CN107989828A - A kind of anti-blade suitable for trunnion axis wind turbine throws winged safety device - Google Patents
A kind of anti-blade suitable for trunnion axis wind turbine throws winged safety device Download PDFInfo
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- CN107989828A CN107989828A CN201810039598.3A CN201810039598A CN107989828A CN 107989828 A CN107989828 A CN 107989828A CN 201810039598 A CN201810039598 A CN 201810039598A CN 107989828 A CN107989828 A CN 107989828A
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- 238000001514 detection method Methods 0.000 claims abstract description 6
- 230000008054 signal transmission Effects 0.000 claims abstract description 6
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/388—Blades characterised by construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/001—Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/325—Rotors specially for elastic fluids for axial flow pumps for axial flow fans
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Air Blowers (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Indicating Or Recording The Presence, Absence, Or Direction Of Movement (AREA)
Abstract
本发明涉及一种适用于水平轴风机的防叶片抛飞的安全装置,属于风机技术领域。该装置包括防抛飞装置和抛飞判断报警装置;防抛飞装置,包括风机叶片、抗剪腹板、孔洞、缆绳、抗剪腹板间固定器、轮和轮毂端固定器;抛飞判断预警装置,包括张力传感器、信号检测处理模块、判断控制器和信号传输模块。如果张力传感器检测出缆绳的张力突然大幅增大到超出预设安全值,诊断叶片断裂,且可确认断裂发生的大致位置为张紧的两个张力传感器所对应的孔洞之间。信号传输模块将报警信息传输到控制中心,同时对风机进行减速或者停机操作。本装置具有造价低廉,结构简单,安装方便等优点。本发明极大的提高了风机运行个过程中的可靠性和安全性。
The invention relates to a safety device suitable for preventing blades from being thrown off by a horizontal axis fan, and belongs to the technical field of fans. The device includes an anti-throwing device and a throwing judgment alarm device; the anti-throwing device includes fan blades, shear webs, holes, cables, fixers between shear webs, wheels and hub end fixers; throwing judgment The early warning device includes a tension sensor, a signal detection processing module, a judgment controller and a signal transmission module. If the tension sensor detects that the tension of the cable suddenly increases greatly beyond the preset safety value, the blade is diagnosed as broken, and it can be confirmed that the approximate location of the break is between the holes corresponding to the two tension sensors that are tensioned. The signal transmission module transmits the alarm information to the control center, and at the same time decelerates or stops the fan. The device has the advantages of low cost, simple structure, convenient installation and the like. The invention greatly improves the reliability and safety in the operation process of the fan.
Description
技术领域technical field
本发明涉及一种适用于水平轴风机的防叶片抛飞的安全装置,属于风机技术领域。The invention relates to a safety device suitable for preventing blades from being thrown off by a horizontal axis fan, and belongs to the technical field of fans.
背景技术Background technique
在风机运行过程中,风机叶片以高速围绕风机转子转动。当风机叶片断裂时,风机叶片会以高速抛飞出去。被抛飞的叶片极大程度威胁了风机周围过往车辆及居民的生命和财产安全。因此,全球各国都需要在风场周围设定一定距离的安全区。该安全区极大程度的浪费土地资源,提高了风场的初始建造成本,不利于风能作为清洁能源的推广应用。During the operation of the fan, the fan blades rotate around the fan rotor at high speed. When the fan blade breaks, the fan blade will be thrown out at high speed. The thrown blades greatly threatened the life and property safety of passing vehicles and residents around the wind turbine. Therefore, all countries in the world need to set a certain distance safety zone around the wind farm. This safety zone wastes land resources to a great extent, increases the initial construction cost of the wind farm, and is not conducive to the popularization and application of wind energy as a clean energy.
发明内容Contents of the invention
本发明提供一种可以降低风机叶片断裂抛飞所造成伤害的装置,在叶片断裂抛飞发生后快速预警。The invention provides a device capable of reducing the damage caused by the breakage and throwing of fan blades, which can quickly give an early warning after the breakage of the blades occurs.
本发明的技术方案:Technical scheme of the present invention:
一种适用于水平轴风机的防叶片抛飞的安全装置,所述的防叶片抛飞的安全装置包括防抛飞装置和抛飞判断报警装置;A blade throwing prevention safety device suitable for a horizontal axis fan, the blade throwing prevention safety device includes an anti throwing device and a throwing judgment alarm device;
所述的防抛飞装置,包括风机叶片1、抗剪腹板2、孔洞3、缆绳4、抗剪腹板间固定器5、轮毂6和轮毂端固定器7;所述的抗剪腹板2共两个,沿着水平方向平行安装在风机叶片1的内部,抗剪腹板2的两条边分别固定在风机叶片1的内壁上;所述的抗剪腹板2上开有多组对称的孔洞3;所述的轮毂6上安装有轮毂端固定器7;所述的缆绳4顺次穿过所有孔洞3,其一端固定在风机叶片1的叶尖内壁上,另一端固定在轮毂端固定器7上;所述的抗剪腹板间固定器5安装在每组孔洞3之间的缆绳4上,抗剪腹板间固定器5的尺寸大于孔洞3的直径;The anti-throwing device includes a fan blade 1, a shear web 2, a hole 3, a cable 4, a fixer 5 between the shear webs, a hub 6 and a hub end fixer 7; the shear web 2, two in total, installed parallel to the inside of the fan blade 1 along the horizontal direction, and the two sides of the shear web 2 are respectively fixed on the inner wall of the fan blade 1; Symmetrical holes 3; the hub 6 is equipped with a hub end fixer 7; the cables 4 pass through all the holes 3 in sequence, one end of which is fixed on the tip inner wall of the fan blade 1, and the other end is fixed on the hub On the end anchor 7; the anchor 5 between the shear webs is installed on the cable 4 between each group of holes 3, and the size of the anchor 5 between the shear webs is greater than the diameter of the holes 3;
所述的抛飞判断预警装置,包括张力传感器8、信号检测处理模块、判断控制器和信号传输模块;所述的张力传感器8安装在同一抗剪腹板2上相邻孔洞3间的缆绳4上;张力传感器8产生数据经过信号检测处理模块传输到判断控制器中,信号传输模块将判断控制器发出的报警信息传输到控制中心。The throwing judging and early warning device includes a tension sensor 8, a signal detection processing module, a judging controller and a signal transmission module; the tension sensor 8 is installed on the cable 4 between adjacent holes 3 on the same shear web 2 Above; the data generated by the tension sensor 8 is transmitted to the judging controller through the signal detection and processing module, and the signal transmission module transmits the alarm information sent by the judging controller to the control center.
本发明的有益效果:本装置具有造价低廉,结构简单,安装方便等优点。本发明极大的提高了风机运行过程中的可靠性和安全性。Beneficial effects of the present invention: the device has the advantages of low cost, simple structure and convenient installation. The invention greatly improves the reliability and safety in the operation process of the blower fan.
附图说明Description of drawings
图1是叶片内部分示意图。Figure 1 is a schematic diagram of the internal part of the blade.
图2是轮毂部分示意图。Fig. 2 is a schematic diagram of the hub part.
其中:1风机叶片;2抗剪腹板;3孔洞;4缆绳;5抗剪腹板间固定器;6轮毂;7轮毂端固定器;8张力传感器。Among them: 1 fan blade; 2 shear web; 3 hole; 4 cable; 5 fixer between shear web; 6 hub; 7 hub end fixer; 8 tension sensor.
具体实施方式Detailed ways
以下结合附图和技术方案,进一步说明本发明的具体实施方式。The specific implementation manners of the present invention will be further described below in conjunction with the accompanying drawings and technical solutions.
一种适用于水平轴风机的防叶片抛飞的安全装置,如图1和图2所示。在保证风机叶片强度符合要求的前提下,风机叶片1的抗剪腹板2上开孔若干(1到15)组孔洞3,供缆绳4穿过。缆绳一端依次穿过每组孔洞3。A safety device for preventing blade throwing of horizontal axis fans, as shown in Figure 1 and Figure 2. On the premise of ensuring that the strength of the fan blade meets the requirements, several (1 to 15) groups of holes 3 are opened on the shear web 2 of the fan blade 1 for the cables 4 to pass through. One end of the cable passes through each group of holes 3 in turn.
孔洞3应不影响叶片整体结构可靠性。孔洞3自叶片根部向叶尖开始依次编号,对于两个抗剪腹板分别以字母a和b编号,以孔洞组3-5表示孔洞3-5a和孔洞3-5b。The hole 3 should not affect the overall structural reliability of the blade. The holes 3 are numbered sequentially from the blade root to the blade tip, and the two shear webs are numbered with the letters a and b respectively, and hole 3-5a and hole 3-5b are represented by hole group 3-5.
缆绳4可以为张紧状态,也可以为松弛状态,但应确保缆绳松弛长度在断裂发生以后,断裂部分不与风机其他部分发生撞击。The cable 4 can be in a tensioned state or a slack state, but it should be ensured that the slack length of the cable does not collide with other parts of the fan after the break occurs.
在每组孔洞间的缆绳上,增加一个比孔洞大的固定器5。固定器5应保证叶片在其对应开口的后端断裂时,其可以卡在孔洞3中。连接同一抗剪腹板2上相邻孔洞3的缆绳4配备张力应变传感器8。On the cable between every group of holes, add a fixator 5 bigger than the holes. The fixer 5 should ensure that the blade can be stuck in the hole 3 when the rear end corresponding to the opening breaks. Cables 4 connecting adjacent holes 3 on the same shear web 2 are equipped with tension and strain sensors 8 .
缆绳4另一端固定于轮毂6中心的固定器7。固定器7随着轮毂6与叶片1转动。The other end of the cable 4 is fixed to the anchor 7 at the center of the hub 6 . The fixer 7 rotates with the hub 6 and the blade 1 .
张力传感器8产生数据经过信号检测处理模块传输到判断控制器。若风机叶片发生断裂,则该断面距离最近的两组缆绳拉紧,抗剪腹板间固定器5卡在其对应的孔洞3处。如果张力传感器8检测出缆绳4的张力突然大幅增大到超出预设安全值,诊断叶片断裂,且可确认断裂发生的大致位置为张紧的两个张力传感器8所对应的孔洞之间。信号传输模块将报警信息传输到控制中心。The data generated by the tension sensor 8 is transmitted to the judgment controller through the signal detection processing module. If the fan blade breaks, the two sets of cables closest to the section are tightened, and the anchor 5 between the shear webs is stuck in the corresponding hole 3 . If the tension sensor 8 detects that the tension of the cable 4 suddenly increases greatly beyond the preset safety value, the blade is diagnosed as broken, and it can be confirmed that the approximate location of the breakage is between the holes corresponding to the two tension sensors 8 that are tensioned. The signal transmission module transmits the alarm information to the control center.
同时对风机进行减速或者停机操作,以求最大程度降低叶片抛飞后的负面效果。At the same time, decelerate or shut down the fan to minimize the negative effects of the blades being thrown away.
例如,在运行中,由于某种原因,其叶片在孔洞组3-5和孔洞组3-6之间发生断裂。若连接孔洞组3-5和孔洞组3-6间的缆绳4通过孔洞3-5a和孔洞3-6a连接,则孔洞组3-5和孔洞组3-6对应的抗剪腹板间固定器5卡在孔洞组3-5和孔洞组3-6的位置。孔洞3-5a和孔洞3-6a之间的张力传感器8检测到缆绳4张紧且张力超出预设安全值,发出警报,风机停止工作。For example, in operation, for some reason, its blade broke between hole group 3-5 and hole group 3-6. If the cable 4 between the hole group 3-5 and the hole group 3-6 is connected through the hole 3-5a and the hole 3-6a, the corresponding shear web anchor between the hole group 3-5 and the hole group 3-6 5 is stuck in hole group 3-5 and hole group 3-6. The tension sensor 8 between the hole 3-5a and the hole 3-6a detects that the cable 4 is tensioned and the tension exceeds a preset safety value, an alarm is sent, and the fan stops working.
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JP2008267272A (en) * | 2007-04-20 | 2008-11-06 | Matsushita Electric Ind Co Ltd | Wind power generator |
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CN101818724A (en) * | 2010-05-11 | 2010-09-01 | 无锡风电设计研究院有限公司 | Intelligent blade of wind driven generator |
CN201963495U (en) * | 2011-03-23 | 2011-09-07 | 陈玉田 | Blade of wind driven generator |
CN203285619U (en) * | 2013-02-05 | 2013-11-13 | 上海理工大学 | Sectional blade and wind power generator |
CN203925890U (en) * | 2014-07-03 | 2014-11-05 | 龙源(北京)风电工程技术有限公司 | A kind of blade with loop-type ground wire |
CN207673618U (en) * | 2018-01-08 | 2018-07-31 | 大连理工大学 | A kind of anti-blade suitable for trunnion axis wind turbine throws winged safety device |
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2018
- 2018-01-08 CN CN201810039598.3A patent/CN107989828B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2008267272A (en) * | 2007-04-20 | 2008-11-06 | Matsushita Electric Ind Co Ltd | Wind power generator |
US20090246019A1 (en) * | 2007-05-04 | 2009-10-01 | Mark Volanthen | Wind turbine monitoring |
CN101818724A (en) * | 2010-05-11 | 2010-09-01 | 无锡风电设计研究院有限公司 | Intelligent blade of wind driven generator |
CN201963495U (en) * | 2011-03-23 | 2011-09-07 | 陈玉田 | Blade of wind driven generator |
CN203285619U (en) * | 2013-02-05 | 2013-11-13 | 上海理工大学 | Sectional blade and wind power generator |
CN203925890U (en) * | 2014-07-03 | 2014-11-05 | 龙源(北京)风电工程技术有限公司 | A kind of blade with loop-type ground wire |
CN207673618U (en) * | 2018-01-08 | 2018-07-31 | 大连理工大学 | A kind of anti-blade suitable for trunnion axis wind turbine throws winged safety device |
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