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CN107976274A - A pressure detection device and detection method based on synchronous resonance - Google Patents

A pressure detection device and detection method based on synchronous resonance Download PDF

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CN107976274A
CN107976274A CN201810051934.6A CN201810051934A CN107976274A CN 107976274 A CN107976274 A CN 107976274A CN 201810051934 A CN201810051934 A CN 201810051934A CN 107976274 A CN107976274 A CN 107976274A
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pressure
base
fixed
groove
pressure detection
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CN107976274B (en
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王东方
田利峰
滕浩
杜旭
郑果文
夏操
万胜来
冯昊楠
孙超超
安临君
杨旭
刘欣
殷志富
王昕�
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Jilin University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L11/00Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00
    • G01L11/04Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00 by acoustic means

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Abstract

本发明涉及一种基于同步共振的压力检测装置及检测方法,属于压力检测装置。包括2N个谐振单元、上基底和下基底,各谐振单元安装在边缘基座与中心基座之间,本发明利用布置于固支梁上的压电片的逆压电效应驱动梁振荡,当振动频率趋近于固支梁的固有频率时,通过耦合部分的作用,固支梁与悬臂梁发生同步共振,实现频率倍增。将N组数据进行误差对照,从而提高检测灵敏度和精度。在闭环反馈控制系统下对悬臂梁谐振频率进行检测,谐振频率的变化量表征待测压力的大小,具有高灵敏度、高精度、高分辨率的优点。

The invention relates to a pressure detection device and a detection method based on synchronous resonance, belonging to pressure detection devices. It includes 2N resonant units, an upper base and a lower base, and each resonant unit is installed between the edge base and the central base. The present invention uses the inverse piezoelectric effect of the piezoelectric sheet arranged on the fixed beam to drive the beam to oscillate. When When the vibration frequency approaches the natural frequency of the fixed-supported beam, the fixed-supported beam and the cantilever beam resonate synchronously through the action of the coupling part, achieving frequency multiplication. The error control of N sets of data is carried out to improve the detection sensitivity and precision. The resonant frequency of the cantilever beam is detected under the closed-loop feedback control system, and the change of the resonant frequency represents the magnitude of the pressure to be measured, which has the advantages of high sensitivity, high precision and high resolution.

Description

一种基于同步共振的压力检测装置及检测方法A pressure detection device and detection method based on synchronous resonance

技术领域technical field

本发明涉及一种压力检测装置,尤其是涉及一种基于同步共振的压力检测装置。The invention relates to a pressure detection device, in particular to a pressure detection device based on synchronous resonance.

背景技术Background technique

现在市场上的压力检测装置主要有谐振式、压阻式和电容式。后两者的输出信号均为模拟量,需要用高精度调整电路对其进行信号处理,这种处理方式的缺点就是会导致测量精度的下降。而谐振式压力检测装置则是利用压力变化来改变梁的谐振频率,从而通过测量频率的变化来间接测量压力,可提高测量精度。由于谐振式压力检测装置输出的是准数字信号,因此具有测量灵敏度高、精度高、分辨率高、抗干扰能力强等特点,具有长距离传输而不会降低其精度的优势,比较适合对压力进行高精度检测。Pressure detection devices currently on the market are mainly resonant, piezoresistive and capacitive. The output signals of the latter two are analog quantities, which need to be processed by a high-precision adjustment circuit. The disadvantage of this processing method is that it will lead to a decrease in measurement accuracy. The resonant pressure detection device uses the pressure change to change the resonant frequency of the beam, so that the pressure can be measured indirectly by measuring the change of the frequency, which can improve the measurement accuracy. Since the output of the resonant pressure detection device is a quasi-digital signal, it has the characteristics of high measurement sensitivity, high precision, high resolution, and strong anti-interference ability. It has the advantage of long-distance transmission without reducing its accuracy, and is more suitable for pressure measurement. Perform high-precision inspection.

利用MEMS工艺、精密加工或者其他精密加工方法制造的微压力传感器具有体积小、重量轻、灵敏度高、可靠性高等优点,成为世界范围内具有战略性的研究领域。目前国内外对MEMS谐振式压力传感器的研究主要是硅微谐振式压力传感器,传感器的弹性元件和敏感元件均采用硅材料,利用硅工艺加工。例如中国科学院电子学研究所的专利“一种梁膜分体结构谐振梁压力传感器”和厦门大学的发明专利“一种全对称硅微谐振式压力传感器”采用的都是一个振动单元包含一个振动梁。Micro pressure sensors manufactured by MEMS technology, precision machining or other precision machining methods have the advantages of small size, light weight, high sensitivity, and high reliability, and have become a strategic research field worldwide. At present, the research on MEMS resonant pressure sensors at home and abroad is mainly silicon micro-resonant pressure sensors. The elastic elements and sensitive elements of the sensors are made of silicon materials and processed by silicon technology. For example, the patent of the Institute of Electronics of the Chinese Academy of Sciences "a beam-membrane split structure resonant beam pressure sensor" and the invention patent of Xiamen University "a fully symmetrical silicon micro-resonant pressure sensor" both use a vibration unit containing a vibration beam.

发明内容Contents of the invention

本发明提供一种基于同步共振的压力检测装置及检测方法,目的是提高现有压力传感器的测量精度、灵敏度、分辨率。The invention provides a pressure detection device and detection method based on synchronous resonance, aiming to improve the measurement accuracy, sensitivity and resolution of the existing pressure sensor.

本发明采取的技术方案是:上基底的正面刻蚀上凹槽,在中心形成上单岛;上基底的背面刻蚀下凹槽,在中心形成下单岛,上凹槽内侧均布2N个边缘基座,N为正整数;上凹槽、下凹槽的圆心均位于上基底的轴线上,下基底上方与下单岛下方接触、且下基底与上基底四周固定连接在一起,2N个谐振单元的耦合部分分别与2N个边缘基座固定连接、固支梁分别与中心基底的侧面固定连接,中心基底的下方与上单岛上方接触。The technical solution adopted by the present invention is: the upper surface of the upper substrate is etched with an upper groove, and an upper single island is formed in the center; the lower groove is etched on the back of the upper substrate, and a lower single island is formed in the center, and 2N islands are evenly distributed inside the upper groove. Edge base, N is a positive integer; the center of the upper groove and the lower groove are located on the axis of the upper base, the upper part of the lower base is in contact with the lower part of the lower single island, and the lower base and the upper base are fixedly connected together, 2N The coupling part of the resonant unit is fixedly connected to 2N edge bases, the fixed support beam is fixedly connected to the side of the center base, and the bottom of the center base is in contact with the top of the upper single island.

所述上基底与下基底具有相同的外形尺寸、呈现圆柱状。The upper base and the lower base have the same dimensions and are cylindrical.

所述下基底的正面刻蚀了凹槽,凹槽和下单岛密封连接,凹槽的中心加工一个压力孔。A groove is etched on the front side of the lower base, the groove is sealed and connected with the lower single island, and a pressure hole is processed in the center of the groove.

所述谐振单元的结构是:悬臂梁和固支梁分别与耦合部分连接,压电片一和压电片二分别安装在固支梁和悬臂梁的固定端。The structure of the resonant unit is: the cantilever beam and the fixed beam are respectively connected to the coupling part, and the piezoelectric sheet 1 and the piezoelectric sheet 2 are installed on the fixed ends of the fixed beam and the cantilever beam respectively.

一种基于同步共振的压力检测方法,包括下列步骤:A pressure detection method based on synchronous resonance, comprising the following steps:

(1)在检测压力之前用电信号激励固支梁谐振,然后将压力或气体作用于下基底中心,待信号稳定后撤掉压力或气体;(1) Before detecting the pressure, use an electric signal to excite the fixed beam to resonate, then apply the pressure or gas to the center of the lower base, and remove the pressure or gas after the signal is stable;

(2)在压力的作用下,上基底的薄膜向上移动,进而迫使中心基座向上移动,改变固支梁的固有频率,在悬臂梁上拾取被放大的频率信号并输出;(2) Under the action of pressure, the film on the upper base moves upward, thereby forcing the central base to move upward, changing the natural frequency of the fixed beam, and picking up the amplified frequency signal on the cantilever beam and outputting it;

(3)N组数据中满足误差条件范围内的所有数据求取平均值,作为最终的频率输出信号;(3) Calculate the average value of all the data within the range of the error condition in the N sets of data, and use it as the final frequency output signal;

(4)通过输出频率和所受压力之间的关系来确定待测压力。(4) Determine the pressure to be measured by the relationship between the output frequency and the pressure.

本发明的优点在于:采用一个谐振单元包含两个耦合在一起的振动梁,利用同步共振效应,使得耦合在一起的固支梁与悬臂梁输出信号将按照二者频率比倍增,从而使得输出的频率更大,灵敏度和分辨率增大。此外,中心对称布置的2N个谐振单元中,将N组数据进行误差对照,以及单元信号的叠加放大,可提高检测精度。采用MEMS工艺、精密加工或者其他精密加工方法制作的上下基底具有尺寸精度好、可靠性高、成本低等优良特性,基底正面设计粘接凸台和背面设计单岛可以提高线性度。结合此二者优点,本发明设计制作的基于新型同步共振结构的谐振式压力传感器芯片,具有高灵敏度、高精度、高分辨率、线性度好等特点。The advantage of the present invention is that: adopting a resonant unit to include two vibrating beams coupled together, using the synchronous resonance effect, the output signals of the coupled fixed beam and the cantilever beam will be multiplied according to the frequency ratio of the two, so that the output Greater frequency increases sensitivity and resolution. In addition, in the 2N resonant units arranged symmetrically in the center, the error comparison of N sets of data and the superposition and amplification of unit signals can improve the detection accuracy. The upper and lower substrates produced by MEMS technology, precision machining or other precision machining methods have excellent characteristics such as good dimensional accuracy, high reliability, and low cost. The design of bonding bosses on the front of the substrate and single islands on the back can improve linearity. Combining the advantages of the two, the resonant pressure sensor chip based on the novel synchronous resonance structure designed and produced by the present invention has the characteristics of high sensitivity, high precision, high resolution, and good linearity.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明检测接触式压力的半剖结构示意图;Fig. 2 is a schematic diagram of a half-section structure of the present invention for detecting contact pressure;

图3是本发明检测气体压力的半剖结构示意图;Fig. 3 is a schematic diagram of a half-section structure for detecting gas pressure in the present invention;

图4是本发明谐振单元的结构示意图;Fig. 4 is a structural schematic diagram of a resonance unit of the present invention;

图5是本发明谐振单元个数为8个的结构示意图;Fig. 5 is a structural schematic diagram of eight resonant units in the present invention;

图6是本发明谐振单元个数为4个的结构示意图。Fig. 6 is a schematic structural diagram of four resonance units in the present invention.

具体实施方式Detailed ways

参照图1、图2,上基底1的正面刻蚀上凹槽102,在中心形成上单岛104;上基底1的背面刻蚀下凹槽103,在中心形成下单岛105,上凹槽内侧均布2N个边缘基座101,N为正整数;上凹槽、下凹槽的圆心均位于上基底的轴线上,下基底4上方与下单岛105下方接触、且下基底4与上基底1四周固定连接在一起,2N个谐振单元2的耦合部分201分别与2N个边缘基座101固定连接、固支梁203分别与中心基底3的侧面固定连接,中心基底3的下方与上单岛104上方接触;Referring to Fig. 1 and Fig. 2, an upper groove 102 is etched on the front of the upper substrate 1, and an upper single island 104 is formed in the center; a lower groove 103 is etched on the back of the upper substrate 1, and a lower single island 105 is formed in the center, and the upper groove 2N edge bases 101 are evenly distributed on the inner side, and N is a positive integer; the centers of the upper groove and the lower groove are located on the axis of the upper base, the upper part of the lower base 4 is in contact with the lower part of the lower single island 105, and the lower base 4 is in contact with the upper base. The surroundings of the base 1 are fixedly connected together, the coupling parts 201 of the 2N resonance units 2 are respectively fixedly connected to the 2N edge bases 101, the fixed support beams 203 are respectively fixedly connected to the side of the central base 3, and the bottom of the central base 3 is connected to the upper single Contact above Island 104;

所述上基底1与下基底4具有相同的外形尺寸、呈现圆柱状。The upper base 1 and the lower base 4 have the same dimensions and are cylindrical.

参照图3,所述下基底4的正面刻蚀了凹槽401,凹槽401和下单岛105密封连接,凹槽的中心加工一个压力孔402;压力孔402与大气相通形成表压式检测装置,或者与另一被测气源相通形成压差式检测装置。Referring to Fig. 3, a groove 401 is etched on the front side of the lower substrate 4, and the groove 401 is in sealing connection with the lower single island 105, and a pressure hole 402 is processed in the center of the groove; the pressure hole 402 is communicated with the atmosphere to form a gauge pressure detection device, or communicate with another measured gas source to form a differential pressure detection device.

参照图4,所述谐振单元2的结构是:悬臂梁202和固支梁203分别与耦合部分201连接,压电片一204和压电片二205分别安装在固支梁203和悬臂梁202的固定端。Referring to Fig. 4, the structure of the resonant unit 2 is: the cantilever beam 202 and the fixed beam 203 are respectively connected to the coupling part 201, and the piezoelectric sheet one 204 and the piezoelectric sheet two 205 are installed on the fixed beam 203 and the cantilever beam 202 respectively. the fixed end.

外加待测压力并不是直接作用于谐振机构,而是通过下单岛105和上单岛104作用在中心基底3上,进而改变谐振单元的刚度,改变其谐振频率,间接测量待测压力,当测量气体压力时,下单岛105受到向上的力为F=p·A,每根矩形梁均布受力为FN=F/N。The external pressure to be measured does not directly act on the resonant mechanism, but acts on the central base 3 through the lower single island 105 and the upper single island 104, thereby changing the stiffness of the resonant unit, changing its resonant frequency, and indirectly measuring the pressure to be measured, when When measuring the gas pressure, the lower single island 105 is subjected to an upward force of F=p·A hole , and each rectangular beam is uniformly subjected to a force of F N =F/N.

工作时,先激励谐振单元谐振,之后承受压力或者通入待测气体,压力将迫使下单岛和上单岛向上移动,并向上挤压中心基底3,从而带动固支梁203形变;由于形变导致其轴向机械应力发生改变,进而影响梁的固有频率。假设矩形截面固支梁产生的轴向应力近似与FN成线性比例关系,即:When working, the resonant unit is first excited to resonate, and then the pressure is applied or the gas to be measured is introduced. The pressure will force the lower single island and the upper single island to move upward, and press the central base 3 upward, thereby driving the fixed support beam 203 to deform; due to the deformation The axial mechanical stress changes, which in turn affects the natural frequency of the beam. It is assumed that the axial stress generated by the fixed beam with rectangular cross-section is approximately linearly proportional to FN , that is:

σ=δ·FN σ=δ·F N

式中σ是矩形截面梁轴向应力,δ为线性系数;In the formula, σ is the axial stress of the rectangular cross-section beam, and δ is the linear coefficient;

当σ=0when σ=0

固支梁一阶固有频率为:The first-order natural frequency of the fixed beam is:

当σ≠0When σ≠0

式中,临界欧拉方程E为材料的弹性模量,ρ为梁的体密度,a、b、c分别是矩形截面梁的长、宽、高。where the critical Euler equation E is the elastic modulus of the material, ρ is the bulk density of the beam, a, b, and c are the length, width, and height of the rectangular cross-section beam, respectively.

固支梁和悬臂梁是基于同步共振原理设计,若固支梁和悬臂梁固有频率为f1和f2,则二者满足:The fixed-supported beam and the cantilever beam are designed based on the principle of synchronous resonance. If the natural frequencies of the fixed-supported beam and the cantilever beam are f 1 and f 2 , they satisfy:

利用布置于固支梁上的压电片的逆压电效应驱动硅梁振荡,当振动频率趋近于固支梁的固有频率时发生谐振,通过耦合部分的作用,固支梁与悬臂梁发生同步共振,固支梁与悬臂梁一阶固有频率比为m:n,m、n均为整数,n>m,从而实现频率倍增,将放大的频率输出,提高灵敏度,输出的频率为:The inverse piezoelectric effect of the piezoelectric sheet arranged on the fixed beam is used to drive the silicon beam to oscillate. When the vibration frequency approaches the natural frequency of the fixed beam, resonance occurs. Through the action of the coupling part, the fixed beam and the cantilever beam occur Synchronous resonance, the first-order natural frequency ratio of the fixed beam and the cantilever beam is m:n, m and n are integers, n>m, so as to achieve frequency multiplication, output the amplified frequency, and improve the sensitivity. The output frequency is:

最终输出频率f2与压力p近似线性关系,即:The final output frequency f2 has an approximately linear relationship with the pressure p, namely:

N组谐振单元成中心对称分布,将N组进行误差对照,若多组数据相差较大,说明芯片损坏,数据有误;否则数据无误,测量准确;N groups of resonant units are symmetrically distributed in the center, and the errors of the N groups are compared. If the data of multiple groups differs greatly, it means that the chip is damaged and the data is wrong; otherwise, the data is correct and the measurement is accurate;

参照图5和图6,本发明装置上的谐振单元个数为2N个,属于可变量,其中N为大于1的整数,图5中N=4,图6中N=2。Referring to Fig. 5 and Fig. 6, the number of resonant units on the device of the present invention is 2N, which is variable, wherein N is an integer greater than 1, N=4 in Fig. 5, and N=2 in Fig. 6 .

所述的均布谐振单元各个梁的形状不固定,可以是带状,也可以是S形等形状。The shape of each beam of the uniformly distributed resonant unit is not fixed, and may be strip-shaped or S-shaped.

一种基于同步共振的压力检测方法,包括下列步骤:A pressure detection method based on synchronous resonance, comprising the following steps:

(1)在检测压力之前用电信号激励固支梁谐振,然后将压力或气体作用于下基底中心,待信号稳定后撤掉压力或气体;(1) Before detecting the pressure, use an electric signal to excite the fixed beam to resonate, then apply the pressure or gas to the center of the lower base, and remove the pressure or gas after the signal is stable;

(2)在压力的作用下,上基底的薄膜向上移动,进而迫使中心基座向上移动,改变固支梁的固有频率,在悬臂梁上拾取被放大的频率信号并输出;(2) Under the action of pressure, the film on the upper base moves upward, thereby forcing the central base to move upward, changing the natural frequency of the fixed beam, and picking up the amplified frequency signal on the cantilever beam and outputting it;

(3)N组数据中满足误差条件范围内的所有数据求取平均值,作为最终的频率输出信号;(3) Calculate the average value of all the data within the range of the error condition in the N sets of data, and use it as the final frequency output signal;

(4)通过输出频率和所受压力之间的关系来确定待测压力。(4) Determine the pressure to be measured by the relationship between the output frequency and the pressure.

Claims (6)

1.一种基于同步共振的压力检测装置,其特征在于:上基底的正面刻蚀上凹槽,在中心形成上单岛;上基底的背面刻蚀下凹槽,在中心形成下单岛,上凹槽内侧均布2N个边缘基座,N为正整数;上凹槽、下凹槽的圆心均位于上基底的轴线上,下基底上方与下单岛下方接触、且下基底与上基底四周固定连接在一起,2N个谐振单元的耦合部分分别与2N个边缘基座固定连接、固支梁分别与中心基底的侧面固定连接,中心基底的下方与上单岛上方接触。1. A pressure detection device based on synchronous resonance, characterized in that: an upper groove is etched on the front side of the upper substrate to form an upper single island in the center; a lower groove is etched on the back side of the upper substrate to form a lower single island in the center, 2N edge bases are evenly distributed inside the upper groove, and N is a positive integer; the centers of the upper groove and the lower groove are both located on the axis of the upper base, and the top of the lower base is in contact with the bottom of the lower single island, and the lower base is in contact with the upper base. The surroundings are fixedly connected together, the coupling parts of the 2N resonant units are respectively fixedly connected with the 2N edge bases, the fixed support beams are respectively fixedly connected with the sides of the center base, and the bottom of the center base is in contact with the top of the upper single island. 2.根据权利要求1所述的一种基于同步共振的压力检测装置,其特征在于:所述上基底与下基底具有相同的外形尺寸、呈现圆柱状。2 . The pressure detection device based on synchronous resonance according to claim 1 , wherein the upper base and the lower base have the same external dimensions and are cylindrical. 3 . 3.根据权利要求1或2所述的一种基于同步共振的压力检测装置,其特征在于:所述下基底的正面刻蚀了凹槽,凹槽和下单岛密封连接,凹槽的中心加工一个压力孔。3. A pressure detection device based on synchronous resonance according to claim 1 or 2, characterized in that: a groove is etched on the front side of the lower substrate, the groove is sealed with the lower single island, and the center of the groove Machine a pressure hole. 4.根据权利要求1或2所述的一种基于同步共振的压力检测装置,其特征在于:所述谐振单元的结构是:悬臂梁和固支梁分别与耦合部分连接,压电片一和压电片二分别安装在固支梁和悬臂梁的固定端。4. A kind of pressure detection device based on synchronous resonance according to claim 1 or 2, characterized in that: the structure of the resonance unit is: the cantilever beam and the fixed beam are respectively connected to the coupling part, the piezoelectric plate and the The second piezoelectric sheet is installed on the fixed end of the fixed support beam and the cantilever beam respectively. 5.根据权利要求3所述的一种基于同步共振的压力检测装置,其特征在于:所述谐振单元的结构是:悬臂梁和固支梁分别与耦合部分连接,压电片一和压电片二分别安装在固支梁和悬臂梁的固定端。5. A pressure detection device based on synchronous resonance according to claim 3, characterized in that: the structure of the resonance unit is: the cantilever beam and the fixed beam are respectively connected to the coupling part, the piezoelectric sheet one and the piezoelectric The second piece is installed on the fixed ends of the fixed support beam and the cantilever beam respectively. 6.一种基于同步共振的压力检测方法,其特征在于,包括下列步骤:6. A pressure detection method based on synchronous resonance, characterized in that, comprising the following steps: (1)在检测压力之前用电信号激励固支梁谐振,然后将压力或气体作用于下基底中心,待信号稳定后撤掉压力或气体;(1) Before detecting the pressure, use an electric signal to excite the fixed beam to resonate, then apply the pressure or gas to the center of the lower base, and remove the pressure or gas after the signal is stable; (2)在压力的作用下,上基底的薄膜向上移动,进而迫使中心基座向上移动,改变固支梁的固有频率,在悬臂梁上拾取被放大的频率信号并输出;(2) Under the action of pressure, the film on the upper base moves upward, thereby forcing the central base to move upward, changing the natural frequency of the fixed beam, and picking up the amplified frequency signal on the cantilever beam and outputting it; (3)N组数据中满足误差条件范围内的所有数据求取平均值,作为最终的频率输出信号;(3) Calculate the average value of all the data within the range of the error condition in the N sets of data, and use it as the final frequency output signal; (4)通过输出频率和所受压力之间的关系来确定待测压力。(4) Determine the pressure to be measured by the relationship between the output frequency and the pressure.
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