CN107984734A - One kind heating edge rolling former - Google Patents
One kind heating edge rolling former Download PDFInfo
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- CN107984734A CN107984734A CN201711422674.0A CN201711422674A CN107984734A CN 107984734 A CN107984734 A CN 107984734A CN 201711422674 A CN201711422674 A CN 201711422674A CN 107984734 A CN107984734 A CN 107984734A
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- forming
- turntable
- acrylic pipe
- roll forming
- machine table
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
- B29C53/08—Bending or folding of tubes or other profiled members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
- B29C53/12—Bending or folding helically, e.g. for making springs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/84—Heating or cooling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本发明公开了一种加热卷圆成型设备,包括:加热装置和卷圆成型装置,所述卷圆成型装置包括机台、转动设置于机台上的转盘以及驱动转盘转动的驱动装置,所述转盘的圆周侧壁上开设有用于亚克力管材卷圆成型的螺旋状的成型凹槽,机台上设有位于转盘外周的限位导向机构,该限位导向机构连接有一驱动其靠近或远离所述成型凹槽的驱动器,限位导向机构靠近成型凹槽以形成将亚克力管材卷圆成型的成型空间;通过驱动转盘转动并配合限位导向机构渐变成型出螺旋状的亚克力管材,防止壁厚较薄的亚克力管材在卷圆时容易变形,保证了亚克力管材的圆度和形状尺寸要求,该设备成型的螺旋状的亚克力管材只需切除超出整圆的部分即可形成圆度较高的亚克力管材。
The invention discloses a heated roll forming device, comprising: a heating device and a roll forming device, the roll forming device includes a machine table, a turntable mounted on the machine table and a driving device for driving the turntable to rotate, the The circumferential side wall of the turntable is provided with a spiral forming groove for acrylic pipe roll forming. The machine table is equipped with a limit guide mechanism located on the outer periphery of the turntable. The driver of the forming groove, the limit guide mechanism is close to the forming groove to form a forming space for the acrylic pipe to be rolled into a circle; the spiral acrylic pipe is formed by driving the turntable to rotate and cooperate with the limit guide mechanism to prevent the wall thickness from being thin The high-quality acrylic pipe is easily deformed when it is rolled into a circle, which ensures the roundness and shape and size requirements of the acrylic pipe. The spiral acrylic pipe formed by this equipment only needs to cut off the part beyond the full circle to form acrylic pipe with high roundness.
Description
技术领域technical field
本发明涉及一种用于亚克力管材的加热卷圆成型的设备。The invention relates to a device for heating and rolling forming of acrylic pipes.
背景技术Background technique
亚克力被广泛应用于照明产品中,起透光和装饰造型作用,但一般均是以板材、挤出型材、注塑件等形式存在。而亚克力的弯曲成型一般都是用实心的板料、棒料或厚壁的管材来生产加工,但对于薄壁空心亚克力管材,在将空心亚克力管材加工成环状圆管时容易发生变形,从而导致亚克力管材的圆度和形状皆不满足尺寸要求,从而影响灯具的发光效果和装饰效果。Acrylic is widely used in lighting products for light transmission and decorative modeling, but it generally exists in the form of sheets, extruded profiles, and injection molded parts. The bending and forming of acrylic is generally produced and processed with solid sheets, bars or thick-walled pipes, but for thin-walled hollow acrylic pipes, it is easy to deform when the hollow acrylic pipe is processed into a ring-shaped tube, thus As a result, the roundness and shape of the acrylic tube do not meet the size requirements, which affects the luminous effect and decorative effect of the lamp.
发明内容Contents of the invention
为了解决上述问题,本发明的目的在于提供一种能够保障亚克力管材加热卷圆成型的圆度和形状的设备。In order to solve the above problems, the object of the present invention is to provide a device capable of ensuring the roundness and shape of the acrylic pipe heated and coiled.
本发明为解决其技术问题而采用的技术方案是:The technical scheme that the present invention adopts for solving its technical problem is:
一种加热卷圆成型设备,包括:加热装置和卷圆成型装置,所述卷圆成型装置包括机台、转动设置于机台上的转盘以及驱动转盘转动的驱动装置,所述转盘的圆周侧壁上开设有用于亚克力管材卷圆成型的螺旋状的成型凹槽,机台上设有位于转盘外周的限位导向机构,该限位导向机构连接有一驱动其靠近或远离所述成型凹槽的驱动器,限位导向机构靠近成型凹槽以形成将亚克力管材卷圆成型的成型空间。A heating roll forming device, comprising: a heating device and a roll forming device, the roll forming device includes a machine table, a turntable mounted on the machine table and a driving device for driving the turntable to rotate, the circumferential side of the turntable There is a spiral forming groove on the wall for the round forming of acrylic pipes, and a limit guide mechanism located on the outer periphery of the turntable is provided on the machine table. The driver and the limit guiding mechanism are close to the forming groove to form a forming space for rolling and forming the acrylic tube.
所述限位导向机构包括多个环形阵列于转盘的外周的转轮,转轮活动设置在一安装架上,该转轮能够相对安装架转动和升降运动,所述驱动器与安装架相连并驱动安装架靠近或者远离所述成型凹槽。The position-limiting guide mechanism includes a plurality of runners arranged in an annular array on the outer periphery of the turntable. The runners are movably arranged on a mounting frame, and the runners can rotate and move up and down relative to the mounting frame. The driver is connected with the mounting frame and drives The mounting frame is close to or far from the forming groove.
所述成型凹槽上设置有一用于顶出亚克力管材的顶出机构。An ejection mechanism for ejecting the acrylic pipe is arranged on the forming groove.
所述驱动装置包括伺服电机,伺服电机通过减速箱与所述转盘联接,所述伺服电机还连接有控制其运动的控制器。The driving device includes a servo motor, which is connected with the turntable through a reduction box, and the servo motor is also connected with a controller for controlling its movement.
所述加热装置包括设置于机台的一侧的油槽,所述油槽的两侧分别设置有进油管路和回油管路,进油管路和回油管路皆与所述模温机相连通。The heating device includes an oil tank arranged on one side of the machine table, and the two sides of the oil tank are respectively provided with an oil inlet pipeline and an oil return pipeline, and both the oil inlet pipeline and the oil return pipeline are connected with the mold temperature controller.
所述油槽的开口通过合页铰接有一盖板。The opening of the oil tank is hinged with a cover plate through a hinge.
所述油槽上方设置有一抽油烟机。A range hood is arranged above the oil tank.
本发明的有益效果是:以上结构的加热卷圆成型设备具有一转动设置在机台上的转盘,转盘的圆周侧壁上开设有用于亚克力管材卷圆成型的螺旋状的成型凹槽,转盘的成型凹槽配合一限位导向机构,该限位导向机构靠近成型凹槽以抵靠在亚克力管材上,并与成型凹槽形成将亚克力管材卷圆成型的成型空间;通过驱动转盘转动并配合限位导向机构成型出螺旋状的亚克力管材,防止壁厚较薄的亚克力管材在卷圆时容易变形,保证了亚克力管材的圆度和形状尺寸要求,该设备成型的螺旋状的亚克力管材只需切除超出整圆的部分即可形成圆度较高的亚克力管材。The beneficial effects of the present invention are: the above-mentioned structure heating roll forming equipment has a turntable that is rotatably arranged on the machine table, and the circumferential side wall of the turntable is provided with a spiral forming groove for acrylic pipe roll forming. The forming groove cooperates with a limit guide mechanism, the limit guide mechanism is close to the forming groove to abut against the acrylic pipe, and forms a forming space for rolling the acrylic pipe with the forming groove; by driving the turntable to rotate and cooperate with the limit The position guide mechanism forms the spiral acrylic pipe, which prevents the thinner acrylic pipe from being easily deformed when it is rolled, and ensures the roundness and shape and size requirements of the acrylic pipe. The spiral acrylic pipe formed by this equipment only needs to be cut off The part beyond the full circle can form an acrylic tube with higher roundness.
附图说明Description of drawings
图1是发明的结构示意图;Fig. 1 is the structural representation of invention;
图2是卷圆成型装置的结构示意图。Fig. 2 is a structural schematic diagram of a roll forming device.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明,但是,需要说明的是,对以下实施方式的说明是示意性的,并不构成对本发明的具体限定。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. However, it should be noted that the description of the following embodiments is schematic and does not constitute a specific limitation to the present invention.
参照图1和图2,本发明的一种加热卷圆成型设备,包括:加热装置10和卷圆成型装置20,所述卷圆成型装置20包括机台21、转动设置于机台21上的转盘22以及驱动转盘22转动的驱动装置23,所述转盘22的圆周侧壁上开设有用于亚克力管材卷圆成型的螺旋状的成型凹槽221,机台21上设有位于转盘22外周的限位导向机构24,该限位导向机构24连接有一驱动其靠近或远离所述成型凹槽221的驱动器25,限位导向机构24靠近成型凹槽221以形成将亚克力管材卷圆成型的成型空间,限位导向机构24靠近成型凹槽以抵靠在亚克力管材上,限位导向机构24与成型凹槽221形成的成型空间与亚克力管材的截面形状相适配,亚克力管材在卷圆成型过程中,受成型凹槽和转轮的约束渐变成型,成型凹槽221的圈数为一圈,其螺距与亚克力管材的外径相匹配;以上结构的加热卷圆设备通过驱动转盘22转动并配合限位导向机构24成型出螺旋状的亚克力管材,防止壁厚较薄的亚克力管材在卷圆时容易变形,保证了亚克力管材的圆度和形状尺寸要求,该设备成型的螺旋状的亚克力管材只需切除超出整圆的部分即可形成圆度较高的亚克力管材。Referring to Fig. 1 and Fig. 2, a kind of heating roll forming equipment of the present invention comprises: a heating device 10 and a roll forming device 20, and the roll forming device 20 includes a machine table 21, and a rotating machine set on the machine table 21 The turntable 22 and the driving device 23 that drives the turntable 22 to rotate, the circumferential side wall of the turntable 22 is provided with a spiral forming groove 221 for acrylic pipe rolling and forming, and the machine table 21 is provided with a limiter located on the outer periphery of the turntable 22 Position guide mechanism 24, the limit guide mechanism 24 is connected with a driver 25 that drives it close to or away from the forming groove 221, the limit guide mechanism 24 is close to the forming groove 221 to form a forming space for the acrylic pipe to be rolled into a circle, The limit guide mechanism 24 is close to the forming groove to abut against the acrylic pipe. The forming space formed by the limit guide mechanism 24 and the forming groove 221 is adapted to the cross-sectional shape of the acrylic pipe. During the rolling forming process of the acrylic pipe, Constrained by the forming groove and the runner, the shape is gradually formed. The number of turns of the forming groove 221 is one turn, and its pitch matches the outer diameter of the acrylic pipe; the heating and rolling equipment with the above structure drives the turntable 22 to rotate and cooperate with the limit The guide mechanism 24 forms a spiral acrylic pipe, which prevents the thinner acrylic pipe from being easily deformed when it is rolled, and ensures the roundness and shape and size requirements of the acrylic pipe. The spiral acrylic pipe formed by this equipment only needs to be cut off The part beyond the full circle can form an acrylic tube with higher roundness.
在本实施例中,所述限位导向机构24包括多个环形阵列于转盘22的外周的转轮241,转轮241活动设置在一安装架242上,该转轮241能够相对安装架242转动和升降运动,在这里,转轮241通过一转轴设置在安装架242上,转轴的高度高于转轮241的高度以供转轮241上下运动,转轮241的外周亦具有与亚克力管材的外壁相抵接的凹槽,转轮241的凹槽与成型凹槽221配合形成与亚克力管材的截面大致相同的成型腔体,多个成型腔体组成成型空间,所述驱动器25与安装架241相连并驱动安装架241靠近或者远离所述成型凹槽221。驱动器25为气缸或活塞缸等直线驱动器。In this embodiment, the position-limiting guide mechanism 24 includes a plurality of runners 241 arranged in an annular array on the outer periphery of the turntable 22. The runners 241 are movably arranged on a mounting frame 242, and the rotating wheels 241 can rotate relative to the mounting frame 242. and lifting movement, here, the runner 241 is arranged on the mounting frame 242 through a rotating shaft, the height of the rotating shaft is higher than the height of the runner 241 for the runner 241 to move up and down, and the outer periphery of the runner 241 also has the outer wall of the acrylic pipe The abutting groove, the groove of the runner 241 cooperates with the molding groove 221 to form a molding cavity that is roughly the same as the cross section of the acrylic pipe, and a plurality of molding cavities form a molding space. The driver 25 is connected to the mounting frame 241 and The driving mounting frame 241 is close to or away from the forming groove 221 . The driver 25 is a linear driver such as an air cylinder or a piston cylinder.
优选地,所述成型凹槽221上设置有一用于顶出亚克力管材的顶出机构(图中未示出),该顶出机构包括一气缸和与气缸连接的推块,成型凹槽221的表面开设有一用于收容所述推块的缺口,顶出机构靠近料管上料的工位处,在完成亚克力管材卷圆后通过顶出机构顶出管材的自由端,以便手工卸下工件,当放入料管时,驱动器25通过转轮241将料管推向成型凹槽的方向,与此同时,顶出机构的回复至原位置。Preferably, the forming groove 221 is provided with an ejection mechanism (not shown in the figure) for ejecting the acrylic pipe. The ejection mechanism includes a cylinder and a push block connected with the cylinder. There is a notch on the surface for accommodating the push block. The ejector mechanism is close to the feeding station of the material tube. After the acrylic pipe is rolled round, the free end of the pipe is ejected by the ejector mechanism so as to manually unload the workpiece. When putting in the material tube, the driver 25 pushes the material tube to the direction of the forming groove through the rotating wheel 241, and at the same time, the ejection mechanism returns to the original position.
所述驱动装置23包括伺服电机,伺服电机通过减速箱与所述转盘22联接,所述伺服电机还连接有控制其运动的控制器。The driving device 23 includes a servo motor, which is connected with the turntable 22 through a reduction box, and the servo motor is also connected with a controller for controlling its movement.
在本发明中,所述加热装置10包括设置于机台21的一侧的油槽11,所述油槽11的两侧分别设置有进油管路12和回油管路13,进油管路12和回油管路13皆与一模温机14相连通。模温机14可实现将油温控制在一定的范围之内,油浴加热温度可控,温差远小于传统的烤炉的加热方式,工件加热温度均匀,可减少工件卷圆变形,并且油浴加热的加热效率高,节约能源。In the present invention, the heating device 10 includes an oil tank 11 arranged on one side of the machine platform 21, and the two sides of the oil tank 11 are respectively provided with an oil inlet pipeline 12 and an oil return pipeline 13, and the oil inlet pipeline 12 and the oil return pipeline Road 13 is all connected with a mold temperature machine 14. The mold temperature controller 14 can control the oil temperature within a certain range, the oil bath heating temperature is controllable, the temperature difference is much smaller than the traditional oven heating method, the workpiece heating temperature is uniform, and the round deformation of the workpiece can be reduced, and the oil bath The heating efficiency is high, saving energy.
优选地,所述油槽的开口通过合页铰接有一盖板,在设备不使用时可以避免触碰油污。Preferably, the opening of the oil tank is hinged with a cover plate, which can avoid touching oil dirt when the equipment is not in use.
优选地,所述油槽11的上方设置有一抽油烟机30,从而去除悬浮在空气中的油污,保障良好的工作环境。Preferably, a range hood 30 is provided above the oil tank 11 to remove oil stains suspended in the air and ensure a good working environment.
以上所述仅为本发明的优先实施方式,并不限于以上的具体实施方式,只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。The above descriptions are only preferred implementations of the present invention, and are not limited to the above specific implementations, as long as the technical solutions that achieve the purpose of the present invention by basically the same means fall within the scope of protection of the present invention.
Claims (7)
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CN112848233A (en) * | 2020-12-23 | 2021-05-28 | 福州弘博工艺有限公司 | Handicraft processing and forming equipment with cooling mechanism and using method thereof |
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Application publication date: 20180504 |