CN107971480B - Box blocking machine with buffering function and working method thereof - Google Patents
Box blocking machine with buffering function and working method thereof Download PDFInfo
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- CN107971480B CN107971480B CN201711369743.6A CN201711369743A CN107971480B CN 107971480 B CN107971480 B CN 107971480B CN 201711369743 A CN201711369743 A CN 201711369743A CN 107971480 B CN107971480 B CN 107971480B
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- box
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- sand box
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000003139 buffering effect Effects 0.000 title claims description 13
- 230000000903 blocking effect Effects 0.000 title abstract description 8
- 244000035744 Hura crepitans Species 0.000 claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 230000008569 process Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims 2
- 238000005266 casting Methods 0.000 abstract description 3
- 238000005381 potential energy Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Catching Or Destruction (AREA)
- Casting Devices For Molds (AREA)
Abstract
Description
技术领域Technical field
本发明涉及一种挡箱机及其工作方法,尤其是涉及一种带缓冲功能的挡箱机及其工作方法,它属于铸造设备的领域。The invention relates to a box blocking machine and a working method thereof, in particular to a box blocking machine with a buffering function and a working method thereof, which belongs to the field of casting equipment.
背景技术Background technique
在铸造生产线中,砂箱输送到生产线末端或指定工位时,需要停止运行。通常采用刚性挡箱或挡块的方法,强行停住砂箱,但由于砂箱惯性大,对这类刚性挡箱或挡块产生很强的撞击,会造成砂箱型腔破坏或损耗设备的伤害。In the casting production line, when the sand box is transported to the end of the production line or the designated station, it needs to stop running. Rigid baffles or blocks are usually used to forcibly stop the sand box. However, due to the large inertia of the sand box, a strong impact on such rigid baffles or blocks will cause damage to the sand box cavity or loss of equipment. harm.
公开日为2017年01月11日,公开号为205869446U的中国专利中,公开了一种名称为“一种防止砂箱碰撞的挡箱装置”的实用新型专利。该专利包括底座、挡止装置、气缸座和气缸,底座固定在所述砂箱的移箱生产线上方,挡止装置包括回转臂和连接至所述回转臂末端的挡块,回转臂的一端活动地固定至底座上,回转臂和所述气缸均可转动。虽然该装置能防止砂箱碰撞的挡箱装置能够防止砂箱从机械手上掉落,但是与本申请带缓冲功能的挡箱机相比,本申请结构更合理,降低砂箱对挡箱的撞击力效果更好,起到了保护砂箱和设备,并制动砂箱,操作更方便。The publication date is January 11, 2017. In the Chinese patent with publication number 205869446U, a utility model patent named "a box blocking device to prevent sand box collision" is disclosed. The patent includes a base, a stop device, a cylinder base and a cylinder. The base is fixed above the box moving production line of the sand box. The stop device includes a rotary arm and a stop connected to the end of the rotary arm. One end of the rotary arm is movable. Ground is fixed to the base, and both the swing arm and the cylinder can rotate. Although this device can prevent the sand box from colliding with the box baffle device, it can prevent the sand box from falling from the manipulator. However, compared with the box baffle machine with buffering function of this application, the structure of this application is more reasonable and reduces the impact of the sand box on the baffle box. The force effect is better, protecting the sand box and equipment, and braking the sand box, making the operation more convenient.
因此,提供一种降低砂箱对挡箱的撞击力,起到了保护砂箱和设备的挡箱机,显得尤为必要。Therefore, it is particularly necessary to provide a box baffle machine that reduces the impact force of the sand box on the baffle box and protects the sand box and equipment.
发明内容Contents of the invention
本发明的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理,安全可靠,可以吸收砂箱的运行势能,在很大程度上降低砂箱对挡箱的撞击力,起到了保护砂箱和设备,并制动砂箱,操作方便的带缓冲功能的挡箱机及其工作方法。The object of the present invention is to overcome the above-mentioned deficiencies in the prior art and provide a structural design that is reasonable, safe and reliable, can absorb the operating potential energy of the sand box, and reduce the impact force of the sand box on the baffle box to a great extent, thereby preventing the impact of the sand box on the baffle box. When it comes to protecting the sand box and equipment, and braking the sand box, the easy-to-operate box stopper with buffering function and its working method are available.
本发明解决上述问题所采用的技术方案是:该带缓冲功能的挡箱机,包括设置有轨道的机架,其特征在于:还包括接箱机构、起翻板、气缸和挡板,所述接箱机构上设置有数个可沿轨道前进或后退的滚轮,起翻板与机架连接,气缸固定在机架上,该气缸与接箱机构相连,挡板活动设置在接箱机构上;结构设计合理,降低砂箱对挡箱的撞击力,起到了保护砂箱和设备,并制动砂箱的作用。The technical solution adopted by the present invention to solve the above problems is: the box baffle machine with buffering function includes a frame provided with a track, and is characterized in that it also includes a box receiving mechanism, a flip plate, a cylinder and a baffle. The box receiving mechanism is provided with several rollers that can advance or retreat along the track. The flip plate is connected to the frame. The cylinder is fixed on the frame. The cylinder is connected to the box receiving mechanism. The baffle is movable on the box receiving mechanism. Structure Reasonable design reduces the impact force of the sand box on the backing box, protects the sand box and equipment, and brakes the sand box.
作为优选,本发明还包括回转轴,所述挡板通过该回转轴与接箱机构转动连接。Preferably, the present invention also includes a rotary shaft through which the baffle is rotatably connected to the box receiving mechanism.
作为优选,本发明所述挡板通过回转轴自由转动;挡板可围绕回转轴在一定范围内自由转动。Preferably, the baffle of the present invention is freely rotatable through the rotation axis; the baffle can be freely rotated within a certain range around the rotation axis.
作为优选,本发明所述挡板设置在接箱机构的头部。Preferably, the baffle of the present invention is provided on the head of the box receiving mechanism.
作为优选,本发明所述气缸的活塞杆头部与接箱机构连接。Preferably, the piston rod head of the cylinder of the present invention is connected to the box connection mechanism.
作为优选,本发明所述气缸采用伸缩气缸;便于气缸的活塞杆伸缩来回动作,满足使用需求。Preferably, the cylinder of the present invention adopts a telescopic cylinder; it is convenient for the piston rod of the cylinder to telescopically move back and forth to meet usage requirements.
本发明还包括一种带缓冲功能的挡箱机的工作方法,其特征在于:步骤如下:初始状态下,气缸的活塞杆完全伸出,挡板在重力作用下,处于翻下状态;当砂箱从左向右运行时,砂箱撞击到挡板,最终撞击力传导在活塞杆上,此时气缸的无杆腔受到一定的背压,活塞杆在不断的被动压回过程中,给砂箱施加以反作用力,使砂箱逐渐减速;当砂箱完全停止后,气缸有杆腔进气,活塞杆主动缩回,当挡板碰到起翻板时,挡板围绕回转轴被动翻上,其下方留出砂箱通过的空间;当完成对该砂箱的操作时,砂箱再次启动,从机架下方向右继续行进;直至当砂箱完全通过该装置后,气缸活塞杆再次伸出,该装置回到初始状态,开始下一次接箱工作。The invention also includes a working method of a box baffle machine with a buffering function, which is characterized in that the steps are as follows: in the initial state, the piston rod of the cylinder is fully extended, and the baffle is in a downward state under the action of gravity; when the sand When the sand box runs from left to right, the sand box hits the baffle, and the final impact force is transmitted to the piston rod. At this time, the rodless cavity of the cylinder is subject to a certain back pressure, and the piston rod is continuously passively pressed back, giving the sand The sand box exerts a reaction force to gradually decelerate the sand box; when the sand box stops completely, the cylinder has a rod cavity for air intake, and the piston rod retracts actively. When the baffle hits the flip plate, the baffle is passively turned up around the rotary axis. , leaving a space for the sand box to pass below it; when the operation of the sand box is completed, the sand box starts again and continues to move from the bottom of the frame to the right; until the sand box completely passes through the device, the cylinder piston rod extends again out, the device returns to the initial state and starts the next box-connecting work.
本发明与现有技术相比,具有以下优点和效果:1、结构设计合理,利用气压缓冲的方式挡牢铁型,很大程度上降低了铁型的惯性撞击力,起到保护铁型和设备的作用;2.该装置安装方便,结构简单,实施性强。Compared with the existing technology, the present invention has the following advantages and effects: 1. The structural design is reasonable, and the iron mold is blocked by air pressure buffering, which greatly reduces the inertial impact force of the iron mold and protects the iron mold and The function of the equipment; 2. The device is easy to install, has a simple structure and is highly implementable.
附图说明Description of the drawings
图1是本发明实施例的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2是本发明实施例的工作过程结构示意图一。Figure 2 is a schematic structural diagram of the working process of the embodiment of the present invention.
图3是本发明实施例的工作过程结构示意图二。Figure 3 is a schematic diagram 2 of the working process structure of the embodiment of the present invention.
图4是本发明实施例的工作过程结构示意图三。Figure 4 is a schematic diagram 3 of the working process structure of the embodiment of the present invention.
图中:轨道1,机架2,接箱机构3,滚轮4,起翻板5,气缸6,活塞杆7,挡板8,回转轴9,砂箱10。In the picture: track 1, frame 2, box receiving mechanism 3, roller 4, flip plate 5, cylinder 6, piston rod 7, baffle 8, rotary shaft 9, sand box 10.
具体实施方式Detailed ways
下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are explanations of the present invention, but the present invention is not limited to the following examples.
实施例Example
参见图1至图4,本实施例带缓冲功能的挡箱机,包括设置有轨道1的机架2、接箱机构3、起翻板5、气缸6和挡板8,接箱机构3上设置有数个可沿轨道1前进或后退的滚轮4,起翻板5与机架2连接,气缸6固定在机架2上,该气缸6与接箱机构3相连,挡板8活动设置在接箱机构3上。Referring to Figures 1 to 4, the case blocking machine with buffering function in this embodiment includes a frame 2 provided with a track 1, a case receiving mechanism 3, a flip plate 5, a cylinder 6 and a baffle 8. The case receiving mechanism 3 is There are several rollers 4 that can advance or retreat along the track 1. The flip plate 5 is connected to the frame 2. The cylinder 6 is fixed on the frame 2. The cylinder 6 is connected to the box connection mechanism 3. The baffle 8 is movable on the connection. On the box mechanism 3.
本实施例挡板8通过该回转轴9与接箱机构3转动连接;挡板8通过回转轴9自由转动;挡板8设置在接箱机构3的头部。In this embodiment, the baffle 8 is rotatably connected to the box receiving mechanism 3 through the rotating shaft 9; the baffle 8 is freely rotatable through the rotating shaft 9;
本实施例气缸6的活塞杆7头部与接箱机构3连接;气缸6采用伸缩气缸6,砂箱10采用铁型砂箱10。In this embodiment, the head of the piston rod 7 of the cylinder 6 is connected to the box receiving mechanism 3; the cylinder 6 uses a telescopic cylinder 6, and the sand box 10 uses an iron molded sand box 10.
本实施例带缓冲功能的挡箱机的工作步骤如下:初始状态,如图1所示,气缸6的活塞杆7完全伸出,接板在重力作用下,处于翻下状态;当砂箱10从左向右运行时,砂箱10会撞击到接板,最终撞击力传导在活塞杆7上,此时给气缸6的无杆腔一定的背压,活塞杆7在不断的被动压回过程中,给砂箱10施加以反作用力,使砂箱10逐渐减速,如图2所示,;当砂箱10完全停止后,气缸6有杆腔进气,活塞杆7主动缩回,当接板碰到起翻板5时,接板围绕回转轴9被动翻上,其下方留出砂箱10通过的空间,如图3所示;当完成对该砂箱10的工艺操作时,砂箱再次启动,从机架2下方向右继续行进,如图4所示;直至当砂箱10完全通过该装置后,气缸6活塞杆7再次伸出,该装置回到初始状态,开始下一次接箱工作。The working steps of the box baffle machine with buffering function in this embodiment are as follows: in the initial state, as shown in Figure 1, the piston rod 7 of the cylinder 6 is fully extended, and the connecting plate is in a downward state under the action of gravity; when the sand box 10 When running from left to right, the sand box 10 will hit the connecting plate, and the final impact force will be transmitted to the piston rod 7. At this time, a certain back pressure will be given to the rodless cavity of the cylinder 6, and the piston rod 7 will continue to be passively pressed back. During the process, a reaction force is applied to the sand box 10 to gradually decelerate the sand box 10, as shown in Figure 2; when the sand box 10 completely stops, the cylinder 6 has a rod cavity for air intake, and the piston rod 7 actively retracts. When the plate hits the flip plate 5, the connecting plate is passively turned up around the rotary axis 9, leaving a space below for the sand box 10 to pass, as shown in Figure 3; when the process operation of the sand box 10 is completed, the sand box Start again and continue traveling to the right from the bottom of the frame 2, as shown in Figure 4; until the sand box 10 completely passes through the device, the cylinder 6 piston rod 7 extends again, and the device returns to the initial state and starts the next connection. box work.
通过上述阐述,本领域的技术人员已能实施。Through the above description, those skilled in the art can implement it.
此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,本说明书中所描述的以上内容仅仅是对本发明结构所作的举例说明。凡依据本发明专利构思所述的构造、特征及原理所做的等效变化或者简单变化,均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。In addition, it should be noted that the specific embodiments described in this specification may have different shapes and names of parts and components. The above contents described in this specification are only examples of the structure of the present invention. All equivalent changes or simple changes made based on the structure, features and principles described in the patent concept of the present invention are included in the protection scope of the patent of the present invention. Those skilled in the technical field to which the present invention belongs can make various modifications or additions to the described specific embodiments or substitute them in similar ways, as long as they do not deviate from the structure of the present invention or exceed the scope defined by the claims. All should fall within the protection scope of the present invention.
Claims (6)
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GB373395A (en) * | 1931-05-13 | 1932-05-26 | Ransomes & Rapier Ltd | Improvements in or relating to buffers for stopping railway vehicles |
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