CN107984037A - A hobbing machine shaft gear automatic loading machine - Google Patents
A hobbing machine shaft gear automatic loading machine Download PDFInfo
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- CN107984037A CN107984037A CN201810050925.5A CN201810050925A CN107984037A CN 107984037 A CN107984037 A CN 107984037A CN 201810050925 A CN201810050925 A CN 201810050925A CN 107984037 A CN107984037 A CN 107984037A
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- 238000001514 detection method Methods 0.000 claims abstract description 65
- 239000000463 material Substances 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims description 69
- 239000013307 optical fiber Substances 0.000 claims description 14
- 238000007689 inspection Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 17
- 238000010923 batch production Methods 0.000 abstract description 4
- 230000010354 integration Effects 0.000 abstract description 4
- 238000004904 shortening Methods 0.000 abstract description 4
- 230000003031 feeding effect Effects 0.000 abstract description 3
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000000835 fiber Substances 0.000 description 2
- 208000026438 poor feeding Diseases 0.000 description 2
- 230000007306 turnover Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/04—Loading or unloading arrangements
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Abstract
Description
技术领域technical field
本发明涉及一种滚齿机轴类齿自动上料机。The invention relates to an automatic feeding machine for gear hobbing machine shafts.
背景技术Background technique
传统对滚齿机轴类齿轮加工件进行上料一般是采用人工上料的操作方式来实施的，而人工在上料的过程中还需要对滚齿机轴类齿轮加工件先进行选定方向后再传送，此种上料方法不但导致工人的劳动强度大和劳务成本高，其还导致滚齿机轴类齿轮加工件的上料效率低、上料精确度差和上料所需时间长，从而影响产品的生产质量和产能，且人工上料的操作方式不符合企业大规模批量化生产的要求。Traditionally, the loading of hobbing machine shaft gear processing parts is generally carried out by manual loading operation, and in the process of manual loading, it is necessary to select the direction of hobbing machine shaft gear processing parts before transferring. This kind of feeding method not only leads to high labor intensity and high labor cost for workers, but also leads to low feeding efficiency, poor feeding accuracy and long feeding time of hobbing machine shaft gear processing parts, thus affecting the production quality of products and production capacity, and the operation mode of manual feeding does not meet the requirements of large-scale batch production of enterprises.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种滚齿机轴类齿自动上料机，其实现了集全自动对柱齿轮胚料进行上料、传送、到位检测、传送方向检测、改变或更正传送方向、产品外表质量检测和机械手取料等一系列操作于一体，其上料效率高、上料效果好、上料精确度高，其能确保产品的上料传送方向的精确度达到百分百准确，且其整个操作全程无需人工参与，不但大大降低了工人的劳动强度和劳务成本，还实现将产品的上料工序和产品的质量检测工序结合为一体同步进行，从而大大缩短了产品的加工时间，其解决了传统采用人工对柱齿轮胚料进行上料具有上料效率低、上料精确度差、上料时间长、工人的劳动强度大和劳务成本高等问题。本发明是通过以下技术方案来实现的：The technical problem to be solved by the present invention is to provide an automatic loading machine for gear hobbing machine shafts, which realizes fully automatic loading, transmission, in-position detection, transmission direction detection, change or correction of transmission direction, A series of operations such as product appearance quality inspection and manipulator retrieving are integrated. Its feeding efficiency is high, the feeding effect is good, and the feeding accuracy is high. It can ensure that the accuracy of the feeding and conveying direction of the product is 100% accurate. And the whole operation does not require manual participation, which not only greatly reduces the labor intensity and labor cost of workers, but also realizes the combination of product feeding process and product quality inspection process, thus greatly shortening the processing time of products. It solves the problems of low feeding efficiency, poor feeding accuracy, long feeding time, high labor intensity of workers and high labor cost in traditional manual feeding of column gear blanks. The present invention is achieved through the following technical solutions:
一种滚齿机轴类齿自动上料机，包括设置在滚齿机顶面上的胚料自动送料机构，胚料自动送料机构的后侧设置有胚料自动检测和翻转机构，胚料自动检测和翻转机构左侧的后方设置有顶尖尾座机构，顶尖尾座机构的下面设置有平移取料机械手，胚料自动检测和翻转机构的上面设置有上下取料机械手，分别与胚料自动送料机构、胚料自动检测和翻转机构、顶尖尾座机构、平移取料机械手和上下取料机械手连接设置有PLC控制系统。An automatic feeding machine for gear hobbing machine shaft type teeth, including an automatic billet feeding mechanism arranged on the top surface of the hobbing machine, an automatic billet detection and turning mechanism is arranged on the rear side of the billet automatic feeding mechanism, and a billet automatic detection and turning mechanism There is a top tailstock mechanism at the rear of the left side, a translational retrieving manipulator is set under the top tailstock mechanism, and a top and bottom reclaiming manipulator is set above the billet automatic detection and turning mechanism, which are respectively connected with the billet automatic feeding mechanism and the billet feeding mechanism. The automatic detection and turning mechanism, the top tailstock mechanism, the translational reclaiming manipulator and the upper and lower reclaiming manipulator are connected with a PLC control system.
作为优选，所述胚料自动送料机构设置有移动滑轨，移动滑轨的上面滑动设置有移动滑块，移动滑块的上面设置有送料板，送料板的上面设置有胚料送料振动盘，胚料送料振动盘的左侧设置有送料双行程气缸，胚料送料振动盘的后侧设置有胚料错位气缸，送料双行程气缸的后侧连接设置有胚料送料针，胚料自动检测和翻转机构设置在胚料送料针的后方，胚料自动检测和翻转机构的后侧设置有胚料夹取定位座，胚料错位气缸的后侧设置有翻转气缸，胚料自动检测和翻转机构的底部下设置有翻转齿轮，翻转齿轮与翻转气缸连接设置有翻转齿条。Preferably, the billet automatic feeding mechanism is provided with a moving slide rail, a moving slider is slidably arranged on the upper side of the moving slide rail, a feeding plate is arranged on the upper side of the moving slider, and a blank feeding vibrating plate is arranged on the upper side of the feeding plate, The left side of the billet feeding vibrating plate is provided with a feeding double-stroke cylinder, the rear side of the billet feeding vibrating plate is provided with a billet dislocation cylinder, and the rear side of the billet feeding double-stroke cylinder is connected with a billet feeding needle, and the billet is automatically detected and The overturning mechanism is set behind the billet feeding needle, the back side of the billet automatic detection and turning mechanism is provided with a billet clamping positioning seat, and the rear side of the billet dislocation cylinder is provided with a turning cylinder, the billet automatic detection and turning mechanism A turning gear is arranged under the bottom, and the turning gear is connected with the turning cylinder to be provided with a turning rack.
作为优选，所述胚料自动检测和翻转机构设置有轴承，轴承的后侧设置有夹料浮动板，贯穿轴承的中心设置有转轴，转轴的上面设置有胚料旋转检测工位，胚料旋转检测工位的前侧设置有胚料入口，胚料旋转检测工位的后侧设置有胚料夹取工位。As a preference, the billet automatic detection and turning mechanism is provided with a bearing, the rear side of the bearing is provided with a material-clamping floating plate, a rotating shaft is provided through the center of the bearing, and a billet rotation detection station is provided above the rotating shaft, and the billet rotates The front side of the detection station is provided with a billet inlet, and the rear side of the billet rotation detection station is provided with a billet clamping station.
作为优选，所述顶尖尾座机构设置有滑轨，于滑轨上滑动设置有滑座，滑座的一侧连接设置有气缸，滑座上设置有机床顶尖。Preferably, the top tailstock mechanism is provided with a slide rail, a slide seat is slidably provided on the slide rail, a cylinder is connected to one side of the slide seat, and a machine tool tip is provided on the slide seat.
作为优选，所述胚料旋转检测工位上设置有胚料光纤检测器。Preferably, the billet rotation detection station is provided with a billet optical fiber detector.
作为优选，所述胚料入口设置有胚料到位光纤检测器。Preferably, the billet inlet is provided with a billet in-position optical fiber detector.
本发明的一种滚齿机轴类齿自动上料机，包括胚料自动送料机构、胚料自动检测和翻转机构、顶尖尾座机构、平移取料机械手和上下取料机械手，所述胚料自动送料机构设置有移动滑轨、移动滑块、送料板、胚料送料振动盘、送料双行程气缸、胚料错位气缸、胚料送料针、胚料夹取定位座、翻转气缸和翻转齿条，所述胚料自动检测和翻转机构设置有轴承、夹料浮动板、转轴、胚料旋转检测工位、胚料光纤检测器、胚料到位光纤检测器、胚料入口和胚料夹取工位，所述顶尖尾座机构设置有滑轨、滑座、气缸和机床顶尖。本发明的柱齿轮胚料首先放置在胚料送料振动盘上，操作人员能根据生产的需要通过PLC控制系统输入控制各个部件运行的各项参数，柱齿轮胚料通过胚料送料振动盘进行上料，平移取料机械手能自动接取从胚料送料振动盘送过来的柱齿轮胚料、并将其放置到胚料入口上，当胚料入口上的胚料到位光纤检测器检测到柱齿轮胚料传送到位时，胚料送料针在送料双行程气缸的驱动下能将柱齿轮胚料从胚料入口推送到胚料旋转检测工位上，胚料旋转检测工位上的胚料光纤检测器用于检测柱齿轮胚料的传送方向是否正确和检测产品的质量是否合格，并将其检测到的数据信息发送到PLC控制系统，由PLC控制系统进行检测结果分析，当胚料光纤检测器检测到柱齿轮胚料的传送方向不正确时，翻转齿条在翻转气缸的驱动下能自动对胚料自动检测和翻转机构进行翻转，使位于胚料旋转检测工位上面的柱齿轮胚料能随胚料自动检测和翻转机构的翻转而改变传送方向，其使每个柱齿轮胚料实现能根据生产的需要统一按一个方向传送，当柱齿轮胚料完成翻转方向后或当胚料光纤检测器检测到柱齿轮胚料的传送方向正确时，胚料送料针再次在送料双行程气缸的驱动下将柱齿轮胚料从胚料旋转检测工位推送到胚料夹取工位上，然后，柱齿轮胚料再由上下取料机械手夹取放到物流线上，如此循环，其实现了集全自动对柱齿轮胚料进行上料、传送、到位检测、传送方向检测、改变或更正传送方向、产品外表质量检测和机械手取料等一系列操作于一体，且其操作全程无需人工参与，不但大大提高了上料效率和产能，还大大降低了工人的劳动强度和劳务成本，其能确保产品的上料传送方向的精确度达到百分百准确，并实现将产品的上料工序和产品的质量检测工序结合为一体，从而大大缩短了加工时间，其使用更加方便、快捷，符合企业大规模、批量化生产的要求。An automatic feeding machine for gear hobbing machine shafts of the present invention, comprising an automatic blank feeding mechanism, an automatic detection and turning mechanism for blanks, a top tailstock mechanism, a translational retrieving manipulator and an up and down retrieving manipulator, the blank material is automatically fed The mechanism is equipped with a moving slide rail, a moving slider, a feeding plate, a billet feeding vibration plate, a double-stroke feeding cylinder, a billet dislocation cylinder, a billet feeding needle, a billet clamping positioning seat, a turning cylinder and a turning rack. The blank material automatic detection and turning mechanism is equipped with bearings, material clamping floating plate, rotating shaft, blank material rotation detection station, blank material optical fiber detector, blank material in place optical fiber detector, blank material inlet and blank material clamping station, The top tailstock mechanism is provided with a slide rail, a slide seat, an air cylinder and the top of the machine tool. The column gear blank of the present invention is first placed on the blank feeding vibrating plate, and the operator can input various parameters to control the operation of each component through the PLC control system according to the needs of production, and the column gear blank is carried out through the blank feeding vibrating plate. Material, the translational retrieving manipulator can automatically pick up the column gear blank sent from the blank feeding vibrating plate, and place it on the blank inlet. When the blank on the blank inlet is in place, the optical fiber detector detects the column gear When the billet is delivered in place, the billet feeding needle can push the column gear billet from the billet inlet to the billet rotation detection station under the drive of the feeding double-stroke cylinder, and the billet fiber optic detection on the billet rotation detection station The detector is used to detect whether the transmission direction of the column gear blank is correct and whether the quality of the product is qualified, and send the detected data information to the PLC control system, and the PLC control system will analyze the detection results. When the blank fiber optic detector detects When the transmission direction of the column gear blank is not correct, the turning rack can automatically overturn the blank automatic detection and turning mechanism under the drive of the turning cylinder, so that the column gear blank located above the blank rotation detection station can follow the The billet automatic detection and the turning of the turning mechanism change the conveying direction, which enables each column gear blank to be conveyed in one direction according to the production needs. When the column gear blank completes the turning direction or when the billet optical fiber detector When it is detected that the transmission direction of the column gear blank is correct, the blank feeding needle will push the column gear blank from the blank rotation detection station to the blank clamping station again under the drive of the double-stroke feeding cylinder, and then the column The gear blank is picked up by the upper and lower pick-up manipulators and placed on the logistics line. This cycle realizes the fully automatic loading, transmission, in-position detection, transmission direction detection, change or correction of the transmission direction, A series of operations such as product appearance quality inspection and manipulator retrieving are integrated, and the whole operation does not require manual participation, which not only greatly improves the feeding efficiency and production capacity, but also greatly reduces the labor intensity and labor cost of workers. The accuracy of feeding and conveying direction is 100% accurate, and realizes the integration of product feeding process and product quality inspection process, thus greatly shortening the processing time, and its use is more convenient and fast, which is in line with the large-scale, mass production requirements.
附图说明Description of drawings
为了易于说明，本发明由下述的较佳实施例及附图作以详细描述。For ease of illustration, the present invention is described in detail by the following preferred embodiments and accompanying drawings.
图1为本发明的一种滚齿机轴类齿自动上料机的立体图。Fig. 1 is a perspective view of an automatic feeding machine for gear hobbing machine shafts according to the present invention.
图2为本发明的一种滚齿机轴类齿自动上料机的主视图。Fig. 2 is a front view of an automatic loading machine for gear hobbing machine shafts according to the present invention.
图3为本发明的一种滚齿机轴类齿自动上料机的胚料自动送料机构安装在的滚齿机上面的俯视图。Fig. 3 is a top view of the gear hobbing machine on which the billet automatic feeding mechanism of a gear hobbing machine shaft type automatic feeding machine of the present invention is installed.
图4为本发明的一种滚齿机轴类齿自动上料机的胚料自动检测和翻转机构的纵向截面图。Fig. 4 is a longitudinal cross-sectional view of the billet automatic detection and turning mechanism of a hobbing machine shaft gear automatic loading machine of the present invention.
图5为本发明的一种滚齿机轴类齿自动上料机的胚料自动检测和翻转机构的俯视图。Fig. 5 is a top view of the billet automatic detection and turning mechanism of a hobbing machine shaft gear automatic feeding machine of the present invention.
图6为本发明的一种滚齿机轴类齿自动上料机的顶尖尾座机构安装在的滚齿机上面的侧视图。Fig. 6 is a side view of the gear hobbing machine on which the top and tailstock mechanism of the gear hobbing machine shaft automatic feeder of the present invention is installed.
具体实施方式Detailed ways
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施方式。相反地，提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention.
本实施例中，参照图1至图6所示，本发明的一种滚齿机轴类齿自动上料机，包括设置在滚齿机1顶面上的胚料自动送料机构2，胚料自动送料机构2的后侧设置有胚料自动检测和翻转机构3，胚料自动检测和翻转机构3左侧的后方设置有顶尖尾座机构4，顶尖尾座机构4的下面设置有平移取料机械手5，胚料自动检测和翻转机构3的上面设置有上下取料机械手6，分别与胚料自动送料机构2、胚料自动检测和翻转机构3、顶尖尾座机构4、平移取料机械手5和上下取料机械手6连接设置有PLC控制系统（未图示）。In this embodiment, as shown in Fig. 1 to Fig. 6, a hobbing machine shaft type gear automatic feeding machine of the present invention includes an automatic billet feeding mechanism 2 arranged on the top surface of the gear hobbing machine 1, an automatic billet feeding mechanism 2 The rear side of the billet material automatic detection and turning mechanism 3 is arranged, and the rear of the left side of the billet automatic detection and turning mechanism 3 is provided with a top tailstock mechanism 4, and a translational retrieving manipulator 5 is arranged under the top tailstock mechanism 4. The upper and lower retrieving manipulators 6 are arranged on the top of the material automatic detection and turning mechanism 3, which are respectively connected with the billet automatic feeding mechanism 2, the billet automatic detection and turning mechanism 3, the top tailstock mechanism 4, the translational retrieving manipulator 5 and the upper and lower reclaiming mechanisms. The manipulator 6 is connected with a PLC control system (not shown).
在其中一实施例中，所述胚料自动送料机构2设置有移动滑轨20，移动滑轨20的上面滑动设置有移动滑块21，移动滑块21的上面设置有送料板22，送料板22的上面设置有胚料送料振动盘23，胚料送料振动盘23的左侧设置有送料双行程气缸24，胚料送料振动盘23的后侧设置有胚料错位气缸25，送料双行程气缸24的后侧连接设置有胚料送料针26，胚料自动检测和翻转机构3设置在胚料送料针26的后方，胚料自动检测和翻转机构3的后侧设置有胚料夹取定位座27，胚料错位气缸25的后侧设置有翻转气缸28，胚料自动检测和翻转机构3的底部下设置有翻转齿轮（未图示），翻转齿轮（未图示）与翻转气缸28连接设置有翻转齿条29。In one of the embodiments, the billet automatic feeding mechanism 2 is provided with a moving slide rail 20, a moving slide block 21 is slidably arranged on the top of the moving slide rail 20, and a feeding plate 22 is arranged on the top of the moving slide block 21, and the feeding plate 22 is provided with a billet feeding vibrating plate 23, the left side of the billet feeding vibrating plate 23 is provided with a feeding double-stroke cylinder 24, and the rear side of the billet feeding vibrating plate 23 is provided with a billet dislocation cylinder 25, and the feeding double-stroke cylinder The rear side of 24 is connected with a billet feeding needle 26, the billet automatic detection and turning mechanism 3 is arranged behind the billet feeding needle 26, and the rear side of the billet automatic detection and turning mechanism 3 is provided with a billet clamping positioning seat 27. A turning cylinder 28 is provided on the rear side of the billet dislocation cylinder 25, and a turning gear (not shown) is arranged under the bottom of the billet automatic detection and turning mechanism 3, and the turning gear (not shown) is connected with the turning cylinder 28 There is flip rack 29.
在其中一实施例中，所述胚料自动检测和翻转机构3设置有轴承30，轴承30的后侧设置有夹料浮动板31，贯穿轴承30的中心设置有转轴32，转轴32的上面设置有胚料旋转检测工位33，胚料旋转检测工位33的前侧设置有胚料入口34，胚料旋转检测工位33的后侧设置有胚料夹取工位35。In one of the embodiments, the billet automatic detection and turning mechanism 3 is provided with a bearing 30, the rear side of the bearing 30 is provided with a material-clamping floating plate 31, and the center of the bearing 30 is provided with a rotating shaft 32, and the top of the rotating shaft 32 is provided There is a billet rotation detection station 33, the front side of the billet rotation detection station 33 is provided with a billet inlet 34, and the rear side of the billet rotation detection station 33 is provided with a billet clamping station 35.
在其中一实施例中，所述顶尖尾座机构4设置有滑轨41，于滑轨41上滑动设置有滑座42，滑座42的一侧连接设置有气缸43，滑座42上设置有机床顶尖（未图示）。In one of the embodiments, the top tailstock mechanism 4 is provided with a slide rail 41, on which a slide seat 42 is slidably arranged, one side of the slide seat 42 is connected with a cylinder 43, and the slide seat 42 is provided with Machine tool tip (not shown).
在其中一实施例中，所述胚料旋转检测工位33上设置有胚料光纤检测器331。In one of the embodiments, the billet rotation detection station 33 is provided with a billet optical fiber detector 331 .
在其中一实施例中，所述胚料入口34设置有胚料到位光纤检测器341。In one of the embodiments, the billet inlet 34 is provided with a billet in-position optical fiber detector 341 .
该滚齿机轴类齿自动上料机的操作流程为：柱齿轮胚料首先放置在胚料送料振动盘23上，操作人员能根据生产的需要通过PLC控制系统（未图示）输入控制各个部件运行的各项参数，柱齿轮胚料通过胚料送料振动盘23进行上料，平移取料机械手5能自动接取从胚料送料振动盘23送过来的柱齿轮胚料、并将其放置到胚料入口34上，当胚料入口34上的胚料到位光纤检测器341检测到柱齿轮胚料传送到位时，胚料送料针26在送料双行程气缸24的驱动下能将柱齿轮胚料从胚料入口34推送到胚料旋转检测工位33上，胚料旋转检测工位33上的胚料光纤检测器331用于检测柱齿轮胚料的传送方向是否正确和检测产品的质量是否合格，并能将其检测到的数据信息自动发送到PLC控制系统（未图示），由PLC控制系统（未图示）进行检测结果分析，当胚料光纤检测器331检测到柱齿轮胚料的传送方向不正确时，翻转齿条29在翻转气缸28的驱动下能自动对胚料自动检测和翻转机构3进行翻转，使位于胚料旋转检测工位33上面的柱齿轮胚料能随胚料自动检测和翻转机构3的翻转而改变传送方向，其使每个柱齿轮胚料实现能根据生产的需要统一按一个方向传送，当柱齿轮胚料完成翻转方向后或当胚料光纤检测器331检测到柱齿轮胚料的传送方向正确时，胚料送料针26再次在送料双行程气缸24的驱动下将柱齿轮胚料从胚料旋转检测工位33推送到胚料夹取工位35上，然后，柱齿轮胚料再由上下取料机械手6夹取放到物流线上，如此循环，其实现了集全自动对柱齿轮胚料进行上料、传送、到位检测、传送方向检测、改变或更正传送方向、产品外表质量检测和机械手取料等一系列操作于一体，且其操作全程无需人工参与，不但大大提高了上料效率和产能，还大大降低了工人的劳动强度和劳务成本，其能确保产品的上料传送方向的精确度达到百分百准确，并实现将产品的上料工序和产品的质量检测工序结合为一体，从而大大缩短了加工时间，其使用更加方便、快捷，符合企业大规模、批量化生产的要求。The operation process of the hobbing machine shaft gear automatic feeding machine is as follows: the column gear blank is first placed on the blank feeding vibration plate 23, and the operator can input and control the operation of each component through the PLC control system (not shown) according to the production needs The various parameters of the column gear blank are fed through the blank feeding vibrating plate 23, and the translational retrieving manipulator 5 can automatically pick up the column gear blank sent from the blank feeding vibrating plate 23 and place it on the blank On the material inlet 34, when the blank material in place optical fiber detector 341 on the blank material inlet 34 detects that the column gear blank is delivered in place, the blank feeding needle 26 can drive the column gear blank from the The billet inlet 34 is pushed to the billet rotation detection station 33, and the billet optical fiber detector 331 on the billet rotation detection station 33 is used to detect whether the transmission direction of the column gear blank is correct and whether the quality of the product is qualified. And it can automatically send the detected data information to the PLC control system (not shown), and the PLC control system (not shown) will analyze the detection results. When the direction is incorrect, the turning rack 29 can automatically turn over the billet automatic detection and turning mechanism 3 under the drive of the turning cylinder 28, so that the column gear billet positioned on the billet rotation detection station 33 can automatically rotate with the billet. The detection and turning mechanism 3 is turned over to change the transmission direction, which enables each column gear blank to be transported in one direction according to the needs of production. When the column gear blank completes the turning direction or when the blank is detected When the transmission direction of the column gear blank is correct, the blank feeding needle 26 will push the column gear blank from the blank rotation detection station 33 to the blank clamping station 35 under the drive of the feeding double-stroke cylinder 24 again, Then, the column gear blank is picked up and placed on the logistics line by the upper and lower reclaiming manipulator 6, and this cycle realizes the fully automatic loading, transmission, in-position detection, transmission direction detection, change or adjustment of the column gear blank. A series of operations such as correcting the conveying direction, product appearance quality inspection and manipulator retrieving are integrated, and the whole operation does not require manual participation, which not only greatly improves the feeding efficiency and production capacity, but also greatly reduces the labor intensity and labor cost of workers. It can ensure that the accuracy of the feeding and conveying direction of the product is 100% accurate, and realize the integration of the feeding process of the product and the quality inspection process of the product, thus greatly shortening the processing time. It is more convenient and fast to use, and conforms to Requirements for large-scale and batch production of enterprises.
本发明的一种滚齿机轴类齿自动上料机，包括胚料自动送料机构、胚料自动检测和翻转机构、顶尖尾座机构、平移取料机械手和上下取料机械手，所述胚料自动送料机构设置有移动滑轨、移动滑块、送料板、胚料送料振动盘、送料双行程气缸、胚料错位气缸、胚料送料针、胚料夹取定位座、翻转气缸和翻转齿条，所述胚料自动检测和翻转机构设置有轴承、夹料浮动板、转轴、胚料旋转检测工位、胚料光纤检测器、胚料到位光纤检测器、胚料入口和胚料夹取工位，所述顶尖尾座机构设置有滑轨、滑座、气缸和机床顶尖。本发明的上料效率高、上料精度高和上料效果好，其整个上料过程无需人工参与和无需人工选取柱齿轮胚料的上料方向，其不但大大提高了上料效率和上料的精确度，还大大降低了工人的劳动强度和劳务成本，使用更加方便、快捷，其符合企业大规模、批量化生产的要求，解决了传统对柱齿轮胚料进行上料一般是采用人工上料的操作方式来实施的，而人工在上料的过程中还需要对柱齿轮胚料先进行选取方向后再传送，此种上料方法不但导致工人的劳动强度大和劳务成本高，其还导致柱齿轮胚料的上料效率低、上料精确度差和上料所需时间长，从而影响产品的生产质量和产能的问题。An automatic feeding machine for gear hobbing machine shafts of the present invention, comprising an automatic blank feeding mechanism, an automatic detection and turning mechanism for blanks, a top tailstock mechanism, a translational retrieving manipulator and an up and down retrieving manipulator, the blank material is automatically fed The mechanism is equipped with a moving slide rail, a moving slider, a feeding plate, a billet feeding vibration plate, a double-stroke feeding cylinder, a billet dislocation cylinder, a billet feeding needle, a billet clamping positioning seat, a turning cylinder and a turning rack. The blank material automatic detection and turning mechanism is equipped with bearings, material clamping floating plate, rotating shaft, blank material rotation detection station, blank material optical fiber detector, blank material in place optical fiber detector, blank material inlet and blank material clamping station, The top tailstock mechanism is provided with a slide rail, a slide seat, an air cylinder and the top of the machine tool. The present invention has high feeding efficiency, high feeding precision and good feeding effect, and the whole feeding process does not require manual participation and manual selection of the feeding direction of the column gear blank, which not only greatly improves the feeding efficiency and It also greatly reduces the labor intensity and labor cost of workers, and is more convenient and fast to use. It meets the requirements of large-scale and batch production of enterprises, and solves the problem of traditional manual loading of column gear blanks. The operation method of the material is implemented, and in the process of manual feeding, it is necessary to select the direction of the column gear blank and then transfer it. This feeding method not only leads to high labor intensity and high labor costs for workers, but also leads to The feeding efficiency of column gear blanks is low, the feeding accuracy is poor and the feeding time is long, which affects the production quality and production capacity of the product.
上述实施例，只是本发明的一个实例，并不是用来限制本发明的实施与权利范围，凡与本发明权利要求所述原理和基本结构相同或等同的，均在本发明保护范围内。The above-mentioned embodiment is only an example of the present invention, and is not used to limit the implementation and scope of rights of the present invention. All the same or equivalent principles and basic structures as described in the claims of the present invention are within the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810050925.5A CN107984037A (en) | 2018-01-18 | 2018-01-18 | A hobbing machine shaft gear automatic loading machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810050925.5A CN107984037A (en) | 2018-01-18 | 2018-01-18 | A hobbing machine shaft gear automatic loading machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109108637A (en) * | 2018-09-17 | 2019-01-01 | 格力电器（重庆）有限公司 | Automatic gear error correcting device |
| CN111318770A (en) * | 2020-04-14 | 2020-06-23 | 杭州刚合机械科技有限公司 | Automatic gear arranging and polishing device |
| CN113118847A (en) * | 2019-12-30 | 2021-07-16 | 宇环数控机床股份有限公司 | Automatic transfer feeding device for piston ring cutting equipment |
| CN115064916A (en) * | 2022-06-23 | 2022-09-16 | 东莞市铭泽电子有限公司 | Finished product assembling and detecting automaton |
-
2018
- 2018-01-18 CN CN201810050925.5A patent/CN107984037A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109108637A (en) * | 2018-09-17 | 2019-01-01 | 格力电器（重庆）有限公司 | Automatic gear error correcting device |
| CN113118847A (en) * | 2019-12-30 | 2021-07-16 | 宇环数控机床股份有限公司 | Automatic transfer feeding device for piston ring cutting equipment |
| CN111318770A (en) * | 2020-04-14 | 2020-06-23 | 杭州刚合机械科技有限公司 | Automatic gear arranging and polishing device |
| CN111318770B (en) * | 2020-04-14 | 2020-10-30 | 杭州刚合机械科技有限公司 | Automatic gear arranging and polishing device |
| CN115064916A (en) * | 2022-06-23 | 2022-09-16 | 东莞市铭泽电子有限公司 | Finished product assembling and detecting automaton |
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