Loading board (3-2) is fixed on plane on U-shaped installing plate (3-1), rotates and fastening block is connected with clamping cylinder (3-3) cylinder rod head, and four
A cylinder cap cushion block (3-4) is arranged symmetrically on U-shaped installing plate (3-1), and side limiting cylinder (3-6) passes through lateral spacing position cylinder mounting plate
(3-5) is installed between U-shaped installing plate (3-1) upper cylinder cover cushion block (3-4), is fixed on side limiting cylinder (3-6) cylinder rod head limited
Position roller (3-7), displacement nut (3-8) are installed on U-shaped installing plate (3-1) lower plane, and displacement motor (3-12) is fixed on work
On stent, displacement leading screw (3-11) both ends connect displacement motor (3-12) output shaft and displacement nut (3-8) respectively;Wherein, move
Position motor (3-12) coordinates displacement leading screw (3-11) and displacement nut (3-8) to promote displaced pinch device (3) mobile back and forth horizontally,
Side limiting cylinder (3-6) upper limit roller (3-7) limits the movement in cylinder cap (9) feeding direction, rotation clamping cylinder (3-3) control
Fastening block is clamped cylinder cap (9).
The side opening burr remover (4), it is characterised in that:The propelling track (4-1) and propulsion electric machine (4-3) are solid
It is scheduled on Working rack, pushnut plate (4-4) lower plane is fixed with promoting slider and pushnut, propulsion lead screw (4-2) two
End connection propulsion electric machine (4-3) output shaft and pushnut, propelling track (4-1) form line slideway movement with promoting slider
Pair, motor A (4-6) are fixed on plane on pushnut plate (4-4), motor A (4-6) output shaft by motor A installing plates (4-5)
Small pulley (4-7) is connected with, multipair front-end bearing pedestal (4-9) and rear bearing block (4-10), which are fixed on pushnut plate (4-4), puts down
Face, multiple shafts (4-11) are installed on corresponding legal person's front-end bearing pedestal (4-9) and rear bearing block (4-10) by bearing, shaft
Rear bearing block (4-10) both sides are respectively provided with belt wheel (4-8) on (4-11), and small pulley (4-7) connects first shaft by belt
Belt wheel (4-8) on (4-11) on the outside of rear bearing block (4-10), between adjacent shafts (4-11) on previous shaft (4-11) after
Belt wheel (4-8) on the inside of bearing block (4-10) and the belt wheel (4-8) on latter shaft (4-11) on the outside of rear bearing block (4-10)
Connected by belt, each shaft (4-11) is mounted on bull stick (4-12) and hairbrush A (4-13);Wherein, propulsion electric machine (4-3) is matched somebody with somebody
Close propelling track (4-1) and propulsion lead screw (4-2) promotes side opening burr remover (4) horizontal reciprocating movement, motor A (4-6) is logical
Crossing belt transmission group drives hairbrush A (4-13) contralateral exposure (9-1) on each shaft (4-11) to carry out deburring.
The side through hole burr remover (5), it is characterised in that:The through hole burr remover base (5-1) is solid
It is scheduled on Working rack, long guideway (5-2), pushing motor (5-5) and fixed charge method end plate (5-12) and through hole burr remover base
(5-1) is fixedly connected, and front nut plate (5-3) and back nut plate (5-4) are installed on long guideway (5-2) by sliding block, front nut
Plate (5-3) connects pushing motor (5-5), motor B (5-6) by pushnut with back nut plate (5-4) bottom with propulsion lead screw
Be installed at the top of back nut plate (5-4), motor B (5-6) output shaft is provided with small pulley A (5-7), macropore brush stroke (5-10) and
Aperture brush stroke (5-11) is fixedly connected with back nut plate (5-4) and is propped up by front nut plate (5-3) and fixed charge method end plate (5-12)
Support, macropore brush stroke (5-10) both ends connect belt wheel B (5-8) and macropore hairbrush (5-14), aperture brush stroke (5-11) two respectively
It is two-wheel groove belt wheel that end connects belt wheel C (5-9) and aperture hairbrush (5-13), belt wheel B (5-8) respectively, and belt wheel B (5-8) passes through skin
Band connection small pulley A (5-7) and belt wheel C (5-9);Wherein, pushing motor (5-5) coordinates pushnut and propulsion lead screw push side
Hold through hole burr remover (5) mobile back and forth horizontally, motor B (5-6) drives macropore brush stroke (5-10) by belt transmission group
Deburring is carried out to large through-hole (9-2) and small through hole (9-3) with hairbrush on aperture brush stroke (5-11).
The surface burr remover (7), it is characterised in that:The brush device installing plate (7-1) above, side hair
Brush mechanism's installing plate (7-2) and conveyor roller (7-3) are fixed on Working rack, input lever (7-12) and vertical movement transmission machine
Structure (7-11) is fixedly mounted on above on brush device installing plate (7-1) by bearing block, the installation of input lever (7-12) input terminal
There is adjusting handle A (7-10), output rod (7-13) both ends connect vertical movement transmission mechanism (7-11) and above burring machine respectively
Structure installation lower plate (7-4), above burr mechanism installation lower plate (7-4) by linear bearing B (7-5), linear guide B (7-6) and
Output rod (7-13) can move back and forth vertically, above in burr mechanism installation lower plate (7-4) Plane Installation have motor C (7-7),
Its lower plane is provided with upper surface brush device (7-9), and motor C (7-7) passes through belt wheel transmission with upper surface brush device (7-9)
Mechanism A (7-8) connections, motor D (7-14) and belt wheel transmission mechanism B (7-15) are fixed on side brush device installing plate (7-2),
Two fixing nuts (7-19) are symmetrically arranged on side brush device installing plate (7-2) both sides, and pass through right side belt wheel respectively
Transmission mechanism (7-16) and left side belt wheel transmission mechanism (7-17) are connected transmission, hand wheel type with belt wheel transmission mechanism B (7-15)
Adjusting screw (7-20) is installed in fixing nut (7-19), and two hand wheel type adjusting screws (7-20) are connected with free to rotate
Belt wheel, movable belt wheel connecting side end face hairbrush (7-18);Wherein, burr mechanism installation lower plate (7-4) passes through linear bearing B above
(7-5), linear guide B (7-6) and output rod (7-13) can move back and forth vertically, and motor C (7-7) passes through belt wheel transmission mechanism
A (7-8) driving upper surface brush devices (7-9) carry out deburring to cylinder cap (9) upper surface, and motor D (7-14) is passed by belt wheel
Dynamic Component driver side end face hairbrush (7-18) carries out deburring to cylinder cap (9) side, and hand wheel type adjusting screw (7-20) is so that side
End face hairbrush (7-18) makees the horizontal movement closer or far from cylinder cap.
Brief description of the drawings
Fig. 1 is a kind of engine cylinder cover deburring special plane structure chart of the present invention;
Fig. 2 is transport conveyor constructions figure in the present invention;
Fig. 3 is jacking apparatus structure chart in the present invention;
Fig. 4 is displaced pinch structure drawing of device in the present invention
Fig. 5 is displaced pinch device drive mechanism figure in the present invention;
Side opening burr remover drive mechanism figure in Fig. 6 present invention
Fig. 7 is side opening burr remover structure chart in the present invention;
Fig. 8 is through hole burr remover structure chart in side in the present invention;
Burr remover outside drawing in surface in Fig. 9 present invention
Figure 10 is burr remover structure chart in surface in the present invention.
Wherein:Conveying device (1), jacking apparatus (2), displaced pinch device (3), side opening burr remover (4), side lead to
Hole burr remover (5), chip removal device (6), surface burr remover (7), cooling device (8), cylinder cap (9), conveying frame (1-
1) upper plate (1-2), conveying side plate (1-3), conveying round roller (1-4), conveyor chain (1-5), supporting rod (1-6), guide plate, are conveyed
(1-7), off-position cylinder mounting plate (1-8), off-position cylinder (1-9), side opening (9-1), large through-hole (9-2), small through hole (9-3), biography
Send mechanism (2-1), jacking cylinder (2-2), jacking lower plate (2-3), linear bearing A (2-4), linear guide poles A (2-5), U-shaped installation
Plate (3-1), rotation clamp cylinder mounting plate (3-2), rotation clamping cylinder (3-3), cylinder cap cushion block (3-4), side limiting cylinder peace
Loading board (3-5), side limiting cylinder (3-6), limited roller (3-7), displacement nut (3-8), displacement sliding block (3-9), displacement guide rail
(3-10), displacement leading screw (3-11), displacement motor (3-12), propelling track (4-1), propulsion lead screw (4-2), propulsion electric machine (4-
3), pushnut plate (4-4), motor A installing plates (4-5), motor A (4-6), small pulley (4-7), belt wheel (4-8), front-end bearing pedestal
(4-9), rear bearing block (4-10), shaft (4-11), bull stick (4-12), hairbrush A (4-13), through hole burr remover base (5-
1), long guideway (5-2), front nut plate (5-3), back nut plate (5-4), pushing motor (5-5), motor B (5-6), small pulley A
(5-7), belt wheel B (5-8), belt wheel C (5-9), macropore brush stroke (5-10), aperture brush stroke (5-11), fixed charge method end plate (5-12),
Aperture hairbrush (5-13), macropore hairbrush (5-14), brush device installing plate above (7-1), side brush device installing plate (7-
2), conveyor roller (7-3), burr mechanism above installation lower plate (7-4), linear bearing B (7-5), linear guide B (7-6), motor
C (7-7), belt wheel transmission mechanism A (7-8), upper surface brush device (7-9), adjusting handle A (7-10), vertical movement transmission machine
Structure (7-11), input lever (7-12), output rod (7-13), motor D (7-14), belt wheel transmission mechanism B (7-15), right side belt wheel
Transmission mechanism (7-16), left side belt wheel transmission mechanism (7-17), side end face hairbrush (7-18), fixing nut (7-19), handwheel
Formula adjusting screw (7-20).
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is further illustrated, but protection scope of the present invention is simultaneously
Not limited to this.
As Figure 1-10 shows, a kind of engine cylinder cover deburring special plane of the present invention, including conveying device 1, jacking dress
Put 2, displaced pinch device 3, side opening burr remover 4, side through hole burr remover 5, chip removal device 6, surface deburring dress
Put 7, cooling device 8 and cylinder cap 9.The conveying device 1 includes conveying frame 1-1, conveying upper plate 1-2, conveys side plate 1-3, is defeated
Send round roller 1-4, conveyor chain 1-5, supporting rod 1-6, guide plate 1-7, off-position cylinder mounting plate 1-8, off-position cylinder 1-9;It is described
Jacking apparatus 2 includes transport mechanism 2-1, jacking cylinder 2-2, jacking lower plate 2-3, linear bearing A2-4, linear guide poles A2-5;Institute
Stating displaced pinch device 3 includes U-shaped installing plate 3-1, rotation clamping cylinder mounting plate 3-2, rotation clamping cylinder 3-3, cylinder cover cushion
Block 3-4, lateral spacing position cylinder mounting plate 3-5, side limiting cylinder 3-6, limited roller 3-7, displacement nut 3-8, displacement sliding block 3-9,
Shift guide rail 3-10, displacement leading screw 3-11, displacement motor 3-12;The side opening burr remover 4 includes propelling track 4-1, pushes away
Into leading screw 4-2, propulsion electric machine 4-3, pushnut plate 4-4, motor A installing plates 4-5, motor A4-6, small pulley 4-7, belt wheel 4-
8th, front-end bearing pedestal 4-9, rear bearing block 4-10, shaft 4-11, bull stick 4-12, hairbrush A4-13;The side through hole burr remover
5 include through hole burr remover base 5-1, long guideway 5-2, front nut plate 5-3, back nut plate 5-4, pushing motor 5-5, motor
B5-6, small pulley A5-7, belt wheel B5-8, belt wheel C5-9, macropore brush stroke 5-10, aperture brush stroke 5-11, fixed charge method end plate 5-12,
Aperture hairbrush 5-13, macropore hairbrush 5-14;The surface burr remover 7 includes brush device installing plate 7-1, side hair above
Brush mechanism's installing plate 7-2, conveyor roller 7-3, burr mechanism above installation lower plate 7-4, linear bearing B7-5, linear guide B7-
6th, motor C7-7, belt wheel transmission mechanism A7-8, upper surface brush device 7-9, adjusting handle A7-10, vertical movement transmission mechanism
7-11, input lever 7-12, output rod 7-13, motor D7-14, belt wheel transmission mechanism B7-15, right side belt wheel transmission mechanism 7-
16th, left side belt wheel transmission mechanism 7-17, side end face hairbrush 7-18, fixing nut 7-19, hand wheel type adjusting screw 7-20.
The conveying frame 1-1 is fixed on the ground, and conveying upper plate 1-2 is fixed on conveying frame 1-1, conveying upper plate 1-
Both sides are fixed with two pieces of conveying side plates 1-3, multiple conveying round roller 1-4 uniformly between conveying side plate 1-3 on 2, carrier chain
Sprocket wheels on adjacent two conveying round roller 1-4 of bar 1-5 connections, the conveying round roller 1-4 connection motors at feed inlet are driven,
A supporting rod 1-6 is equipped between each two conveying round roller 1-4, supporting rod 1-6 is fixed on conveying upper plate 1-2, supporting rod 1-6
On be fixed with guide plate 1-7, off-position cylinder mounting plate 1-8 is fixedly connected with two pieces of conveying side plate 1-3, off-position cylinder mounting plate 1-
8 are provided with off-position cylinder 1-9;The jacking lower plate 2-3 is fixed on Working rack, and jacking gas is provided with jacking lower plate 2-3
Cylinder 2-2, and multiple linear bearing A2-4 are uniformly fixed with jacking lower plate 2-3 corners, linear guide poles A2-5 is installed on accordingly
In linear bearing A2-4, linked transport mechanism 2-1 above linear guide poles A2-5, transport mechanism 2-1 connection jacking cylinder 2-2 cylinders
Bar;The U-shaped installing plate 3-1 is fixed on Working rack by shifting sliding block 3-9 and displacement guide rail 3-10, and four rotations clamp
Cylinder 3-3 is fixed on plane on U-shaped installing plate 3-1, rotation clamping cylinder 3-3 by rotating clamping cylinder mounting plate 3-2 respectively
Fastening block is connected with cylinder rod head, four cylinder cap cushion block 3-4 are arranged symmetrically on U-shaped installing plate 3-1, and side limiting cylinder 3-6 leads to
Lateral spacing position cylinder mounting plate 3-5 is crossed between U-shaped installing plate 3-1 upper cylinder cover cushion blocks 3-4, side limiting cylinder 3-6 cylinder rod heads
On be fixed with limited roller 3-7, displacement nut 3-8 is installed on U-shaped installing plate 3-1 lower planes, and displacement motor 3-12 is fixed on work
Make on stent, displacement leading screw 3-11 both ends connect displacement motor 3-12 output shafts and displacement nut 3-8 respectively;The propelling track
4-1 and propulsion electric machine 4-3 are fixed on Working rack, and pushnut plate 4-4 lower planes are fixed with promoting slider and pushnut,
Propulsion lead screw 4-2 both ends connect propulsion electric machine 4-3 output shafts and pushnut, and propelling track 4-1 forms straight line with promoting slider
Guide rail prismatic pair, motor A4-6 are fixed on plane on pushnut plate 4-4, motor A4-6 output shafts by motor A installing plates 4-5
It is connected with small pulley 4-7, multipair front-end bearing pedestal 4-9 and rear bearing block 4-10 and is fixed on plane on pushnut plate 4-4, Duo Gezhuan
Axis 4-11 is installed on corresponding legal person's front-end bearing pedestal 4-9 and rear bearing block 4-10 by bearing, rear bearing block 4- on shaft 4-11
10 both sides are respectively provided with belt wheel 4-8, and small pulley 4-7 is connected on first shaft 4-11 on the outside of rear bearing block 4-10 by belt
Belt wheel 4-8 and latter shaft between belt wheel 4-8, adjacent shafts 4-11 on previous shaft 4-11 on the inside of rear bearing block 4-10
Belt wheel 4-8 on the outside of the upper rear bearing block 4-10 of 4-11 is connected by belt, and each shaft 4-11 is mounted on bull stick 4-12 and hairbrush
A4-13;The through hole burr remover base 5-1 is fixed on Working rack, long guideway 5-2, pushing motor 5-5 and fixing end
Plate 5-12 is fixedly connected with through hole burr remover base 5-1, and front nut plate 5-3 and back nut plate 5-4 are installed on by sliding block
On long guideway 5-2, front nut plate 5-3 connects pushing motor 5- by pushnut with back nut plate 5-4 bottoms with propulsion lead screw
5, motor B5-6 are installed at the top of back nut plate 5-4, and motor B5-6 output shafts are provided with small pulley A5-7, macropore brush stroke 5-10
It is fixedly connected and is supported by front nut plate 5-3 and fixed charge method end plate 5-12, macropore with back nut plate 5-4 with aperture brush stroke 5-11
Brush stroke 5-10 both ends connect belt wheel B5-8 and macropore hairbrush 5-14 respectively, and aperture brush stroke 5-11 both ends connect belt wheel respectively
C5-9 and aperture hairbrush 5-13, belt wheel B5-8 are two-wheel groove belt wheel, and belt wheel B5-8 connects small pulley A5-7 and belt wheel by belt
C5-9;Brush device installing plate 7-1, side the brush device installing plate 7-2 and conveyor roller 7-3 above are fixed on work branch
On frame, input lever 7-12 and vertical movement transmission mechanism 7-11 are fixedly mounted on brush device installing plate 7- above by bearing block
On 1, input lever 7-12 input terminals are provided with adjusting handle A7-10, and output rod 7-13 both ends connect vertical movement transmission machine respectively
Structure 7-11 and above burr mechanism installation lower plate 7-4, above burr mechanism installation lower plate 7-4 pass through linear bearing B7-5, straight line
Guide rod B7-6 and output rod 7-13 can be moved back and forth vertically, above on burr mechanism installation lower plate 7-4 Plane Installation have motor
C7-7, its lower plane are provided with upper surface brush device 7-9, motor C7-7 and upper surface brush device 7-9 and pass through belt wheel transmission
Mechanism A7-8 connections, motor D7-14 and belt wheel transmission mechanism B7-15 are fixed on side brush device installing plate 7-2, two fixations
Nut 7-19 is symmetrically arranged on side brush device installing plate 7-2 both sides, and passes through right side belt wheel transmission mechanism 7-16 respectively
Transmission is connected with belt wheel transmission mechanism B7-15 with left side belt wheel transmission mechanism 7-17, hand wheel type adjusting screw 7-20 is installed on
In fixing nut 7-19, two hand wheel type adjusting screw 7-20 are connected with belt wheel free to rotate, movable belt wheel connecting side end face
Hairbrush 7-18.Wherein, evenly distributed conveying round roller 1-4 transports cylinder cap 9 to be processed at the uniform velocity enters station, and guide plate 1-7 is to cylinder
The carriage direction of lid 9 is limited, and off-position cylinder 1-9 bars stretch out so that 1 upper cylinder cover 9 of conveying device halts;Jacking cylinder
2-2 coordinates linear bearing A2-4 and linear guide poles A2-5 to promote transport mechanism 2-1 to move up and down;Displacement motor 3-12 coordinates displacement
Leading screw 3-11 and displacement nut 3-8 promote displaced pinch device 3 to move back and forth horizontally, side limiting cylinder 3-6 upper limit rollers 3-7
The movement in 9 feeding direction of cylinder cap is limited, rotation clamping cylinder 3-3 control fastening blocks are clamped cylinder cap 9;Propulsion electric machine 4-3
Propelling track 4-1 and propulsion lead screw 4-2 is coordinated to promote 4 horizontal reciprocating movement of side opening burr remover, motor A4-6 passes through belt
Transmission group drives hairbrush A4-13 contralateral exposures 9-1 on each shaft 4-11 to carry out deburring;Pushing motor 5-5, which coordinates, promotes spiral shell
Female and propulsion lead screw promotes side through hole burr remover 5 to move back and forth horizontally, and motor B5-6 is driven big by belt transmission group
Hairbrush carries out deburring to large through-hole 9-2 and small through hole 9-3 on hole brush stroke 5-10 and aperture brush stroke 5-11;Burring machine above
Structure installation lower plate 7-4 can be moved back and forth vertically by linear bearing B7-5, linear guide B7-6 and output rod 7-13, motor
C7-7 drives upper surface brush device 7-9 to carry out deburring, motor D7- to 9 upper surface of cylinder cap by belt wheel transmission mechanism A7-8
14 carry out deburring, hand wheel type adjusting screw 7-20 by belt wheel transmission Component driver side end face hairbrush 7-18 to 9 side of cylinder cap
So that side end face hairbrush 7-18 makees the horizontal movement closer or far from cylinder cap.
When removing 9 burr of cylinder cap automatically, a cylinder cap 9 is transported to jacking apparatus 2 by conveying round roller 1-4 in conveying device 1
On, when it does not complete side opening 9-1, large through-hole 9-2 and small through hole 9-3 deburrings, it is next that off-position cylinder 1-9 cylinder rods stretch out prevention
A cylinder cap 9 advances;Jacking cylinder 2-2 promotes transport mechanism 2-1 and cylinder cap 9 to move upwards, and displacement motor 3-12 promotes displacement folder
Tight device 3 is moved to immediately below transport mechanism 2-1 back and forth horizontally, and jacking cylinder 2-2 withdraws transport mechanism 2-1, and cylinder cap 9 drops down onto shifting
On the clamping device 3 of position, limited roller 3-7 positions cylinder cap 9, and rotation clamping cylinder 3-3 rotations fastening block simultaneously compresses downwards
Cylinder cap 9, displacement motor 3-12 retract displaced pinch device 3 to hole and spend deburring station;Propulsion electric machine 4-3 promotes side opening deburring
Device 4 is so that hairbrush A4-13 insertions side opening 9-1, motor A4-6 drive hairbrush A4-13 contralateral exposures 9-1 on each shaft 4-11
Deburring is carried out, pushing motor 5-5 promotes side through hole burr remover 5 so that 5-13 points of macropore hairbrush 5-14 and aperture hairbrush
Not Cha Ru large through-hole 9-2 and small through hole 9-3, motor B5-6 driving macropore brush stroke 5-10 and aperture brush stroke 5-11 on hairbrush pair
Large through-hole 9-2 and small through hole 9-3 carries out deburring, withdraws respective hairbrush after completing deburring, burr bits pass through chip removal device 6
Discharge;Displacement motor 3-12 promotes displaced pinch device 3 to be moved to back and forth horizontally directly over transport mechanism 2-1, and rotation clamps gas
Cylinder 3-3 rotation fastening blocks unclamp cylinder cap 9, and jacking cylinder 2-2 promotes transport mechanism 2-1 uplinks ejection cylinder cap 9, displacement motor 3-12
Displaced pinch device 3 is retracted, jacking cylinder 2-2 withdraws transport mechanism 2-1 and cylinder cap 9 again, and cylinder cap 9 is sent to surface deburring
Device 7, off-position cylinder 1-9 cylinder rods are withdrawn, and next cylinder cap 9 enters jacking apparatus 2;Adjusting handle A7-10 is rotated to cause above
Burr mechanism installation lower plate 7-4 is moved downward, and motor C7-7 drivings upper surface brush device 7-9 goes to 9 upper surface of cylinder cap
Burr, rotates hand wheel type adjusting screw 7-20 and side end face hairbrush 7-18 is made close to cylinder cap 9, motor D7-14 drivings side end face
Hairbrush 7-18 carries out deburring to 9 side of cylinder cap, and the cylinder cap 9 for completing deburring leaves system from conveyor roller 7-3;Deburring
Cheng Zhong, cooling device 8 provide coolant for whole system.Processed with this reciprocation cycle, quickness and high efficiency.
Claims (7)
1. a kind of engine cylinder cover deburring special plane, including conveying device (1), jacking apparatus (2), displaced pinch device (3), side
Hole burr remover (4), side through hole burr remover (5), chip removal device (6), surface burr remover (7), cooling device
(8) and cylinder cap (9);The conveying device (1) includes conveying frame (1-1), conveying upper plate (1-2), conveys side plate (1-3), is defeated
Send round roller (1-4), conveyor chain (1-5), supporting rod (1-6), guide plate (1-7), off-position cylinder mounting plate (1-8), off-position gas
Cylinder (1-9);The jacking apparatus (2) includes transport mechanism (2-1), jacking cylinder (2-2), jacking lower plate (2-3), linear bearing
A (2-4), linear guide poles A (2-5);The displaced pinch device (3) includes U-shaped installing plate (3-1), rotation clamping cylinder installation
Plate (3-2), rotation clamping cylinder (3-3), cylinder cap cushion block (3-4), lateral spacing position cylinder mounting plate (3-5), side limiting cylinder (3-
6), limited roller (3-7), displacement nut (3-8), displacement sliding block (3-9), displacement guide rail (3-10), displacement leading screw (3-11), shifting
Position motor (3-12);The side opening burr remover (4) includes propelling track (4-1), propulsion lead screw (4-2), propulsion electric machine (4-
3), pushnut plate (4-4), motor A installing plates (4-5), motor A (4-6), small pulley (4-7), belt wheel (4-8), front-end bearing pedestal
(4-9), rear bearing block (4-10), shaft (4-11), bull stick (4-12), hairbrush A (4-13);The side through hole burr remover
(5) through hole burr remover base (5-1), long guideway (5-2), front nut plate (5-3), back nut plate (5-4), pushing electricity are included
Machine (5-5), motor B (5-6), small pulley A (5-7), belt wheel B (5-8), belt wheel C (5-9), macropore brush stroke (5-10), aperture hair
Brush holder support (5-11), fixed charge method end plate (5-12), aperture hairbrush (5-13), macropore hairbrush (5-14);The surface burr remover (7)
Including brush device installing plate (7-1) above, side brush device installing plate (7-2), conveyor roller (7-3), burring machine above
Structure installation lower plate (7-4), linear bearing B (7-5), linear guide B (7-6), motor C (7-7), belt wheel transmission mechanism A (7-8),
Upper surface brush device (7-9), adjusting handle A (7-10), vertical movement transmission mechanism (7-11), input lever (7-12), output
Bar (7-13), motor D (7-14), belt wheel transmission mechanism B (7-15), right side belt wheel transmission mechanism (7-16), left side belt wheel
Transmission mechanism (7-17), side end face hairbrush (7-18), fixing nut (7-19), hand wheel type adjusting screw (7-20).
2. conveying device (1) according to claim 1, it is characterised in that:The conveying frame (1-1) is fixed on ground
On, conveying upper plate (1-2) is fixed in conveying frame (1-1), and both sides are fixed with two blocks of conveying side plates on conveying upper plate (1-2)
(1-3), multiple conveying round rollers (1-4) are uniformly installed between conveying side plate (1-3), and conveyor chain (1-5) connects adjacent two
Sprocket wheel on a conveying round roller (1-4), conveying round roller (1-4) the connection motor at feed inlet are driven, each two conveying circle
A supporting rod (1-6) is equipped between roller (1-4), supporting rod (1-6) is fixed on conveying upper plate (1-2), on supporting rod (1-6)
Guide plate (1-7) is fixed with, off-position cylinder mounting plate (1-8) is fixedly connected with two pieces of conveying side plates (1-3), the installation of off-position cylinder
Plate (1-8) is provided with off-position cylinder (1-9);Wherein, evenly distributed conveying round roller (1-4) transports cylinder cap (9) to be processed at the uniform velocity
Into station, guide plate (1-7) limits the carriage direction of cylinder cap (9), and off-position cylinder (1-9) bar stretches out so that conveying dress
(1) upper cylinder cover (9) is put to halt.
3. jacking apparatus (2) according to claim 1, it is characterised in that:The jacking lower plate (2-3) is fixed on work branch
On frame, jack and jacking cylinder (2-2) is installed on lower plate (2-3), and be uniformly fixed with jacking lower plate (2-3) corner multiple straight
Spool holds A (2-4), and linear guide poles A (2-5) is installed in linear bearing A (2-4) accordingly, is connected above linear guide poles A (2-5)
Connect transport mechanism (2-1), transport mechanism (2-1) connection jacking cylinder (2-2) cylinder rod;Wherein, jacking cylinder (2-2) coordinates straight line
Bearing A (2-4) and linear guide poles A (2-5) promotes transport mechanism (2-1) to move up and down.
4. displaced pinch device (3) according to claim 1, it is characterised in that:The U-shaped installing plate (3-1) passes through shifting
Position sliding block (3-9) and displacement guide rail (3-10) are fixed on Working rack, and four rotation clamping cylinders (3-3) pass through rotation respectively
Clamping cylinder installing plate (3-2) is fixed on plane on U-shaped installing plate (3-1), rotates and is connected with clamping cylinder (3-3) cylinder rod head
Block is fastened, four cylinder cap cushion blocks (3-4) are arranged symmetrically on U-shaped installing plate (3-1), and side limiting cylinder (3-6) passes through lateral spacing position
Cylinder mounting plate (3-5) is installed between U-shaped installing plate (3-1) upper cylinder cover cushion block (3-4), side limiting cylinder (3-6) cylinder rod head
On be fixed with limited roller (3-7), displacement nut (3-8) is installed on U-shaped installing plate (3-1) lower plane, displacement motor (3-12)
It is fixed on Working rack, displacement leading screw (3-11) both ends connect displacement motor (3-12) output shaft and displacement nut (3- respectively
8);Wherein, displacement motor (3-12) coordinates displacement leading screw (3-11) and displacement nut (3-8) to promote displaced pinch device (3) water
Flat to move back and forth, side limiting cylinder (3-6) upper limit roller (3-7) limits the movement in cylinder cap (9) feeding direction, and rotation clamps gas
Cylinder (3-3) control fastening block is clamped cylinder cap (9).
5. side opening burr remover (4) according to claim 1, it is characterised in that:The propelling track (4-1) and propulsion
Motor (4-3) is fixed on Working rack, and pushnut plate (4-4) lower plane is fixed with promoting slider and pushnut, is promoted
Leading screw (4-2) both ends connect propulsion electric machine (4-3) output shaft and pushnut, and propelling track (4-1) is formed directly with promoting slider
Line guide rail prismatic pair, motor A (4-6) are fixed on plane on pushnut plate (4-4), motor A by motor A installing plates (4-5)
(4-6) output shaft is connected with small pulley (4-7), and multipair front-end bearing pedestal (4-9) and rear bearing block (4-10) are fixed on pushnut
Plane on plate (4-4), multiple shafts (4-11) are installed on corresponding legal person's front-end bearing pedestal (4-9) and rear bearing block (4- by bearing
10) on, rear bearing block (4-10) both sides are respectively provided with belt wheel (4-8) in shaft (4-11), and small pulley (4-7) is connected by belt
Belt wheel (4-8) on first shaft (4-11) on the outside of rear bearing block (4-10), previous shaft between adjacent shafts (4-11)
On belt wheel (4-8) and latter shaft (4-11) on (4-11) on the inside of rear bearing block (4-10) on the outside of rear bearing block (4-10)
Belt wheel (4-8) is connected by belt, and each shaft (4-11) is mounted on bull stick (4-12) and hairbrush A (4-13);Wherein, electricity is promoted
Machine (4-3) coordinates propelling track (4-1) and propulsion lead screw (4-2) to promote side opening burr remover (4) horizontal reciprocating movement, motor
A (4-6) drives hairbrush A (4-13) contralateral exposure (9-1) on each shaft (4-11) to carry out deburring by belt transmission group.
6. side through hole burr remover (5) according to claim 1, it is characterised in that:The through hole burr remover
Base (5-1) is fixed on Working rack, long guideway (5-2), pushing motor (5-5) and fixed charge method end plate (5-12) and through hole unhairing
Thorn device base (5-1) is fixedly connected, and front nut plate (5-3) and back nut plate (5-4) are installed on long guideway (5-2) by sliding block
On, front nut plate (5-3) connects pushing motor (5-5) by pushnut with back nut plate (5-4) bottom with propulsion lead screw, electricity
Machine B (5-6) is installed at the top of back nut plate (5-4), and motor B (5-6) output shaft is provided with small pulley A (5-7), macropore brush stroke
(5-10) and aperture brush stroke (5-11) are fixedly connected with back nut plate (5-4) and by front nut plate (5-3) and fixed charge method end plates
(5-12) is supported, and macropore brush stroke (5-10) both ends connect belt wheel B (5-8) and macropore hairbrush (5-14), aperture brush stroke respectively
(5-11) both ends connect belt wheel C (5-9) and aperture hairbrush (5-13) respectively, and belt wheel B (5-8) is two-wheel groove belt wheel, belt wheel B (5-
8) small pulley A (5-7) and belt wheel C (5-9) are connected by belt;Wherein, pushing motor (5-5) coordinates pushnut and promotes silk
Thick stick promotes side through hole burr remover (5) mobile back and forth horizontally, and motor B (5-6) drives macropore hairbrush by belt transmission group
Hairbrush carries out deburring to large through-hole (9-2) and small through hole (9-3) on bar (5-10) and aperture brush stroke (5-11).
7. surface burr remover (7) according to claim 1, it is characterised in that:The brush device installing plate above
(7-1), side brush device installing plate (7-2) and conveyor roller (7-3) are fixed on Working rack, input lever (7-12) and hang down
Straight movement transferring (7-11) is fixedly mounted on above on brush device installing plate (7-1) by bearing block, input lever (7-
12) input terminal is provided with adjusting handle A (7-10), and output rod (7-13) both ends connect vertical movement transmission mechanism (7-11) respectively
Above burr mechanism installation lower plate (7-4), above burr mechanism installation lower plate (7-4) pass through linear bearing B (7-5), straight line
Guide rod B (7-6) and output rod (7-13) can move back and forth vertically, above Plane Installation in burr mechanism installation lower plate (7-4)
There is motor C (7-7), its lower plane is provided with upper surface brush device (7-9), motor C (7-7) and upper surface brush device (7-
9) side brush machine is fixed on by belt wheel transmission mechanism A (7-8) connections, motor D (7-14) and belt wheel transmission mechanism B (7-15)
Structure installing plate (7-2), two fixing nuts (7-19) are symmetrically arranged on side brush device installing plate (7-2) both sides, and respectively
Connected by right side belt wheel transmission mechanism (7-16) and left side belt wheel transmission mechanism (7-17) with belt wheel transmission mechanism B (7-15)
Transmission is connect, hand wheel type adjusting screw (7-20) is installed in fixing nut (7-19), and two hand wheel type adjusting screws (7-20) are even
It is connected to belt wheel free to rotate, movable belt wheel connecting side end face hairbrush (7-18);Wherein, burr mechanism installation lower plate (7- above
4) can be moved back and forth vertically by linear bearing B (7-5), linear guide B (7-6) and output rod (7-13), motor C (7-7)
Upper surface brush device (7-9) is driven to carry out deburring, motor D to cylinder cap (9) upper surface by belt wheel transmission mechanism A (7-8)
(7-14) carries out cylinder cap (9) side deburring by belt wheel transmission Component driver side end face hairbrush (7-18), and hand wheel type is adjusted
Leading screw (7-20) is so that side end face hairbrush (7-18) makees the horizontal movement closer or far from cylinder cap.
Priority Applications (1)
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CN201711428505.8A CN108032167A (en) | 2017-12-26 | 2017-12-26 | A kind of engine cylinder cover deburring special plane |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711428505.8A CN108032167A (en) | 2017-12-26 | 2017-12-26 | A kind of engine cylinder cover deburring special plane |
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ID=62101277
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CN201711428505.8A Pending CN108032167A (en) | 2017-12-26 | 2017-12-26 | A kind of engine cylinder cover deburring special plane |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109894944A (en) * | 2018-12-11 | 2019-06-18 | 大连德迈仕精密科技股份有限公司 | The step through-hole deburring of axial workpiece center and cleaning plant |
CN110091230A (en) * | 2019-05-21 | 2019-08-06 | 广汽本田汽车有限公司 | Cylinder cap is directly spouted drill way burr remove device |
CN110561224A (en) * | 2019-09-25 | 2019-12-13 | 安徽新境界自动化技术有限公司 | Automatic equipment of polishing of circulation pay-off formula |
CN110587411A (en) * | 2019-09-04 | 2019-12-20 | 重庆摩西机器人有限公司 | Automatic deburring system that polishes of engine cylinder lid robot |
CN113334407A (en) * | 2021-06-28 | 2021-09-03 | 珞石(山东)智能科技有限公司 | Automatic chamfering and deburring machine for two end faces of guide rail |
-
2017
- 2017-12-26 CN CN201711428505.8A patent/CN108032167A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109894944A (en) * | 2018-12-11 | 2019-06-18 | 大连德迈仕精密科技股份有限公司 | The step through-hole deburring of axial workpiece center and cleaning plant |
CN110091230A (en) * | 2019-05-21 | 2019-08-06 | 广汽本田汽车有限公司 | Cylinder cap is directly spouted drill way burr remove device |
CN110587411A (en) * | 2019-09-04 | 2019-12-20 | 重庆摩西机器人有限公司 | Automatic deburring system that polishes of engine cylinder lid robot |
CN110587411B (en) * | 2019-09-04 | 2023-09-22 | 摩西智能工业股份有限公司 | Automatic deburring system of polishing of engine cylinder cap robot |
CN110561224A (en) * | 2019-09-25 | 2019-12-13 | 安徽新境界自动化技术有限公司 | Automatic equipment of polishing of circulation pay-off formula |
CN113334407A (en) * | 2021-06-28 | 2021-09-03 | 珞石(山东)智能科技有限公司 | Automatic chamfering and deburring machine for two end faces of guide rail |
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Application publication date: 20180515 |