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CN107983602B - Automatic transfer and shaping integrated process for coating surface of plate - Google Patents

Automatic transfer and shaping integrated process for coating surface of plate Download PDF

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Publication number
CN107983602B
CN107983602B CN201711260489.6A CN201711260489A CN107983602B CN 107983602 B CN107983602 B CN 107983602B CN 201711260489 A CN201711260489 A CN 201711260489A CN 107983602 B CN107983602 B CN 107983602B
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Prior art keywords
plate
coating
move
pushing
cover plate
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CN107983602A (en
Inventor
张飞
张颍龙
张文
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Fuyang Bainde New Material Technology Co ltd
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Anhui Home Fest Paint LLC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/28Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air

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Abstract

The invention relates to an automatic transfer and shaping integrated process for coating the surface of a plate, which comprises the following steps: the method comprises the following steps that firstly, a pushing process is carried out, wherein a pushing mechanism pushes a plate towards a coating station and pushes a cover plate to move away; secondly, coating, namely driving an extrusion mechanism to extrude the coating to coat the coating on the lower surface of the plate by a pushing mechanism; thirdly, moving the plate upwards, wherein the pushing mechanism drives the lifting mechanism to move downwards, so that the plate is adsorbed and fixed, and the plate is driven to move upwards when the plate is reset; fourthly, a roller-homogenizing process, wherein the homogenizing roller homogenizes the coating of the board by the homogenizing roller when the transfer mechanism pushes the cover plate to reset; fifthly, a drying process, wherein the plate is released by the lifting mechanism, and the coating of the plate is dried by the air outlet in the process of downwards moving the plate supported by the downwards moving mechanism; sixthly, carrying and outputting, wherein the plate is driven to move downwards to an output station by the downward moving mechanism to be released, and the plate is supported by the carrying assembly to be output; the invention overcomes the problems of troublesome plate coating procedure, low coating efficiency and no function of well roll-coating and blow-drying the coating in the transfer process.

Description

Automatic transfer and shaping integrated process for coating surface of plate
Technical Field
The invention relates to the technical field of coating equipment, in particular to an automatic transfer and shaping integrated process for coating the surface of a plate.
Background
At present when coating similar heat preservation coating, fire retardant coating to panel, generally adopt the mode of applying paint with a brush roller or spraying, this kind of coating mode appears scribbling the inequality easily, when reply needs single face coating moreover, still makes the internal surface of panel also scribbled the material easily, will lead to panel can't reuse, has in addition to adopt machinery to paint the instrument, and the shortcoming is: the operation is complicated, the problems that the inner surface of the plate is also smeared and is evenly smeared cannot be solved, the plate cannot be well transferred, and the coating is easily damaged.
The invention discloses a spraying system for uniformly distributing paint on the surface of a plate, which is a Chinese patent with the application number of CN201510405100.7, and solves the problem that the inner surfaces of ceramic tiles, glass or metal plates and the like are also coated by arranging a rolling belt, a rolling belt tray, a plate leather sleeve and the spraying system, and the paint can be uniformly distributed on the materials of the ceramic tiles, the glass or the metal plates and the like.
However, the inventors have found that the apparatus has the following problems: firstly, the efficiency of coating is lower for this equipment panel, and panel transfer efficiency is low in the coating process, and secondly this equipment does not possess the function of carrying out fast weathering to its coating in the panel transfer process of accomplishing the coating, in addition when accomplishing the coating to it and shifting after the panel, the coating receives the contact damage easily.
Disclosure of Invention
Aiming at the defects of the prior art, the invention simplifies the technological processes of coating the single surface of the plate and performing roller leveling and blow-drying on the coating by orderly combining the pushing process, the coating process, the plate moving process, the roller leveling process, the blow-drying process and the bearing output process, thereby achieving the purposes of improving the production efficiency, saving the cost and obtaining good coating effect.
Aiming at the technical problems, the technical scheme adopted by the invention is as follows:
the automatic transfer and shaping integrated process for coating the surface of the plate comprises the following production steps:
step one, a pushing procedure, namely pushing a plate to be coated to a coating station by a pushing mechanism and synchronously pushing a cover plate on the coating station to move away from the coating station;
step two, a coating procedure, namely after pushing the plate to move for a certain distance, the pushing mechanism in the step one drives the extrusion mechanism to extrude the paint in the work bin to coat the lower surface of the plate in the moving process;
step three, moving the plate upwards, wherein the pushing mechanism in the step one synchronously drives the lifting mechanism to move downwards in the process of pushing the plate to move, the lifting mechanism adsorbs and fixes the upper surface of the plate on the coating station, and the plate is driven by the pushing mechanism to move upwards when the pushing mechanism is reset;
step four, roller leveling procedure, namely, the transfer mechanism pushes the cover plate in the step one to move and reset to the coating station, and the coating on the lower surface of the plate is roller leveled by a leveling roller arranged on the cover plate in the moving process;
a fifth step of drying, wherein the lifting mechanism in the third step releases the plate, the lowering mechanism supports the plate to move downwards, and the air outlet hole in the cover plate dries the coating of the plate in the process that the lowering mechanism drives the plate to move downwards;
and step six, carrying and outputting, wherein the lowering mechanism in the step five releases the plate when driving the plate to move downwards to an output station, and the plate is driven to be output by the transfer mechanism under the support of the bearing assembly.
Preferably, the pushing mechanism in the first step indirectly pushes the cover plate to move away from the coating station along the moving direction of the plate by the plate, and the plate is completely moved to the coating station when the cover plate is completely moved away from the coating station.
Preferably, the extrusion mechanism in the second step extrudes the extrusion cavity in the bin to enable the coating liquid level in the coating cavity to rise, and coating is carried out on the lower surface of the plate horizontally moving on the coating station.
Preferably, the lifting mechanism in the third step adsorbs and fixes the upper surface of the plate on which the coating is applied through the adsorption disc, and supports the plate to move upwards along the vertical direction under the driving of the pushing mechanism through the traction rope.
Preferably, the refining roller in the fourth step is arranged above the front side edge of the cover plate.
Preferably, the transfer mechanism in the fourth step drives the closing assembly to move through the shift lever to cut off the air flow channel of the adsorption nozzle a, so that the adsorption force of the adsorption nozzle a of the lifting mechanism disappears and the plate is released.
Preferably, the communication pipe and the lifting pipe of the lowering mechanism in the fifth step are respectively provided with a vent hole, and the suction force of the suction nozzle b is reduced to release the sheet material by communicating the outside with the inside of the communication pipe through the vent hole.
Preferably, the lowering mechanism in the fifth step is elastically telescopic.
Preferably, the bearing assembly in the sixth step includes two supporting units symmetrically arranged in front and back, both the two supporting units are elastically liftable, and the supporting surfaces of the bearing blocks 3236 of the two supporting units are both inclined surfaces.
Preferably, when the pressing mechanism in the second step presses the paint in the paint box, the excess paint presses the overflow block and enters the overflow box for temporary storage.
The invention combines the pushing process, the coating process, the plate moving process, the roller homogenizing process, the blow-drying process and the bearing output process in order, simplifies the process flow of coating the single surface of the plate with the coating and performing the roller homogenizing and blow-drying on the coating, and achieves the purposes of improving the production efficiency, saving the cost and obtaining good coating effect.
The invention also aims to overcome the defects of the prior art, the plate is extruded and coated by matching the extrusion mechanism and the pushing mechanism, and the coated plate is lifted and transferred by arranging the adsorption device, so that the problems of low coating efficiency, poor coating effect, inconvenient plate transfer in the coating process and easy contact damage to the coating under the condition that the coating is not fully dried in the transfer process are solved.
Aiming at the technical problems, the technical scheme adopted by the invention is as follows:
the coating device comprises a material box, an extrusion mechanism arranged in the material box and a pushing mechanism arranged at the front end of the material box, wherein a coating opening is formed in the material box, a cover plate is arranged on the coating opening, the pushing mechanism is used for pushing a plate to be coated to move towards the coating opening and simultaneously driving the cover plate to move away from the coating opening, and the extrusion mechanism is used for extruding a material in the material box to coat the lower surface of the plate at the coating opening;
the adsorption device is arranged above the material box and comprises a support arranged on the material box, a lifting mechanism arranged on the support and used for adsorbing and fixing the coated plate and driving the coated plate to move upwards, a lowering mechanism arranged on the lifting mechanism and used for adsorbing and fixing the plate and driving the plate to move downwards when the plate is separated from the lifting mechanism, and a negative pressure mechanism arranged on the support and used for providing negative pressure adsorption force for the lifting mechanism and the lowering mechanism;
the post-processing device comprises a coating processing mechanism which is arranged on the cover plate and used for performing roller leveling and blow-drying on the plate coating, and a transfer mechanism which is used for pushing the coating processing mechanism to move towards the coating opening and driving the plate falling to the upper side of the coating processing mechanism to output when the coating processing mechanism is reset.
Preferably, a plurality of guide rollers for supporting the plates are arranged at the coating port of the bin along the length direction of the coating port; the inside of workbin is provided with the division board parallel with the workbin bottom surface, the division board is divided the workbin and is divided into coating chamber and extrusion chamber, coating chamber and extrusion chamber are through the logical groove intercommunication that the division board left end was seted up.
Preferably, the extrusion mechanism comprises a pressing plate which is matched with the inner wall of the extrusion cavity to slide, and a push rod which slides along a guide hole a formed in the side wall of the material box and one end of which is fixedly connected with the pressing plate.
Preferably, the pushing mechanism comprises a mounting frame, a horizontal pushing cylinder a fixed on the mounting frame and a pushing plate pushed by the horizontal pushing cylinder a, a connecting frame is fixedly arranged on the back surface of the pushing plate, a push-pull rod is arranged at the end of the connecting frame, and a sliding groove matched with the push-pull rod is formed in the end of the pushing rod corresponding to the push-pull rod.
Preferably, the lifting mechanism comprises an adsorption disc, a first pulley and a second pulley which are arranged on the support, and a traction rope which is wound around the first pulley and the second pulley and one end of which is fixedly connected with the center of the adsorption disc, and the other end of the traction rope is fixedly connected with the connecting frame; the adsorption device is characterized in that a horizontal partition plate and a vertical partition plate are arranged inside the adsorption disc, the horizontal partition plate and the vertical partition plate are matched to divide the inside of the adsorption disc into an upper chamber, a left lower chamber and a right lower chamber, a first communication hole for communicating the upper chamber with the left lower chamber and a second communication hole for communicating the upper chamber with the right lower chamber are formed in the horizontal partition plate, a closing assembly for controlling the first communication hole and the second communication hole to be opened or closed is further arranged on the horizontal partition plate, and a plurality of adsorption nozzles a which are respectively communicated with the left lower chamber and the right lower chamber are arranged at four corners of the bottom surface of the adsorption disc;
the closing assembly comprises a first cover plate arranged on one side of the first communicating hole, a second cover plate arranged on one side of the second communicating hole and fixedly connected with the first cover plate, a sliding rod fixedly connected with the first cover plate and sliding along a guide hole b formed in the side edge of the adsorption disc, and a limiting block a arranged at the end part of the sliding rod, wherein a spring a sleeved on the sliding rod is arranged between the limiting block a and the side edge of the adsorption disc.
Preferably, the lowering mechanism comprises a communicating pipe fixedly connected with the center of the bottom of the adsorption disc and communicated with the upper chamber through a vertical partition plate, a lifting pipe sleeved on the communicating pipe and an adsorption nozzle b arranged at the lower end of the lifting pipe, a vent hole a is formed in the side edge of the lower end of the communicating pipe, a vent hole b is formed in the same side of the upper end of the lifting pipe, and a spring b is connected between the lifting pipe and the bottom of the adsorption disc;
the negative pressure mechanism comprises a suction machine and a hose, one end of the hose is communicated with a suction port of the suction machine, and the other end of the hose is communicated with the upper chamber.
Preferably, the coating treatment mechanism comprises a material homogenizing roller rotatably arranged at the front end part of the cover plate, an air cavity arranged in the cover plate, an air outlet hole formed in the upper surface of the cover plate and communicated with the air cavity, and an air blower arranged on one side of the material box and communicated with the air cavity.
Preferably, the transfer mechanism comprises a horizontal pushing cylinder b and a horizontal pushing cylinder c which are arranged in a bilateral symmetry manner, and a bearing assembly which is driven by the horizontal pushing cylinder b and the horizontal pushing cylinder c and is used for bearing the plate transferred downwards by the lowering mechanism, push blocks are arranged at the end parts of telescopic rods of the horizontal pushing cylinder b and the horizontal pushing cylinder c, and supporting blocks are arranged on the side edges of the cover plates corresponding to the push blocks;
and the bearing component is provided with a deflector rod which is used for pushing the sliding rod of the closing component to slide along the guide hole b and compressing the spring a.
Preferably, the bearing assembly comprises a support frame, and a first supporting unit and a second supporting unit which are symmetrically arranged on the support frame from front to back, the first supporting unit and the second supporting unit respectively comprise guide posts which are symmetrically and fixedly arranged at the end parts of the support frame from left to right, guide sleeves which are sleeved on the guide posts, and bearing blocks of which the two ends are respectively and fixedly arranged on the guide sleeves at the left side and the right side, and a spring c which is sleeved on the guide posts is arranged between the guide sleeves and the support frame; the supporting surface of the bearing block is an inclined surface.
Preferably, the side of the material box is further provided with an overflow mechanism, the overflow mechanism comprises an overflow box body, an overflow block, a support piece and a guide rod, the overflow block is matched with the inner wall of the overflow box body to slide, the support piece is arranged on one side of the overflow box body, the guide rod is matched with a guide hole c formed in the side of the overflow box body and a guide hole d formed in the support piece to slide, one end of the guide rod is fixedly connected with the overflow block, a limit block b is arranged on the guide rod, and a spring d sleeved on the guide rod is arranged between the limit block b and the.
The invention has the beneficial effects that:
(1) in the invention, the lifting mechanism and the lowering mechanism are arranged above the material box, so that the plate which is coated can be driven to transfer upwards by utilizing the negative pressure adsorption force, after the upward transfer is finished, the cover plate also finishes the reset to the coating opening, the plate can be slowly conveyed to the bearing assembly from the underground by utilizing the lowering mechanism, in addition, the cover plate is provided with the air blowing hole, so that the coating can be dried when the plate is driven by the lower placing mechanism to move downwards, the curing and shaping of the coating are accelerated, the arrangement mode ensures that the plate transfer speed is high, the coated coating is not damaged, the structure is compact, in addition, the adsorption nozzle b provided with the lowering mechanism has certain flexibility, when the plate is driven to move downwards, has a small amplitude swing effect under the blowing of wind power, and the phenomenon can further improve the drying effect of the coating.
(2) According to the invention, the coating opening with the same size as that of the plate needing coating is formed in the material box, and the coating in the material box is extruded in the process of pushing the plate to move towards the coating opening, so that the effect of coating the lower surface of the plate is achieved.
(3) According to the invention, the cover plate is arranged, so that the coating port can be relatively sealed in the coating process, the coating is prevented from overflowing the coating port in a large amount in the coating extrusion process, the cover plate is also arranged so that the coating in the bin is prevented from being exposed to the outside when the plate is not moved to the coating port, the coating is prevented from going bad or entering sundries, and the coating is uniformly rolled in advance before the coating is dried by blowing by arranging the material-homogenizing roller on the cover plate, so that the coating uniformity is improved, and the redundant coating can be recovered into the bin.
(4) In the invention, the interior of the adsorption disc is divided into an upper chamber, a left lower chamber and a right lower chamber, and a closing assembly for controlling the opening or closing of the first communicating hole and the second communicating hole is arranged in the adsorption disc, so that when the coating processing mechanism and the cover plate completely move to the coating port, the closing assembly can be driven by a deflector rod to close the first communicating hole and the second communicating hole, the adsorption force of the adsorption nozzle a is reduced, further, the separation of the plate and the adsorption nozzle a is realized, and the plate and the adsorption nozzle a slowly move downwards along with the downward sliding of the lifting pipe under the adsorption action of the adsorption nozzle b, in addition, the side edge of the lower end part of the communicating pipe is provided with the vent hole a, the vent hole b is arranged on the same side of the upper end part of the lifting pipe, so that the vent hole a and the vent hole b are arranged when the lifting pipe moves downwards to a certain position, the mechanism is ingenious in arrangement and good in implementation effect, automation in the whole transfer process can be achieved without electric control equipment, and cost is saved.
(5) According to the invention, the overflow mechanism communicated with the coating cavity is arranged on the side surface of the material box, so that when the coating in the material box is more, the coating in the material box is extruded, and when the coating is continuously extruded after contacting the lower surface of the plate, the excessive coating can extrude the overflow block and enter the overflow box body, and meanwhile, as the overflow block is elastic, the coating in the overflow box body can be pushed back into the coating box by the overflow block after one coating operation is finished.
In conclusion, the equipment has the advantages that the coating is conveniently and quickly coated on the plate, the coating is not easily wasted, the coating effect is good, the plate is conveniently transferred, the coating is not easily damaged, and the like, and is particularly suitable for the technical field of coating equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a flow chart of an integrated process for coating, automatically transferring and shaping the surface of a plate.
Fig. 2 is a schematic structural diagram of an automatic transfer and shaping integrated device for coating the surface of a plate.
Fig. 3 is a front view schematic diagram of the integrated automatic transfer and shaping equipment for coating the surface of the plate.
Fig. 4 is a schematic view of the lifting mechanism driving the plate to move to the top.
FIG. 5 is a schematic view of the lowering mechanism moving the sheet material downward.
Fig. 6 is a partially enlarged schematic view of the lowering mechanism.
Fig. 7 is a schematic structural diagram of the bearing assembly.
Fig. 8 is a partially enlarged schematic view of the carrier assembly.
Fig. 9 is a schematic structural view of the pressing mechanism.
Fig. 10 is a schematic structural view of a coating processing mechanism.
Fig. 11 is a schematic structural diagram of the bin and the overflow mechanism.
Fig. 12 is an enlarged schematic view of the overflow mechanism.
FIG. 13 is a schematic view of the structure of the plate when it is moved to the coating port.
Detailed Description
The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.
Fig. 1 is a schematic view of a process flow of the automatic transfer and shaping integration of the coating on the surface of a plate, fig. 2 is a schematic view of a structure of the automatic transfer and shaping integration of the coating on the surface of a plate, fig. 3 is a schematic view of a front view of the automatic transfer and shaping integration of the coating on the surface of a plate, fig. 4 is a schematic view of a lifting mechanism driving a plate to move to the top, fig. 5 is a schematic view of a lowering mechanism driving a plate to move downward, fig. 6 is a partially enlarged schematic view of the lowering mechanism, fig. 7 is a schematic view of a structure of a bearing assembly, fig. 8 is a partially enlarged schematic view of the bearing assembly, fig. 9 is a schematic view of a structure of an extruding mechanism, fig. 10 is a schematic view of a structure of a coating processing mechanism, fig. 11 is a schematic view of a structure.
Example one
As shown in figures 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 and 13,
the automatic transfer and shaping integrated process for coating the surface of the plate comprises the following production steps:
step one, a pushing process, in which a pushing mechanism 13 pushes a plate to be coated to a coating station and synchronously pushes a cover plate 14 on the coating station to move away from the coating station;
step two, a coating procedure, namely after the pushing mechanism 13 in the step one pushes the plate to move for a certain distance, the pushing mechanism 12 is driven to extrude the coating in the material box 11 to coat the coating on the lower surface of the plate in the moving process;
step three, a plate moving-up procedure, wherein the pushing mechanism 13 in the step one synchronously drives the lifting mechanism 22 to move downwards in the process of pushing the plate to move, the lifting mechanism 22 adsorbs and fixes the upper surface of the plate on the coating station, and the plate is moved upwards under the driving of the pushing mechanism 13 when the pushing mechanism 13 is reset;
step four, roller leveling, namely, the transfer mechanism 32 pushes the cover plate 14 in the step one to move and reset to the coating station, and the coating on the lower surface of the plate is leveled by a leveling roller 311 arranged on the cover plate 14 in the moving process;
step five, a drying process, namely releasing the plate by the lifting mechanism 22 in the step three, supporting the plate to move downwards by the lowering mechanism 23, and drying the coating of the plate by the air outlet 313 on the cover plate 14 in the process that the lowering mechanism 23 drives the plate to move downwards;
and step six, carrying and outputting, wherein the lowering mechanism 23 in the step five releases the plate when driving the plate to move downwards to the outputting station, and the plate is driven to be output by the transfer mechanism 32 under the support of the bearing assembly 323.
Further, the pushing mechanism 13 in the first step indirectly pushes the cover plate 14 to move away from the coating station along the moving direction of the plate, and the plate is completely moved to the coating station when the cover plate 14 is completely moved away from the coating station.
Further, the pressing mechanism 12 in the second step presses the pressing chamber 30 in the hopper 11 to raise the coating liquid level in the coating chamber 20 to coat the coating on the lower surface of the sheet horizontally moving at the coating station.
Further, the lifting mechanism 22 in the third step adsorbs and fixes the upper surface of the plate on which the coating is applied through the adsorption disc 221, and supports the plate to move upward along the vertical direction under the driving of the pushing mechanism 13 through the pulling rope 224.
Further, the refining roller 311 in the fourth step is disposed above the front side edge of the cover plate 14.
Further, in the fourth step, the transfer mechanism 32 drives the closing assembly 90 to move through the shift lever 324 to cut off the airflow channel of the suction nozzle a255, so that the suction force of the suction nozzle a255 of the lifting mechanism 22 disappears to release the sheet material.
Furthermore, the communication pipe 231 and the lifting pipe 232 of the lowering mechanism 23 in the fifth step are respectively provided with vent holes, and the suction force of the suction nozzle b233 is reduced to release the sheet material by communicating the outside with the inside of the communication pipe 231 through the vent holes.
Further, the lowering mechanism 23 in the fifth step is elastically stretchable.
Further, the bearing assembly 323 in the sixth step includes two supporting units symmetrically arranged in front and back, the two supporting units are both elastically liftable, and the supporting surfaces of the bearing blocks 3236 of the two supporting units are both inclined surfaces.
Furthermore, when the pressing mechanism 12 in the second step presses the paint in the bin, the excess paint presses the overflow block 182 and enters the overflow box 181 for temporary storage.
Example two
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12 and fig. 13, an automatic transfer and sizing integrated equipment for coating the surface of a sheet material comprises
The coating device 1 comprises a feed box 11, an extrusion mechanism 12 arranged in the feed box 11 and a pushing mechanism 13 arranged at the front end of the feed box 11, wherein a coating opening 111 is formed in the feed box 11, a cover plate 14 is arranged on the coating opening 111, the pushing mechanism 13 is used for pushing a plate 10 to be coated to move towards the coating opening 111 and simultaneously driving the cover plate 14 to move away from the coating opening 111, and the extrusion mechanism 12 is used for extruding the coating in the feed box 11 to coat the lower surface of the plate 10 at the coating opening 111;
the adsorption device 2 is arranged above the material box 11, and the adsorption device 2 comprises a support 21 arranged on the material box 11, a lifting mechanism 22 arranged on the support 21 and used for adsorbing, fixing and driving the coated plate 10 to move upwards, a lowering mechanism 23 arranged on the lifting mechanism 22 and used for adsorbing, fixing and driving the plate 10 to move downwards when the plate 10 is separated from the lifting mechanism 22, and a negative pressure mechanism 24 arranged on the support 21 and used for providing negative pressure adsorption force for the lifting mechanism 22 and the lowering mechanism 23;
the post-processing device 3 comprises a coating processing mechanism 31 which is arranged on the cover plate 14 and used for roll-leveling and blow-drying the coating of the plate 10, and a transfer mechanism 32 which is used for pushing the coating processing mechanism 31 to move towards the coating opening 111 and driving the plate 10 falling above the coating processing mechanism to be output when the coating processing mechanism is reset.
It is worth mentioning that the lifting mechanism 22 and the lowering mechanism 23 are arranged above the material box, so that the negative pressure adsorption force can be utilized to drive the coated plate to move upwards, and after the upward transfer is completed, the cover plate 14 is also reset to the coating port 111, and the plate 10 can be slowly discharged from the lower part to the bearing assembly 323 by using the lowering mechanism 23, and further, by providing the gas blowing hole on the cover plate 14, so that the coating can be dried when the plate 10 moves downwards under the drive of the lower placing mechanism 23, the curing and shaping of the coating are accelerated, the arrangement mode ensures that the transfer speed of the plate 10 is high, the coated coating is not damaged, the structure is compact, in addition, the absorption nozzle b233 provided with the lowering mechanism 23 has certain flexibility, when the plate 10 is driven to move downwards, has a small amplitude swing effect under the blowing of wind power, and the phenomenon can further improve the drying effect of the coating.
Further, a plurality of guide rollers 15 for supporting the sheet material 10 are arranged at the coating opening 111 of the feed box 11 along the length direction; the inside of the feed box 11 is provided with a partition plate 16 parallel to the bottom surface of the feed box 11, the partition plate 16 divides the feed box 11 into a coating cavity 20 and an extrusion cavity 30, and the coating cavity 20 and the extrusion cavity 30 are communicated through a through groove 17 formed in the left end of the partition plate 16.
Through set up on workbin 11 with the coating mouth 111 of the same size of panel that needs coating to reach the effect of scribbling coating to the panel lower surface through the in-process extrusion workbin 11 that removes on propelling movement panel 10 toward coating mouth 111 in, this kind of mode of scribbling is simple swift, some instrument of scribbling have been saved, and in the in-process panel 10 of coating was gone up unnecessary material major part can fall back to workbin 11 automatically, the waste of coating has been avoided, the mode panel of this kind of coating is carried the limit and is scribbled in addition, efficiency is higher.
Further, the extruding mechanism 12 includes a pressing plate 121 sliding along the inner wall of the extruding chamber 30, and a push rod 122 sliding along a guide hole a112 formed on the side wall of the material box 11 and having one end fixedly connected to the pressing plate 121.
Further, the pushing mechanism 13 includes a mounting frame 131, a horizontal pushing cylinder a132 fixed on the mounting frame 131, and a pushing plate 133 pushed by the horizontal pushing cylinder a132, a connecting frame 134 is fixedly disposed on the back of the pushing plate 133, a push-pull rod 135 is disposed at an end of the connecting frame 134, and a sliding groove 123 matched with the push-pull rod 135 is disposed at an end of the push rod 122 corresponding to the connecting frame 134.
Further, as shown in fig. 4 and 5, as a preferred embodiment, the lifting mechanism 22 includes a suction disc 221, a first pulley 222 and a second pulley 223 disposed on the bracket 21, and a pulling rope 224 wound around the first pulley 222 and the second pulley 223 and having one end fixedly connected to a central position of the suction disc 221, wherein the other end of the pulling rope 224 is fixedly connected to the connecting frame 134; the inside horizontal partition 2211 and the vertical partition 2212 that are provided with of adsorption disc 221, horizontal partition 2211 and the cooperation of vertical partition 2212 divide adsorption disc 221 into upper chamber 40, left lower chamber 50 and right lower chamber 60, set up the first intercommunicating pore 70 that communicates upper chamber 40 and left lower chamber 50 and the second intercommunicating pore 80 that communicates upper chamber 40 and right lower chamber 60 on the horizontal partition 2211, still be provided with on the horizontal partition 2211 and be used for controlling the first intercommunicating pore 70 and the second intercommunicating pore 80 to open or close and close the subassembly 90, four corners in bottom surface of adsorption disc 221 are provided with a plurality of adsorption nozzles a225 that communicate with left lower chamber 50 and right lower chamber 60 respectively;
the closing assembly 90 comprises a first cover plate 901 arranged on one side of the first communicating hole 70, a second cover plate 902 arranged on one side of the second communicating hole 80 and fixedly connected with the first cover plate 901, a sliding rod 903 fixedly connected with the first cover plate 901 and sliding along a guide hole b2213 arranged on one side of the adsorption disc 221, and a limit block a904 arranged on the end of the sliding rod 903, wherein a spring a905 sleeved on the sliding rod 903 is arranged between the limit block a904 and the side of the adsorption disc 221.
Further, as shown in fig. 5 and fig. 6, as a preferred embodiment, the lowering mechanism 23 includes a communicating pipe 231 fixedly connected to the bottom center of the adsorption disc 221 and penetrating through the vertical partition 2212 to communicate with the upper chamber 40, an elevating pipe 232 sleeved on the communicating pipe 231, and an adsorption nozzle b233 disposed at the lower end of the elevating pipe 232, a vent hole a2311 is disposed at a side edge of the lower end of the communicating pipe 231, a vent hole b2321 is disposed at the same side as the upper end of the elevating pipe 232, and a spring b234 is connected between the elevating pipe 232 and the bottom of the adsorption disc 221;
the negative pressure mechanism 24 includes a suction machine 241 and a hose 242 having one end communicating with a suction port of the suction machine 241, and the other end of the hose 242 communicates with the upper chamber 40.
More particularly, the interior of the adsorption plate 221 is divided into the upper chamber 40, the left lower chamber 50 and the right lower chamber 60, and the closing assembly 90 for controlling the opening or closing of the first communicating hole 70 and the second communicating hole 80 is arranged in the interior thereof, so that when the coating processing mechanism 31 and the cover plate 14 completely move to the coating port 111, the closing assembly 90 can be driven by the shift lever 324 to close the first communicating hole 70 and the second communicating hole 80, the adsorption force of the adsorption nozzle a225 is reduced, the separation of the plate 10 and the adsorption nozzle a225 is realized, the tension spring b234 is slowly moved downwards along with the sliding of the lifting pipe 232 under the adsorption action of the adsorption nozzle b233, in addition, the ventilation hole a2311 is arranged on the same side of the lower end of the communication pipe 231, the ventilation hole b2321 is arranged on the same side as the upper end of the lifting pipe 232, the ventilation hole a2311 and the ventilation hole b2321 are communicated when the lifting pipe 232 moves downwards to a certain position, the adsorption force of the adsorption nozzle b233 is also reduced, and the plate 10 is, the mechanism is ingenious in arrangement and good in implementation effect, automation in the whole transfer process can be achieved without electric control equipment, and cost is saved.
Further, the coating processing mechanism 31 includes a refining roller 311 rotatably disposed at the front end of the cover plate 14, an air cavity 312 disposed inside the cover plate 14, an air outlet 313 disposed on the upper surface of the cover plate 14 and communicated with the air cavity 312, and an air blower 314 disposed at one side of the material box 11 and communicated with the air cavity 312.
In addition, it should be noted that the cover plate 14 is arranged, on one hand, the coating port 111 can be kept relatively sealed in the coating process, so that the coating is prevented from overflowing the coating port 111 in a large amount in the coating extrusion process, on the other hand, the cover plate 14 is also arranged so that the coating in the bin 11 is prevented from being exposed to the outside when the plate 10 is not moved to the coating port 111, so that the coating is deteriorated or impurities enter, and the coating is pre-roller-homogenized before being blown dry by the coating by arranging the homogenizing roller 311 on the cover plate 14, so that the uniformity of coating is improved, and the redundant coating can be recovered into the bin 11.
Further, the transfer mechanism 32 comprises a horizontal pushing cylinder b321 and a horizontal pushing cylinder c322 which are arranged in bilateral symmetry, and a bearing component 323 which is driven by the horizontal pushing cylinder b321 and the horizontal pushing cylinder c322 together and is used for bearing the plate 10 transferred downwards by the lowering mechanism 23, the end parts of telescopic rods of the horizontal pushing cylinder b321 and the horizontal pushing cylinder c322 are respectively provided with a push block 3211, and the corresponding side edge of the cover plate 14 is provided with a support block 141;
the bearing component 323 is provided with a shifting lever 324 for pushing the sliding rod 903 of the closing component 90 to slide along the guiding hole b2213 and compress the spring a 905.
Furthermore, an overflow mechanism 18 is further disposed on the side of the material box 11, the overflow mechanism 18 includes an overflow box 181, an overflow block 182 that slides in cooperation with the inner wall of the overflow box 181, a support 183 disposed on one side of the overflow box 181, and a guide rod 186 that slides in cooperation with a guide hole c184 disposed on the side of the overflow box 181 and a guide hole d185 disposed on the support 183, one end of the guide rod 186 is fixedly connected to the overflow block 182, a limit block b187 is disposed on the guide rod 186, and a spring d188 that is sleeved on the guide rod 186 is disposed between the limit block b187 and the support 183.
It should be noted that, as shown in fig. 11 and 12, as a preferred embodiment, by providing the overflow mechanism 18 on the side of the bin 11, which is communicated with the painting cavity, when the paint in the bin 11 is more, the paint in the bin 11 is pressed, and when the paint is pressed after contacting the lower surface of the plate 10, the excess paint can press the overflow block 182 and enter the overflow box 181, and at the same time, because the overflow block 182 is elastic, the paint in the overflow box 181 can be pushed back into the paint box 11 by the overflow block 182 after completing one painting operation.
EXAMPLE III
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12 and fig. 13, wherein the same or corresponding components as those in embodiment two are denoted by the same reference numerals as those in embodiment two, only the points different from embodiment two will be described below for the sake of convenience. The third embodiment is different from the second embodiment in that: further, the bearing assembly 323 comprises a support frame 3231, and a first support unit 3232 and a second support unit 3233 which are symmetrically arranged on the support frame 3231 in a front-back manner, each of the first support unit 3232 and the second support unit 3233 comprises a guide pillar 3234, a guide sleeve 3235 and a bearing block 3236, the guide pillar 3234 is fixedly arranged at the end of the support frame 3231 in a left-right manner, the guide sleeve 3235 is sleeved on the guide pillar 3234, the two ends of the bearing block 3236 are fixedly arranged on the guide sleeve 3235 at the left side and the right side, and a spring c3237 is arranged between the guide sleeve 3235 and the support frame 32; the support surface of the bearing block 3236 is provided as a ramp.
It is worth mentioning that, in this embodiment, through front and back symmetry setting first supporting unit 3232 and second supporting unit 3233 on support frame 3231, and set up bearing block 3236 holding surface of first supporting unit 3232 and second supporting unit 3233 to be the inclined plane, make it when supporting the panel 10 of accomplishing the coating, it is the side corner of panel to support, the coating of direct contact panel 10 lower surface has been avoided to this kind of supported mode, cause the damage to the coating, in addition through setting up bearing block 3236 to be an elastic lifting makes panel 10 be flexible contact when the whereabouts, avoid causing the damage to panel 10 side corner.
The working process is as follows:
the horizontal pushing cylinder a132 pushes the plate 10 to move towards the coating opening 111 and simultaneously pushes the cover plate 14 to move away from the coating opening 111, meanwhile, the connecting frame 134 driven by the horizontal pushing cylinder a132 drives the adsorption disc 221 to move downwards through the traction rope 224, when the cover plate 14 is completely moved away from the coating opening 111, the plate 10 just completely moves above the coating opening 111, and at the moment, the lower surfaces of the adsorption nozzle a225 and the adsorption nozzle b233 on the adsorption disc 221 just adhere to the upper surface of the plate 10;
at the initial stage of the horizontal pushing cylinder a132 pushing the plate 10 and the cover plate 14 to move, the push-pull rod 135 on the connecting frame 134 slides along the chute 123 at the end of the push rod 122, after moving a certain distance, the push-pull rod 135 starts to drive the push rod 122 and the press plate 121 to move together with the plate 10, the press plate 121 compresses the paint in the extrusion chamber 30, the paint level in the paint chamber 20 rises, the paint starts to contact the lower surface of the plate 10, because the plate 10 and the cover plate 14 move close to each other to form a relative seal, no excessive paint can be flushed from the coating port 111, when the paint in the bin 11 is excessive, the excessive paint extruded with the press plate 121 can extrude the overflow block 182 and enter the overflow box body 181 for temporary storage;
when the plate 10 completely moves to the upper part of the coating opening 111, the lower surface of the plate 10 is coated with the coating, the adsorption nozzle a225 and the adsorption nozzle b233 also adsorb the upper surface of the plate 10, then the horizontal pushing cylinder a132 is reset reversely, in the resetting process, the adsorption disc 221 is driven by the traction rope 224 to move upwards together with the plate 10 adsorbed and fixed by the adsorption nozzle a225 and the adsorption nozzle b233, the pressing plate 121 is also reset under the driving of the pressing plate 121, when the resetting is completed, the plate 10 rises to a certain height, the horizontal pushing cylinder b321 and the horizontal pushing cylinder c322 drive the pushing block 3211 to push the cover plate 14 to reset, and the material homogenizing roller 311 above the front side of the cover plate 14 performs roller homogenizing on the coating on the lower surface of the plate 10 in the moving process;
when the cover plate 14 is completely restored to cover the coating opening 111, the lever 324 pushes the sliding rod 903 to slide along the guiding hole b2213 to enable the first cover plate 901 and the second cover plate 902 to cover the first communicating hole 70 and the second communicating hole 80 respectively, in the process, the spring a905 is compressed, the adsorption force of the adsorption nozzle a225 is greatly reduced, the plate 10 is separated from the adsorption nozzle a225 and only can be adsorbed and supported by the adsorption nozzle b233 of the lowering mechanism 23, the lifting pipe 232 starts to slide downwards along the communicating pipe 231 and stretches the spring b234, the plate 10 slowly descends along the spring b, in the descending process, the air outlet 313 on the cover plate 14 blows air to dry the coating of the plate 10, in the blowing process, the plate 10 swings in a small amplitude, when the plate descends to the limit position, the air vent a2311 on the side edge of the lower end part of the communicating pipe is communicated with the air vent b2321 on the same side edge of the upper end part of the lifting pipe 232, the interior of the communicating, the adsorption force of the adsorption nozzle b233 is greatly reduced in the same way, and then the plate 10 and the adsorption nozzle b233 are separated and completely lowered to the bearing component 323, the side corner of the bottom of the plate 10 leans on the inclined plane of the bearing block 3236, then the horizontal pushing cylinder b321 and the horizontal pushing cylinder c322 drive the bearing component 323 to reset and output together with the plate 10, after resetting, the first cover plate 901 and the second cover plate 902 reset under the action of elastic force, and the lifting pipe 232 resets under the action of elastic force to wait for the next plate 10 to transfer.
In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art in light of the technical teaching of the present invention should be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The automatic transfer and shaping integrated process for coating the surface of the plate is characterized by comprising the following steps of: comprises the following production steps:
the coating device (1) comprises a material box (11), an extrusion mechanism (12) arranged in the material box (11) and a pushing mechanism (13) arranged at the front end of the material box (11), a coating opening (111) is formed in the material box (11), a cover plate (14) is arranged on the coating opening (111), the pushing mechanism (13) pushes a plate to be coated to the coating station, and the cover plate (14) on the coating station is synchronously pushed to move away from the coating station;
step two, a coating procedure, namely after the pushing mechanism (13) in the step one pushes the plate to move for a certain distance, the pushing mechanism (12) is driven to extrude the coating in the material box (11) to coat the coating on the lower surface of the plate in the moving process;
step three, a plate moving-up process, which comprises an adsorption device (2), wherein the adsorption device (2) is arranged above a material box (11), the adsorption device (2) comprises a support (21) arranged on the material box (11), a lifting mechanism (22) which is arranged on the support (21) and used for adsorbing and fixing the coated plate (10) and driving the coated plate to move upwards, a lowering mechanism (23) which is arranged on the lifting mechanism (22) and used for adsorbing and fixing the plate (10) and driving the plate (10) to move downwards when the plate (10) is separated from the lifting mechanism (22), and a negative pressure mechanism (24) which is arranged on the support (21) and used for providing negative pressure adsorption force of the lifting mechanism (22) and the lowering mechanism (23); the pushing mechanism (13) in the step one synchronously drives the lifting mechanism (22) to move downwards in the process of pushing the plate to move, the lifting mechanism (22) adsorbs and fixes the upper surface of the plate on the coating station, and the plate is driven by the pushing mechanism (13) to move upwards when the pushing mechanism (13) is reset;
step four, a roller homogenizing process, which comprises a post-processing device (3), wherein the post-processing device (3) comprises a coating processing mechanism (31) which is arranged on a cover plate (14) and used for performing roller homogenizing and drying on the coating of the plate (10), and a transfer mechanism (32) which is used for pushing the coating processing mechanism (31) to move towards a coating opening (111) and driving the plate (10) falling to the upper side of the coating processing mechanism to output when the coating processing mechanism is reset, the transfer mechanism (32) pushes the cover plate (14) in the step one to move to the coating station for resetting, and in the moving process of the transfer mechanism, the coating on the lower surface of the plate is subjected to roller homogenizing through a homogenizing roller (311) arranged on the cover plate (14);
step five, a drying process, namely releasing the plate by the lifting mechanism (22) in the step three, supporting the plate to move downwards by the lowering mechanism (23), and drying the coating of the plate by the air outlet holes (313) on the cover plate (14) in the process that the lowering mechanism (23) drives the plate to move downwards;
and step six, carrying and outputting, wherein the lowering mechanism (23) in the step five releases the plate when driving the plate to move downwards to an output station, and the plate is driven to be output by the transfer mechanism (32) under the support of the bearing assembly (323).
2. The integrated process for automatically transferring and sizing the surface of the plate as claimed in claim 1, wherein the pushing mechanism (13) in the first step indirectly pushes the cover plate (14) to move away from the coating station along the moving direction of the plate, and the plate completely moves to the coating station when the cover plate (14) is completely moved away from the coating station.
3. The integrated process for automatically transferring and sizing the surface of the sheet material as claimed in claim 2, wherein the second step is that the extrusion mechanism (12) extrudes the extrusion cavity (30) in the bin (11) to enable the coating liquid level in the coating cavity (20) to rise to coat the coating on the lower surface of the sheet material horizontally moving on the coating station.
4. The integrated process for automatically transferring and sizing the surface coating of the plate as claimed in claim 3, wherein the lifting mechanism (22) in the third step adsorbs and fixes the upper surface of the plate on which the coating is applied through an adsorption disc (221), and supports the plate to be transferred upwards together along the vertical direction under the driving of the pushing mechanism (13) through a traction rope (224).
5. The integrated process of automatic transfer and sizing for surface coating of sheet material as claimed in claim 1, wherein the refining roller (311) in the fourth step is arranged above the front side edge of the cover plate (14).
6. The integrated process for automatically transferring and sizing the surface coating of the sheet material as claimed in claim 1, wherein the transferring mechanism (32) in the fourth step is used for releasing the sheet material in a way that the deflector rod (324) drives the closing assembly (90) to move so as to cut off the air flow channel of the adsorption nozzle a (255), so that the adsorption force of the adsorption nozzle a (255) of the lifting mechanism (22) disappears.
7. The integrated process for automatically transferring and sizing the surface of the plate according to claim 1, wherein vent holes are respectively formed in the communicating pipe (231) and the lifting pipe (232) of the lowering mechanism (23) in the fifth step, and the adsorption force of the adsorption nozzle b (233) is reduced in a manner that the vent holes communicate the outside with the inside of the communicating pipe (231) to release the plate.
8. The integrated process for automatically transferring and sizing the surface of the plate material as claimed in claim 1, wherein the lowering mechanism (23) in the fifth step is elastically telescopic.
9. The integrated process for automatically transferring and sizing the surface of the plate according to claim 1, wherein the bearing assembly (323) in the sixth step comprises two supporting units which are symmetrically arranged in front and back, both supporting units are elastically liftable, and the supporting surfaces of the bearing blocks (3236) of both supporting units are inclined surfaces.
10. The integrated process for automatically transferring and sizing the surface of the plate material as claimed in claim 1, wherein when the extruding mechanism (12) in the second step extrudes the paint in the paint box, the excessive paint extrudes the overflow block (182) and enters the overflow box body (181) for temporary storage.
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