CN108020279B - Liquid drop supply failure detection device, detection method and calculation device - Google Patents
Liquid drop supply failure detection device, detection method and calculation device Download PDFInfo
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- 239000007788 liquid Substances 0.000 title claims description 10
- 238000004364 calculation method Methods 0.000 title description 4
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- 238000013500 data storage Methods 0.000 claims description 15
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- 238000007641 inkjet printing Methods 0.000 abstract description 9
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- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/56—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using electric or magnetic effects
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- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
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- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
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Abstract
本申请公开了一种液滴供给不良检测装置、检测方法及计算装置,用以在喷墨打印技术中实现液滴供给不良检测的自动化,提高了液滴供给不良检测的检测速度和检测精度,从而提高了液滴供给设备的可靠性。本申请提供的液滴供给不良检测装置,包括:液滴接收结构和液滴测量装置;其中,所述液滴接收结构用于承接液滴;所述液滴测量装置用于确定承载有液滴的液滴接收结构的电阻值。
The present application discloses a detection device, a detection method and a computing device for poor droplet supply, which are used to realize the automation of detection of poor droplet supply in inkjet printing technology, and improve the detection speed and detection accuracy of detection of poor droplet supply. Thus, the reliability of the droplet supply device is improved. The device for detecting poor supply of droplets provided by the present application includes: a droplet receiving structure and a droplet measuring device; wherein, the droplet receiving structure is used to receive droplets; the droplet measuring device is used to determine that the droplet is carried The resistance value of the droplet receiving structure.
Description
技术领域technical field
本申请涉及自动检测领域,尤其涉及一种液滴供给不良检测装置、检测方法及计算装置。The present application relates to the field of automatic detection, and in particular, to a detection device, a detection method and a computing device for poor droplet supply.
背景技术Background technique
目前,在显示器件制造过程中,喷墨打印技术是一个重要的发展方向,在喷墨打印过程中,液滴供给设备(例如喷头)供给的液滴的大小、位置发生变化,对喷墨打印的打印精度和均一性都会造成影响,从而影响液滴形成的膜层质量。At present, in the manufacturing process of display devices, inkjet printing technology is an important development direction. During the inkjet printing process, the size and position of the droplets supplied by the droplet supply equipment (such as nozzles) change, which affects the inkjet printing process. Both the accuracy and uniformity of the printing will affect the quality of the film formed by the droplets.
现有技术中,对液滴供给不良的检测通常采用用每个喷头在一个物体上进行喷墨打印,再使用摄像头对该物体进行拍摄,获取液滴的图像,再对图像中液滴的大小及位置进行图像分析,而这种检测方法依赖人工或者机器的视觉识别,检测速度较低,检测精度不高。In the prior art, the detection of poor droplet supply usually uses inkjet printing on an object with each nozzle, and then uses a camera to photograph the object to obtain an image of the droplet, and then determine the size of the droplet in the image. and position for image analysis, and this detection method relies on manual or machine visual recognition, the detection speed is low, and the detection accuracy is not high.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供了一种液滴供给不良检测装置、检测方法及计算装置,用以在喷墨打印技术中实现液滴供给不良检测的自动化,提高了液滴供给不良检测的检测速度和检测精度,从而提高了液滴供给设备的可靠性。Embodiments of the present application provide a detection device, a detection method, and a computing device for poor droplet supply, which are used to automate the detection of poor droplet supply in inkjet printing technology, and improve the detection speed and detection of poor droplet supply. accuracy, thereby improving the reliability of the droplet supply equipment.
本申请实施例提供的一种液滴供给不良检测装置,包括:液滴接收结构和液滴测量装置;其中,A droplet supply failure detection device provided by an embodiment of the present application includes: a droplet receiving structure and a droplet measuring device; wherein,
所述液滴接收结构用于承接液滴;the droplet receiving structure is used for receiving droplets;
所述液滴测量装置用于确定承载有液滴的液滴接收结构的电阻值。The droplet measuring device is used to determine the resistance value of the droplet receiving structure carrying the droplets.
本申请实施例提供的上述液滴供给不良检测装置,通过利用液滴接收结构承接液滴,再利用液滴测量装置检测承载有液滴的液滴接收结构的电阻值,实现了在喷墨打印技术中对液滴供给不良检测的自动化,提高了液滴供给不良检测的检测速度和检测精度,从而提高了液滴供给设备的可靠性。The above-mentioned droplet supply failure detection device provided by the embodiment of the present application, by using the droplet receiving structure to receive the droplets, and then using the droplet measuring device to detect the resistance value of the droplet receiving structure carrying the droplets, the inkjet printing is realized. The automation of the detection of poor droplet supply in the technology improves the detection speed and detection accuracy of the detection of poor droplet supply, thereby improving the reliability of the droplet supply equipment.
可选地,本申请实施例提供的上述液滴供给不良检测装置,所述液滴接收结构的两端分别设置有测量点,所述液滴测量装置通过所述测量点与所述液滴接收结构电连接。Optionally, in the above-mentioned detection device for poor droplet supply provided by the embodiment of the present application, two ends of the droplet receiving structure are respectively provided with measurement points, and the droplet measurement device communicates with the droplet through the measurement points. Structural electrical connections.
可选地,本申请实施例提供的上述液滴供给不良检测装置,所述液滴接收结构为表面不平坦的结构。Optionally, in the above detection device for poor droplet supply provided by the embodiment of the present application, the droplet receiving structure is a structure with an uneven surface.
本申请实施例提供的上述液滴供给不良检测装置,通过利用表面不平坦的液滴接收结构接收液滴,由于液滴接收结构的厚度不均,因此液滴滴落在液滴接收结构上的不同位置,相对应的该位置的液滴接收结构的电阻值也不同,从而提高了承载有不同液滴的液滴接收结构的电阻值的变化量,进而使液滴供给不良检测装置对所述电阻的检测更灵敏。The above-mentioned droplet supply failure detection device provided by the embodiments of the present application uses a droplet receiving structure with an uneven surface to receive droplets. Since the thickness of the droplet receiving structure is uneven, the droplets falling on the droplet receiving structure are not uniform. At different positions, the resistance values of the droplet receiving structures corresponding to the positions are also different, thereby increasing the variation of the resistance value of the droplet receiving structures carrying different droplets, and further making the droplet supply failure detection device to the said droplet. The detection of resistance is more sensitive.
可选地,本申请实施例提供的上述液滴供给不良检测装置,所述液滴供给不良检测装置包括多个液滴接收结构,所述多个液滴接收结构之间设置有用于使得各个所述液滴接收结构相互绝缘的绝缘结构。Optionally, in the above-mentioned droplet supply failure detection device provided in the embodiment of the present application, the droplet supply failure detection device includes a plurality of droplet receiving structures, and between the plurality of droplet receiving structures is provided with The droplet receiving structures are insulated from each other.
可选地,本申请实施例提供的上述液滴供给不良检测装置,每个所述液滴接收结构之下设置有一个所述液滴测量装置,或所述液滴测量装置通过可移动的连接线,与所述多个液滴接收结构中的需要测量的液滴接收结构相连。Optionally, in the above-mentioned droplet supply failure detection device provided in the embodiment of the present application, a droplet measuring device is provided under each droplet receiving structure, or the droplet measuring device is connected by a movable connection. A line is connected to a droplet receiving structure to be measured among the plurality of droplet receiving structures.
可选地,本申请实施例提供的上述液滴供给不良检测装置,所述液滴的电阻小于所述液滴接收结构的电阻。Optionally, in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the resistance of the droplet is smaller than the resistance of the droplet receiving structure.
可选地,本申请实施例提供的上述液滴供给不良检测装置,所述液滴测量装置包括:数据处理模块以及数据存储模块;其中,Optionally, in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the droplet measurement device includes: a data processing module and a data storage module; wherein,
所述数据处理模块用于确定承载有液滴的液滴接收结构的电阻值,并将确定的电阻值与预设的标准电阻值进行比较,将比较结果输出给所述数据存储模块;The data processing module is used to determine the resistance value of the droplet receiving structure carrying the droplet, compare the determined resistance value with a preset standard resistance value, and output the comparison result to the data storage module;
所述数据存储模块用于存储所述预设的标准电阻值,接收并保存所述数据处理模块输出的比较结果。The data storage module is used for storing the preset standard resistance value, and receiving and saving the comparison result output by the data processing module.
可选地,本申请实施例提供的上述液滴供给不良检测装置,还包括:与所述液滴接收结构和液滴测量装置串联的电源模块,以及与所述电源模块相连的电源控制模块,用于在所述电阻值大于预设的阈值时,控制所述电源模块增大输出电压,使得所述液滴测量装置对承载有液滴的液滴接收结构的电阻值的测量信号增大。Optionally, the above-mentioned droplet supply failure detection device provided by the embodiment of the present application further includes: a power supply module connected in series with the droplet receiving structure and the droplet measuring device, and a power supply control module connected with the power supply module, When the resistance value is greater than a preset threshold, the power supply module is controlled to increase the output voltage, so that the measurement signal of the droplet measuring device for the resistance value of the droplet receiving structure carrying the droplet increases.
本申请实施例提供的上述液滴供给不良检测装置,通过在电阻值过大,导致电阻的测量信号过小不易于检测时,利用电源控制模块控制电源模块加大输入所述电阻两端的电压,从而放大了电阻的测量信号,提高了液滴供给不良检测装置的检测准确性。The above-mentioned droplet supply failure detection device provided by the embodiment of the present application uses the power control module to control the power module to increase the input voltage across the resistor when the resistance value is too large, causing the resistance measurement signal to be too small to be easily detected. Therefore, the measurement signal of the resistance is amplified, and the detection accuracy of the device for detecting poor supply of droplets is improved.
相应地,本申请实施例提供一种液滴供给不良检测方法,该方法包括:Correspondingly, the embodiments of the present application provide a method for detecting poor droplet supply, the method comprising:
获取承载有液滴的液滴接收结构的电阻测量信号;acquiring a resistance measurement signal of the droplet receiving structure carrying the droplet;
根据所述测量信号确定承载有液滴的液滴接收结构的电阻值;determining the resistance value of the droplet receiving structure carrying the droplet according to the measurement signal;
将确定的电阻值与预设的标准电阻值进行比较,得出比较结果;其中,所述承载有液滴的液滴接收结构的电阻包括:与液滴串联的第一电阻R1、与液滴串联的第二电阻R2、与液滴并联的第三电阻R3以及液滴的电阻R4;Comparing the determined resistance value with a preset standard resistance value, a comparison result is obtained; wherein, the resistance of the droplet receiving structure carrying the droplet includes: a first resistor R1 connected in series with the droplet, The second resistor R2 connected in series, the third resistor R3 connected in parallel with the droplet, and the resistor R4 of the droplet;
所述根据所述测量信号计算承载有液滴的液滴接收结构的电阻值,具体根据下列公式计算:The calculation of the resistance value of the droplet receiving structure carrying the droplets according to the measurement signal is specifically calculated according to the following formula:
承载有液滴的液滴接收结构的电阻值 Resistance value of drop-receiving structure carrying droplets
相应地,本申请实施例提供一种计算装置,包括:Correspondingly, an embodiment of the present application provides a computing device, including:
存储器,用于存储程序指令;memory for storing program instructions;
处理器,用于调用所述存储器中存储的程序指令,按照获得的程序执行:The processor is used for calling the program instructions stored in the memory, and executes according to the obtained program:
获获取承载有液滴的液滴接收结构的电阻测量信号;obtaining the resistance measurement signal of the droplet receiving structure carrying the droplet;
根据所述测量信号确定承载有液滴的液滴接收结构的电阻值;determining the resistance value of the droplet receiving structure carrying the droplet according to the measurement signal;
将确定的电阻值与预设的标准电阻值进行比较,得到比较结果。The determined resistance value is compared with the preset standard resistance value to obtain the comparison result.
附图说明Description of drawings
图1为本申请实施例提供的一种液滴供给不良检测装置在单个液滴接收结构时的结构示意图之一;FIG. 1 is one of the structural schematic diagrams of a droplet supply failure detection device provided in an embodiment of the present application in a single droplet receiving structure;
图2为液滴滴落在液滴接收结构上的多种状态示意图;Figure 2 is a schematic diagram of various states of droplets falling on the droplet receiving structure;
图3为本申请实施例提供的一种液滴供给不良检测装置在单个液滴接收结构时的结构示意图之二;FIG. 3 is the second schematic structural diagram of a droplet supply failure detection device provided in an embodiment of the present application in a single droplet receiving structure;
图4为本申请实施例提供的一种液滴供给不良检测装置的电阻结构示意图;4 is a schematic diagram of a resistance structure of a device for detecting poor droplet supply provided by an embodiment of the present application;
图5为本申请实施例提供的一种液滴供给不良检测装置的电阻结构的等效电路图;5 is an equivalent circuit diagram of a resistance structure of a device for detecting poor droplet supply provided by an embodiment of the present application;
图6为本申请实施例提供的一种液滴供给不良检测装置的不同液滴的电阻结构比较示意图;6 is a schematic diagram comparing the resistance structures of different droplets of a device for detecting poor droplet supply provided by an embodiment of the present application;
图7为本申请实施例提供的一种液滴供给不良检测装置在多个液滴接收结构时的结构示意图(俯视图);7 is a schematic structural diagram (top view) of a droplet supply failure detection device provided in an embodiment of the present application when multiple droplet receiving structures are used;
图8为本申请实施例提供的一种液滴供给不良检测装置在多个液滴接收结构时液滴测量装置的连接示意图之一(俯视图);8 is one of the schematic diagrams (top view) of the connection of the droplet measuring device when the droplet supply failure detection device provided by the embodiment of the present application is in a plurality of droplet receiving structures;
图9为本申请实施例提供的一种液滴供给不良检测装置在多个液滴接收结构时液滴测量装置的连接示意图之二(俯视图);9 is the second schematic diagram (top view) of the connection of the droplet measuring device when the droplet supply failure detection device provided by the embodiment of the present application is in a plurality of droplet receiving structures;
图10为本申请实施例提供的一种液滴供给不良检测装置的液滴测量装置的具体结构示意图;10 is a schematic diagram of a specific structure of a droplet measuring device of a device for detecting poor droplet supply provided by an embodiment of the present application;
图11为本申请实施例提供的一种液滴供给不良检测方法的流程图;11 is a flowchart of a method for detecting poor droplet supply provided by an embodiment of the present application;
图12为本申请实施例提供的一种计算装置的结构示意图。FIG. 12 is a schematic structural diagram of a computing device according to an embodiment of the present application.
具体实施方式Detailed ways
为了使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请作进一步地详细描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
附图中各部件的形状和大小不反映真实比例,目的只是示意说明本申请内容。The shapes and sizes of the components in the drawings do not reflect the actual scale, and are only intended to illustrate the content of the present application.
如图1所示,本申请实施例提供的一种液滴供给不良检测装置,包括:液滴接收结构01和液滴测量装置02;液滴供给设备11将用于喷墨打印的液滴12喷出,液滴12滴落到液滴接收结构01上;其中,As shown in FIG. 1 , a device for detecting poor droplet supply provided by an embodiment of the present application includes: a
所述液滴接收结构01用于承接液滴12;The
所述液滴测量装置02用于确定承载有液滴12的液滴接收结构01的电阻值。The
如图2所示,液滴供给设备11正常工作时,液滴12滴落到液滴接收结构01上的状态如图2中的(1)所示,此时,承载有标准的液滴12的液滴接收结构01的电阻值为标准电阻值;当液滴供给不良时,液滴12滴落到液滴接收结构01上的状态相比(1),液滴的大小、位置等会发生变化,例如如图2中的(2)所示,液滴12位置偏移;如图2中的(3)所示,液滴12大小变小;如图2中的(4)所示,液滴12发生碎裂等。当液滴12发生如图2中(2)、(3)、(4)中的一种或多种异常状况时,承载有异常的液滴12的液滴接收结构01的电阻值会发生变化,本申请实施例提供的上述液滴供给不良检测装置,通过利用液滴接收结构01承接液滴12,再利用液滴测量装置02检测承载有液滴12的液滴接收结构01的电阻值,实现了在喷墨打印技术中对液滴供给不良检测的自动化,提高了液滴供给不良检测的检测速度和检测精度,从而提高了液滴供给设备的可靠性。As shown in FIG. 2 , when the
进一步地,具体实施时,如图3所示,在本申请实施例提供的上述液滴供给不良检测装置中,所述液滴接收结构01的两端分别设置有测量点,即图中位于液滴接收结构01的前端的第一测量点A、位于液滴接收结构01的后端的第二测量点B,所述液滴测量装置02通过所述第一测量点A及第二测量点B与所述液滴接收结构01电连接,用以测量承载有液滴12的液滴接收结构01的电阻值。Further, in the specific implementation, as shown in FIG. 3 , in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the two ends of the
进一步地,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,所述液滴接收结构01例如可以为表面不平坦的结构,例如,如图3所示,可以为与承接液滴12的表面相对的表面为斜面的斜坡形状的结构,当然,也可以为其他形状的结构,具体可根据实际需要设计,在此不做限定。Further, in specific implementation, in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the
本申请实施例提供的上述液滴供给不良检测装置中,通过利用表面不平坦的液滴接收结构01接收液滴12,由于液滴接收结构01的厚度不均,因此液滴12滴落在液滴接收结构01上的不同位置,相对应的该位置之下的液滴接收结构01的电阻值也不同,从而提高了承载有不同液滴12的液滴接收结构01的电阻值的变化量,进而使液滴供给不良检测装置对所述电阻的检测更灵敏。In the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the
具体地,如图4所示,本申请实施例提供的一种液滴供给不良检测装置,所述承载有液滴12的液滴接收结构01的电阻例如可以包括:液滴接收结构01的电阻,以及液滴12的电阻R4;其中,液滴接收结构01的电阻可以分为三部分:从液滴接收结构01上的第一测量点A到液滴12的前端C之间的液滴接收结构01的第一电阻R1、从液滴接收结构01上第二测量点B到液滴12的后端D之间的液滴接收结构01的第二电阻R2、在液滴12与液滴接收结构01的接触面之下的液滴接收结构01的第三电阻R3;如图4所示,可以由电路基本原理推测出,第一电阻R1、第二电阻R2与液滴12的电阻R4是串联关系,第三电阻R3与液滴12的电阻R4是并联关系;图4中02为液滴测量装置,03为绝缘结构。Specifically, as shown in FIG. 4 , in a detection device for poor droplet supply provided by an embodiment of the present application, the resistance of the
进一步地,在本申请实施例提供的上述液滴供给不良检测装置中,上述第一电阻R1、第二电阻R2、第三电阻R3及液滴12的电阻R4的等效电路图如图5所示,则承载有液滴12的液滴接收结构01的总电阻图中A为液滴接收结构01上的第一测量点A,B为液滴接收结构01上的第二测量点B,02为液滴测量装置,液滴测量装置02通过第一测量点A及第二测量点B测量总电阻R,通过检测总电阻R的变化量,来检测液滴供给是否不良。Further, in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the equivalent circuit diagram of the above-mentioned first resistor R1 , second resistor R2 , third resistor R3 and resistor R4 of
具体地,如图6所示,例如,液滴供给设备正常工作时,滴落到液滴接收结构01上的标准液滴为12’,此时,承载有标准液滴12’的液滴接收结构01的电阻值为标准电阻值R’,相应地,从液滴接收结构01上的第一测量点A到标准液滴12’的前端C’之间的液滴接收结构01的电阻为第一标准电阻R1’、从液滴接收结构01上第二测量点B到标准液滴12’的后端D’之间的液滴接收结构01的电阻为第二标准电阻R2’、在标准液滴12’与液滴接收结构01的接触面之下的液滴接收结构01的电阻为第三标准电阻R3’,标准液滴12’的电阻为R4’,则标准状态下,标准电阻值当液滴供给不良时,滴落到液滴接收结构01上的液滴12发生位置偏移,例如如图6所示,液滴12的位置偏左,由于液滴接收结构01的表面不平坦,为斜坡形状,液滴接收结构01的每一部分的厚度都不相同,因此液滴滴落位置发生偏移后,液滴接收结构01与液滴相接触的接触面之下的液滴接收结构01的厚度不同,对应的的液滴接收结构01的电阻值也不同,即此部分电阻由偏移前的R3’变为R3;液滴接收结构01上的第一测量点A到液滴的前端的距离不同,对应的液滴接收结构01的电阻值也不同,即此部分电阻由偏移前的R1’变为R1;液滴接收结构01上的第二测量点B到液滴的后端的距离也不同,对应的的液滴接收结构01的电阻值也不同,即此部分电阻由偏移前的R2’变为R2,因此承载着偏移后的液滴12的液滴接收结构01的电阻R的电阻值与承载着标准液滴12’的液滴接收结构01的电阻R’的电阻值也不同,则根据上述可知,从液滴接收结构01上的第一测量点A到偏移后的液滴12的前端C之间的液滴接收结构01的电阻为第一电阻R1、从液滴接收结构01上第二测量点B到偏移后的液滴12的后端D之间的液滴接收结构01的电阻为第二电阻R2、在偏移后的液滴12与液滴接收结构01的接触面之下的液滴接收结构01的电阻为第三电阻R3,偏移后的液滴12的电阻为R4,则液滴供给不良的情况下,承载有偏移后的液滴12的液滴接收结构01的电阻通过液滴测量装置02比较R与R’的差值是否在允许误差范围内,可以确定液滴供给是否不良。当然,电阻R也可以通过其他方式计算,具体可根据需要设计,在此不作限定。Specifically, as shown in FIG. 6 , for example, when the droplet supply device is working normally, the standard droplet that drops onto the droplet receiving structure 01 is 12', and at this time, the droplet carrying the standard droplet 12' receives The resistance value of the structure 01 is the standard resistance value R', and correspondingly, the resistance of the droplet receiving structure 01 between the first measurement point A on the droplet receiving structure 01 and the front end C' of the standard droplet 12' is the first A standard resistance R1', the resistance of the droplet receiving structure 01 from the second measurement point B on the droplet receiving structure 01 to the rear end D' of the standard droplet 12' is the second standard resistance R2', which is The resistance of the droplet receiving structure 01 under the contact surface of the droplet 12' and the droplet receiving structure 01 is the third standard resistance R3', and the resistance of the standard droplet 12' is R4', then in the standard state, the standard resistance value When the droplet supply is poor, the position of the droplet 12 dropped on the droplet receiving structure 01 is shifted, for example, as shown in FIG. , is a slope shape, the thickness of each part of the droplet receiving structure 01 is different, so after the droplet dropping position is shifted, the droplet receiving structure 01 below the contact surface where the droplet receiving structure 01 contacts with the droplet The thickness of 01 is different, and the resistance value of the corresponding droplet receiving structure 01 is also different, that is, the resistance of this part changes from R3' before the offset to R3; the first measurement point A on the droplet receiving structure 01 to the droplet The distance of the front end is different, and the resistance value of the corresponding droplet receiving structure 01 is also different, that is, the resistance of this part changes from R1' before the offset to R1; the second measurement point B on the droplet receiving structure 01 to the back of the droplet The distance between the ends is also different, and the resistance value of the corresponding droplet receiving structure 01 is also different, that is, the resistance of this part is changed from R2' before the offset to R2, so the droplet receiving structure 01 that carries the offset droplet 12 The resistance value of the resistance R is also different from the resistance value of the resistance R' of the drop receiving structure 01 carrying the standard drop The resistance of the droplet receiving structure 01 between the front ends C of the shifted droplets 12 is the first resistance R1, between the second measurement point B on the droplet receiving structure 01 and the rear end D of the shifted droplet 12. The resistance of the
进一步地,具体实施时,如图7所示,在本申请实施例提供的上述液滴供给不良检测装置中,所述液滴供给不良检测装置包括多个液滴接收结构01,本申请实施例提供的上述液滴供给不良测量装置可以检测一个液滴是否供给不良,也可以检测多个液滴是否供给不良,只需在每一个液滴接收装置01上都设置第一检测量A与第二测量点B。Further, in a specific implementation, as shown in FIG. 7 , in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the droplet supply failure detection device includes a plurality of
进一步地,具体实施时,如图7所示,在本申请实施例提供的上述液滴供给不良检测装置中,当所述液滴供给不良检测装置中包括多个液滴接收结构01时,所述液滴供给不良检测装置还包括:用于使得各个所述液滴接收结构01之间相互绝缘的绝缘结构03,以避免各个液滴接收结构01之间的电阻互相影响,进而影响检测结果的准确性。Further, during specific implementation, as shown in FIG. 7 , in the above-mentioned droplet supply failure detection device provided in the embodiment of the present application, when the droplet supply failure detection device includes a plurality of
需要说明的是,图7为所述液滴供给不良检测装置的在垂直于所述液滴接收结构01的方向上的俯视图,其中液滴接收结构01的形状不限于图中所示的圆形,也可以是矩形、菱形等形状,只要符合本申请的原理都是可行的,在此仅用圆形举例用于说明,不对本申请进行限定。It should be noted that FIG. 7 is a top view of the droplet supply failure detection device in a direction perpendicular to the
进一步地,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,当所述液滴供给不良检测装置中包括多个液滴接收结构01时,所述液滴测量装置02可以采用多种方式对多个承接有液滴12的液滴接收结构01的电阻进行测量。Further, during specific implementation, in the above-mentioned droplet supply failure detection device provided by the embodiments of the present application, when the droplet supply failure detection device includes a plurality of
下面举例具体说明。Examples are given below.
实施例一、
参见图8,在本申请实施例提供的上述液滴供给不良检测装置中,在每个液滴接收结构01之下设置一个所述液滴测量装置02,即液滴接收结构01与液滴测量装置02一一对应,在每个液滴接收结构01上设置第一测量点A与第二测量点B,每一个液滴接收结构01之下的液滴测量装置02通过该液滴测量装置02对应的第一测量点A与第二测量点B与所述液滴接收结构01电连接,用以测量该液滴测量装置02对应的承接有液滴12的液滴接收结构01的电阻值。03为绝缘结构。Referring to FIG. 8 , in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, a
需要说明的是,图8为所述液滴供给不良检测装置的在垂直于所述液滴接收结构01的方向上的俯视图,其中液滴接收结构01的形状不限于图中所示的圆形,也可以是矩形、菱形等形状,只要符合本申请的原理都是可行的,在此仅用圆形举例用于说明,不对本申请进行限定。It should be noted that FIG. 8 is a top view of the droplet supply failure detection device in a direction perpendicular to the
实施例二、Embodiment two,
参见图9,本申请实施例提供的上述液滴供给不良检测装置中,所述液滴测量装置02可以通过可移动的连接线,例如杜邦线等,与所述多个液滴接收结构01中的需要检测的液滴接收结构01相连,即液滴测量装置02与液滴接收结构01采用活动连接的方式进行测量。具体地,在每个液滴接收结构01上设置第一测量点A与第二测量点B,液滴测量装置02先连接第一个液滴接收装置01(图中黑色实线),对第一个液滴接收装置01进行测量,测量完成后,拆除液滴测量装置02与第一个液滴接收装置01的连接点,再与第二个液滴接收装置01相连(图中黑色虚线),对第二个液滴接收装置01进行测量,测量完成后,拆除液滴测量装置02与第二个液滴接收装置01的连接点……以此类推,液滴测量装置02分别与多个液滴接收结构01中的需要测量的液滴接收结构01相连,依次完成对所有液滴接收结构01的测量。03为绝缘结构。Referring to FIG. 9 , in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the
需要说明的是,图9为所述液滴供给不良检测装置的在垂直于所述液滴接收结构01的方向上的俯视图,其中液滴接收结构01的形状不限于图中所示的圆形,也可以是矩形、菱形等形状,只要符合本申请的原理都是可行的,在此仅用圆形举例用于说明,不对本申请进行限定。It should be noted that FIG. 9 is a top view of the droplet supply failure detection device in a direction perpendicular to the
进一步地,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,液滴12以及液滴接收结构01的材料可以为多种材料的组合,例如制作液滴12的材料的电阻略小于制作液滴接收结构01的材料的电阻,以使得液滴12滴落在液滴接收结构01上的状态不同时,承载有液滴12的液滴接收结构01的电阻值的变化更明显,当然,制作液滴12的材料的电阻也可以与制作液滴接收结构01的材料的电阻相近,或制作液滴12的材料的电阻略大于制作液滴接收结构01的材料等,只要不影响本申请的原理,制作液滴12的材料与制作液滴接收结构01的材料可以任意选择,在此不做限定。Further, in specific implementation, in the above-mentioned droplet supply failure detection device provided in the embodiment of the present application, the materials of the
进一步地,如图10所示,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,所述液滴测量装置02包括:数据处理模块021以及数据存储模块022;其中,Further, as shown in FIG. 10 , during specific implementation, in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the
所述数据处理模块021用于确定承载有液滴12的液滴接收结构01的电阻值,并将确定的电阻值与预设的标准电阻值进行比较,将比较结果输出给所述数据存储模块022;The
所述数据存储模块022用于存储所述预设的标准电阻值,接收并保存所述数据处理模块021输出的比较结果。The
具体地,数据存储模块022中存储了一个预设的标准电阻值,所述标准电阻值为液滴供给设备正常工作时,液滴12滴落在液滴接收装置01上后,液滴测量装置02中的数据处理模块021测量到的承接有液滴12的液滴接收装置01的电阻的标准电阻值,将该标准电阻值存储于数据存储模块022中作为比较的标准参照;当需要进行液滴供给不良检测时,液滴测量装置02与液滴接收结构01相连,液滴测量装置02中的数据处理模块021测量出承载着液滴12的液滴接收结构01的电阻值,并将该电阻值与预先存储在数据存储模块022中的标准电阻值进行比较,以确定液滴供给是否不良,再将每个液滴接收结构01的比较结果存储在数据存储模块022中。Specifically, a preset standard resistance value is stored in the
进一步地,如图10所示,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,所述液滴测量装置02还包括:与所述液滴接收结构和液滴测量装置串联的电源模块023。Further, as shown in FIG. 10 , during specific implementation, in the above-mentioned droplet supply failure detection device provided by the embodiment of the present application, the
进一步地,如图10所示,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,还包括:电源控制模块024,在一些情况下,承接液有液滴12的液滴接收结构01的电阻有可能非常大,在电压输出不够高的情况下,液滴测量装置02得到的所述电阻的测量信号很小,不易于测量,对测量结果的准确性产生影响,因此,在电压一定的情况下,给待测电阻设定一个阈值,当承接液有液滴12的液滴接收结构01的电阻值大于预设的阈值时,电压控制模块024控制电源模块023增大电压,使得所述液滴测量装置对承载有液滴的液滴接收结构的电阻值的测量信号增大,进而使测量结果更准确,例如,电源模块023正常状态下输出的电压为12V,预设的承接液有液滴12的液滴接收结构01的电阻值为500Ω,对应的最小测量信号为0.024A,当承接液有液滴12的液滴接收结构01的电阻值大于预设的阈值500Ω时,电源控制模块024控制电源模块023加大输入承接液有液滴12的液滴接收结构01的电阻两端的电压,例如输入36V,此时测量信号变为0.078A,增大了电阻的测量信号,提高了测量结果的准确性。Further, as shown in FIG. 10 , in the specific implementation, the above-mentioned droplet supply failure detection device provided by the embodiment of the present application further includes: a
本申请实施例提供的上述液滴供给不良检测装置,通过在电阻值过大,导致电阻的测量信号过小不易于检测时,利用电源控制模块024控制电源模块023加大输入所述电阻两端的电压,从而放大了电阻的测量信号,提高了液滴供给不良检测装置的检测准确性。The above-mentioned droplet supply failure detection device provided by the embodiment of the present application uses the
进一步地,如图10所示,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,还包括:提示模块025,数据处理模块021将确定出的电阻值与预设的标准电阻值进行比较,即计算出确定的电阻值与预设的标准电阻值的差值,将所述差值与预设的误差范围进行比较,确定差值大于预设的误差范围时,提示模块025输出告警信息,具体地,提示模块025通过什么方式提示,可以根据需要设定,例如可以给每一个液滴接收结构01安装一个提示灯,当该液滴接收结构01处出现液滴供给不良时,则该液滴接收结构01上的提示灯亮起,当然,也可以使用其他方式提示,例如蜂鸣器、图像显示装置等,在此不做限定。Further, as shown in FIG. 10 , during specific implementation, the above-mentioned droplet supply poor detection device provided by the embodiment of the present application further includes: a
进一步地,具体实施时,在本申请实施例提供的上述液滴供给不良检测装置中,所述液滴测量装置02例如可以为集成芯片,也可以制作成一个外接的印制电路版,当然,不限于这两种方式,具体的可根据需要设计,在此不做限定。Further, in the specific implementation, in the above-mentioned droplet supply failure detection device provided in the embodiment of the present application, the
基于同一发明构思,本申请实施例提供一种液滴供给不良检测方法,如图11所示,该方法包括:Based on the same inventive concept, an embodiment of the present application provides a method for detecting poor droplet supply. As shown in FIG. 11 , the method includes:
步骤1011、获取承载有液滴12的液滴接收结构01的电阻测量信号,液滴测量装置02测量承载有液滴12的液滴接收结构01的电阻,获得所述电阻的测量信号;Step 1011: Obtain the resistance measurement signal of the
步骤1012、根据所述测量信号确定承载有液滴12的液滴接收结构01的电阻值,液滴测量装置02中的数据处理模块021根据计算公式 计算出承载有液滴12的液滴接收结构01的电阻R的电阻值,其中,如图6所示,从液滴接收结构01上的第一测量点A到液滴12的前端C之间的液滴接收结构01的电阻为第一电阻R1、从液滴接收结构01上第二测量点B到液滴12的后端D之间的液滴接收结构01的电阻为第二电阻R2、在液滴12与液滴接收结构01的接触面之下的液滴接收结构01的电阻为第三电阻R3,液滴12的电阻为R4;Step 1012: Determine the resistance value of the
步骤1013、将确定的电阻值R与预设的标准电阻值R’进行比较,具体地,液滴测量装置02中的数据存储模块022中存储了一个预设的标准电阻值R’,所述标准电阻值R’为液滴供给设备正常工作时,液滴滴落在液滴接收装置01上后,液滴测量装置02根据计算公式计算出承接有液滴的液滴接收装置01的电阻R’的电阻值,其中,如图6所示,从液滴接收结构01上的第一测量点A到标准液滴12’的前端C’之间的液滴接收结构01的电阻为第一标准电阻R1’、从液滴接收结构01上第二测量点B到标准液滴12’的后端D’之间的液滴接收结构01的电阻为第二标准电阻R2’、在标准液滴12’与液滴接收结构01的接触面之下的液滴接收结构01的电阻为第三标准电阻R3’,标准液滴12’的电阻为R4’;数据处理模块021通过计算R与R’的差值,确定所述差值是否大于预设的误差范围,若差值大于预设的误差范围,则确定该液滴接收结构01处出现液滴供给不良;保存所述确定的电阻值与预设的标准电阻值进行比较的比较结果,将比较结果存储在数据存储模块022中。Step 1013: Compare the determined resistance value R with a preset standard resistance value R'. Specifically, a preset standard resistance value R' is stored in the
进一步地,具体实施时,在本申请实施例提供的上述液滴供给不良检测方法中,所述承载有液滴的液滴接收结构的电阻的包括:与液滴串联的第一电阻R1、与液滴串联的第二电阻R2、与液滴并联的第三电阻R3以及液滴的电阻R4;Further, during specific implementation, in the above-mentioned method for detecting poor supply of droplets provided in the embodiments of the present application, the resistance of the droplet receiving structure carrying the droplets includes: a first resistor R1 connected in series with the droplets, and a second resistor R2 connected in series with the droplets, a third resistor R3 connected in parallel with the droplets, and a resistor R4 of the droplets;
所述根据所述测量信号计算承载有液滴的液滴接收结构的电阻值,具体根据下列公式计算:The calculation of the resistance value of the droplet receiving structure carrying the droplets according to the measurement signal is specifically calculated according to the following formula:
承载有液滴的液滴接收结构的电阻值 Resistance value of drop-receiving structure carrying droplets
基于同一发明构思,参见图12,本申请实施例提供一种计算装置,包括:Based on the same inventive concept, referring to FIG. 12 , an embodiment of the present application provides a computing device, including:
存储器121,用于存储程序指令;a
处理器122,用于调用所述存储器121中存储的程序指令,按照获得的程序执行:The
获获取承载有液滴的液滴接收结构的电阻测量信号;obtaining the resistance measurement signal of the droplet receiving structure carrying the droplet;
根据所述测量信号确定承载有液滴的液滴接收结构的电阻值;determining the resistance value of the droplet receiving structure carrying the droplet according to the measurement signal;
将确定的电阻值与预设的标准电阻值进行比较,得到比较结果。The determined resistance value is compared with the preset standard resistance value to obtain the comparison result.
其中,处理器122可以是中央处埋器(CPU)、专用集成电路(Application SpecificIntegrated Circuit,ASIC)、现场可编程门阵列(Field-Programmable Gate Array,FPGA)或复杂可编程逻辑器件(Complex Programmable Logic Device,CPLD)。The
本申请实施例提供的上述液滴供给不良检测装置,通过利用液滴接收结构承接液滴,再利用液滴测量装置检测承载有液滴的液滴接收结构的电阻值,实现了在喷墨打印技术中对液滴供给不良检测的自动化,提高了液滴供给不良检测的检测速度和检测精度,从而提高了液滴供给设备的可靠性。The above-mentioned droplet supply failure detection device provided by the embodiment of the present application, by using the droplet receiving structure to receive the droplets, and then using the droplet measuring device to detect the resistance value of the droplet receiving structure carrying the droplets, the inkjet printing is realized. The automation of the detection of poor droplet supply in the technology improves the detection speed and detection accuracy of the detection of poor droplet supply, thereby improving the reliability of the droplet supply equipment.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
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