CN1079784C - 弧形瓷砖的制备方法 - Google Patents
弧形瓷砖的制备方法 Download PDFInfo
- Publication number
- CN1079784C CN1079784C CN98124450A CN98124450A CN1079784C CN 1079784 C CN1079784 C CN 1079784C CN 98124450 A CN98124450 A CN 98124450A CN 98124450 A CN98124450 A CN 98124450A CN 1079784 C CN1079784 C CN 1079784C
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- China
- Prior art keywords
- tiles
- mold
- furnace
- temperature
- keep
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910052573 porcelain Inorganic materials 0.000 title description 6
- 238000004519 manufacturing process Methods 0.000 title description 3
- 238000005452 bending Methods 0.000 claims abstract description 15
- 239000000919 ceramic Substances 0.000 claims abstract description 15
- 238000000137 annealing Methods 0.000 claims abstract description 10
- 238000013003 hot bending Methods 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 239000011449 brick Substances 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/003—Apparatus or processes for treating or working the shaped or preshaped articles the shaping of preshaped articles, e.g. by bending
- B28B11/005—Using heat to allow reshaping, e.g. to soften ceramic articles
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
本发明涉及一种建筑用弧弯瓷砖。本发明是将平瓷砖放入放有弧形模具的热弯炉内的模具上,使热弯炉均匀升温至800-1350℃,在温度达到300℃和600℃时保温5-30分钟,瓷砖软化弯曲至完全贴紧模具后保持温度2-20分钟,使热弯炉降温退火,保持退火速率不高于31℃/min,退火接近室温后从炉中取出弯曲成形的瓷砖,对表面进一步抛光或上釉即可。更换不同的模具可生产不同的瓷砖,曲率可从0至180度。本发明可工业化生产各种规格的弧形瓷砖,成品率高,成本低。
Description
本发明涉及一种建筑用弧弯瓷砖。
建筑中装饰柱面时常利用弧形石材,其加工复杂,成本高。而先制弧形瓷砖胚体,再烧制的方法使得制成的砖表面缺陷较多,不能使用。
本发明的目的在于发明一种弧形瓷砖及其热弯方法,以便能工业化生产多种规格的弧形瓷砖。
本发明将平瓷砖放入放有弧形模具的热弯炉内的模具上加热,使其软化,利用其自身重量或外力使其弯曲至要求弧度,经退火冷却而成型。还可以进一步抛光或上釉,使其表面更加美观。
本发明是这样实现的:将平瓷砖放入放有弧形模具的热弯炉内的模具上,使热弯炉均匀升温至800-1350℃,在温度达到300℃和600℃时保温5-30分钟,瓷砖软化弯曲至完全贴紧模具后保持温度2-20分钟,使热弯炉降温退火,600℃以上可强制冷却,600℃以下保持退火速率不高于31℃/min,退火接近室温后从炉中取出弯曲成形的瓷砖,对表面进一步抛光或上釉即可。更换不同的模具可生产不同的瓷砖,曲率可从0至180度。
利用炉膛尺寸为1200×800×700mm的热弯炉,热弯炉为40KW的电炉,模具采用耐热不锈钢实芯模具,其弧长950mm,半径38mm,模具长660mm,底部到最高点高度为500mm,模具放在热弯炉中央,瓷砖用广东鹰牌890×645×13mm玻化砖,将瓷砖放在模具上,使热弯炉加热至900-1150℃,在温度达到300℃和600℃时保温10-25分钟,瓷砖软化弯曲至完全贴紧模具后保持温度5-15分钟,使热弯炉降温退火,保持退火速率不高于31℃/min,退火接近室温后从炉中取出弯曲成形的瓷砖即成。该砖的表面可经抛光或上釉处理。
本发明可工业化生产各种规格的弧形瓷砖,成品率高,成本低。
Claims (3)
1.一种制备弧形瓷砖的方法,其特征在于:将平瓷砖放入放有弧形模具的热弯炉内的模具上,使热弯炉均匀升温至800-1350℃,在温度达到300℃和600℃时保温5-30分钟,待瓷砖软化弯曲至完全贴紧模具后保持温度2-20分钟,使热弯炉降温退火,600℃以上强制冷却,600℃以下保持退火速率不高于31℃/min,退火接近室温后从炉中取出弯曲成型的瓷砖。
2.根据权利要求1所述的方法,其特征在于:对成型后的瓷砖表面进行抛光。
3.根据权利要求1所述的方法,其特征在于:对成型后的瓷砖表面进行施釉。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN98124450A CN1079784C (zh) | 1998-11-05 | 1998-11-05 | 弧形瓷砖的制备方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN98124450A CN1079784C (zh) | 1998-11-05 | 1998-11-05 | 弧形瓷砖的制备方法 |
Publications (2)
Publication Number | Publication Date |
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CN1218018A CN1218018A (zh) | 1999-06-02 |
CN1079784C true CN1079784C (zh) | 2002-02-27 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN98124450A Expired - Fee Related CN1079784C (zh) | 1998-11-05 | 1998-11-05 | 弧形瓷砖的制备方法 |
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CN (1) | CN1079784C (zh) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100443277C (zh) * | 2005-06-13 | 2008-12-17 | 广东东鹏陶瓷股份有限公司 | 一种哑光瓷质砖的生产工艺及其磨抛和研磨设备 |
EP2911843B1 (en) * | 2012-10-24 | 2016-06-15 | Arcua Tile S.R.L. | An improved method for bending ceramic tiles |
CN113979738B (zh) * | 2021-11-25 | 2022-09-09 | 广东东唯新材料有限公司 | 一种高弯曲度广色域陶瓷曲面岩板及其制备方法与应用 |
CN116640007B (zh) * | 2023-06-05 | 2024-07-09 | 清远市简一陶瓷有限公司 | 一种耐高温耐腐蚀延展性好的弯曲大理石瓷砖及其制备方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1099087A (zh) * | 1994-06-27 | 1995-02-22 | 钱宏诚 | 彩玻复合面砖 |
CN1102153A (zh) * | 1993-10-28 | 1995-05-03 | 鲁景波 | 以粉煤灰为基料的墙内外面砖 |
-
1998
- 1998-11-05 CN CN98124450A patent/CN1079784C/zh not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1102153A (zh) * | 1993-10-28 | 1995-05-03 | 鲁景波 | 以粉煤灰为基料的墙内外面砖 |
CN1099087A (zh) * | 1994-06-27 | 1995-02-22 | 钱宏诚 | 彩玻复合面砖 |
Non-Patent Citations (1)
Title |
---|
《硅酸盐辞典》 1984.6.1 中国建筑工业出版社 * |
Also Published As
Publication number | Publication date |
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CN1218018A (zh) | 1999-06-02 |
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