CN107968362A - A kind of cable insulation radial cuts device and cable insulation peel-off device - Google Patents
A kind of cable insulation radial cuts device and cable insulation peel-off device Download PDFInfo
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- CN107968362A CN107968362A CN201810054223.4A CN201810054223A CN107968362A CN 107968362 A CN107968362 A CN 107968362A CN 201810054223 A CN201810054223 A CN 201810054223A CN 107968362 A CN107968362 A CN 107968362A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
- H02G1/1263—Machines the cutting element not rotating about the wire or cable making a transverse and longitudinal cut
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- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
本发明公开了一种电缆绝缘层径向切割装置及电缆绝缘层剥离设备。所述电缆绝缘层径向切割装置包括径向切割驱动机构和一对径向切割刀片,每个径向切割刀片的刀刃形状为凹圆弧形,其中,一对径向切割刀片的刀刃彼此相对,并且能够在所述径向切割驱动机构的驱动下朝向彼此运动,从而在电缆试样的两侧同时对绝缘层进行径向切割。本发明的电缆绝缘层径向切割装置能够在电缆试样的两侧同时进行切割,一次进刀就能把绝缘层切断,并且容易适应不同直径的电缆试样,而且切割时作用在电缆试样上的力能够自动保持均衡,从而大大提高了绝缘层剥离的效率。
The invention discloses a cable insulation layer radial cutting device and cable insulation layer stripping equipment. The radial cutting device for the cable insulation layer includes a radial cutting drive mechanism and a pair of radial cutting blades, the blades of each radial cutting blade are in the shape of a concave arc, wherein the blades of the pair of radial cutting blades are opposite to each other , and can move towards each other under the drive of the radial cutting drive mechanism, so that the insulation layer can be radially cut on both sides of the cable sample at the same time. The cable insulation layer radial cutting device of the present invention can cut simultaneously on both sides of the cable sample, and the insulation layer can be cut off with one feeding, and it is easy to adapt to cable samples of different diameters, and acts on the cable sample when cutting The upper force can be automatically balanced, thus greatly improving the efficiency of insulating layer stripping.
Description
技术领域technical field
本发明涉及电缆制备与检测技术领域,具体涉及一种电缆绝缘层径向切割装置,用于将电缆试样的绝缘层沿轴向切开以便于剥离。本发明还涉及一种电缆绝缘层剥离设备。The invention relates to the technical field of cable preparation and detection, in particular to a radial cutting device for a cable insulation layer, which is used for axially cutting the insulation layer of a cable sample for easy peeling. The invention also relates to a cable insulation stripping device.
背景技术Background technique
电缆在电力的传输、信息的传递等方面的作用是不可替代,对人们的日常生活、生产有着重要的影响。由于电缆制造量和使用量非常大,且电缆的种类也非常多,因此电缆在进行使用前要对电缆的性能进行检测,以确认其是否符合使用条件。对电缆进行检测时,一般是选取一定长度(例如1.5米)的电缆试样,并将其两端的绝缘层剥离并去除,使其芯部暴露出来,以便进行相关的测试。现有技术中,对于电缆试样两端绝缘层的剥离去除主要依靠人工操作,费时费力,影响了电缆检测的效率,而且还容易伤及电缆芯部,影响检测结果的准确性。The role of cables in power transmission and information transmission is irreplaceable, and it has an important impact on people's daily life and production. Due to the large amount of cable manufacturing and use, and there are many types of cables, the performance of the cables should be tested before use to confirm whether they meet the conditions of use. When testing a cable, a cable sample of a certain length (for example, 1.5 meters) is generally selected, and the insulating layers at both ends are stripped and removed to expose the core for relevant testing. In the prior art, the peeling and removal of the insulating layer at both ends of the cable sample mainly relies on manual operation, which is time-consuming and laborious, which affects the efficiency of cable testing, and is also easy to damage the cable core, affecting the accuracy of testing results.
发明内容Contents of the invention
针对前述问题,本发明的主要目的是提供一种电缆绝缘层径向切割装置,能够方便快速地将电缆试样上的绝缘层沿径向切断,从而为后续的绝缘层剥离工作提供便利,进而提高电缆试样制备工作的效率。In view of the aforementioned problems, the main purpose of the present invention is to provide a radial cutting device for the cable insulation layer, which can conveniently and quickly cut off the insulation layer on the cable sample in the radial direction, thereby providing convenience for the subsequent work of stripping the insulation layer, and then Improve the efficiency of cable sample preparation work.
为实现上述目的,本发明采用的技术方案如下:To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种电缆绝缘层径向切割装置,用于沿径向将电缆试样的绝缘层切开,其包括径向切割驱动机构和一对径向切割刀片,每个径向切割刀片的刀刃形状为凹圆弧形,其中,一对径向切割刀片的刀刃彼此相对,并且能够在所述径向切割驱动机构的驱动下朝向彼此运动,从而在电缆试样的两侧同时对绝缘层进行径向切割。A radial cable insulation layer cutting device is used to cut the insulation layer of a cable sample in the radial direction. It includes a radial cutting drive mechanism and a pair of radial cutting blades. The blade shape of each radial cutting blade is Concave circular arc shape, wherein the blades of a pair of radial cutting blades face each other and can move towards each other under the drive of said radial cutting drive mechanism, so that the insulation layer is radially cut simultaneously on both sides of the cable sample. cutting.
优选地,所述径向切割装置包括左右旋丝杠和一对旋向相反的径向丝杠螺母,所述径向丝杠螺母分别与所述左右旋丝杠的左旋螺纹部分和右旋螺纹部分配合,一对径向切割刀片分别固定至其中一个径向丝杠螺母。Preferably, the radial cutting device includes a left-handed screw and a pair of radial screw nuts with opposite directions, and the radial screw nuts are respectively connected with the left-handed thread part and the right-handed thread of the left-handed screw. Partially mated, a pair of radial cutting blades are respectively secured to one of the radial lead screw nuts.
优选地,所述径向切割装置还包括一对径向螺母座、一对径向刀片架和一对径向刀片架连接板,每个径向切割刀片固定安装在其中一个径向刀片架上,每个径向刀片架固定在其中一个径向刀片架连接板上,每个径向刀片架连接板通过其中一个径向螺母座与对应的径向丝杠螺母相连,从而实现径向切割刀片与径向丝杠螺母的连接。Preferably, the radial cutting device further includes a pair of radial nut seats, a pair of radial blade holders and a pair of radial blade holder connecting plates, and each radial cutting blade is fixedly mounted on one of the radial blade holders , each radial blade holder is fixed on one of the radial blade holder connecting plates, and each radial blade holder connecting plate is connected to the corresponding radial screw nut through one of the radial nut seats, so as to realize the radial cutting blade Connection to radial screw nut.
优选地,所述径向刀片架呈L形,包括互相垂直的长边和短边,其中,所述长边固定至所述径向刀片架连接板,所述径向切割刀片固定在所述短边上。Preferably, the radial blade frame is L-shaped, including long sides and short sides perpendicular to each other, wherein the long side is fixed to the connecting plate of the radial blade frame, and the radial cutting blade is fixed on the on the short side.
优选地,每个径向切割刀片为板状结构,具有前刀面和后刀面,以形成所述刀刃,在装配状态下,两个径向切割刀片的前刀面共面,优选为处于同一竖直面内,两个径向切割刀片的后刀面则分别位于共面的两个前刀面的两侧。Preferably, each radial cutting blade is a plate-like structure having a rake face and a relief face to form said cutting edge, and in the assembled state, the rake faces of the two radial cutting blades are coplanar, preferably at In the same vertical plane, the flanks of the two radial cutting blades are respectively located on both sides of the two coplanar rake faces.
优选地,其中一个径向切割刀片与相应的径向刀片架之间设置有刀片垫板,所述刀片垫板的厚度与所述径向切割刀片的厚度相同。Preferably, a blade backing plate is provided between one of the radial cutting blades and the corresponding radial blade holder, and the thickness of the blade backing plate is the same as that of the radial cutting blade.
优选地,所述径向切割装置还包括径向切割支架,所述左右旋丝杠的两端支承在所述径向切割支架上,其中,所述径向切割支架的纵截面呈E形,包括顶部支承板、中部支承板和底部支承板,其中,所述左右旋丝杠通过所述中部支承板和所述底部支承板进行支承,所述径向切割驱动机构安装在所述顶部支承板上。Preferably, the radial cutting device further includes a radial cutting support, and the two ends of the left and right screw are supported on the radial cutting support, wherein the longitudinal section of the radial cutting support is E-shaped, It includes a top support plate, a middle support plate and a bottom support plate, wherein the left and right screw is supported by the middle support plate and the bottom support plate, and the radial cutting drive mechanism is installed on the top support plate superior.
优选地,还包括切深控制机构,用于监测径向切割时的切割阻力,并在所述切割阻力超过预定值时控制所述径向切割驱动机构停止工作。Preferably, a cutting depth control mechanism is also included for monitoring the cutting resistance during radial cutting, and controlling the radial cutting driving mechanism to stop working when the cutting resistance exceeds a predetermined value.
优选地,所述切深控制机构包括设置在所述径向刀片架上的力传感器。Preferably, said depth of cut control mechanism comprises a force sensor provided on said radial cartridge.
本发明的另一目的在于提供一种电缆绝缘层剥离设备,用于将电缆试样的绝缘层的至少一部分剥离下来,其包括前面所述的电缆绝缘层径向切割装置。Another object of the present invention is to provide a cable insulation stripping device for stripping off at least a part of the insulation layer of a cable sample, which includes the above-mentioned radial cable insulation layer cutting device.
本发明的电缆绝缘层径向切割装置能够在电缆试样的两侧同时进行切割,一次进刀就能把绝缘层切断,并且容易适应不同直径的电缆试样,而且切割时作用在电缆试样上的力能够自动保持均衡,从而大大提高了绝缘层剥离的效率。The cable insulating layer radial cutting device of the present invention can cut simultaneously on both sides of the cable sample, the insulating layer can be cut off by one feeding, and it is easy to adapt to cable samples of different diameters, and acts on the cable sample when cutting The force on the machine can be automatically balanced, thus greatly improving the efficiency of insulating layer stripping.
附图说明Description of drawings
图1是本发明的电缆绝缘层径向切割装置的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of a radial cutting device for cable insulation layer according to the present invention.
图2是径向切割装置的左剖视图。Figure 2 is a left sectional view of the radial cutting device.
图3是径向切割装置的主视图。Figure 3 is a front view of the radial cutting device.
图4是本发明的优选实施方式的电缆绝缘层剥离设备的立体结构示意图。Fig. 4 is a schematic perspective view of a cable insulation stripping device according to a preferred embodiment of the present invention.
图5是本发明的优选实施方式的电缆绝缘层剥离设备的主剖视图。Fig. 5 is a front sectional view of a cable insulation stripping device according to a preferred embodiment of the present invention.
图6是本发明的优选实施方式的电缆绝缘层剥离设备的俯视图。Fig. 6 is a top view of the cable insulation stripping device according to the preferred embodiment of the present invention.
图7是本发明的电缆绝缘层剥离设备中夹紧装置的主剖视图。Fig. 7 is a front sectional view of the clamping device in the cable insulation stripping device of the present invention.
图8是夹紧装置的左视图。Fig. 8 is a left side view of the clamping device.
图9是夹紧装置的右视图。Fig. 9 is a right side view of the clamping device.
图10是夹紧装置的立体结构示意图。Fig. 10 is a schematic perspective view of the clamping device.
图11是本发明的电缆绝缘层剥离设备中绷紧装置的主剖视图。Fig. 11 is a front sectional view of the tensioning device in the cable insulation stripping device of the present invention.
图12是图11中A-A部分剖视图。Fig. 12 is a sectional view of part A-A in Fig. 11 .
图13是本发明的电缆绝缘层剥离设备中轴向切割装置的立体结构示意图。Fig. 13 is a schematic perspective view of the axial cutting device in the cable insulation layer stripping device of the present invention.
图14是图13的轴向切割装置的左剖视图。FIG. 14 is a left cross-sectional view of the axial cutting device of FIG. 13 .
图15是图13的轴向切割装置的俯视图。FIG. 15 is a top view of the axial cutting device of FIG. 13 .
图16是图13的轴向切割装置的主剖视图。Fig. 16 is a front sectional view of the axial cutting device of Fig. 13 .
图17是图13的轴向切割装置中限位机构的剖视图。Fig. 17 is a cross-sectional view of the limit mechanism in the axial cutting device of Fig. 13 .
图18是本发明的电缆绝缘层剥离设备中纵向进给装置的主剖视图。Fig. 18 is a front sectional view of the longitudinal feeding device in the cable insulation stripping equipment of the present invention.
图19是纵向进给装置的俯视图。Fig. 19 is a top view of the longitudinal feeding device.
附图标记说明:Explanation of reference signs:
01.底座,02.纵向进给装置,03.第一夹紧装置,03’.第二夹紧装置,04.径向切割装置,05.轴向切割装置,06.绷紧装置;01. Base, 02. Longitudinal feeding device, 03. First clamping device, 03'. Second clamping device, 04. Radial cutting device, 05. Axial cutting device, 06. Tensioning device;
1.夹紧电机,2.键,3.联轴器,4.螺栓,5.螺母,6.垫圈,7.螺钉,8.端盖,9.角接触球轴承,10.支撑座,11.花键轴,12.弹簧,13.离合器套筒,14.下结合子,15.上结合子轴,16.第一同步带轮,17.键,18.第一同步齿形带,19.第二同步带轮,20.键,21.螺母,22.夹紧端盖,23.套筒,24.轴承,25.第一左右旋丝杠,26.夹紧丝杠螺母,27.螺钉,28.螺母座,29.夹紧溜板,30.夹紧支架,31A.夹紧臂,31B.夹紧V型块,32.夹紧导轨,34.导轨压片,35.导轨支座,36.螺钉,37.绷紧装置连接板,38.伺服电动缸,39.螺母,40.圆锥销,41.固定板;1. Clamping motor, 2. Key, 3. Coupling, 4. Bolt, 5. Nut, 6. Washer, 7. Screw, 8. End cover, 9. Angular contact ball bearing, 10. Support seat, 11 .Spline shaft, 12. Spring, 13. Clutch sleeve, 14. Lower coupling, 15. Upper coupling shaft, 16. First synchronous pulley, 17. Key, 18. First synchronous toothed belt, 19 .Second synchronous pulley, 20. Key, 21. Nut, 22. Clamping end cover, 23. Sleeve, 24. Bearing, 25. First left and right screw, 26. Clamping screw nut, 27. Screw, 28. Nut seat, 29. Clamping slide plate, 30. Clamping bracket, 31A. Clamping arm, 31B. Clamping V-shaped block, 32. Clamping guide rail, 34. Guide rail pressing piece, 35. Guide rail support Seat, 36. screw, 37. tensioning device connecting plate, 38. servo electric cylinder, 39. nut, 40. taper pin, 41. fixed plate;
42.轴向切割电机,43.轴向联轴器,44.套筒,45.端盖,46.支撑座,47.角接触球轴承,48.弹簧,49.限位端盖,50.限位支架,51.伸缩杆,52.深沟球轴承,53.轴承挡圈,54.V型面滚轮,55.限位立柱,56.轴向切割刀片,57.轴向刀片支架,58.刀片支架连接板,59.轴向螺母座,60.轴向丝杠螺母,61.第二左右旋丝杠,62.限位机构,63.切割机构,64.左右旋丝杠螺母机构,65.轴向切割导轨;42. Axial cutting motor, 43. Axial coupling, 44. Sleeve, 45. End cover, 46. Support seat, 47. Angular contact ball bearing, 48. Spring, 49. Limiting end cover, 50. Limiting bracket, 51. Telescopic rod, 52. Deep groove ball bearing, 53. Bearing retaining ring, 54. V-shaped roller, 55. Limiting column, 56. Axial cutting blade, 57. Axial blade bracket, 58 .Blade bracket connecting plate, 59. Axial nut seat, 60. Axial screw nut, 61. Second left and right screw, 62. Limit mechanism, 63. Cutting mechanism, 64. Left and right screw nut mechanism, 65. Axial cutting guide rail;
66.纵向进给电机,67.纵向联轴器,68.锁紧螺母,69.纵向端盖,70.套筒,71.纵向进给支座,72.角接触球轴承,73.总溜板,74.纵向导轨,75.纵向螺母座,76.纵向进给螺母,77.纵向进给丝杠;66. Longitudinal feed motor, 67. Longitudinal coupling, 68. Lock nut, 69. Longitudinal end cover, 70. Sleeve, 71. Longitudinal feed support, 72. Angular contact ball bearing, 73. Total slide Plate, 74. longitudinal guide rail, 75. longitudinal nut seat, 76. longitudinal feed nut, 77. longitudinal feed screw;
78.径向切割电机,79.径向联轴器,80.锁紧螺母,81.径向端盖,82.角接触球轴承,83.第三左右旋丝杠,84.径向丝杠螺母,85.径向螺母座,86.径向刀片架,87.径向切割刀片,88.径向刀片架连接板,89.径向切割支架,90.径向切割导轨,91.刀片垫板。78. Radial cutting motor, 79. Radial coupling, 80. Lock nut, 81. Radial end cover, 82. Angular contact ball bearing, 83. Third left and right screw, 84. Radial screw Nut, 85. Radial Nut Seat, 86. Radial Blade Holder, 87. Radial Cutting Blade, 88. Radial Blade Holder Connecting Plate, 89. Radial Cutting Bracket, 90. Radial Cutting Guide, 91. Blade Pad plate.
具体实施方式Detailed ways
首先进行说明的是,本发明的上下文中使用了“左端”、“右端”、“上面”、“下面”等与方位有关的术语,这些术语均是以所述一种电缆绝缘层剥离设备的主视图方向作为参考基准的,而“轴向”、“径向”是以电缆试样的轴向、径向为参考基准的。另外,各个零部件均是以其安装在电缆绝缘层剥离设备上的情况下进行描述的,因而其“左视图”、“右视图”、“俯视图”等的视图方向均与电缆绝缘层剥离设备的相应视图方向一致。First of all, it is explained that terms related to orientation such as "left end", "right end", "above" and "below" are used in the context of the present invention. The direction of the front view is used as the reference, while "axial" and "radial" are based on the axial and radial directions of the cable sample. In addition, each component is described under the condition that it is installed on the cable insulation stripping equipment, so the viewing directions of "left view", "right view", and "top view" are all consistent with the cable insulation stripping equipment The corresponding viewing directions are the same.
以下将参照图1-19对本发明的一种电缆绝缘层径向切割装置及电缆绝缘层剥离设备的优选实施方式进行详细说明。A preferred embodiment of a radial cable insulation layer cutting device and a cable insulation layer stripping device of the present invention will be described in detail below with reference to FIGS. 1-19 .
本发明的第一方面提供了一种电缆绝缘层径向切割装置,用于沿径向(也即绝缘层的厚度方向)将电缆试样的绝缘层切开以便于后续进行剥离,其中,图1-3示出了本发明的电缆绝缘层径向切割装置的优选实施方式。在此基础上,本发明还提供了一种电缆绝缘层剥离设备,其包括本发明提供的电缆绝缘层径向切割装置,其中,图4-6示出了本发明的电缆绝缘层剥离设备的总体结构。图7-19则示出了本发明的电缆绝缘层剥离设备的其他部件的优选实施方式。The first aspect of the present invention provides a radial cutting device for the cable insulation layer, which is used to cut the insulation layer of the cable sample in the radial direction (that is, the thickness direction of the insulation layer) for subsequent peeling. 1-3 show preferred embodiments of the cable insulation layer radial cutting device of the present invention. On this basis, the present invention also provides a cable insulation layer stripping device, which includes the cable insulation layer radial cutting device provided by the present invention, wherein, Fig. 4-6 shows the cable insulation layer stripping device of the present invention The overall structure. Figures 7-19 show preferred embodiments of other components of the cable insulation stripping device of the present invention.
为方便说明本发明的电缆绝缘层径向切割装置,首先结合图4-6说明本发明的优选实施方式的电缆绝缘层剥离设备。应理解,本发明的电缆绝缘层径向切割装置集成于本发明的优选实施方式的电缆绝缘层剥离设备中时,更容易体现其优点,然而,本发明的电缆绝缘层径向切割装置也可以在其他场合下使用。To facilitate the description of the radial cable insulation layer cutting device of the present invention, the cable insulation layer stripping equipment of the preferred embodiment of the present invention will be described first with reference to FIGS. 4-6 . It should be understood that when the cable insulation layer radial cutting device of the present invention is integrated in the cable insulation layer stripping equipment of the preferred embodiment of the present invention, it is easier to embody its advantages, however, the cable insulation layer radial cutting device of the present invention can also be Use on other occasions.
如图4-6所示,该电缆绝缘层剥离设备主要包括:底座01、纵向进给装置02、第一夹紧装置03、第二夹紧装置03’、径向切割装置04(即本发明的电缆绝缘层径向切割装置)、轴向切割装置05、和绷紧装置06。其中,所述第一夹紧装置03和所述第二夹紧装置03’用于夹紧电缆试样的两端;所述绷紧装置06用于沿电缆试样的轴线方向向所述第一、第二夹紧装置03、03’中的一个施加作用力,以使夹紧后的电缆试样绷紧;所述轴向切割装置05用于沿轴向(也即沿绝缘层的母线方向)将电缆试样的绝缘层切开至少一部分;所述径向切割装置04用于沿径向将电缆试样的绝缘层切开;所述纵向进给装置02用于沿电缆试样的轴线方向带动所述轴向切割装置05和所述径向切割装置04相对于所述底座01运动。As shown in Figures 4-6, the cable insulation layer stripping equipment mainly includes: a base 01, a longitudinal feeding device 02, a first clamping device 03, a second clamping device 03', a radial cutting device 04 (that is, the present invention Radial cutting device for cable insulation), axial cutting device 05, and tensioning device 06. Wherein, the first clamping device 03 and the second clamping device 03' are used to clamp the two ends of the cable sample; 1. One of the second clamping devices 03, 03' exerts a force to make the clamped cable sample tight; the axial cutting device 05 is used to direction) to cut at least a part of the insulation layer of the cable sample; the radial cutting device 04 is used to cut the insulation layer of the cable sample in the radial direction; the longitudinal feeding device 02 is used to cut the insulation layer of the cable sample along the The axial direction drives the axial cutting device 05 and the radial cutting device 04 to move relative to the base 01 .
本发明的电缆绝缘层剥离设备能够将电缆试样夹紧并绷紧,随后便可以利用轴向切割装置05沿轴向对电缆试样的绝缘层进行切割,并且利用径向切割装置04沿径向对电缆试样的绝缘层进行切割,当轴向切割的切口与径向切割的切口相贯通时,就能很容易地将切开的绝缘层剥离下来,暴露电缆芯部。The cable insulation layer stripping equipment of the present invention can clamp and tighten the cable sample, and then the insulation layer of the cable sample can be cut axially by using the axial cutting device 05, and the radial cutting device 04 can be used to cut the insulation layer of the cable sample along the radial direction. Cut the insulation layer of the cable sample. When the axial cut and the radial cut are connected, the cut insulation layer can be easily peeled off to expose the cable core.
具体地,如图1-3所示,本发明的电缆绝缘层径向切割装置04包括径向切割机构和一对径向切割刀片87,每个径向切割刀片87的刀刃形状为凹圆弧形,其圆弧半径可根据电缆试样的规格尺寸(如电缆芯部的直径尺寸)确定。其中,一对径向切割刀片87的刀刃彼此相对,并且能够在所述径向切割驱动机构的驱动下朝向彼此运动,从而在电缆试样的两侧同时对绝缘层进行径向切割,直至在厚度方向上将绝缘层切透。Specifically, as shown in Figures 1-3, the cable insulation layer radial cutting device 04 of the present invention includes a radial cutting mechanism and a pair of radial cutting blades 87, and the blade shape of each radial cutting blade 87 is a concave arc The arc radius can be determined according to the specification and size of the cable sample (such as the diameter of the cable core). Wherein, the blades of a pair of radial cutting blades 87 are opposite to each other, and can move towards each other under the drive of the radial cutting drive mechanism, so that the insulation layer is cut radially on both sides of the cable sample at the same time, until Cut through the insulation in the thickness direction.
本发明的电缆绝缘层径向切割装置能够在电缆试样的两侧同时进行切割,一次进刀就能把绝缘层切断,无需附加旋转运动,并且容易适应不同直径的电缆试样,而且切割时作用在电缆试样上的力能够自动保持均衡,从而大大提高了绝缘层剥离的效率。The cable insulating layer radial cutting device of the present invention can cut simultaneously on both sides of the cable sample, and the insulating layer can be cut off in one feeding without additional rotary motion, and it is easy to adapt to cable samples of different diameters, and the cutting time is The force acting on the cable sample can be automatically balanced, thus greatly improving the efficiency of insulation layer stripping.
优选地,所述径向切割装置04包括左右旋丝杠(为区别于相应的电缆绝缘层剥离设备中其余装置中的左右旋丝杠,将其称为第三左右旋丝杠)83和一对旋向相反的径向丝杠螺母84,所述径向丝杠螺母84分别与所述第三左右旋丝杠83的左旋螺纹部分和右旋螺纹部分配合。一对径向切割刀片87分别固定至其中一个径向丝杠螺母84。于是,当所述第三左右旋丝杠83旋转时,两个径向丝杠螺母84将朝向彼此运动或者远离彼此运动,从而带动一对径向切割刀片87同步地朝向或远离电缆试样运动,完成径向切入绝缘层的动作或退刀动作。Preferably, the radial cutting device 04 includes a left and right screw (in order to distinguish it from the left and right screw in other devices in the corresponding cable insulation stripping equipment, it is called the third left and right screw) 83 and a As for the radial lead screw nuts 84 with opposite directions of rotation, the radial lead screw nuts 84 respectively cooperate with the left-hand thread part and the right-hand thread part of the third left-hand turn lead screw 83 . A pair of radial cutting blades 87 are respectively fixed to one of the radial screw nuts 84 . Thus, when the third left-right screw 83 rotates, the two radial screw nuts 84 will move toward or away from each other, thereby driving a pair of radial cutting blades 87 to move toward or away from the cable sample synchronously , to complete the action of radially cutting into the insulation layer or the action of retracting the knife.
优选地,如图2所示,所述径向切割装置04包括一对径向螺母座85、一对径向刀片架86和一对径向刀片架连接板88,每个径向切割刀片87固定安装在其中一个径向刀片架86上,每个径向刀片架86则固定在其中一个径向刀片架连接板88上,每个径向刀片架连接板88则通过其中一个径向螺母座85与对应的径向丝杠螺母84相连,从而实现径向切割刀片87与径向丝杠螺母84的连接。Preferably, as shown in FIG. 2 , the radial cutting device 04 includes a pair of radial nut seats 85, a pair of radial blade holders 86 and a pair of radial blade holder connecting plates 88, each radial cutting blade 87 Fixedly installed on one of the radial blade holders 86, each radial blade holder 86 is then fixed on one of the radial blade holder connecting plates 88, and each radial blade holder connecting plate 88 then passes through one of the radial nut seats 85 is connected with the corresponding radial lead screw nut 84, so as to realize the connection between the radial cutting blade 87 and the radial lead screw nut 84.
优选地,如图1所示,所述径向刀片架86呈L形,包括互相垂直的长边和短边,其中,所述长边固定至所述径向刀片架连接板88,所述径向切割刀片87固定在所述短边上。L形的结构使得径向切割刀片87能够与刀片架连接板88间隔开一定的距离,特别是在第三左右旋丝杠83的径向方向上间隔开一定的距离,使得切割时所述径向切割装置04本身不会与电缆试样发生干涉,从而使得所述径向切割装置04能够移动到电缆试样的任意轴向位置处进行切割。Preferably, as shown in FIG. 1 , the radial blade holder 86 is L-shaped, including long sides and short sides perpendicular to each other, wherein the long side is fixed to the radial blade holder connecting plate 88, the Radial cutting blades 87 are fixed on said short sides. The L-shaped structure enables the radial cutting blade 87 to be spaced a certain distance from the blade holder connecting plate 88, especially in the radial direction of the third left and right screw screw 83, so that the radial cutting blade 87 can be spaced apart when cutting. The radial cutting device 04 itself does not interfere with the cable sample, so that the radial cutting device 04 can move to any axial position of the cable sample for cutting.
优选地,如图3所示,所述径向切割装置04还包括一对径向切割导轨90,其布置在所述第三左右旋丝杠83的两侧,每个所述径向刀片架连接板88上设置有一对导轨滑块(未示出),用于与所述径向切割导轨90滑动配合,从而为一对径向切割刀片87提供平稳的运动导向。Preferably, as shown in FIG. 3 , the radial cutting device 04 further includes a pair of radial cutting guide rails 90 arranged on both sides of the third left and right screw screws 83 , and each of the radial blade holders A pair of guide rail sliders (not shown) are disposed on the connecting plate 88 for slidingly engaging with the radial cutting guide rail 90 , so as to provide a pair of radial cutting blades 87 with a smooth movement guide.
优选地,如图1-3所示,所述径向切割装置04还包括径向切割支架89,所述径向切割导轨90安装在所述径向切割支架89上,所述第三左右旋丝杠83的两端支承在所述径向切割支架89上,从而使得所述径向切割装置04形成为一个独立的单元,以便于安装在例如纵向进给装置02的总溜板73上。Preferably, as shown in Figures 1-3, the radial cutting device 04 further includes a radial cutting bracket 89, the radial cutting guide rail 90 is installed on the radial cutting bracket 89, and the third left-right rotation Both ends of the lead screw 83 are supported on the radial cutting bracket 89, so that the radial cutting device 04 is formed as an independent unit, so as to be installed on the overall slide 73 of the longitudinal feeding device 02, for example.
优选地,在未示出的实施方式中,所述径向切割驱动机构可以包括手轮,所述手轮例如与所述第三左右旋丝杠83相连,例如安装在所述第三左右旋丝杠83的上端,从而可手动地驱动一对径向切割刀片87执行切割工作。Preferably, in an unshown embodiment, the radial cutting driving mechanism may include a handwheel, and the handwheel is connected with the third left-right screw 83, for example, installed on the third left-right screw. The upper end of leading screw 83 can manually drive a pair of radial cutting blades 87 to perform cutting work.
优选地,如图1-3所示,所述径向切割驱动机构包括径向切割电机78,其电机轴通过径向联轴器79与所述第三左右旋丝杠83相连,从而可对所述第三左右旋丝杠83进行自动驱动旋转。Preferably, as shown in Figures 1-3, the radial cutting drive mechanism includes a radial cutting motor 78, the motor shaft of which is connected to the third left and right screw screw 83 through a radial coupling 79, so as to be able to The third left and right screw 83 is automatically driven to rotate.
优选地,如图1-3所示,所述径向切割装置04沿上下方向进行切割,也即,所述第三左右旋丝杠83和所述径向切割导轨90沿竖直方向布置,从而使相应的径向切割刀片87分别从电缆试样的上方和下方切入绝缘层。Preferably, as shown in Figures 1-3, the radial cutting device 04 cuts along the up and down direction, that is, the third left and right screw 83 and the radial cutting guide rail 90 are arranged along the vertical direction, Accordingly, the corresponding radial cutting blades 87 cut into the insulating layer from above and below the cable sample, respectively.
每个径向切割刀片87为板状结构,具有前刀面和后刀面,以形成所述刀刃。优选地,如图3所示,在装配状态下,两个径向切割刀片87的前刀面共面,即位于同一竖直面内,而两个径向切割刀片87的后刀面则分别位于所述竖直面的左右两侧,由此可减小径向切割阻力,从而使径向切割过程更为顺畅。另一方面,这种设置还使得两个径向切割刀片87的前刀面能够部分地交叠,从而在对直径较小的电缆试样进行径向切割时,两个径向切割刀片87不会互相干涉。为了保证这种安装效果,其中一个径向切割刀片87与相应的径向刀片架86之间设置有刀片垫板91,所述刀片垫板91的厚度与所述径向切割刀片87的厚度相同。Each radial cutting blade 87 is a plate-like structure having a rake face and a flank face to form the cutting edge. Preferably, as shown in Figure 3, in the assembled state, the rake faces of the two radial cutting blades 87 are coplanar, that is, they are located in the same vertical plane, while the flank faces of the two radial cutting blades 87 are respectively Located on the left and right sides of the vertical surface, the radial cutting resistance can be reduced thereby making the radial cutting process smoother. On the other hand, this arrangement also enables the rake faces of the two radial cutting blades 87 to partially overlap, so that when a cable sample with a smaller diameter is radially cut, the two radial cutting blades 87 will not will interfere with each other. In order to ensure this installation effect, a blade backing plate 91 is arranged between one of the radial cutting blades 87 and the corresponding radial blade holder 86, and the thickness of the blade backing plate 91 is the same as that of the radial cutting blade 87 .
优选地,如图2-3所示,所述径向切割支架89的纵截面呈E形,包括顶部支承板89A、中部支承板89B和底部支承板89C,其中,所述第三左右旋丝杠83通过所述中部支承板89B和所述底部支承板89C进行支承,例如,所述第三左右旋丝杠83的两端分别通过轴承(优选为角接触球轴承82)、径向端盖81及锁紧螺母80支承在所述中部支承板89B和所述底部支承板89C上的轴承孔中。所述径向切割电机78则安装在所述顶部支承板89A上。Preferably, as shown in Figures 2-3, the longitudinal section of the radial cutting bracket 89 is E-shaped, including a top support plate 89A, a middle support plate 89B and a bottom support plate 89C, wherein the third left and right spiral The rod 83 is supported by the middle support plate 89B and the bottom support plate 89C, for example, the two ends of the third left and right screw 83 are respectively passed through bearings (preferably angular contact ball bearings 82), radial end caps 81 and lock nut 80 are supported in bearing holes on the middle support plate 89B and the bottom support plate 89C. The radial cutting motor 78 is mounted on the top support plate 89A.
在具体安装至本发明的电缆绝缘层剥离设备中上时,所述径向切割装置04通过所述径向切割支架89的底部支承板89C安装在所述纵向进给装置02的总溜板73上。由于所述第三左右旋丝杠83的下端穿过所述底部支承板89C,为此,所述总溜板73上设有沉孔73A(示于图19中),以避让所述第三左右旋丝杠83的下端以及相应的锁紧螺母80。When specifically installed in the cable insulation stripping equipment of the present invention, the radial cutting device 04 is installed on the total sliding plate 73 of the longitudinal feeding device 02 through the bottom support plate 89C of the radial cutting bracket 89 superior. Since the lower end of the third left and right screw screw 83 passes through the bottom supporting plate 89C, for this reason, the total sliding plate 73 is provided with a counterbore 73A (shown in FIG. 19 ) to avoid the third Rotate the lower end of the lead screw 83 and the corresponding locking nut 80 left and right.
优选地,本发明的径向切割装置04还包括切深控制机构,用于监测径向切割时的切割阻力,并在所述切割阻力超过预定值时控制所述径向切割驱动机构(如径向切割电机78)停止工作。Preferably, the radial cutting device 04 of the present invention also includes a depth-of-cut control mechanism for monitoring the cutting resistance during radial cutting, and controlling the radial cutting driving mechanism (such as radial cutting) when the cutting resistance exceeds a predetermined value. To cutting motor 78) stop working.
优选地,所述切深控制机构包括设置在所述径向刀片架86上的力传感器,用于检测所述切割阻力。由于电缆绝缘层和电缆芯部为不同的材质,径向切割刀片87在切割这两种材质时的阻力会存在较大的差别,因此,可通过试验检测出这种差别,并据此确定所述预定值。也即,当径向切割刀片87切透绝缘层而接触到电缆芯部时,切割阻力会有明显的变大,所述力传感器检测出切割阻力的这种改变,便可及时停止所述径向切割电机78,从而保证切深合适。Preferably, the depth-of-cut control mechanism includes a force sensor disposed on the radial blade holder 86 for detecting the cutting resistance. Since the cable insulation layer and the cable core are made of different materials, the resistance of the radial cutting blade 87 will have a large difference when cutting the two materials. the predetermined value. That is, when the radial cutting blade 87 cuts through the insulating layer and contacts the cable core, the cutting resistance will obviously become larger, and the force sensor detects this change of the cutting resistance, and then the radial cutting blade 87 can be stopped in time. To the cutting motor 78, so as to ensure that the depth of cut is suitable.
以下再详细说明本发明的电缆绝缘层剥离设备的其他方面的优选实施方式。Preferred implementations of other aspects of the cable insulation layer stripping device of the present invention will be described in detail below.
优选地,如图4-6所示,第一夹紧装置03和第二夹紧装置03’的主要结构相同。其中,二者中的一个(例如第一夹紧装置03)固定安装在底座01上,例如安装在底座01的左端,另一个(例如第二夹紧装置03’)可动地安装在底座01上,例如安装在底座01的右端,从而所述绷紧装置06可以向第二夹紧装置03’施加作用力,使得第二夹紧装置03’朝向远离第一夹紧装置03的方向移动,使得被夹紧的电缆试样绷紧。以下主要针对第一夹紧装置03来进行详细说明。Preferably, as shown in Figures 4-6, the main structures of the first clamping device 03 and the second clamping device 03' are the same. Wherein, one of the two (for example, the first clamping device 03 ) is fixedly installed on the base 01 , for example, on the left end of the base 01 , and the other (for example, the second clamping device 03 ′) is movably installed on the base 01 For example, it is installed on the right end of the base 01, so that the tensioning device 06 can apply a force to the second clamping device 03', so that the second clamping device 03' moves away from the first clamping device 03, Make the clamped cable sample taut. The following mainly focuses on the first clamping device 03 to be described in detail.
优选地,如图7-10所示,所述第一夹紧装置03(或者第二夹紧装置03’)包括一对夹紧臂31A和夹紧驱动机构,每个所述夹紧臂31A的自由端设置有一个夹紧V型块31B,两个夹紧V型块31B的V型槽彼此面对,以用于夹持电缆试样的外表面。其中,一对夹紧臂31A在夹紧驱动机构的驱动下在朝向彼此或远离彼此的方向上同步运动,从而能够保证两个V型槽的对称中心始终保持位置不变,也即实现对心夹紧。由此,本发明的夹紧装置03和03’一方面能够使得夹紧后的电缆试样的轴线位置相对于轴向切割装置05和径向切割装置04的位置固定,另一方面还使得夹紧装置自身能够适应各种直径的电缆。Preferably, as shown in Figures 7-10, the first clamping device 03 (or the second clamping device 03') includes a pair of clamping arms 31A and a clamping drive mechanism, each of the clamping arms 31A A clamping V-shaped block 31B is provided at the free end of the two clamping V-shaped blocks 31B, and the V-shaped grooves of the two clamping V-shaped blocks 31B face each other for clamping the outer surface of the cable sample. Among them, a pair of clamping arms 31A are driven by the clamping drive mechanism to move synchronously toward each other or away from each other, so as to ensure that the symmetrical centers of the two V-shaped grooves always keep their positions unchanged, that is, to achieve centering Clamp. Therefore, on the one hand, the clamping devices 03 and 03' of the present invention can fix the axial position of the clamped cable sample relative to the positions of the axial cutting device 05 and the radial cutting device 04; The tightening device itself can accommodate cables of various diameters.
优选地,第一夹紧装置03(或者第二夹紧装置03’)包括夹紧支架30,所述夹紧驱动机构和所述夹紧臂31A均安装在所述夹紧支架30上。所述夹紧支架30可以直接固定安装在所述底座01上(例如对于第一夹紧装置03而言),或者借助于滑动机构可动地安装在所述底座01上(例如对于第二夹紧装置03’而言)。结合图7和图10可以看出,夹紧支架30为正立的工字型结构,具有平行设置的底板30A和顶板30C、以及竖直地连接在所述底板30A和所述顶板30C之间立板30B,其中所述一对夹紧臂31A位于所述立板30B的一侧(可称为正面侧)并沿上下方向对置,相应的夹紧驱动机构则位于所述立板30B的另一侧(可称为背面侧),从而使整个夹紧装置的结构非常紧凑。Preferably, the first clamping device 03 (or the second clamping device 03') includes a clamping bracket 30 on which both the clamping drive mechanism and the clamping arm 31A are installed. The clamping bracket 30 can be fixed directly on the base 01 (for example, for the first clamping device 03 ), or movably installed on the base 01 by means of a sliding mechanism (for example, for the second clamping device 03 ). tight device 03'). 7 and 10, it can be seen that the clamping bracket 30 is an upright I-shaped structure, has a bottom plate 30A and a top plate 30C arranged in parallel, and is vertically connected between the bottom plate 30A and the top plate 30C The vertical plate 30B, wherein the pair of clamping arms 31A are located on one side of the vertical plate 30B (may be referred to as the front side) and face up and down, and the corresponding clamping drive mechanism is located on the vertical plate 30B The other side (can be called the back side), so that the structure of the entire clamping device is very compact.
优选地,如图7和图10所示,第一夹紧装置03(或者第二夹紧装置03’)包括第一左右旋丝杠25,所述第一左右旋丝杠25的左旋部分和右旋部分上分别设置有一个夹紧丝杠螺母26,当所述第一左右旋丝杠25旋转时,两个夹紧丝杠螺母26便朝向彼此或远离彼此地运动,从而实现一对夹紧臂31A的夹紧动作或松开动作。优选地,所述第一左右旋丝杠25的两端借助于所述夹紧支架30的顶板和底板支承,例如通过轴承24(优选为角接触球轴承)、套筒23、夹紧端盖22和螺母21实现安装,使得第一左右旋丝杠25的轴向固定,且能保持自由旋转。其中,相应的轴承24安装在顶板30C或底板30A的轴承孔中,轴承孔中还设置有套筒23以对轴承24进行限位固定,套筒23的外端则通过夹紧端盖22进行固定,夹紧端盖22的外端还设置有螺母21。Preferably, as shown in FIGS. 7 and 10 , the first clamping device 03 (or the second clamping device 03 ′) includes a first left-handed screw 25 , the left-handed part of the first left-handed screw 25 and A clamping screw nut 26 is respectively arranged on the right-handed part. When the first left-handed screw 25 rotates, the two clamping screw nuts 26 move toward or away from each other, thereby realizing a pair of clamping screw nuts. Clamping action or loosening action of the tight arm 31A. Preferably, both ends of the first left and right screw screw 25 are supported by the top plate and the bottom plate of the clamping bracket 30, for example, through bearings 24 (preferably angular contact ball bearings), sleeves 23, clamping end caps 22 and the nut 21 are installed so that the axial direction of the first left and right screw screw 25 is fixed and can keep rotating freely. Wherein, the corresponding bearing 24 is installed in the bearing hole of the top plate 30C or the bottom plate 30A, and a sleeve 23 is also arranged in the bearing hole to limit and fix the bearing 24, and the outer end of the sleeve 23 is fixed by clamping the end cover 22. Fixed, the outer end of the clamping end cap 22 is also provided with a nut 21 .
优选地,如图7所示,第一夹紧装置03(或者第二夹紧装置03’)包括螺母座28和夹紧溜板29,每个夹紧丝杠螺母26通过螺钉27与螺母座28相连接,夹紧溜板29固定至所述螺母座28,使得夹紧丝杠螺母26只能沿轴向移动而不能转动,从而将所述第一左右旋丝杠25的旋转运动变为直线运动,也即夹紧丝杠螺母26、螺母座28和夹紧溜板29的直线运动。其中,每个所述夹紧臂31A固定安装在其中一个夹紧溜板29上,于是可在第一左右旋丝杠25转动时,通过各自的夹紧丝杠螺母26和夹紧溜板29的运动转换实现上下运动。Preferably, as shown in FIG. 7, the first clamping device 03 (or the second clamping device 03') includes a nut seat 28 and a clamping slide 29, and each clamping screw nut 26 is connected to the nut seat by a screw 27. 28, the clamping slide plate 29 is fixed to the nut seat 28, so that the clamping screw nut 26 can only move axially and cannot rotate, thereby changing the rotational movement of the first left and right screw screw 25 into Linear motion, that is, the linear motion of clamping lead screw nut 26, nut seat 28 and clamping slide plate 29. Wherein, each of the clamping arms 31A is fixedly mounted on one of the clamping slides 29, so that when the first left-right screw 25 rotates, each clamping screw nut 26 and the clamping slide 29 can The motion conversion realizes up and down motion.
优选地,为实现夹紧溜板29的运动精度,也即一对夹紧臂31A的运动精度,所述夹紧支架30的立板30B上还设置有夹紧导轨32,如图9-10所示,所述夹紧溜板29与所述夹紧导轨32滑动配合,从而可沿着所述夹紧导轨32上下运动。优选地,所述夹紧导轨32设置有两条,分别安装在所述第一左右旋丝杠25的两侧。Preferably, in order to realize the movement precision of the clamping slide 29, that is, the movement precision of a pair of clamping arms 31A, the vertical plate 30B of the clamping bracket 30 is also provided with a clamping guide rail 32, as shown in Figures 9-10 As shown, the clamping slide 29 is slidingly fitted with the clamping guide rail 32 , so that it can move up and down along the clamping guide rail 32 . Preferably, there are two clamping guide rails 32 installed on both sides of the first left-right screw 25 .
优选地,如图7-8和图10所示,所述夹紧驱动机构包括夹紧电机1(优选为伺服电机),其安装在所述夹紧支架30的立板30B的背面侧,并且位于靠近底部的位置处,夹紧电机1的轴线与所述第一左右旋丝杠25的轴线平行。在所述夹紧支架30的顶板30C的上方设置有一对同步带轮,分别为与所述夹紧电机1同轴的第一同步带轮16、以及与所述第一左右旋丝杠25同轴的第二同步带轮19,第二同步带轮19优选安装在所述第一左右旋丝杠25的上端,第一同步齿形带18将所述第一同步带轮16和所述第二同步带轮19连接在一起。当所述第一同步带轮16在夹紧电机1的驱动下旋转时,所述第一同步齿形带18将旋转运动传递给所述第二同步带轮19,从而可驱动第一左右旋丝杠25旋转,由此将夹紧电机1的旋转运动从夹紧支架30的立板30B的背面侧平行地传递到正面侧,从而驱动一对夹紧臂31A做上下运动。Preferably, as shown in Figures 7-8 and Figure 10, the clamping drive mechanism includes a clamping motor 1 (preferably a servo motor), which is installed on the back side of the vertical plate 30B of the clamping bracket 30, and Located near the bottom, the axis of the clamping motor 1 is parallel to the axis of the first left-right screw 25 . A pair of synchronous pulleys are arranged above the top plate 30C of the clamping bracket 30, which are respectively the first synchronous pulley 16 coaxial with the clamping motor 1, and the first synchronous pulley coaxial with the first left and right screw 25. The second synchronous pulley 19 of the shaft, the second synchronous pulley 19 is preferably installed on the upper end of the first left and right screw 25, and the first synchronous toothed belt 18 connects the first synchronous pulley 16 and the first synchronous pulley 16. Two synchronous pulleys 19 are connected together. When the first synchronous pulley 16 rotates under the drive of the clamping motor 1, the first synchronous toothed belt 18 transmits the rotational motion to the second synchronous pulley 19, thereby driving the first left-right rotation The lead screw 25 rotates, thereby transmitting the rotational motion of the clamp motor 1 in parallel from the rear side to the front side of the vertical plate 30B of the clamp bracket 30, thereby driving the pair of clamp arms 31A to move up and down.
优选地,为确保夹紧装置的夹紧力适中,从所述夹紧电机1到所述第一左右旋丝杠25的传动路径中还设置有安全离合装置,用于在完成对电缆试样的夹紧后自动断开从所述夹紧电机1到所述第一左右旋丝杠25的力矩传递,以免过大的夹紧力夹伤电缆试样。Preferably, in order to ensure that the clamping force of the clamping device is moderate, a safety clutch device is also provided in the transmission path from the clamping motor 1 to the first left and right screw 25, which is used for After clamping, the torque transmission from the clamping motor 1 to the first left and right screw 25 is automatically disconnected, so as to prevent the cable sample from being pinched by excessive clamping force.
具体地,如图7所示,所述安全离合装置包括:Specifically, as shown in Figure 7, the safety clutch device includes:
花键轴11,其通过支撑座10安装在夹紧支架30的立板30B上,花键轴11的下端通过联轴器3与夹紧电机1的电机轴相连,所述花键轴11通过角接触球轴承9与支撑座10配合,实现对花键轴11在水平方向上的限位,支撑座10与端盖8通过螺钉7连接,从而通过端盖8向上支承所述角接触球轴承9,由此实现对花键轴11在上下方向上的限位;The spline shaft 11 is installed on the vertical plate 30B of the clamping bracket 30 through the support base 10, and the lower end of the spline shaft 11 is connected with the motor shaft of the clamping motor 1 through the shaft coupling 3, and the spline shaft 11 passes through The angular contact ball bearing 9 cooperates with the support seat 10 to realize the limit of the spline shaft 11 in the horizontal direction, and the support seat 10 and the end cover 8 are connected by screws 7, so that the angular contact ball bearing is upwardly supported by the end cover 8 9, thereby realizing the limitation of the spline shaft 11 in the up and down direction;
弹簧12,其套装在所述花键轴11的上端;A spring 12 is sleeved on the upper end of the spline shaft 11;
下结合子14,其具有内孔,所述内孔为花键孔,用于与花键轴11的花键部分配合,所述下结合子14的下端面抵靠所述弹簧12的上端,使得所述下结合子14被所述弹簧12向上顶住,所述下结合子14的上端面为波形面;The lower coupling 14 has an inner hole, the inner hole is a spline hole, used to cooperate with the spline part of the spline shaft 11, the lower end surface of the lower coupling 14 is against the upper end of the spring 12, The lower joint 14 is upwardly supported by the spring 12, and the upper end surface of the lower joint 14 is a wave surface;
上结合子轴15,其下端面为波形面,用于与下结合子14的波形面相配合(例如形状互补地啮合)以传递扭矩,当扭转阻力过大时,所述下结合子14将向下移位并压缩所述弹簧12,使得互相配合的一对波形面脱开啮合,形成空转,终止扭矩的传递;和The upper coupling sub-shaft 15, the lower end surface of which is a corrugated surface, is used to cooperate with the corrugated surface of the lower coupling sub-14 (for example, complementary in shape) to transmit torque. When the torsional resistance is too large, the lower coupling sub-14 will Downshifting and compressing said spring 12, so that a pair of corrugated surfaces that cooperate with each other disengage, form idling, and terminate the transmission of torque; and
固定套筒13,其固定安装在所述夹紧支架30的立板30B上,所述花键轴11的上部、所述弹簧12、所述下结合子14、和所述上结合子轴15的下部均位于所述固定套筒13的内孔中。Fixed sleeve 13, which is fixedly installed on the vertical plate 30B of the clamping bracket 30, the upper part of the spline shaft 11, the spring 12, the lower joint 14, and the upper joint shaft 15 The lower part of each is located in the inner hole of the fixed sleeve 13 .
所述固定套筒13一方面的作用是充当所述安全离合装置的外壳,另一方面的作用是支承所述花键轴11的上端和所述下结合子轴15的下端。The function of the fixing sleeve 13 is to act as a casing of the safety clutch device on the one hand, and to support the upper end of the spline shaft 11 and the lower end of the lower coupling sub-shaft 15 on the other hand.
所述上结合子轴15的中部通过轴承安装在所述夹紧支架30的顶板30C上,所述上结合子轴15的上端则通过键17安装所述第一同步带轮16。The middle part of the upper coupling sub-shaft 15 is mounted on the top plate 30C of the clamping bracket 30 through a bearing, and the upper end of the upper coupling sub-shaft 15 is mounted with the first synchronous pulley 16 through a key 17 .
所述联轴器3与所述夹紧电机1的电机轴之间、以及与所述花键轴11之间通过键2连接。所述联轴器3包括两个半体,这两个半体通过螺栓4、螺母5和垫圈6连接在一起。The coupling 3 is connected with the motor shaft of the clamping motor 1 and with the spline shaft 11 through a key 2 . The coupling 3 includes two halves connected together by bolts 4 , nuts 5 and washers 6 .
所述第二同步带轮19通过键20与所述第一左右旋丝杠25的上端相连。The second synchronous pulley 19 is connected with the upper end of the first left-right screw 25 through a key 20 .
具体工作时,所述夹紧电机1通过键2和联轴器3将动力传递给花键轴11,所述花键轴11通过弹簧12和下结合子14将动力传递给所述上结合子轴15,进而传递给所述第一同步带轮16,所述第一同步带轮16经所述第一同步齿形带18和所述第二同步带轮19将动力传递给所述第一左右旋丝杠25,所述第一左右旋丝杠25通过夹紧丝杠螺母26、螺母座28、夹紧导轨32和夹紧溜板29将旋转运动转变为夹紧臂31A和夹紧V型块31B的直线运动,从而实现对不同直径电缆试样的对中夹紧。当电缆试样被夹紧后,安全离合装置开始起作用,下结合子14与上结合子轴15的相互啮合的波形面处所受的扭矩增大,迫使下结合子14向下运动而压缩弹簧12,直至下结合子14和上结合子轴15脱开啮合,这样就使夹紧电机1的动力不再传递到夹紧V型块31B,防止了夹紧力过大的问题。同时,由于第一左右旋丝杠25和夹紧丝杠螺母26之间有自锁效果,从而可以防止夹紧V型块31B反向运动而松开已夹紧的电缆试样,这样就实现了对电缆试样的恒力对中夹紧。When working specifically, the clamping motor 1 transmits power to the spline shaft 11 through the key 2 and the coupling 3, and the spline shaft 11 transmits power to the upper joint through the spring 12 and the lower joint 14 Shaft 15, and then transmitted to the first synchronous pulley 16, the first synchronous pulley 16 transmits power to the first synchronous belt 18 and the second synchronous pulley 19 Left and right screw 25, the first left and right screw 25 converts the rotary motion into clamping arm 31A and clamping V The linear movement of the type block 31B realizes the centering and clamping of cable samples with different diameters. After the cable sample is clamped, the safety clutch device starts to work, and the torque on the intermeshed wave surface of the lower joint 14 and the upper joint shaft 15 increases, forcing the lower joint 14 to move downward and compress Spring 12 until the lower coupling 14 and the upper coupling sub-shaft 15 disengage, so that the power of the clamping motor 1 is no longer transmitted to the clamping V-shaped block 31B, preventing the problem of excessive clamping force. At the same time, since there is a self-locking effect between the first left and right screw 25 and the clamping screw nut 26, it can prevent the reverse movement of the clamping V-shaped block 31B and loosen the clamped cable sample, thus realizing The constant force centering clamping of the cable sample is realized.
特别地,由于所述第一夹紧装置03或所述第二夹紧装置03’的一对夹紧臂31A从电缆试样的两侧对电缆试样进行夹紧,在夹紧状态下,一对夹紧V型块31B之间始终存在间隙,该间隙可以供相应的切割刀具进行切割作业,例如进行轴向切割。因此,本发明的夹紧装置使得能够在电缆试样的整个长度范围内对绝缘层进行轴向切割,也即,夹紧装置不会干涉轴向切割装置05的切割动作。In particular, since the pair of clamping arms 31A of the first clamping device 03 or the second clamping device 03' clamps the cable sample from both sides of the cable sample, in the clamped state, There is always a gap between a pair of clamping V-shaped blocks 31B, and the gap can be used by the corresponding cutting tool for cutting operations, such as axial cutting. Thus, the clamping device of the invention enables axial cutting of the insulation over the entire length of the cable sample, ie the clamping device does not interfere with the cutting action of the axial cutting device 05 .
所述第一夹紧装置03或所述第二夹紧装置03’通过所述绷紧装置06可动地安装在底座01上,也即,所述绷紧装置06设置在相应的夹紧装置和所述底座01之间。优选地,所述绷紧装置06具有可动部分,所述第一夹紧装置03或所述第二夹紧装置03’的夹紧支架30固定在所述绷紧装置06的可动部分上,所述绷紧装置06的可动部分滑动地安装在所述底座01上。从而,当所述绷紧装置06的可动部分相对于所述底座01滑动时,即可带动相应的夹紧装置相对于另一个夹紧装置移动,从而可以将已夹紧的电缆试样绷紧。The first clamping device 03 or the second clamping device 03' is movably mounted on the base 01 through the tensioning device 06, that is, the tensioning device 06 is arranged on the corresponding clamping device and between the base 01. Preferably, the tensioning device 06 has a movable part, and the clamping bracket 30 of the first clamping device 03 or the second clamping device 03' is fixed on the movable part of the tensioning device 06 , the movable part of the tensioning device 06 is slidably installed on the base 01 . Therefore, when the movable part of the tensioning device 06 slides relative to the base 01, it can drive the corresponding clamping device to move relative to the other clamping device, so that the clamped cable sample can be stretched. tight.
优选地,如图11-12所示,所述绷紧装置06包括:一对导轨支座35、导轨压片34、绷紧装置连接板37、和伺服电动缸38。其中,所述导轨支座35的下端为矩形导轨结构,所述底座01上设有配对的矩形导轨槽,所述矩形导轨结构滑动地安装于所述矩形导轨槽中,并借助于所述导轨压片34进行固定限位,以防止所述导轨支座35沿滑动方向以外的方向运动。所述绷紧装置连接板37位于一对导轨支座35之间,并且两端分别固定至其中一个导轨支座35,从而将一对导轨支座35连接成一个整体,所述绷紧装置连接板37和所述一对导轨支座35构成所述绷紧装置的可动部分。所述伺服电动缸38通过固定板41固定安装在所述底座01上,所述伺服电动缸38的推杆通过螺母39与所述绷紧装置连接板37连接。于是,当所述伺服电动缸38的推杆往复运动时,便可通过所述绷紧装置连接板37带动一对导轨支座35相对于底座01运动,从而实现对相应的夹紧装置03或03’的移动,进而实现对电缆试样的绷紧。Preferably, as shown in FIGS. 11-12 , the tensioning device 06 includes: a pair of guide rail supports 35 , a guide rail pressing piece 34 , a tensioning device connecting plate 37 , and a servo electric cylinder 38 . Wherein, the lower end of the guide rail support 35 is a rectangular guide rail structure, and the base 01 is provided with a matching rectangular guide rail groove, and the rectangular guide rail structure is slidably installed in the rectangular guide rail groove, and by means of the guide rail The pressing piece 34 is fixed and limited to prevent the guide rail support 35 from moving in a direction other than the sliding direction. The tensioning device connecting plate 37 is located between a pair of guide rail supports 35, and the two ends are respectively fixed to one of the guide rail supports 35, thereby connecting the pair of guide rail supports 35 into a whole, and the tensioning device connects The plate 37 and the pair of rail supports 35 constitute the movable part of the tensioning device. The servo electric cylinder 38 is fixedly installed on the base 01 through a fixing plate 41 , and the push rod of the servo electric cylinder 38 is connected with the tensioning device connecting plate 37 through a nut 39 . Therefore, when the push rod of the servo electric cylinder 38 reciprocates, the pair of guide rail supports 35 can be driven to move relative to the base 01 through the tensioning device connecting plate 37, thereby realizing the corresponding clamping device 03 or 03' movement, and then realize the tightening of the cable sample.
如图12所示,夹紧装置03或03’的夹紧支架30的底板30A通过螺钉36和定位销(如圆锥销40)固定在所述导轨支座35的上端面上。As shown in FIG. 12 , the bottom plate 30A of the clamping bracket 30 of the clamping device 03 or 03' is fixed on the upper end surface of the guide rail support 35 by screws 36 and positioning pins (such as conical pins 40).
具体工作时,在所述第一夹紧装置03和所述第二夹紧装置03’将电缆试样的两端夹紧后,所述伺服电动缸38开始工作,伺服电动缸38的推杆推动所述绷紧装置连接板37,从而带动所述导轨支座35在所述底座01的矩形导轨槽内滑动,将电缆试样绷紧。During specific work, after the two ends of the cable sample are clamped by the first clamping device 03 and the second clamping device 03', the servo electric cylinder 38 starts to work, and the push rod of the servo electric cylinder 38 Push the tensioning device connecting plate 37 to drive the guide rail support 35 to slide in the rectangular guide rail groove of the base 01 to tighten the cable sample.
优选地,如图13-17所示,轴向切割装置05包括限位机构62和切割机构63。其中,所述切割机构63用于沿径向切入电缆试样的绝缘层,并在相应的轴向进给机构(如纵向进给装置02)的进给运动作用下沿轴向运动而将绝缘层切开。所述限位机构62用于在所述切割机构63的切割过程中(包括切入绝缘层中的过程中、以及沿轴向运动而将绝缘层切开的过程中)对所述电缆试样提供径向支承,防止电缆试样发生变形或移位。Preferably, as shown in FIGS. 13-17 , the axial cutting device 05 includes a limiting mechanism 62 and a cutting mechanism 63 . Wherein, the cutting mechanism 63 is used to cut into the insulation layer of the cable sample in the radial direction, and move in the axial direction under the action of the feeding movement of the corresponding axial feeding mechanism (such as the longitudinal feeding device 02) to cut the insulation layer cut. The limit mechanism 62 is used to provide the cable sample with a Radial support to prevent deformation or displacement of cable samples.
也即,本发明的电缆绝缘层轴向切割装置能够方便地沿径向切入电缆试样的绝缘层中,随后沿轴向将绝缘层切开,并且在整个切割过程中,都能够对电缆试样进行有效的径向支承,以免电缆试样因切割时的作用力而发生变形或移位,导致切割不彻底(例如未切透)等问题。That is to say, the cable insulation layer axial cutting device of the present invention can cut into the insulation layer of the cable sample in the radial direction conveniently, then the insulation layer is cut along the axial direction, and in the whole cutting process, all can cut the cable sample. Effective radial support should be carried out in order to prevent the cable sample from being deformed or displaced due to the force during cutting, resulting in incomplete cutting (such as not cutting through) and other problems.
优选地,所述限位机构62和所述切割机构63分别布置在所述电缆试样的两侧,例如,二者在水平方向上分别布置在电缆试样的轴线两侧。Preferably, the limiting mechanism 62 and the cutting mechanism 63 are respectively arranged on both sides of the cable sample, for example, they are respectively arranged on both sides of the axis of the cable sample in the horizontal direction.
优选地,如图13-15所示,所述切割机构63包括轴向切割刀片56和轴向刀片支架57,所述轴向切割刀片56安装在所述轴向刀片支架57上,使得所述轴向切割刀片56的刀尖朝向电缆试样的轴线,且所述轴向切割刀片56处于水平面内。当所述切割机构63朝向电缆试样进给时,轴向切割刀片56的刀尖便能刺入绝缘层中,此后,当所述切割机构63沿着电缆试样的轴线方向进给时,所述轴向切割刀片56的刀刃和刀尖便会将绝缘层切开一定的长度。Preferably, as shown in FIGS. 13-15, the cutting mechanism 63 includes an axial cutting blade 56 and an axial blade support 57, and the axial cutting blade 56 is mounted on the axial blade support 57, so that the The tip of the axial cutting blade 56 faces the axis of the cable sample, and the axial cutting blade 56 is in a horizontal plane. When the cutting mechanism 63 is fed towards the cable sample, the tip of the axial cutting blade 56 can penetrate the insulation layer. After this, when the cutting mechanism 63 is fed along the axial direction of the cable sample, The cutting edge and tip of the axial cutting blade 56 will cut the insulating layer to a certain length.
优选地,如图13-16所示,所述限位机构62包括V型面滚轮54,所述V型面滚轮54的外周面的母线为V形,从而能够可靠地抵接并支承电缆试样的外表面,防止电缆试样沿高度方向和水平方向发生变形、移位。特别地,V型面滚轮54和切割刀片56分别在电缆试样的两侧接触电缆试样,当所述轴向切割装置05沿电缆试样的轴线方向移动时,切割刀片56将电缆试样的绝缘层切开,V型面滚轮54则以滚动的方式随行支承,使切割过程顺畅。Preferably, as shown in Figures 13-16, the limit mechanism 62 includes a V-shaped roller 54, and the generatrix of the outer peripheral surface of the V-shaped roller 54 is V-shaped, so that it can reliably abut and support the cable test. The outer surface of the cable sample can prevent deformation and displacement of the cable sample along the height direction and horizontal direction. Particularly, the V-shaped surface roller 54 and the cutting blade 56 respectively contact the cable sample on both sides of the cable sample, and when the axial cutting device 05 moves along the axial direction of the cable sample, the cutting blade 56 will cut the cable sample The insulation layer is cut, and the V-shaped surface roller 54 is supported in a rolling manner, so that the cutting process is smooth.
优选地,所述轴向切割装置05还包括左右旋丝杠螺母机构64,用于驱动所述限位机构62和所述切割机构63同步相对运动,例如朝向彼此运动或远离彼此运动,从而使得本发明的轴向切割装置05能够适应各种不同直径的电缆试样的轴向切割,同时大大提高切割效率。Preferably, the axial cutting device 05 further includes a left and right screw nut mechanism 64, which is used to drive the limiting mechanism 62 and the cutting mechanism 63 to move synchronously relative to each other, such as moving toward each other or moving away from each other, so that The axial cutting device 05 of the present invention can adapt to the axial cutting of various cable samples with different diameters, while greatly improving the cutting efficiency.
优选地,所述限位机构62和所述切割机构63分别布置在所述电缆试样的两侧,当所述左右旋丝杠螺母机构64工作时,所述限位机构62和所述切割机构63能够同步朝向电缆试样运动,并且能够同时接触电缆试样的绝缘层外表面,于是便能实现从切入过程开始之时便对电缆试样提供可靠的支承。Preferably, the limiting mechanism 62 and the cutting mechanism 63 are respectively arranged on both sides of the cable sample. When the left and right screw nut mechanism 64 works, the limiting mechanism 62 and the cutting mechanism The mechanism 63 can move towards the cable sample synchronously and can simultaneously contact the outer surface of the insulation layer of the cable sample, thus providing reliable support for the cable sample from the beginning of the cutting process.
替代地,所述限位机构62和所述切割机构63也可以在径向上分别独立进给,例如,在电缆试样被夹紧后,先驱动限位机构62径向进给以便对电缆试样进行支承,随后再驱动切割机构63径向进给以便切入绝缘层中。Alternatively, the limiting mechanism 62 and the cutting mechanism 63 can also be fed independently in the radial direction. For example, after the cable sample is clamped, the limiting mechanism 62 is first driven to feed in the radial direction so that the cable sample is clamped. support, and then drive the cutting mechanism 63 to advance radially so as to cut into the insulating layer.
优选地,如图14所示,所述左右旋螺母机构64包括第二左右旋丝杠61和一对旋向相反的轴向丝杠螺母60,所述轴向丝杠螺母60分别与所述第二左右旋丝杠61的左旋螺纹部分和右旋螺纹部分配合。所述限位机构62和所述切割机构63分别固定至其中一个轴向丝杠螺母60。于是,当所述第二左右旋丝杠61旋转时,两个轴向丝杠螺母60将朝向彼此运动或者远离彼此运动,从而带动所述限位机构62和所述切割机构63同步地朝向或远离电缆试样运动,完成有支承的切入动作或退刀动作。Preferably, as shown in FIG. 14 , the left and right screw nut mechanism 64 includes a second left and right screw screw 61 and a pair of axial screw nuts 60 with opposite rotation directions, and the axial screw nuts 60 are respectively connected to the The left-handed thread part of the second left-handed screw 61 cooperates with the right-handed thread part. The limiting mechanism 62 and the cutting mechanism 63 are respectively fixed to one of the axial screw nuts 60 . Thus, when the second left-right screw 61 rotates, the two axial screw nuts 60 will move toward each other or move away from each other, thereby driving the limiting mechanism 62 and the cutting mechanism 63 to move toward or away from each other synchronously. Move away from the cable specimen to complete the supported cutting action or retraction action.
具体地,如图14所示,切割机构63一侧的轴向丝杠螺母60通过轴向螺母座59连接刀片支架连接板58,所述轴向刀片支架57固定安装在所述刀片支架连接板58上。限位机构62一侧的轴向丝杠螺母60同样通过类似的轴向螺母座连接类似的限位支架连接板(图中未标引),所述限位机构63固定安装在所述限位支架连接板上。Specifically, as shown in FIG. 14 , the axial lead screw nut 60 on one side of the cutting mechanism 63 is connected to the blade support connecting plate 58 through an axial nut seat 59, and the axial blade support 57 is fixedly installed on the blade support connecting plate. 58 on. The axial lead screw nut 60 on one side of the limit mechanism 62 is also connected to a similar limit bracket connecting plate (not marked in the figure) through a similar axial nut seat, and the limit mechanism 63 is fixedly installed on the limit bracket connection plate.
优选地,如图14和图17所示,所述限位机构62还包括:限位支架50、伸缩杆51、弹簧48、限位端盖49和限位立柱55。其中,所述限位支架50安装在所述限位支架连接板上进而与所述轴向丝杠螺母60相固定;所述限位支架50上设有通孔,所述伸缩杆51的第一端滑动地安装于所述通孔中;所述限位端盖49固定安装在所述通孔的第一端口(也即远离所述V型面滚轮54的端口)处,所述弹簧48套设在所述伸缩杆51的第一端上,并且被容纳在所述通孔中,所述弹簧48的一端抵接所述限位端盖49,另一端抵接所述伸缩杆51上的轴肩,并处于受压缩状态。在安装状态下,所述伸缩杆51能够沿轴向移位,从而压缩所述弹簧48,并且使得所述伸缩杆51的第一端能够部分地从所述通孔的第一端口伸出。所述限位立柱55固定安装在所述伸缩杆51的第二端,二者轴线互相垂直,所述V型面滚轮54可转动地安装在所述限位立柱55的上端,例如借助于深沟球轴承52和轴承挡圈53进行安装,从而使得所述V型面滚轮54的轴线相对于所述伸缩杆51固定。Preferably, as shown in FIG. 14 and FIG. 17 , the limiting mechanism 62 further includes: a limiting bracket 50 , a telescopic rod 51 , a spring 48 , a limiting end cap 49 and a limiting column 55 . Wherein, the limiting bracket 50 is installed on the connecting plate of the limiting bracket and then fixed with the axial screw nut 60; the limiting bracket 50 is provided with a through hole, and the first telescopic rod 51 One end is slidably installed in the through hole; the limit end cap 49 is fixedly installed at the first port of the through hole (that is, the port away from the V-shaped roller 54), and the spring 48 Sleeved on the first end of the telescopic rod 51 and accommodated in the through hole, one end of the spring 48 abuts against the limit end cap 49 and the other end abuts against the telescopic rod 51 shoulder and is in compression. In the installed state, the telescopic rod 51 can be axially displaced, thereby compressing the spring 48 and allowing the first end of the telescopic rod 51 to partially protrude from the first port of the through hole. The limiting column 55 is fixedly installed on the second end of the telescopic rod 51, and the axes of the two are perpendicular to each other. The V-shaped roller 54 is rotatably installed on the upper end of the limiting column 55, for example, by means of deep The groove ball bearing 52 and the bearing retaining ring 53 are installed so that the axis of the V-shaped roller 54 is fixed relative to the telescopic rod 51 .
在所述切割机构63切入电缆试样的绝缘层的过程中,随着所述第二左右旋丝杠61的旋转,所述限位机构62和所述切割机构63同步地朝向电缆试样运动,当所述轴向切割刀片56的刀尖接触所述电缆试样的绝缘层外表面时,所述限位机构62的V型面滚轮52恰好也抵接电缆试样的绝缘层外表面,从而可及时为切入过程提供支承。随着所述第二左右旋丝杠61的继续旋转,所述轴向切割刀片56的刀尖开始切入绝缘层中,同时,由于所述V型面滚轮52的支承力随之变大,于是便经由所述伸缩杆51压缩所述弹簧48,使得所述伸缩杆51向后(即朝向第一端的方向)移位,由此使得所述V型面滚轮52也产生回退,即在径向支承的方向上回退,以补偿所述轴向切割刀片56的切入深度,有效避免了电缆试样的轴线移位或变形。When the cutting mechanism 63 cuts into the insulation layer of the cable sample, with the rotation of the second left and right screw 61, the limit mechanism 62 and the cutting mechanism 63 move towards the cable sample synchronously , when the tip of the axial cutting blade 56 touches the outer surface of the insulating layer of the cable sample, the V-shaped roller 52 of the limit mechanism 62 just abuts against the outer surface of the insulating layer of the cable sample, Thus, support can be provided in time for the cutting process. Along with the continuation of rotation of the second left-right screw 61, the tip of the axial cutting blade 56 begins to cut into the insulating layer, and at the same time, since the supporting force of the V-shaped roller 52 becomes larger thereupon, the The spring 48 is compressed via the telescopic rod 51, so that the telescopic rod 51 is displaced backward (ie, toward the first end), so that the V-shaped roller 52 also retreats, that is, at Retreat in the direction of the radial support to compensate the cutting depth of the axial cutting blade 56, effectively avoiding the axial displacement or deformation of the cable sample.
在未示出的实施方式中,对于所述第二左右旋丝杠61的旋转驱动,可以采用手轮直接驱动。In an unshown embodiment, for the rotational drive of the second left-right screw 61 , a handwheel may be used to directly drive it.
然而,优选地,如图14-15所示,所述轴向切割装置05还包括轴向切割电机42,其电机轴通过轴向联轴器43与所述第二左右旋丝杠61相连,从而可对所述第二左右旋丝杠61进行自动驱动旋转。However, preferably, as shown in FIGS. 14-15 , the axial cutting device 05 further includes an axial cutting motor 42 , the motor shaft of which is connected to the second left and right screw screws 61 through an axial coupling 43 , Thus, the second left and right screw 61 can be driven and rotated automatically.
如图14所述,所述第二左右旋丝杠61的两端通过支撑座46支承,所述支撑座46设有轴承孔,所述轴承孔内设置有轴承(优选为角接触球轴承47)和套筒44,所述套筒44用于对所述轴承进行定位,所述轴承孔的外端部设置有端盖45,用于固定所述套筒44,从而实现对轴承的固定和预紧。As shown in Figure 14, the two ends of the second left and right screw 61 are supported by the support base 46, the support base 46 is provided with a bearing hole, and a bearing (preferably an angular contact ball bearing 47 ) and a sleeve 44, the sleeve 44 is used to position the bearing, and the outer end of the bearing hole is provided with an end cover 45, which is used to fix the sleeve 44, so as to realize the fixing and Preload.
如图14-15所示,所述轴向切割装置05还包括轴向切割导轨65,其例如设置有两条,分别布置在所述第二左右旋丝杠61的两侧,与所述轴向切割导轨65配合的导轨滑块安装在限位支架连接板和刀片支架连接板58上,从而为所述限位机构62和所述切割机构63提供平稳的运动导向。As shown in Figures 14-15, the axial cutting device 05 also includes an axial cutting guide rail 65, which is provided with two, respectively, arranged on both sides of the second left and right screw screw 61, and the shaft The guide rail slider matched with the cutting guide rail 65 is installed on the limit bracket connecting plate and the blade support connecting plate 58 , thereby providing smooth motion guidance for the limit mechanism 62 and the cutting mechanism 63 .
所述轴向切割导轨65和所述支撑座46可以固定安装在一块支承板上,从而使所述轴向切割装置05形成一个独立的单元,随后再安装至纵向进给装置02上。或者替代地,所述轴向切割导轨65和所述支撑座46也可以直接固定至纵向进给装置02上。The axial cutting guide rail 65 and the support seat 46 can be fixedly installed on a support plate, so that the axial cutting device 05 forms an independent unit, and then installed on the longitudinal feeding device 02 . Or alternatively, the axial cutting guide rail 65 and the support seat 46 can also be directly fixed to the longitudinal feeding device 02 .
优选地,所述轴向切割装置05还可以包括径向切深控制机构,用于监测径向切入时的切入阻力,并在所述切入阻力超过预定值时控制所述轴向切割电机42停止工作。例如,所述径向切深控制机构可以包括设置在例如所述轴向刀片支架57上的力传感器,用于检测所述切入阻力。由于电缆绝缘层和电缆芯部为不同的材质,轴向切割刀片56在切入这两种材质时的阻力会存在较大的差别,因此,可通过试验检测出这种差别,并据此确定所述预定值。也即,当轴向切割刀片56切透绝缘层而接触到电缆芯部时,切入阻力会有明显的变大,所述力传感器检测出切入阻力的这种改变,便可及时停止所述轴向切割电机42,从而保证径向切深合适。Preferably, the axial cutting device 05 may also include a radial depth-of-cut control mechanism for monitoring the cutting resistance during radial cutting, and controlling the axial cutting motor 42 to stop when the cutting resistance exceeds a predetermined value Work. For example, the radial depth-of-cut control mechanism may include a force sensor disposed eg on the axial blade holder 57 for detecting the penetration resistance. Because the cable insulation layer and the cable core are made of different materials, the resistance of the axial cutting blade 56 when cutting into these two materials will have a large difference. the predetermined value. That is to say, when the axial cutting blade 56 cuts through the insulating layer and contacts the cable core, the cutting resistance will obviously increase, and the force sensor detects this change of the cutting resistance, and the shaft can be stopped in time. To the cutting motor 42, thereby ensuring that the radial depth of cut is suitable.
所述纵向进给装置02用于沿电缆试样的轴线方向(也即所述电缆绝缘层剥离设备的纵向)驱动所述轴向切割装置05和所述径向切割装置04相对于所述底座01运动,从而完成对期望位置、期望长度的绝缘层的切割工作。The longitudinal feeding device 02 is used to drive the axial cutting device 05 and the radial cutting device 04 relative to the base along the axial direction of the cable sample (that is, the longitudinal direction of the cable insulation layer stripping equipment) 01 moves to complete the cutting work of the insulation layer at the desired position and length.
优选地,如图18-19所示,所述纵向进给装置02包括:纵向进给电机66、纵向联轴器67、锁紧螺母68、纵向端盖69、套筒70、纵向进给支座71、角接触球轴承72、总溜板73、纵向导轨74、纵向螺母座75、纵向进给螺母76、和纵向进给丝杠77。Preferably, as shown in Figures 18-19, the longitudinal feed device 02 includes: a longitudinal feed motor 66, a longitudinal coupling 67, a lock nut 68, a longitudinal end cover 69, a sleeve 70, a longitudinal feed support Seat 71, angular contact ball bearing 72, total slide plate 73, longitudinal guide rail 74, longitudinal nut seat 75, longitudinal feed nut 76 and longitudinal feed screw 77.
其中,所述纵向进给电机66安装在底座01上,其输出轴通过所述纵向联轴器67与所述纵向进给丝杠77连接。Wherein, the longitudinal feed motor 66 is installed on the base 01 , and its output shaft is connected with the longitudinal feed screw 77 through the longitudinal coupling 67 .
所述纵向进给支座71设置有两个,安装在底座01上,分别从两端对所述纵向进给丝杠77进行支承。其中,所述纵向进给丝杠77通过所述角接触球轴承72、套筒70、端盖69和锁紧螺母68安装在所述纵向进给支座71上。There are two longitudinal feed supports 71 installed on the base 01 to support the longitudinal feed screw 77 from both ends. Wherein, the longitudinal feed screw 77 is installed on the longitudinal feed support 71 through the angular contact ball bearing 72 , the sleeve 70 , the end cover 69 and the lock nut 68 .
所述纵向导轨74设置有两条,安装在底座01上,并分布在所述纵向进给丝杠77的两侧。There are two longitudinal guide rails 74 installed on the base 01 and distributed on both sides of the longitudinal feed screw 77 .
所述总溜板73通过纵向螺母座75与所述纵向进给螺母76连接在一起,所述纵向进给螺母76与所述纵向进给丝杠77螺旋配合,所述总溜板73的两侧设置有导轨滑块(未示出),所述导轨滑块与所述纵向进给导轨74滑动配合,所述总溜板73上例如安装有轴向切割装置05和径向切割装置04。于是,当所述纵向进给丝杠77旋转时,所述纵向进给螺母76便将纵向进给丝杠77的旋转运动转换为直线运动,使所述总溜板73沿所述纵向进给导轨74滑动,从而带动总溜板73上安装的部件(例如轴向切割装置05和径向切割装置04)沿所述电缆绝缘层剥离设备的纵向(也即电缆试样的轴向)运动,以实现对电缆试样的绝缘层的切割。The total slide plate 73 is connected together with the longitudinal feed nut 76 through a longitudinal nut seat 75, and the longitudinal feed nut 76 is screwed with the longitudinal feed screw 77, and the two ends of the total slide plate 73 A guide rail slider (not shown) is arranged on the side, and the guide rail slider is slidingly matched with the longitudinal feed guide rail 74 , and the overall slide plate 73 is, for example, equipped with an axial cutting device 05 and a radial cutting device 04 . Thus, when the longitudinal feed screw 77 rotates, the longitudinal feed nut 76 converts the rotary motion of the longitudinal feed screw 77 into linear motion, so that the total slide plate 73 is fed along the longitudinal direction. The guide rail 74 slides, thereby driving the components installed on the main slide plate 73 (such as the axial cutting device 05 and the radial cutting device 04) to move along the longitudinal direction of the cable insulation stripping equipment (that is, the axial direction of the cable sample), In order to realize the cutting of the insulation layer of the cable sample.
综上,本发明的电缆绝缘层剥离设备能够方便地对不同直径的电缆试样进行剥皮,其适用的电缆直径范围例如在15-100 mm之间,并且在切割不同直径的电缆时不需要上下调整切割装置的刀片,能够始终保证对中夹紧,提高了对电缆剥皮的精确度和效率,一方面保证了剥皮后电缆芯部的质量,不影响电缆的检测性能,另一方面还节省了大量的人力资源。 In summary, the cable insulation stripping device of the present invention can easily peel cable samples of different diameters, and its applicable cable diameter range is, for example, between 15-100 mm, and it does not need to be cut up and down when cutting cables of different diameters. Adjusting the blade of the cutting device can always ensure the centering and clamping, which improves the accuracy and efficiency of cable stripping. On the one hand, it ensures the quality of the cable core after stripping without affecting the detection performance of the cable. On the other hand, it also saves Lots of human resources.
进一步地,由于夹紧装置包括安全离合装置,当夹紧装置将电缆试样夹紧后,安全离合装置开始起作用,使夹紧装置不再对电缆试样继续施加夹紧力,从而保证电缆试样不会被夹损,同时也有利于保护夹紧电机不会因堵转而被烧毁。Further, since the clamping device includes a safety clutch device, when the clamping device clamps the cable sample, the safety clutch device starts to work, so that the clamping device no longer applies clamping force to the cable sample, thereby ensuring that the cable The sample will not be damaged by clamping, and it is also beneficial to protect the clamping motor from being burned due to stalling.
特别地,本发明的电缆绝缘层剥离设备采用对电缆试样一侧切割另一侧限位支承的方案来切割电缆绝缘层,切割侧的刀片切入电缆绝缘层,限位侧的伸缩杆压缩弹簧,使V型面滚轮始终紧靠电缆试样的绝缘层,保证了电缆的切割质量。In particular, the cable insulation layer stripping equipment of the present invention adopts the scheme of cutting one side of the cable sample and the limit support on the other side to cut the cable insulation layer. The blade on the cutting side cuts into the cable insulation layer, and the telescopic rod on the limit side compresses the spring. , so that the V-shaped surface roller is always close to the insulation layer of the cable sample, ensuring the cutting quality of the cable.
本领域的技术人员容易理解的是,在不冲突的前提下,上述各优选方案可以自由地组合、叠加。Those skilled in the art can easily understand that, on the premise of no conflict, the above-mentioned preferred solutions can be freely combined and superimposed.
应当理解,上述的实施方式仅是示例性的,而非限制性的,在不偏离本发明的基本原理的情况下,本领域的技术人员可以针对上述细节做出的各种明显的或等同的修改或替换,都将包含于本发明的权利要求范围内。It should be understood that the above-mentioned implementations are only exemplary rather than limiting, and those skilled in the art can make various obvious or equivalent solutions to the above-mentioned details without departing from the basic principles of the present invention. Any modification or replacement will be included in the scope of the claims of the present invention.
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CN111416308A (en) * | 2020-04-27 | 2020-07-14 | 江玉婷 | A paint stripping device for flat or round enameled wires |
CN112165034A (en) * | 2020-09-15 | 2021-01-01 | 雷远良 | Copper wire collecting device for separating cable sheath |
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CN112653028A (en) * | 2020-09-10 | 2021-04-13 | 安徽万融线缆科技有限公司 | Ring cutting device for wire harness processing and ring cutting method thereof |
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CN116499838A (en) * | 2023-06-26 | 2023-07-28 | 杭州应敏科技有限公司 | Intelligent sample preparation system for cable outer sheath and working method thereof |
CN116499838B (en) * | 2023-06-26 | 2023-09-29 | 杭州应敏科技有限公司 | Intelligent sample preparation system for cable outer sheath and working method thereof |
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