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CN107974399A - A kind of cell dissociation device - Google Patents

A kind of cell dissociation device Download PDF

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Publication number
CN107974399A
CN107974399A CN201711449592.5A CN201711449592A CN107974399A CN 107974399 A CN107974399 A CN 107974399A CN 201711449592 A CN201711449592 A CN 201711449592A CN 107974399 A CN107974399 A CN 107974399A
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Prior art keywords
cell
cell dissociation
digestion
tank body
dissociation device
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CN201711449592.5A
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Chinese (zh)
Inventor
姜德玉
姚志东
吴君兰
尚继领
薛峰
阴彦辉
谭剑
高强
尹卫东
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SINOVAC BIOTECH CO Ltd
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SINOVAC BIOTECH CO Ltd
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Priority to CN201711449592.5A priority Critical patent/CN107974399A/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M47/00Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
    • C12M47/08Homogenizing
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/14Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus with filters, sieves or membranes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
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  • Bioinformatics & Cheminformatics (AREA)
  • Wood Science & Technology (AREA)
  • Biotechnology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Sustainable Development (AREA)
  • Genetics & Genomics (AREA)
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Abstract

The present invention provides a kind of cell dissociation device.The present invention cell dissociation device by digester, be used to support digester stent, digestion top ends of cans form;The digester includes tank body and tank bottom, tank bottom is to collect the cavity of liquid, the bottom of cavity sets leakage fluid dram, tank body and tank bottom junction are horizontally disposed with a dismountable sieve, the sieve is engaged with tank body, microcarrier or impurity agglomerate can be retained, and cell is flowed through to the cavity of tank bottom;Tank body lateral wall sets sampling/recovery port, and sampling/recovery port is located above sieve, for sampling or recycling microcarrier.The cell dissociation device of the present invention can be used for digestion and the microcarrier culture cell dissociation of primary cell; cell and microcarrier or large crumb can be separated in real time in digestion process; substantially reduce the cell dissociation cycle and avoid bottom cell from being pressurized; be conducive to the secondary culture of cell, suitable for industrial massive cell culture.

Description

A kind of cell dissociation device
Technical field
The present invention relates to a kind of cell dissociation device.
Background technology
, it is necessary to which tissue is cut into small pieces in primary cell preparation process, then using digestive pharmaceutical be digested to tissue agglomerate into And it is digested to individual cells.During this, cell is progressively to dissociate to get off to become single cell suspension from tissue.It is existing Digestion techniques can not real-time collecting cell and terminate digest, characteristics of cell biology is subject to very havoc, cause cell attachment Rate is low, it is difficult to survives.
Field of biological product is when preparing cell seed and cell culture, it will usually seeds cells on microcarrier, adopts Use fermentation tank culture.The above all digestion of cell in cell fermentation incubation.And various fermentations disclosed in the prior art The leakage fluid dram of tank when the top of the lowermost end of fermentation tank, cell dissociation, is usually washed carefully with suitable cleaning solution Cellular surface.Cleaning solution discharge is needed first to settle microcarrier, needs more than 30 minutes every time, generally requires washing 3 times, sedimentation Microcarrier 3 times, it is very time-consuming.After cell washs, addition digestive pharmaceutical digestion.Because fermentation tank inner cell is more, plus hair The construction of fermentation tank in itself leads to not naked eyes and judges digestion process.More sub-samplings are needed in digestion process, observe cell state.So And the sample tap of commercially available fermentation tank all be higher than fermentation tank bottom, cause must excessive addition digestive juice increase volume cause Liquid level can just get sample higher than sample tap.It is well known that excessive digestive juice easily causes cell irreversible infringement, so that Change characteristics of cell biology, cause cell survival rate during follow-up cultivation low, or even influence the quality of biological products.And After cell dissociation, microcarrier and cell precipitate can not efficiently separate at the same time, therefore the extremely difficult preparation for being applied to cell seed. Therefore, just can conveniently be sampled without excessive addition digestive juice there is an urgent need to one kind and need not settle microcarrier just can quick drain The high efficiency cell digester of solution.
The content of the invention
It is an object of the invention to provide a kind of cell dissociation device.
A kind of cell dissociation device provided by the invention, the cell dissociation device by digester, be used to support digester stent, Top ends of cans composition is digested, the digester includes tank body and tank bottom, and to collect the cavity of liquid, the bottom of cavity is set tank bottom Leakage fluid dram, tank body and tank bottom junction are horizontally disposed with a dismountable sieve, and the sieve is engaged with tank body, can will be micro- Carrier or the retention of impurity agglomerate, make cell flow through to the cavity of tank bottom;Connected below tank body lateral wall and in tank body with tank bottom The top at place sets sampling/recovery port.
The tank body is cylinder, and the bottom surface of the tank bottom is recessed arc or triangle, tank bottom bottom surface it is most lower End sets a leakage fluid dram.The leakage fluid dram is used to connect external container or equipment, and leakage fluid dram is connected with external container or equipment There is tongs on pipeline, for controlling the discharge of liquid.
Those skilled in the art can be according to the sieve for treating the upright suitable aperture of footpath selection of trapped substance.
The material of the digester is glass or stainless steel.
The material of the sieve is stainless steel.
Sampling/the recovery port is used for digestion process sampling, judges digestible degree, it may also be used for recycling microcarrier.
The tank body outer surface is equipped with insulation jacket, and chuck water outlet, chuck lateral wall are equipped with above chuck lateral wall Lower section is equipped with chuck water inlet.
The digestion top ends of cans is equipped with dismountable agitating paddle, stirring motor and mixing speed adjuster;Digest top ends of cans Cover when starting to work on digester, agitating paddle is always positioned at the top of the sieve.Mixing speed adjuster is stirred for adjusting Mix the mixing speed of paddle.Agitating paddle, stirring motor and mixing speed adjuster are connected by signal Input/Output Device.
Further, agitating paddle be independent double-deck stirring, upper strata agitating paddle for washing cell when from important stirring action.Under For layer agitating paddle to be stirred during cell dissociation, lower floor's agitating paddle has hole, is the damage in order to reduce stirring to cell, stirs It is streamlined to mix paddle edge.Agitating paddle has certain angle, can reduce the shearing force in whipping process.
The digestion top ends of cans, which is equipped with, treats vitellophag import, cleaning solution or digestive juice import, the import of digestion terminate liquid, pressure Contracting air intlet, exhaust emissions outlet, pressure gauge connector, spare mouth.
The spare mouth has several, can connect pH regulating devices, dissolved oxygen control device or temperature control equipment.
The beneficial effects of the present invention are:
(1) sieve that the present invention is set in tank body and the tank bottom junction of digester can be with effectively catching tissue agglomerate and micro- Carrier, realizes solution quick drain, realizes the unicellular separation with tissue agglomerate or microcarrier, autotelic can collect single One product.For cell seed preparation process, greatly reduce microcarrier and produced not during cell cryopreservation as impurity Profit influences, and ensure that the purity of cell.
(2) due to there is provided the sieve that can retain microcarrier and cell mass, making whole digestion process without waiting for micro- Carrier infall process, substantially reduces the cell dissociation cycle, and overcomes and settle what microcarrier was brought for a long time in the prior art The drawbacks of bottom cell is pressurized, existing bottom cell suffers oppression during reducing bioreactor digestion in site, and dissolved oxygen passes The problems such as matter is poor, makes cell be in relatively good state, is conducive to cell survival rate height, and promote cell in new system Quick wall attaching and propagation.
(3) present invention is provided with leakage fluid dram in the lowermost end of digester tank bottom, and separated cell or solution can pass through discharge opeing Mouth enters next stage container or equipment.Connected drainage mouth can be controlled with having tongs on next stage container or the pipeline of equipment Liquid discharges.
(4) present invention sets sampling/recovery port, the sampling/return in the top of the outer wall of tank body, tank body and tank bottom junction Close up since positioned at the lower section of digestion tank, microcarrier and impurity cluster can be recycled while additionally digestive juice is not increased Block, and can sample at any time to judge digestible degree, whether reach terminal.
(5) double-layer detachable formula agitating paddle of the present invention:It can be sufficiently stirred in digestion process, make digestive juice distribution equal It is even, reach the homogeneous digestion of cell, overcome digestion in site due to the problem of digestive juice small volume can not be sufficiently stirred.Stirring speed Degree can be adjusted in real time as needed.Agitating paddle possesses certain angle and streamlined, it is ensured that in digestion process is stirred Shearing force is small, reduces energy consumption and cost.
(6) cell dissociation device provided by the invention ensures to be in the gnotobasis closed all the time during whole cell dissociation It is middle to carry out single digestion, reduce the contaminated risk of cell.
Brief description of the drawings
Fig. 1 is cell dissociation device structure chart of the present invention, wherein 1 is leakage fluid dram, 2 be sieve, and 3 be sampling/recovery port, and 4 are Chuck water inlet, 5 be agitating paddle, and 6 be chuck water outlet, and 7 be digestion top ends of cans, and 8 is support the stent of digester, and 9 be stirring Motor.
Fig. 2 is the structure diagram of cell dissociation device head cover of the present invention, wherein 10 be head cover handle, 11 be cleaning solution or digestion Liquid import, 12 is treat vitellophag import, and 13 be digestion terminate liquid import, and 14 be pressure gauge connector, and 15,18 be spare mouth, 16 export for exhaust emissions, and 17 be clamping screw, and 19 be compressed air inlet.
Embodiment
Following embodiments are used to illustrate the present invention, but are not limited to the scope of the present invention.Unless otherwise specified, embodiment In the conventional means that are well known to those skilled in the art of used technological means.
1 cell dissociation device of embodiment
As shown in Figure 1, cell dissociation device by digester, be used to support digester stent 8, digestion top ends of cans 7 form, disappear Changing tank includes tank body and tank bottom, and digester material is stainless steel, and for tank bottom to collect the cavity of liquid, the bottom of cavity sets row Liquid mouth 1, tank body and tank bottom junction are horizontally disposed with a dismountable sieve 2, and sieve is engaged with tank body, the diameter of sieve with The diameter of cylindrical tank is identical, can retain microcarrier or impurity agglomerate, cell is flowed through to the cavity of tank bottom;Tank body Sampling/recovery port 3 is set below lateral wall and in the top of tank body and tank bottom junction.
The bottom surface of tank bottom is recessed arc or triangle, and the bottom of tank bottom bottom surface sets a leakage fluid dram 1.The discharge opeing Mouth is used to connect external container or equipment, has tongs on the pipeline that leakage fluid dram is connected with external container or equipment, for controlling The discharge of liquid.
Those skilled in the art can be according to the sieve for treating the upright suitable aperture of footpath selection of trapped substance.
The material of sieve 2 is stainless steel.
Sampling/recovery port 3 is used for digestion process sampling, judges digestible degree, it may also be used for recycling microcarrier.
The tank body outer surface is equipped with insulation jacket, and chuck water outlet 6, chuck lateral wall are equipped with above chuck lateral wall Lower section is equipped with chuck water inlet 4.
Digestion top ends of cans is equipped with dismountable agitating paddle 5, stirring motor 9 and mixing speed adjuster;Digest top ends of cans lid When starting to work on digester, agitating paddle is always positioned at the top of sieve.Mixing speed adjuster is used to adjust agitating paddle Mixing speed.Agitating paddle, stirring motor and mixing speed adjuster are connected by signal Input/Output Device.
Further, agitating paddle stirs for independent double-deck, and agitating paddle edge is streamlined.Agitating paddle has certain angle, The shearing force in whipping process can be reduced
As shown in Fig. 2, digestion top ends of cans, which is equipped with, treats vitellophag import 12, cleaning solution or digestive juice import 11, digestion eventually Only liquid import 13, compressed air inlet 19, exhaust emissions outlet 16, pressure gauge connector 14, spare mouth 15,18.
Spare mouth has several, can connect pH regulating devices, dissolved oxygen control device or temperature control equipment.
The cell dissociation device using the present invention of embodiment 2 carries out primary cell (chicken embryo fibroblasts) and prepares
1) chicken embryo leg flesh, chest muscle are chosen in an aseptic environment, remove epidermis, blood vessel and connective tissue.Will tissue be digested Using 0.02M PBS buffer washes cleans, 1mm is cut into3Fritter, about 1L.
2) by the sterile cell dissociation device (autoclaving) for being transferred to embodiment 1 of tissue to be digested, add isometric 0.25% trypsin solution.The mesh size that the present embodiment is selected is 75 μm.
3) external temperature-controlling system, maintains digestion temperature to be carried out at the same time stirring at low speed at 37 DEG C.
4) when digestion system becomes cloudy or tissue block to be digested becomes rotten shape, collecting cell by bottom leakage fluid dram hangs Liquid, cell suspension, which is transferred in other container, carries out termination digestion.
5) 0.25% isometric trypsin solution, temperature control (37 DEG C) stirring at low speed are added again into cell dissociation device (50rpm), continues to digest.
6) repeat step 4) -5) terminate to digestion.
7) cell suspension for collecting two batches merges, then low-speed centrifugal (1000rpm, 15min), removes supernatant.
8) cell mass is resuspended using 199 cell culture mediums containing 10% serum, final volume 1000ml.Calculate thin Born of the same parents' density is 2.3 × 106Cells/ml and cell survival rate are 97%.
9) seed cells into T175 bottles, cell-seeding-density is 5 × 106Cells/ml, volume of culture 60ml/ Bottle.In CO2Cultivated in incubator, condition of culture is 37 DEG C, 5.0%CO2Concentration.When cell culture 48 is small, cell is completely adherent Afterwards, original culture medium and not adherent fiber and impurity part are discarded, the culture medium for replacing isometric same composition continues to train Support.
10) treat that cell growth to fine and close individual layer, carries out had digestive transfer culture.
Embodiment 3 realizes that cell microcarrier suspension culture 14L amplifies to 130L scales using cell dissociation device.
1) cell culture 3-5 days in 14L bioreactors (fermentation tank), treat that cell grows up to fine and close individual layer on microcarrier Stop cell culture.
2) the cell dissociation device main body of the present invention and subsidiary pipeline are cleaned up and assembled, in high pressure steam sterilization cabinet 121 DEG C of autoclaving 30min of middle progress.After sterilizing, equipment is set to be down to room temperature under laminar flow protection.
3) bioreactor harvest pipeline and cell dissociation device are treated into the sterile connection of vitellophag import, by with cell Microcarrier and culture medium are transferred to cell dissociation device.The leakage fluid dram of cell dissociation device tank bottom is connected with waste liquid collection vessel at the same time, While cell and culture medium are transferred to digester, digester bottom discharge tongs is opened, exhausts culture medium in time.The present embodiment The mesh size of selection is 75 μm.
4) about 1-2L microcarriers are finally obtained, 2 times of volumes of wash buffer are added from cleaning solution import.Open temperature control system System, maintaining temperature, stirring at low speed (60rpm) washs cell at 37 DEG C.Treat that microcarrier stops stirring after being sufficiently agitated, from tank Bottom leakage fluid dram exhausts buffer solution.
5) 3 cells are washed up to no culture medium color, finally exhaust lavation buffer solution.
6) 2 times of volume cells digestive juices, temperature control (37 DEG C) stirring at low speed (60rpm) digestion are added.Treat that digestion system becomes muddy It is turbid or 50% cell is digested from being sampled from sampling/recovery port, received by the leakage fluid dram for digesting pot bottom Collect cell suspension, cell suspension is transferred in other container and carries out termination digestion.
7) repeat step 6) to sampling observation cells on microcarriers digest completely.
8) cell suspension collected in batches is merged, it is final to obtain 4L cell suspensions (under microscope, cell is uniformly single), Then low-speed centrifugal, removes supernatant.
9) cell mass is resuspended using cell culture medium, final volume is 3L.Calculate cell density obtain 9.3 × 106Cells/ml, cell survival rate 96%.
10) according to the required cell density of next stage cell culture, measure appropriate volume born of the same parents' suspension and be transferred to next stage life Thing reactor carries out cell culture.
11) by microcarrier recovery channel (i.e. 3 samplings/recovery port in Fig. 1) and the sterile connection of next stage bioreactor. Microcarrier is transferred to next stage bioreactor to be reused.
Embodiment 4 carries out micro-carriers cell culture using bioreactor and the cell dissociation device of the present invention and prepares cell kind Son
1) cell culture 3-5 days in 40L bioreactors (actual volume of culture is 30L), treat cell on microcarrier Grow up to fine and close individual layer and stop cell culture, calculate cell density.
2) cell dissociation device main body and subsidiary pipeline are cleaned up and assembled, carried out in high pressure steam sterilization cabinet 121 DEG C of autoclaving 30min.After sterilizing, equipment is set to be down to room temperature under laminar flow protection.
3) bioreactor harvest pipeline and cell dissociation device are treated into the sterile connection of vitellophag import, by with cell Microcarrier and culture medium are transferred to cell dissociation device.The leakage fluid dram of cell dissociation device tank bottom is connected with waste liquid collection vessel at the same time, While cell and culture medium are transferred to digester, digester bottom discharge tongs is opened, exhausts culture medium in time.The present embodiment The mesh size of selection is 75 μm.
4) about 3L microcarriers are finally obtained, 2 times of volumes of wash buffer are added from cleaning solution import.Open temperature-controlling system, Maintaining temperature, stirring at low speed (60rpm) washs cell at 37 DEG C.Treat that microcarrier stops stirring after being sufficiently agitated, from tank bottom Portion's leakage fluid dram exhausts buffer solution.
5) 3 cells are washed up to no culture medium color, finally exhaust lavation buffer solution.
6) 2 times of volume cells digestive juices, temperature control (37 DEG C) stirring at low speed (60rpm) digestion are added.Treat that digestion system becomes muddy Turbid or sampling observation 50% cell is digested, and cell suspension is collected by bottom pipe, cell suspension is transferred to Termination digestion is carried out in other container.
7) repeat step 6) to sampling observation cells on microcarriers digest completely.
8) cell suspension collected in batches is merged, by cell suspension low-speed centrifugal, removes supernatant.
9) cell mass is resuspended using cell culture medium, freezes density and volume according to the rules by cell suspension point It is attached in the cryopreservation tube of appropriate size.
10) the cell seed dispensed is positioned in programmed cooling instrument, it is -190 DEG C near from room temperature (25 DEG C).
11) the cell seed frozen is placed in liquid nitrogen container and preserved.
Although above with general explanation, embodiment and experiment, the present invention is described in detail, But some modifications on the basis of the present invention, can be made to it or are improved, this is apparent to those skilled in the art 's.Therefore, these modifications or improvements without departing from theon the basis of the spirit of the present invention, belong to claimed Scope.

Claims (10)

1. a kind of cell dissociation device, by digester, the stent, the digestion top ends of cans that are used to support digester form, it is characterised in that The digester includes tank body and tank bottom, and for tank bottom to collect the cavity of liquid, the bottom of cavity sets leakage fluid dram, tank body and tank Bottom junction is horizontally disposed with a dismountable sieve, and the sieve is engaged with tank body, can be by microcarrier or impurity agglomerate Retention, makes cell flow through to the cavity of tank bottom;Set below tank body lateral wall and in the top of tank body and tank bottom junction and take Sample/recovery port.
2. cell dissociation device as claimed in claim 1, it is characterised in that the tank body is cylindrical, the bottom of the tank bottom Face is recessed arc or triangle, and the bottom of tank bottom bottom surface sets a leakage fluid dram.
3. cell dissociation device as claimed in claim 1, it is characterised in that the tank body outer surface is equipped with insulation jacket, folder Chuck water outlet is equipped with above set lateral wall, chuck water inlet is equipped with below chuck lateral wall.
4. cell dissociation device as claimed in claim 1, it is characterised in that the digestion top ends of cans is equipped with dismountable stirring Paddle, stirring motor and mixing speed adjuster;Digestion top ends of cans is covered when starting to work on digester, and agitating paddle is always positioned at institute State the top of sieve.
5. cell dissociation device as claimed in claim 4, it is characterised in that agitating paddle stirs for independent double-deck, agitating paddle edge To be streamlined;Lower floor's agitating paddle has hole, to reduce the damage to cell.
6. the cell dissociation device as described in claim 1-5 is any, it is characterised in that the digestion top ends of cans, which is equipped with, treats that digestion is thin Born of the same parents' import, cleaning solution or digestive juice import, the import of digestion terminate liquid, compressed air inlet, exhaust emissions outlet, pressure gauge connection Mouth, spare mouth.
7. cell dissociation device as claimed in claim 6, it is characterised in that the spare mouth has several, can connect pH tune Regulating device, dissolved oxygen control device or temperature control equipment.
8. the cell dissociation device as described in claim 1-6 is any, it is characterised in that the material of the digester is for glass or not Become rusty steel.
9. the cell dissociation device as described in claim 1-6 is any, it is characterised in that the material of the sieve is stainless steel.
10. application of any cell dissociation devices of claim 1-9 in biological products preparation.
CN201711449592.5A 2017-12-27 2017-12-27 A kind of cell dissociation device Pending CN107974399A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN113355240A (en) * 2021-07-02 2021-09-07 宁波希诺赛生物科技有限公司 Culture digestion equipment and culture digestion method for full-automatic culture of stem cells

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CN205821354U (en) * 2015-12-18 2016-12-21 天津市博爱生物药业有限公司 A kind of stirring paddle for culture plant cell tank
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CN107475112A (en) * 2017-09-26 2017-12-15 黄山市中新生物科技有限公司 A kind of full-automatic digestion facility separated for microcarrier with zooblast
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Application publication date: 20180501