CN107965317B - A kind of ROV-based sampler and sampling method of omnidirectional underwater short-distance drilling rig - Google Patents
A kind of ROV-based sampler and sampling method of omnidirectional underwater short-distance drilling rig Download PDFInfo
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Abstract
本发明涉及一种基于ROV的全方位水下短距钻机取样器及其取样方法,垂直驱动机构安装在外框架上,输出端与位于外框架内的旋转驱动机构相连,钻杆的上端与旋转驱动机构的输出端连接,下端与钻头螺纹连接,钻杆、钻头及旋转驱动机构通过垂直驱动机构带动下放或回收,钻杆及钻头通过旋转驱动机构驱动旋转、获取样品;外框架的上部设有可供ROV机械手多角度抓取的抓取把手,外框架上安装有使钻杆、钻头、垂直驱动机构的输出轴线及旋转驱动机构的输出轴线共线的定芯机构。本发明具有结构比较紧凑、安全性好、受取样深度影响小,且耐腐蚀性能强,工作灵活稳定,并可快速、有效地获取样品,可实现在水下的全角度作业和自动钻孔获取转运样品。
The invention relates to an ROV-based omnidirectional underwater short-distance drilling rig sampler and its sampling method. The vertical drive mechanism is installed on the outer frame, the output end is connected with the rotary drive mechanism located in the outer frame, and the upper end of the drill rod is connected to the rotary drive mechanism. The output end of the mechanism is connected, and the lower end is threaded with the drill bit. The drill rod, drill bit and rotary drive mechanism are driven to lower or recover by the vertical drive mechanism. The drill rod and drill bit are driven to rotate by the rotary drive mechanism to obtain samples; The grasping handle for the ROV manipulator to grasp from multiple angles, the outer frame is equipped with a centering mechanism that makes the output axis of the drill pipe, the drill bit, the vertical drive mechanism and the output axis of the rotary drive mechanism collinear. The invention has the advantages of compact structure, good safety, little influence by sampling depth, strong corrosion resistance, flexible and stable work, fast and effective acquisition of samples, and full-angle operation and automatic drilling under water. Transport samples.
Description
技术领域technical field
本发明涉及科考用岩石钻机取样器,具体地说是一种基于ROV的全方位水下短距钻机取样器及其取样方法。The invention relates to a rock drill sampler for scientific research, in particular to an ROV-based omnidirectional underwater short-distance drill sampler and a sampling method thereof.
背景技术Background technique
传统意义上的水下钻机作用是通过钻杆的进取和转动对水下作业面进行作业。由于水下的压力作用,人工作业的深度是及其有限的的,使用传统意义上的钻机塔架和钻井船支持的成套设备,其作业深度、作业方式是受到其动员费、日租费的影响很大;如果进行科考型作业会极其不经济,而且无法在深海、多角度进行取样作业。The function of the underwater drilling rig in the traditional sense is to work on the underwater working surface through the advancement and rotation of the drill pipe. Due to the underwater pressure, the depth of manual operation is extremely limited. Using the complete set of equipment supported by the traditional drilling rig tower and drilling ship, the operation depth and operation method are subject to the mobilization fee and daily rental fee. It will be extremely uneconomical if scientific research operations are carried out, and it is impossible to perform sampling operations in deep sea and from multiple angles.
经过对现有技术的检索发现,于2015年2月18日公开的、公开号为CN104354843A的发明专利申请中,公开了一种配合ROV的海洋油船微型打捞钻孔装置及方法,该装置采用钻孔—抽油的方式打捞废油,非科考取岩石样品使用。其他的钻机方式是使用光纤缆缆控的下放大型取样设备到海底进行岩石取样作业,作业深度根据科学需要进行,其钻取面是垂直方向,钻取位置是提前设定完成的,一旦确定无法更改。以上情况特性决定了在深海压力复杂变化环境下,保证获得深海不定点、全方位岩石样品,需要开发一种全新的基于ROV(遥控水下机器人)的全方位水下钻机取样器以克服以上困难。After searching the prior art, it was found that in the invention patent application published on February 18, 2015, with the publication number CN104354843A, a micro salvage drilling device and method for marine oil tankers that cooperate with ROV are disclosed. Hole—The method of oil pumping is used to salvage waste oil, and it is not used for scientific research to obtain rock samples. Other drilling rigs use optical fiber cable-controlled large-scale sampling equipment to carry out rock sampling operations on the seabed. The operating depth is carried out according to scientific needs. The drilling surface is vertical, and the drilling position is set in advance. Change. The characteristics of the above conditions determine that in the environment of complex changes in deep sea pressure, it is necessary to develop a new omnidirectional underwater drilling rig sampler based on ROV (remotely operated underwater robot) to ensure the acquisition of deep sea rock samples from all directions. .
发明内容Contents of the invention
针对上述传统钻机取样器所存在的不足,本发明的目的在于提供一种基于ROV的全方位水下短距钻机取样器及其取样方法。该全方位水下短距钻机取样器保障获得深海不定点、全方位岩石样品,可在深海压力复杂变化环境下使用。In view of the deficiencies in the above-mentioned traditional drilling rig sampler, the object of the present invention is to provide an ROV-based omnidirectional underwater short-distance drilling rig sampler and its sampling method. The all-round underwater short-distance drilling rig sampler guarantees the acquisition of deep-sea variable-point and all-round rock samples, and can be used in the environment of complex deep-sea pressure changes.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
本发明的全方位水下短距钻机取样器包括抓取把手、垂直驱动机构、旋转驱动机构、外框架、定芯机构、钻杆及钻头,其中垂直驱动机构安装在外框架上,输出端与位于该外框架内的旋转驱动机构相连,所述钻杆的上端与旋转驱动机构的输出端连接,下端与钻头螺纹连接,所述钻杆、钻头及旋转驱动机构通过垂直驱动机构带动下放或回收,该钻杆及钻头通过所述旋转驱动机构驱动旋转、获取样品;所述外框架的上部设有能够供ROV机械手多角度抓取的抓取把手,所述外框架上安装有使钻杆、钻头、垂直驱动机构的输出轴线及旋转驱动机构的输出轴线共线的定芯机构;The all-round underwater short-distance drilling rig sampler of the present invention includes a grab handle, a vertical drive mechanism, a rotary drive mechanism, an outer frame, a centering mechanism, a drill rod and a drill bit, wherein the vertical drive mechanism is installed on the outer frame, and the output end is connected to the The rotary drive mechanism in the outer frame is connected, the upper end of the drill rod is connected to the output end of the rotary drive mechanism, and the lower end is threadedly connected with the drill bit, and the drill rod, drill bit and rotary drive mechanism are lowered or recovered through the vertical drive mechanism, The drill rod and drill bit are driven to rotate by the rotary drive mechanism to obtain samples; the upper part of the outer frame is provided with a grasping handle that can be grasped by the ROV manipulator at multiple angles, and the drill rod and drill bit are installed on the outer frame. , The centering mechanism in which the output axis of the vertical drive mechanism and the output axis of the rotary drive mechanism are collinear;
其中:所述定芯机构包括滚动滑槽、滑动导轨、导向滑轮及开设在外框架底部支撑板上的导向孔,该滑动导轨安装在所述外框架上,所述旋转驱动机构通过滚动滑槽与该滑动导轨滑动连接,所述导向滑轮为多个、均匀设置于钻杆的外部,所述钻杆由各导向滑轮之间穿过,分别与各导向滑轮滚动接触;所述钻杆及钻头由垂直驱动机构带动由所述导向孔下放或回收;Wherein: the core fixing mechanism includes a rolling chute, a sliding guide rail, a guide pulley and a guide hole on the support plate at the bottom of the outer frame. The sliding guide rail is slidably connected, and the guide pulleys are multiple and evenly arranged on the outside of the drill rod. The drill rod passes between the guide pulleys and is in rolling contact with each guide pulley respectively; The vertical drive mechanism drives down or recovers from the guide hole;
所述导向滑轮的轮轴为T型连接轴,该T型连接轴的竖边与所述钻杆的轴向垂直,所述T型连接轴横边的两端均转动连接有滑轮;所述外框架上沿高度方向开设有多列通孔,各所述导向滑轮的T型连接轴的竖边插设于等高的通孔中;The wheel shaft of the guide pulley is a T-shaped connecting shaft, the vertical side of the T-shaped connecting shaft is perpendicular to the axial direction of the drill pipe, and the two ends of the horizontal side of the T-shaped connecting shaft are rotatably connected with pulleys; There are multiple rows of through holes along the height direction on the frame, and the vertical sides of the T-shaped connecting shafts of the guide pulleys are inserted into the through holes of equal height;
所述抓取把手包括侧向T型把手及垂直端T型把手,该垂直端T型把手安装于所述外框架的上部,所述侧向T型把手与垂直端T型把手倾斜连接;The grabbing handle includes a lateral T-shaped handle and a vertical end T-shaped handle, the vertical end T-shaped handle is installed on the upper part of the outer frame, and the lateral T-shaped handle is obliquely connected with the vertical end T-shaped handle;
所述外框架包括固定盘、框架支杆及支撑板,该固定盘与支撑板之间沿圆周方向均布有多根框架支杆,所述支撑板外边缘沿圆周方向均布数量与框架支杆数量相同、且一一对应的支脚,每根所述框架支杆的一端均与固定盘相连,另一端分别连接于一个支脚的上表面,各所述支脚的下表面分别设有增大摩擦力的齿盘;The outer frame includes a fixed plate, a frame pole and a support plate, and a plurality of frame poles are evenly distributed along the circumferential direction between the fixed plate and the support plate, and the outer edge of the support plate is uniformly distributed in the same number as the frame support along the circumferential direction. The number of rods is the same and one-to-one corresponds to the legs, one end of each frame rod is connected to the fixed plate, and the other end is respectively connected to the upper surface of a leg, and the lower surface of each leg is respectively provided with an increased friction Force toothed disc;
所述垂直驱动机构为驱动油缸,该驱动油缸的缸体安装在所述外框架的上部,驱动油缸的输出端位于外框架内、与所述旋转驱动机构相连;所述旋转驱动机构为液压马达,该液压马达的输出端通过钻杆连接件与钻杆的上端连接;The vertical driving mechanism is a driving cylinder, the cylinder body of which is installed on the upper part of the outer frame, and the output end of the driving cylinder is located in the outer frame and connected with the rotating driving mechanism; the rotating driving mechanism is a hydraulic motor , the output end of the hydraulic motor is connected to the upper end of the drill pipe through the drill pipe connector;
本发明基于ROV的全方位水下短距钻机取样器的取样方法,包括以下步骤:The present invention is based on the sampling method of the all-round underwater short distance drilling rig sampler of ROV, comprises the following steps:
步骤一:选址,利用ROV的探测能力,对获取样品点进行浅剖测量和外观检测,初步判定取样位置,利用ROV的机械手抓取抓取把手,把所述钻机取样器放置于取样点,利用所述外框架放置到海底;Step 1: Site selection, using the detection capability of ROV, conduct shallow profile measurement and appearance inspection on the sample point, initially determine the sampling position, use the robot arm of ROV to grab the grab handle, and place the drill sampler at the sampling point, placed on the seabed using said outer frame;
步骤二:深海取样,所述垂直驱动机构工作,带动所述旋转驱动机构下放,随之带动所述钻杆、钻头下放到岩石端面上方设定位置后,所述旋转驱动机构工作,带动所述钻杆、钻头旋转,该钻杆、钻头在所述垂直驱动机构及旋转驱动机构的带动下边下放边旋转,获取设定高度的岩石样品;Step 2: deep-sea sampling, the vertical drive mechanism works, drives the rotary drive mechanism down, and then drives the drill pipe and drill bit down to a set position above the rock end face, the rotary drive mechanism works, drives the The drill rod and drill bit rotate, and the drill rod and drill bit are lowered and rotated under the drive of the vertical drive mechanism and the rotary drive mechanism to obtain rock samples at a set height;
步骤三:断芯,当所述垂直驱动机构达到满量程后,利用ROV机械手摇动所述钻机取样器,使岩石样品在钻头端断芯,边旋转钻杆,边回收钻头,直至所述垂直驱动机构全部收回;Step 3: Break the core. When the vertical drive mechanism reaches full scale, use the ROV manipulator to shake the sampler of the drilling rig to break the core of the rock sample at the drill bit end, and recover the drill bit while rotating the drill pipe until the vertical drive Institutions take back all;
步骤四:岸基端样品获取,利用ROV带所述钻机取样器回收到甲板,从钻机取样器上拆卸所述钻杆、钻头,拿出该钻杆内层获取的相应的岩石样品;Step 4: Obtain samples at the shore base, use the ROV to bring the rig sampler back to the deck, disassemble the drill pipe and drill bit from the rig sampler, and take out the corresponding rock samples obtained from the inner layer of the drill pipe;
其中:所述步骤二中,当获取到所需高度的岩石样品后,该垂直驱动机构带动所述钻杆、钻头回收,再重复步骤二,进行岩石样品的累积钻取;Wherein: in the
所述垂直驱动机构驱动一次不超过五公分,所述旋转驱动机构先慢后快地进行操作;一旦发生卡钻现象,所述垂直驱动机构回收设定距离,再进行旋转钻取,直到完成钻取岩石样品。The vertical driving mechanism drives no more than five centimeters at a time, and the rotary driving mechanism operates slowly and then quickly; once the drill sticking phenomenon occurs, the vertical driving mechanism retracts the set distance, and then performs rotary drilling until the drilling is completed. Take rock samples.
本发明的优点与积极效果为:Advantage of the present invention and positive effect are:
本发明具有结构比较紧凑、安全性好、受取样深度影响小,且耐腐蚀性能强,工作灵活稳定,并可快速、有效地获取样品,可实现在水下的全角度作业和自动钻孔获取转运样品。The present invention has the advantages of compact structure, good safety, little influence by sampling depth, strong corrosion resistance, flexible and stable work, fast and effective acquisition of samples, and full-angle operation and automatic drilling under water. Transport samples.
附图说明Description of drawings
图1为本发明全方位水下短距钻机取样器的结构主视图;Fig. 1 is the structure front view of omnidirectional underwater short-distance drilling rig sampler of the present invention;
图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3为本发明全方位水下短距钻机取样器的立体结构示意图;Fig. 3 is the schematic diagram of the three-dimensional structure of the all-round underwater short-distance drilling rig sampler of the present invention;
其中:1为抓取把手,2为驱动油缸,3为固定盘,4为外框架,5为滚动滑槽,6为滑动导轨,7为支脚,8为齿盘,9为导向滑轮,10为导向孔,11为液压马达,12为钻杆连接件,13为钻杆,14为钻头,15为侧向T型把手,16为垂直端T型把手,17为T型连接轴,18为通孔,19为支撑板,20为框架支杆。Among them: 1 is the grab handle, 2 is the driving cylinder, 3 is the fixed plate, 4 is the outer frame, 5 is the rolling chute, 6 is the sliding guide rail, 7 is the foot, 8 is the tooth plate, 9 is the guide pulley, 10 is Pilot hole, 11 is a hydraulic motor, 12 is a drill pipe connector, 13 is a drill pipe, 14 is a drill bit, 15 is a lateral T-shaped handle, 16 is a vertical T-shaped handle, 17 is a T-shaped connecting shaft, 18 is a through-hole Holes, 19 are support plates, and 20 are frame poles.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1~3所示,本发明的基于ROV的全方位水下短距钻机取样器包括抓取把手1、垂直驱动机构、旋转驱动机构、外框架4、定芯机构、钻杆13及钻头14,其中垂直驱动机构安装在外框架4上,输出端与位于该外框架4内的旋转驱动机构相连,钻杆13的上端与旋转驱动机构的输出端连接,下端与钻头14螺纹连接,钻杆13、钻头14及旋转驱动机构通过垂直驱动机构带动下放或回收,该钻杆13及钻头14通过旋转驱动机构驱动旋转、获取样品。外框架4的上部设有可供ROV机械手多角度抓取的抓取把手1,外框架4上安装有使钻杆13、钻头14、垂直驱动机构的输出轴线及旋转驱动机构的输出轴线共线的定芯机构。As shown in Figures 1 to 3, the ROV-based omnidirectional underwater short-distance drilling rig sampler of the present invention includes a
外框架4为直通框架,包括固定盘3、框架支杆20及支撑板19,该固定盘3与支撑板19之间沿圆周方向均布有多根框架支杆20(本实施例的框架支杆20为三根),支撑板19外边缘沿圆周方向均布数量与框架支杆20数量相同、且一一对应的支脚7(本实施例的支脚7为三个),每根框架支杆20的一端均与固定盘3的下表面固接,另一端分别固接于一个支脚7的上表面,各支脚7的下表面分别设有增大摩擦力的齿盘8;当钻机取样器安放在深海海底岩石端面上时,它们扩大了接触面积、增大了摩擦力,减少了在旋转驱动机构旋转钻取样品的过程中,整体发生晃动的可能,避免提前断芯。The
垂直驱动机构为驱动油缸2,由ROV供应油路驱动;该驱动油缸2的缸体使用螺栓固定于外框架4的上部(即固定盘3上),用于上下的递进动作驱动;驱动油缸2的输出端位于外框架4内、与旋转驱动机构相连。旋转驱动机构为液压马达11,该液压马达11的输出端通过钻杆连接件12与钻杆13的上端连接。钻杆13、钻头14可在驱动油缸2和液压马达11的驱动下进行往返运动和正反旋转运动。The vertical driving mechanism is the
定芯机构包括滚动滑槽5、滑动导轨6、导向滑轮9及开设在外框架4底部支撑板19上的导向孔10,该滑动导轨6安装在外框架4的任一根框架支杆20上,液压马达11通过滚动滑槽5与该滑动导轨6滑动连接,导向滑轮9为多个、均匀设置于钻杆13的外部,钻杆13由各导向滑轮9之间穿过,分别与各导向滑轮9滚动接触。钻杆13及钻头14由驱动油缸2带动由导向孔10下放或回收。利用滑动导轨6、导向滑轮9、导向孔10相对位置的不变性,使得驱动油缸2的输出轴线、液压马达11的输出轴线、钻杆13、钻头14在一条直线上,减少了在钻取初始状态下、转动过程中,钻头14的摆动问题。导向滑轮9的轮轴为T型连接轴17,该T型连接轴17的竖边与钻杆13的轴向垂直,T型连接轴17横边的两端均转动连接有滑轮。外框架4的各根框架支杆20上均沿高度方向开设有多个通孔18,各导向滑轮9的T型连接轴17的竖边插设于等高的通孔18中。The core-fixing mechanism includes a
抓取把手1包括侧向T型把手15及垂直端T型把手16,该垂直端T型把手16安装于外框架4的上部(即固定盘3上),侧向T型把手15与垂直端T型把手16倾斜连接。抓取把手1的形状和尺寸是与ROV的机械手相匹配的,它的侧向T型把手15融合ROV机械手操作角度的变化,适应钻机取样器在多角度进行钻孔用力,并获取岩石样品。
本发明的驱动油缸2、液压马达11为钻机取样器的垂直和旋转驱动机构,多角度的抓取把手1、外框架4、支脚7及齿盘8为钻机取样器的外围固定支架,滚动滑槽5、滑动导轨6及导向孔10为钻机取样器的定芯机构,钻杆连接件12、钻杆13及钻头14为岩石样品获取机构。The
本发明基于ROV的全方位水下短距钻机取样器的取样方法包括以下步骤:The present invention is based on the sampling method of the all-round underwater short-distance drilling rig sampler of ROV and comprises the following steps:
步骤一:选址,利用ROV自身的探测能力,对获取样品点进行浅剖测量和外观检测,包括近海底浅剖测量和理化环境测量,初步判定取样位置;获取感兴趣的取样点位和岩石获取样品的长度数据,通过以上参数去选定不同长度的钻杆和钻头对取样点进行样品钻取;利用ROV的机械手抓取抓取把手1的侧向T型把手15或垂直端T型把手16,通过它们之间的合理配合,把钻机取样器放置于任意方位上的取样点,同时利用外框架4中的各支脚7和齿盘8放置到海底岩石端面,扩大了接触面积和增大了摩擦力,减少了液压马达11在旋转取样的过程中晃动的影响,避免提前断芯;Step 1: Site selection, use the ROV's own detection capabilities to conduct shallow profile measurements and appearance inspections of the sample points, including shallow profile measurements near the seabed and physical and chemical environment measurements, and initially determine the sampling location; obtain sampling points and rocks of interest Obtain the length data of the sample, and use the above parameters to select drill pipes and drill bits of different lengths to drill samples at the sampling point; use the robot arm of the ROV to grab the lateral T-
步骤二:深海取样,驱动油缸2工作,带动液压马达11下放,随之带动钻杆13、钻头14下放到岩石端面上方设定位置(可距岩石端面上方五公分)后,液压马达11工作进行旋转,带动钻杆13、钻头14旋转,该钻杆13、钻头14在驱动油缸2及液压马达11的带动下边下放边旋转,获取设定高度(可为五公分)的岩石样品;Step 2: Deep-sea sampling, drive the
当获取到所需高度的岩石样品后,驱动油缸2带动钻杆13、钻头14回收,再重复步骤二,进行岩石样品的累积钻取;After obtaining the rock samples at the required height, drive the
步骤三:断芯,当驱动油缸2达到满量程后,利用ROV机械手摇动钻机取样器,使岩石样品在钻头14端断芯,边旋转钻杆13,边回收钻头14,直至驱动油缸2全部收回;Step 3: Break the core. When the driving
步骤四:岸基端样品获取,利用ROV带钻机取样器回收到甲板,从钻机取样器上拆卸钻杆13、钻头14,拿出该钻杆13内层获取的相应的岩石样品。Step 4: Obtain samples at the shore base, use the ROV belt drill sampler to recover to the deck, disassemble the
驱动油缸2和液压马达11之间配合度直接影响到进样的长度和速度,驱动油缸2的一次伸出的长度、液压马达11的旋转速度应与岩石成分有关,硬质底时驱动油缸2驱动一次应不超过五公分,液压马达11应先慢后快进行操作,一旦发生卡钻现象,应利用驱动油缸2回收设定距离,再进行旋转钻取,直到完成钻取样品,如此就获得了真实的深海岩石样品。The degree of coordination between the driving
本发明用于ROV水下操作,具有结构比较紧凑、安全性好、受取样深度影响小,且耐腐蚀性能强,工作灵活稳定,并可适用于多种深度、温度及洋流环境下的复杂海底环境,可广泛应用于需要多角度岩石短距取样的大洋深海取样,并可快速、有效地转运样品。The invention is used for ROV underwater operation, and has the advantages of relatively compact structure, good safety, little influence by sampling depth, strong corrosion resistance, flexible and stable work, and can be applied to complex seabeds under various depths, temperatures and ocean current environments environment, it can be widely used in deep ocean sampling that requires multi-angle and short-distance rock sampling, and can quickly and effectively transfer samples.
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