CN107958841A - Wafer processing method - Google Patents
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- CN107958841A CN107958841A CN201710951990.0A CN201710951990A CN107958841A CN 107958841 A CN107958841 A CN 107958841A CN 201710951990 A CN201710951990 A CN 201710951990A CN 107958841 A CN107958841 A CN 107958841A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
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- H01L22/10—Measuring as part of the manufacturing process
- H01L22/12—Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
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Abstract
提供晶片的加工方法,使全部的电极柱可靠地在晶片的背面露出。一种晶片的加工方法,该晶片在正面上形成有器件,并且埋入有在该晶片的厚度方向上延伸并从该晶片的正面到规定的深度位置的多个电极柱,其中,该晶片的加工方法具有如下的步骤:保持步骤,利用保持工作台对晶片的正面侧进行保持;薄化步骤,通过对该保持工作台所保持的晶片的背面侧进行加工而将该晶片薄化至规定的厚度;以及判定步骤,在实施了该薄化步骤之后,对晶片的背面进行拍摄并生成拍摄图像,根据该拍摄图像来判定有无未露出于该背面的电极柱,在通过该判定步骤判定为存在未露出于晶片的背面的电极柱的情况下,实施使晶片进一步薄化的追加加工步骤。
A wafer processing method is provided so that all electrode posts are reliably exposed on the backside of the wafer. A wafer processing method, the wafer is formed with devices on the front surface, and embedded with a plurality of electrode columns extending in the thickness direction of the wafer and from the front surface of the wafer to a specified depth position, wherein the wafer The processing method has the following steps: a holding step of holding the front side of the wafer by the holding table; a thinning step of thinning the wafer to a predetermined thickness by processing the back side of the wafer held by the holding table and a judging step, after implementing the thinning step, photographing the back side of the wafer and generating a photographed image, judging whether there is an electrode column not exposed on the back side according to the photographed image, and determining that there is an electrode column by the judging step In the case of the electrode posts not exposed on the back surface of the wafer, an additional processing step for further thinning the wafer is performed.
Description
技术领域technical field
本发明涉及由半导体等构成的晶片的加工方法。The present invention relates to a method of processing wafers made of semiconductors and the like.
背景技术Background technique
对在正面上形成有多个器件的大致圆板形状的晶片进行分割而形成具有IC、LSI等器件的芯片。在该晶片的正面上在由设定为格子状的分割预定线划分出的多个区域内分别形成有该多个器件。在形成了多个器件之后,通过磨削装置或研磨装置等从背面侧对晶片进行加工而薄化至规定的厚度。薄化后的该晶片被切削装置等沿着分割预定线进行切削从而分割成各个芯片。Chips having devices such as ICs and LSIs are formed by dividing a substantially disk-shaped wafer with a plurality of devices formed on the front surface. The plurality of devices are formed on the front surface of the wafer in a plurality of regions divided by planned division lines set in a grid pattern. After forming a plurality of devices, the wafer is processed from the back side by a grinding device or a grinding device to be thinned to a predetermined thickness. The thinned wafer is cut along planned dividing lines by a cutting device or the like to be divided into individual chips.
具有器件的芯片被广泛地搭载在移动电话、个人计算机等各种电子设备中。针对各种电子设备的小型化、薄型化的要求日渐提高,与此相伴地也对芯片的小型化、薄型化以及安装芯片所需的面积的省面积化等进行研究。Chips having devices are widely mounted in various electronic devices such as mobile phones and personal computers. With increasing demands for miniaturization and thinning of various electronic devices, studies are being made on miniaturization and thinning of chips, reduction of the area required for mounting chips, and the like.
近年来,作为提高器件的集成度的技术,实用化了堆积多个芯片而进行安装的技术。此外,为了使堆积的多个芯片之间的电连接实现省空间,实用化了通过埋入到贯通芯片的孔中的贯通电极(以下,称为电极柱)将芯片之间电连接的技术。在专利文献1和专利文献2中公开了利用电极柱将所层叠的芯片之间电连接的技术。In recent years, as a technique for increasing the degree of integration of devices, a technique of stacking and mounting a plurality of chips has been put into practical use. In addition, in order to realize space-saving electrical connection between a plurality of stacked chips, a technique of electrically connecting chips through through electrodes (hereinafter referred to as electrode posts) embedded in holes penetrating the chips has been put into practical use. Patent Document 1 and Patent Document 2 disclose techniques for electrically connecting stacked chips using electrode posts.
电极柱例如是通过从分割前的晶片的正面形成规定的深度的孔并在该孔中埋入导电材料而形成的。之后,在从背面对晶片进行加工而薄化时将该孔的底部去除,使埋入在该孔中的电极柱在背面侧露出。The electrode post is formed, for example, by forming a hole of a predetermined depth from the front surface of the wafer before being divided, and embedding a conductive material in the hole. Thereafter, when the wafer is processed and thinned from the back surface, the bottom of the hole is removed, and the electrode post embedded in the hole is exposed on the back side.
专利文献1:日本特开2001-53218号公报Patent Document 1: Japanese Patent Laid-Open No. 2001-53218
专利文献2:日本特开2005-136187号公报Patent Document 2: Japanese Patent Laid-Open No. 2005-136187
埋入有导电材料的该孔按照与最终形成的芯片的完工厚度相同程度的深度形成,但各孔的深度存在偏差。因此,有时即使通过磨削装置、研磨装置或刀具切削装置等加工装置对具有埋入有导电材料的多个该孔的晶片的背面进行加工而使该晶片薄化至设计值,也无法将全部的孔的底部去除,一部分的电极柱不在背面侧露出。The holes in which the conductive material is embedded are formed at a depth approximately equal to the finished thickness of the finally formed chip, but the depths of the holes vary. Therefore, even if the back surface of a wafer having a plurality of holes embedded with conductive material is processed by a processing device such as a grinding device, a lapping device, or a cutter cutting device, and the wafer is thinned to a design value, it is not possible to completely The bottom of the hole is removed, and a part of the electrode post is not exposed on the back side.
因此,需要确认在对晶片进行了薄化时是否全部的电极柱在晶片的背面侧露出。以往,作业者通过目视晶片的背面来进行确认,但为此必须使晶片从实施了薄化的场所移动,进而在需要追加加工时需要使晶片返回到原来的场所,作业变得复杂。并且,产生了忽略未露出的电极柱等问题。Therefore, it is necessary to confirm whether or not all the electrode posts are exposed on the back side of the wafer when the wafer is thinned. Conventionally, the operator visually checks the backside of the wafer. However, for this purpose, the wafer must be moved from the thinned place, and the wafer must be returned to the original place when additional processing is required, complicating the work. Furthermore, problems such as ignoring unexposed electrode posts arise.
发明内容Contents of the invention
本发明是鉴于该问题而完成的,其目的在于,提供晶片的加工方法,能够有效地判定多个电极柱是否全部在薄化后的晶片的背面上露出。并且,提供晶片的加工方法,能够在存在未露出的电极柱的情况下进行可靠地检测而实施追加加工,使全部的电极柱在该背面上露出。The present invention was made in view of this problem, and an object of the present invention is to provide a wafer processing method capable of effectively judging whether or not all of the plurality of electrode posts are exposed on the back surface of the thinned wafer. Furthermore, there is provided a wafer processing method capable of reliably detecting the presence of unexposed electrode posts and performing additional processing so that all of the electrode posts are exposed on the back surface.
根据本发明的一个方式,提供晶片的加工方法,该晶片在正面上形成有器件,并且该晶片中埋入有多个电极柱,该多个电极柱在该晶片的厚度方向上延伸,并从该晶片的正面到规定的深度位置,其特征在于,该晶片的加工方法具有如下的步骤:保持步骤,利用保持工作台对晶片的正面侧进行保持;薄化步骤,通过对该保持工作台所保持的晶片的背面侧进行加工而将该晶片薄化至规定的厚度;以及判定步骤,在实施了该薄化步骤之后,对晶片的背面进行拍摄并生成拍摄图像,根据该拍摄图像来判定有无未露出于该背面的电极柱,在通过该判定步骤判定为存在未露出于晶片的背面的电极柱的情况下,实施使晶片进一步薄化的追加加工步骤。According to one aspect of the present invention, there is provided a method for processing a wafer having devices formed on the front surface thereof, and a plurality of electrode pillars embedded in the wafer, the plurality of electrode pillars extending in the thickness direction of the wafer, and extending from From the front side of the wafer to a predetermined depth position, it is characterized in that the processing method of the wafer has the following steps: holding step, using the holding table to hold the front side of the wafer; processing the back side of the wafer to thin the wafer to a predetermined thickness; The electrode posts not exposed on the back surface are determined to be present in the determination step not exposed on the back surface of the wafer, and an additional processing step of further thinning the wafer is performed.
另外,在本发明的一个方式中,也可以该判定步骤是在晶片被保持在该保持工作台上的状态下实施的,该追加加工步骤是在该晶片被保持在该保持工作台上的状态下执行的。In addition, in one aspect of the present invention, the determining step may be performed while the wafer is held on the holding table, and the additional processing step may be performed while the wafer is held on the holding table. executed below.
根据本发明的一个方式的晶片的加工方法,在实施了将晶片薄化至规定的厚度的薄化步骤之后,能够对被加工的该晶片的背面进行拍摄而生成拍摄图像,根据该拍摄图像来判定有无未露出于该背面的电极柱。该判定例如是通过对所生成的拍摄图像和全部的电极柱都露出的情况下的拍摄图像进行对照而实施的。因此,与通过目视进行判定相比,能够在短时间内实施准确的判定。According to the wafer processing method according to one aspect of the present invention, after performing the thinning step of thinning the wafer to a predetermined thickness, the rear surface of the wafer to be processed can be photographed to generate a photographed image, and the It was judged whether or not there were electrode posts not exposed on the back surface. This determination is performed, for example, by comparing the generated captured image with the captured image when all the electrode posts are exposed. Therefore, accurate judgment can be performed in a short time compared with visual judgment.
由于能够快速地判定是否全部的电极柱在晶片的背面侧露出,所以在需要追加加工的情况下快速地判断为实施该追加加工。并且,在实施了追加加工之后,在对有无未露出的电极柱进行再次判定时,也能够缩短该判定所需的时间。Since it is possible to quickly determine whether or not all the electrode posts are exposed on the back side of the wafer, when additional processing is necessary, it is quickly determined that the additional processing is to be performed. Furthermore, when additional processing is performed and the presence or absence of unexposed electrode pillars is re-judged, the time required for the judgment can also be shortened.
作为实施了该判定的结果,在确认了全部的电极柱露出于晶片的背面的情况下,不需要实施追加加工。这里,即使在判断为不需要追加加工的情况下,由于快速地判断为不实施追加加工,所以缩短了将晶片送到下一个工序之前所需的时间。As a result of this determination, when it is confirmed that all the electrode posts are exposed on the back surface of the wafer, no additional processing is required. Here, even when it is determined that additional processing is unnecessary, since it is quickly determined that additional processing is not performed, the time required to send the wafer to the next process is shortened.
此外,由于在该判定中使用通过加工装置所具有的拍摄单元拍摄到的拍摄图像,所以不用使晶片从实施了加工的位置移动便能够进行判定。在目视晶片的情况下,必须为此将晶片从加工装置取出等,在实施追加加工的情况下需要对晶片进行再配置的作业。然而,根据本发明,不需要那样的作业,提高了加工工艺的效率。In addition, since the captured image captured by the imaging unit included in the processing apparatus is used for this determination, the determination can be performed without moving the wafer from the position where the processing is performed. In the case of visual inspection of the wafer, it is necessary to take out the wafer from the processing apparatus for this purpose, and in the case of performing additional processing, it is necessary to perform an operation of rearranging the wafer. However, according to the present invention, such work is unnecessary, and the efficiency of the machining process is improved.
如以上那样,根据本发明的一个方式,提供晶片的加工方法,能够有效地判定多个电极柱是否全部在薄化后的晶片的背面上露出。并且,提供晶片的加工方法,能够在存在未露出的电极柱的情况下对该电极柱进行可靠地检测而实施追加加工,使全部的电极柱在该背面上露出。As described above, according to one aspect of the present invention, there is provided a wafer processing method capable of efficiently determining whether or not all of the plurality of electrode posts are exposed on the back surface of the thinned wafer. Furthermore, there is provided a wafer processing method capable of reliably detecting the electrode posts that are not exposed and performing additional processing so that all the electrode posts are exposed on the back surface.
附图说明Description of drawings
图1的(A)是示出埋入了多个电极柱的晶片的剖视示意图,图1的(B)是示出在晶片的正面上配设支承晶片的情况的剖视示意图。1(A) is a schematic cross-sectional view showing a wafer embedded with a plurality of electrode posts, and FIG. 1(B) is a schematic cross-sectional view showing a state where a support wafer is arranged on the front surface of the wafer.
图2是示意性地示出加工装置的一例的立体图。Fig. 2 is a perspective view schematically showing an example of a processing device.
图3的(A)是对保持步骤进行说明的侧视图,图3的(B)是对薄化步骤的一例进行说明的侧视图。(A) of FIG. 3 is a side view explaining a holding process, and (B) of FIG. 3 is a side view explaining an example of a thinning process.
图4是对薄化步骤的另一例进行说明的剖视图。Fig. 4 is a cross-sectional view illustrating another example of the thinning step.
图5的(A)是对判定步骤进行说明的侧视图,图5的(B)是示出拍摄图像的一例的示意图,图5的(C)是示出拍摄图像的另一例的示意图。5(A) is a side view explaining the determination procedure, FIG. 5(B) is a schematic diagram illustrating an example of a captured image, and FIG. 5(C) is a schematic diagram illustrating another example of a captured image.
标号说明Label description
1:晶片;1a:正面;1b:背面;3:电极柱;5:支承晶片;7、9:拍摄图像;2:加工装置;4:台;6:柱;8,10:轨道;12:粗磨削单元;14:粗磨削单元进给机构;16:精磨削单元;18:精磨削单元进给机构;20:单元外壳;22:主轴;24:轮安装座;26:磨削磨轮;28:磨轮基台;30:磨削磨具;32:电动机;34:转动工作台;36:箭头;38:保持工作台;38a:多孔质部件;38b:吸引路;40、40a:研磨单元;42:主轴;44:轮安装座;46:研磨磨轮;48:基台;50:研磨垫;52:研磨液提供路;54:拍摄单元;56:控制器(控制部);58:判定部;60:标准图像保存部;62、64:盒;66:晶片搬送机器人;68:暂放工作台;70:旋转清洗单元;72:搬送单元。1: wafer; 1a: front; 1b: back; 3: electrode column; 5: supporting wafer; 7, 9: image capture; 2: processing device; 4: platform; Rough grinding unit; 14: feeding mechanism of rough grinding unit; 16: fine grinding unit; 18: feeding mechanism of fine grinding unit; 20: unit shell; 22: main shaft; 24: wheel mounting seat; 26: grinding grinding wheel; 28: grinding wheel abutment; 30: grinding tool; 32: motor; 34: rotating table; 36: arrow; 38: holding table; 38a: porous parts; 38b: suction path; 40, 40a : Grinding unit; 42: Main shaft; 44: Wheel mount; 46: Grinding wheel; 48: Abutment; 50: Grinding pad; 58: Judgment section; 60: Standard image storage section; 62, 64: Cassette; 66: Wafer transfer robot; 68: Temporary storage table; 70: Rotary cleaning unit; 72: Transfer unit.
具体实施方式Detailed ways
对本发明的实施方式进行说明。首先,对本实施方式的晶片的加工方法的作为被加工物的晶片进行说明。图1的(A)是示出作为被加工物的晶片1的剖视示意图。晶片1的正面1a被排列成格子状的分割预定线(未图示)划分成多个区域,在所划分出的各区域内形成有IC、LSI等器件(未图示)。晶片1最终被沿着该分割预定线进行分割而形成多个芯片。Embodiments of the present invention will be described. First, a wafer as a workpiece in the wafer processing method of the present embodiment will be described. (A) of FIG. 1 is a schematic cross-sectional view showing a wafer 1 as a workpiece. The front surface 1a of the wafer 1 is divided into a plurality of regions by dividing lines (not shown) arranged in a grid pattern, and devices (not shown) such as ICs and LSIs are formed in each divided region. The wafer 1 is finally divided along the planned division lines to form a plurality of chips.
晶片1例如由硅、蓝宝石、玻璃、石英等材料制成,例如,是大致圆板形的基板。在使用由半导体材料构成的晶片的情况下,例如,使用该晶片1的一部分来形成器件。在晶片1不是由半导体材料构成的情况下,例如,在晶片1的正面1a上设置半导体层,对该半导体层进行加工而形成器件。The wafer 1 is made of materials such as silicon, sapphire, glass, and quartz, and is, for example, a substantially disk-shaped substrate. In the case of using a wafer made of a semiconductor material, for example, a part of the wafer 1 is used to form a device. When the wafer 1 is not made of a semiconductor material, for example, a semiconductor layer is provided on the front surface 1a of the wafer 1, and the semiconductor layer is processed to form a device.
在晶片1上设置有多个在正面1a侧开口的规定的深度的孔,在该孔中分别导入导电材料,形成沿晶片1的厚度方向延伸的多个电极柱3。通过电镀法、CVD法、蒸镀法等实施导电材料向该孔中的导入。或者将含有该导电材料的膏导入而使其固化。在通过这些方法将导电材料导入到该孔中之后,为了将过多提供而未收纳在孔中的多余的导电材料去除,通过CMP法等使晶片1的正面1a侧平坦化。The wafer 1 is provided with a plurality of holes of a predetermined depth opened on the front surface 1 a side, and a conductive material is introduced into each of the holes to form a plurality of electrode posts 3 extending in the thickness direction of the wafer 1 . The introduction of the conductive material into the hole is performed by a plating method, a CVD method, a vapor deposition method, or the like. Alternatively, a paste containing the conductive material is introduced and cured. After the conductive material is introduced into the hole by these methods, the front surface 1a side of the wafer 1 is planarized by CMP or the like in order to remove excess conductive material that is supplied too much and is not accommodated in the hole.
在该导电材料中例如使用金、银、铜、铝等材料。由于该电极柱3是为了对层叠的各芯片之间进行电连接而使用的,所以在该导电材料中可以使用电阻较低的材料。Materials such as gold, silver, copper, and aluminum are used as the conductive material. Since the electrode post 3 is used to electrically connect the stacked chips, a material with low resistance can be used as the conductive material.
由于在从背面1b侧对晶片1进行加工而薄化至规定的厚度时,将导入了导电材料的孔的底部去除而使该电极柱3在该背面1b侧露出,所以该孔形成得比晶片1的薄化后的完工厚度深。When the wafer 1 is processed from the back surface 1b side and thinned to a predetermined thickness, the bottom of the hole into which the conductive material is introduced is removed to expose the electrode post 3 on the back surface 1b side, so the hole is formed smaller than the wafer 1b side. The finished thickness after thinning of 1 is deep.
在本实施方式的加工方法中,在对晶片1的背面1b进行加工之前,如图1的(B)所示,在该正面1a上粘贴用于保护该正面1a的器件的支承晶片5。作为支承晶片5,例如,使用硅晶片。也可以代替支承晶片5而在晶片1的正面1a上粘贴保护带。In the processing method of this embodiment, before processing the rear surface 1b of the wafer 1, as shown in FIG. As the support wafer 5, for example, a silicon wafer is used. Instead of supporting the wafer 5 , a protective tape may be attached to the front surface 1 a of the wafer 1 .
接着对适合于实施本实施方式的晶片的加工方法的加工装置进行说明。在图2中示出了该加工装置的一例的立体图。加工装置2是能够对晶片实施磨削加工和研磨加工等加工的装置。Next, a processing apparatus suitable for carrying out the wafer processing method of this embodiment will be described. A perspective view of an example of this processing apparatus is shown in FIG. 2 . The processing apparatus 2 is an apparatus capable of performing processing such as grinding processing and polishing processing on a wafer.
加工装置2具有大致长方体形状的台4。在台4的上表面的端部附近竖立设置有大致长方体形状的柱6。在加工装置2的柱6的前表面设置有在上下方向上延伸的两对轨道8和轨道10。The processing device 2 has a table 4 having a substantially rectangular parallelepiped shape. Near the end of the upper surface of the table 4, a column 6 having a substantially rectangular parallelepiped shape is erected. Two pairs of rails 8 and 10 extending in the vertical direction are provided on the front surface of the column 6 of the processing device 2 .
在一对轨道8上以能够通过粗磨削单元进给机构14在上下方向(Z轴方向)上移动的方式安装有粗磨削单元12,在另一对的轨道10上以能够通过精磨削单元进给机构18在上下方向上移动的方式安装有精磨削单元16。On a pair of rails 8, a rough grinding unit 12 is installed in a manner capable of moving up and down (Z-axis direction) by a rough grinding unit feeding mechanism 14, and on the other pair of rails 10, a rough grinding unit 12 can be moved through a fine grinding The finishing grinding unit 16 is installed in such a manner that the grinding unit feeding mechanism 18 moves in the up and down direction.
参照图2和图3的(B)对粗磨削单元12的详细的结构进行说明。粗磨削单元12具有:筒状的单元外壳20;以及电动机32,其对主轴22进行旋转驱动,该主轴22在单元外壳20中被收纳为自由旋转。主轴22的前端从单元外壳20的下表面露出到外部。The detailed structure of the rough grinding unit 12 is demonstrated with reference to FIG.2 and (B) of FIG.3. The rough grinding unit 12 has a cylindrical unit case 20 , and a motor 32 that rotationally drives a main shaft 22 housed in the unit case 20 so as to be rotatable. The front end of the main shaft 22 is exposed to the outside from the lower surface of the unit case 20 .
粗磨削单元12还具有:圆板状的轮安装座24,其固定在主轴22的前端;以及磨削磨轮26,其以自由装拆的方式安装在轮安装座24的前端。磨削磨轮26由圆板状的磨轮基台28和多个磨削磨具30构成,该磨轮基台28的直径与轮安装座24大致相等,该多个磨削磨具30呈环状固着在磨轮基台28的下端面外周。The rough grinding unit 12 further includes: a disk-shaped wheel mount 24 fixed to the front end of the main shaft 22 ; and a grinding wheel 26 detachably mounted on the front end of the wheel mount 24 . The grinding wheel 26 is composed of a disc-shaped grinding wheel base 28 and a plurality of grinding tools 30. The diameter of the grinding wheel base 28 is approximately equal to the wheel mount 24, and the plurality of grinding tools 30 are fixed in a ring shape. On the outer periphery of the lower end surface of the grinding wheel base 28 .
精磨削单元16与粗磨削单元12同样地构成。不过,在精磨削单元16所具有的磨削磨轮中,使用与粗磨削单元12所具有的磨削磨具相比适合于对晶片进行平滑地磨削的磨削磨具。The finish grinding unit 16 is configured in the same manner as the rough grinding unit 12 . However, as the grinding wheel included in the fine grinding unit 16 , a grinding wheel suitable for smooth grinding of a wafer is used as compared with the grinding wheel included in the rough grinding unit 12 .
如图2所示,加工装置2在柱6的前侧具有与台4的上表面大致平行的转动工作台34。转动工作台34通过未图示的旋转驱动机构在箭头36所示的方向上进行旋转。在转动工作台34上以能够在水平面内旋转的方式配置有互相在圆周方向上分开90度的4个保持工作台38。As shown in FIG. 2 , the processing device 2 has a rotary table 34 substantially parallel to the upper surface of the table 4 on the front side of the column 6 . The rotary table 34 is rotated in a direction indicated by an arrow 36 by a rotary drive mechanism not shown. Four holding tables 38 , which are separated from each other by 90 degrees in the circumferential direction, are arranged on the rotary table 34 so as to be rotatable in a horizontal plane.
在该保持工作台38的上部配设有多孔质部件38a,该多孔质部件38a的上表面成为保持面(参照图4)。保持工作台38在内部具有一端与吸引源(未图示)连接的吸引路38b。该吸引路38b的另一端与该多孔质部件38a连接(参照图4)。保持工作台38通过该多孔质部件38a使该吸引源所产生的负压作用于该保持面所载置的晶片1,对晶片1进行吸引保持。A porous member 38a is disposed on the upper portion of the holding table 38, and the upper surface of the porous member 38a serves as a holding surface (see FIG. 4). The holding table 38 internally has a suction path 38b connected to a suction source (not shown) at one end. The other end of the suction path 38b is connected to the porous member 38a (see FIG. 4 ). The holding table 38 applies the negative pressure generated by the suction source to the wafer 1 placed on the holding surface through the porous member 38 a to suction and hold the wafer 1 .
配设在转动工作台34上的4个保持工作台38通过转动工作台34的适当旋转而依次移动到晶片搬入/搬出区域A、粗磨削加工区域B、精磨削加工区域C以及研磨加工区域D。各保持工作台38分别能够绕与保持面垂直的轴进行旋转,在晶片1被磨削等时旋转而使晶片1进行旋转。The four holding tables 38 arranged on the rotary table 34 are sequentially moved to the wafer carrying-in/carrying-out area A, the rough grinding processing area B, the finish grinding processing area C, and the grinding processing area by appropriate rotation of the rotary table 34. Area D. Each holding table 38 is rotatable about an axis perpendicular to the holding surface, and rotates to rotate the wafer 1 when the wafer 1 is being ground or the like.
在研磨加工区域D中配设有第1研磨单元40。第1研磨单元40包含:静止块(未图示),其固定在台4上;X轴移动块(未图示),其安装在静止块上,能够通过X轴移动机构(未图示)在X轴方向上进行移动;以及Z轴移动块(未图示),其安装在X轴移动块上,能够通过Z轴移动机构(未图示)在Z轴方向上进行移动。In the polishing area D, the first polishing unit 40 is arranged. The first grinding unit 40 includes: a stationary block (not shown), which is fixed on the table 4; an X-axis moving block (not shown), which is installed on the stationary block, and can pass through an X-axis moving mechanism (not shown) move in the X-axis direction; and a Z-axis moving block (not shown), which is mounted on the X-axis moving block and can move in the Z-axis direction through a Z-axis moving mechanism (not shown).
在Z轴移动块上配设有筒状的单元外壳(未图示),如图4所示,主轴42以能够旋转的方式收纳在单元外壳中。主轴42的前端从单元外壳的下表面露出到外部。在主轴42的前端固定有圆板状的轮安装座44,在该轮安装座44上以相对于该轮安装座44自由装拆的方式安装有研磨磨轮46。A cylindrical unit case (not shown) is arranged on the Z-axis moving block, and as shown in FIG. 4 , the main shaft 42 is accommodated in the unit case so as to be rotatable. The front end of the main shaft 42 is exposed to the outside from the lower surface of the unit case. A disc-shaped wheel mount 44 is fixed to the front end of the main shaft 42 , and a grinding wheel 46 is attached to the wheel mount 44 so as to be detachable from the wheel mount 44 .
研磨磨轮46由直径与轮安装座44大致相等的圆板状的基台48和粘贴在基台48上的研磨垫50构成。该研磨磨轮46的基台48侧安装在轮安装座44上。研磨垫50例如由将磨粒分散到聚氨酯或毛毡中并利用结合剂固定而成的毛毡材料形成。在基台48和研磨垫50的中心部形成有研磨液提供路52。此外,在研磨垫50的研磨面(下表面)上形成有对研磨液进行保持的多个槽(未图示)。The grinding wheel 46 is composed of a disc-shaped base 48 having a diameter substantially equal to that of the wheel mount 44 , and a polishing pad 50 bonded to the base 48 . The base 48 side of the grinding wheel 46 is attached to the wheel mount 44 . The polishing pad 50 is formed of, for example, a felt material in which abrasive grains are dispersed in polyurethane or felt and fixed with a binder. A polishing liquid supply path 52 is formed at the center of the base 48 and the polishing pad 50 . In addition, a plurality of grooves (not shown) for holding the polishing liquid are formed on the polishing surface (lower surface) of the polishing pad 50 .
在晶片搬入/搬出区域A与研磨加工区域D之间配设有第2研磨单元40a。第2研磨单元40a与第1研磨单元40同样地构成。Between the wafer carrying-in/carrying-out area A and the polishing area D, a second polishing unit 40a is arranged. The second polishing unit 40 a is configured in the same manner as the first polishing unit 40 .
在加工装置2的台4的与柱6相反的一侧以能够装拆的方式安装有例如对加工前的晶片进行贮存的第1盒62和例如对加工后的晶片进行贮存的第2盒64。On the opposite side of the column 6 of the table 4 of the processing apparatus 2, a first cassette 62 for storing, for example, unprocessed wafers and a second cassette 64 for storing, for example, processed wafers are detachably attached. .
晶片搬送机器人66将收纳在第1盒62内的晶片搬出到暂放工作台68上。并且,将被旋转清洗单元70清洗过的加工后的晶片搬送到第2盒64中。The wafer transfer robot 66 unloads the wafers stored in the first cassette 62 onto the temporary storage table 68 . Then, the processed wafers cleaned by the spin cleaning unit 70 are transferred to the second cassette 64 .
搬送单元72将晶片从暂放工作台68搬入到位于晶片搬入/搬出区域A的保持工作台38上。并且,对加工后的晶片进行吸附而将晶片从保持工作台38搬送到旋转清洗单元70。搬送单元70能够使晶片在X轴方向、Y轴方向以及Z轴方向上进行移动。The transfer unit 72 carries wafers from the temporary storage table 68 onto the holding table 38 located in the wafer loading/unloading area A. As shown in FIG. Then, the processed wafer is sucked, and the wafer is transferred from the holding table 38 to the spin cleaning unit 70 . The transfer unit 70 is capable of moving the wafer in the X-axis direction, the Y-axis direction, and the Z-axis direction.
加工装置2的粗磨削单元12、精磨削单元16、第1研磨单元40和第2研磨单元40a中的至少一个还具有拍摄单元,在对被加工物的状态或加工位置进行确认时使用该拍摄单元。并且,该拍摄单元也使用在本实施方式的加工方法的判定步骤中。该拍摄单元例如由线传感器等形成,该线传感器在条状的壳体中具有呈直线状排列的多个拍摄元件。At least one of the rough grinding unit 12, the finish grinding unit 16, the first grinding unit 40, and the second grinding unit 40a of the processing device 2 further has an imaging unit, which is used when confirming the state of the workpiece or the processing position. The shooting unit. In addition, this imaging means is also used in the determination step of the processing method of this embodiment. The imaging unit is formed of, for example, a line sensor having a plurality of imaging elements arranged in a line in a strip-shaped housing.
如图5的(A)所示,拍摄单元54按照条状的壳体的长轴与晶片1平行的方式位于该晶片1的端部的上方。拍摄单元54一边在水平面内在与该壳体的该长轴垂直的方向(图5的(A)的箭头的方向)上移动一边对加工后的晶片1进行拍摄并生成拍摄图像,将该拍摄图像发送给加工装置2的控制器(控制部)56。As shown in FIG. 5(A) , the imaging unit 54 is located above the end of the wafer 1 so that the long axis of the bar-shaped case is parallel to the wafer 1 . The photographing unit 54 photographs the processed wafer 1 while moving in a direction perpendicular to the major axis of the housing (direction of the arrow in FIG. 5(A) ) in the horizontal plane, and generates a photographed image. The data is sent to the controller (control unit) 56 of the processing device 2 .
如图2所示,加工装置2具有与台4连接的控制器(控制部)56。该控制器(控制部)56具有对加工装置2的各构成要素进行控制的功能。并且,在后述的判定步骤中,该控制器(控制部)56从该拍摄单元54接受拍摄图像,根据该拍摄图像来判定是否全部的电极柱3在晶片1的该背面1b侧露出。另外,该控制器(控制部)56的结构和功能也可以在PC上作为软件来实现。As shown in FIG. 2 , the processing device 2 has a controller (control unit) 56 connected to the table 4 . The controller (control unit) 56 has a function of controlling each component of the processing apparatus 2 . Then, in a determination step described later, the controller (control unit) 56 receives a captured image from the imaging unit 54 and determines whether or not all electrode posts 3 are exposed on the rear surface 1 b side of the wafer 1 based on the captured image. In addition, the configuration and functions of the controller (control unit) 56 can also be realized as software on a PC.
该控制器(控制部)56具有判定部58和标准图像保存部60。在标准图像保存部60中保存有正确加工而得的晶片1的背面1b侧的拍摄图像来作为标准图像。在后述的判定步骤中,判定部58对从标准图像保存部60读出的该标准图像和从拍摄单元54发送的拍摄图像进行比较,对有无未露出于该背面的电极柱3进行判定。The controller (control unit) 56 has a determination unit 58 and a standard image storage unit 60 . A captured image of the rear surface 1 b side of the wafer 1 that has been correctly processed is stored in the standard image storage unit 60 as a standard image. In the determination step described later, the determination unit 58 compares the standard image read from the standard image storage unit 60 with the captured image sent from the imaging unit 54, and determines whether there is an electrode post 3 not exposed on the back surface. .
当通过判定部58判定为不存在未露出的电极柱3时,该控制器(控制部)56将晶片1送到接下来的步骤。当该判定部58判定为存在未露出的电极柱3时,使安装有该拍摄单元54的加工单元(磨削单元或研磨单元)再次对晶片进行加工。另外,在对晶片进行再次加工之后,可以使拍摄单元54再次生成拍摄图像并实施判定。When it is determined by the determination unit 58 that there is no unexposed electrode post 3 , the controller (control unit) 56 sends the wafer 1 to the next step. When the judging unit 58 judges that there is an unexposed electrode post 3 , the processing unit (grinding unit or lapping unit) to which the imaging unit 54 is mounted is made to process the wafer again. In addition, after the wafer is reprocessed, the imaging unit 54 may be made to generate a captured image again and perform determination.
接着,对本实施方式的晶片的加工方法进行说明。首先,如图3的(A)所示,实施保持步骤,利用位于加工装置2的晶片搬入/搬出区域A的保持工作台38对正面1a上形成有多个器件的晶片1进行保持。在晶片1的正面1a上预先粘贴有支承晶片5等正面保护部件,晶片1使正面1a侧朝向该保持工作台38的保持面而载置在保持工作台38上并被吸引保持。Next, the wafer processing method of this embodiment will be described. First, as shown in (A) of FIG. 3 , a holding step is performed to hold the wafer 1 on which a plurality of devices are formed on the front surface 1 a by the holding table 38 located in the wafer loading/unloading area A of the processing apparatus 2 . A front surface protection member such as a support wafer 5 is pasted on the front surface 1a of the wafer 1 in advance, and the wafer 1 is placed on the holding table 38 with the front surface 1a facing the holding surface of the holding table 38, and is sucked and held.
接着,实施薄化步骤,通过对该保持工作台38所保持的晶片1的背面1b侧进行加工而使该晶片1薄化。在该薄化步骤中,对晶片1进行薄化并且将晶片1的埋入有电极柱3的孔的底部去除而使电极柱3在晶片1的背面1b侧露出。Next, a thinning step is performed to thin the wafer 1 by processing the back surface 1 b side of the wafer 1 held by the holding table 38 . In this thinning step, the wafer 1 is thinned and the bottoms of the holes of the wafer 1 in which the electrode pillars 3 are embedded are removed to expose the electrode pillars 3 on the rear surface 1 b side of the wafer 1 .
例如,使用加工装置2的粗磨削单元12、精磨削单元16、第1研磨单元40以及第2研磨单元40a等实施使电极柱3露出的薄化步骤。以下,对该各单元中的晶片1的加工进行说明。For example, the thinning step of exposing the electrode post 3 is performed using the rough grinding unit 12 , the finish grinding unit 16 , the first grinding unit 40 , and the second grinding unit 40 a of the processing device 2 . Hereinafter, the processing of the wafer 1 in each unit will be described.
首先,使转动工作台34进行旋转而将保持工作台38送到粗磨削加工区域B,使晶片1移动。然后,通过粗磨削单元12对该晶片1的背面1b进行粗磨削。图3的(B)是对粗磨削进行说明的侧视图。First, the rotary table 34 is rotated, the holding table 38 is sent to the rough grinding processing area B, and the wafer 1 is moved. Then, the back surface 1 b of the wafer 1 is roughly ground by the rough grinding unit 12 . (B) of FIG. 3 is a side view explaining rough grinding.
在粗磨削中,首先,分别使保持工作台38和磨削磨轮26按照图3的(B)所示的箭头的方向进行旋转。然后,在两者都旋转的状态下使粗磨削单元进给机构进行动作,对磨削磨轮26向朝下方向进行加工进给。并且,当磨削磨轮26所保持的磨削磨具30与晶片1接触时,该晶片1的背面1b侧被粗磨削。如果晶片1被粗磨削到规定的厚度,则粗磨削结束。In the rough grinding, first, the holding table 38 and the grinding wheel 26 are respectively rotated in the directions of the arrows shown in FIG. 3(B) . Then, the rough grinding unit feeding mechanism is operated while both are rotating, and the grinding wheel 26 is processed and fed in the downward direction. Then, when the grinding stone 30 held by the grinding wheel 26 comes into contact with the wafer 1, the back surface 1b side of the wafer 1 is roughly ground. When the wafer 1 is roughly ground to a predetermined thickness, the rough grinding ends.
接着,使加工装置2的转动工作台34进行旋转而将该保持工作台38送到精磨削加工区域C。然后,通过精磨削单元16对该晶片1进行精磨削。另外,与粗磨削单元12所进行的粗磨削同样地实施精磨削单元16所进行的精磨削。Next, the rotary table 34 of the machining device 2 is rotated, and the holding table 38 is sent to the finish grinding processing area C. As shown in FIG. Then, the wafer 1 is finished ground by the finish grinding unit 16 . In addition, the finish grinding by the finish grinding unit 16 is performed similarly to the rough grinding by the rough grinding unit 12 .
按照比粗磨削慢的加工进给速度实施精磨削,对磨削后的被磨削面实施精磨削以使其变得平滑。通过粗磨削和精磨削将晶片1的背面1b薄化至芯片的完工厚度左右的厚度。Finish grinding is performed at a machining feed rate slower than that of rough grinding, and the ground surface after grinding is subjected to finish grinding to make it smooth. The back surface 1b of the wafer 1 is thinned to a thickness around the finished thickness of the chip by rough grinding and finish grinding.
在精磨削之后,使转动工作台34进行旋转而将该保持工作台38送到研磨加工区域D。然后,通过第1研磨单元40对该晶片1的背面1b侧进行研磨。图4是示意性地示出第1研磨单元40所进行的晶片1的背面1b侧的研磨的剖视图。After the finish grinding, the rotary table 34 is rotated, and the holding table 38 is sent to the grinding processing area D. As shown in FIG. Then, the rear surface 1 b side of the wafer 1 is polished by the first polishing unit 40 . FIG. 4 is a cross-sectional view schematically showing polishing of the rear surface 1 b side of the wafer 1 by the first polishing unit 40 .
一边经由研磨液提供路52对保持在保持工作台38上的晶片1提供研磨液,一边分别使保持工作台38和研磨垫50按照图4所示的箭头的方向进行旋转。并且,使Z轴移动机构进行动作而使研磨垫50与晶片1的背面1b接触,并在该状态下将研磨垫50朝向晶片1的背面1b进行按压而实施研磨。While supplying polishing liquid to wafer 1 held on holding table 38 via polishing liquid supply path 52 , holding table 38 and polishing pad 50 are respectively rotated in the direction of the arrow shown in FIG. 4 . Then, the Z-axis moving mechanism is operated to bring the polishing pad 50 into contact with the back surface 1b of the wafer 1, and in this state, the polishing pad 50 is pressed toward the back surface 1b of the wafer 1 to perform polishing.
接着,使转动工作台34进行旋转而将该保持工作台38送到晶片搬入/搬出区域A。然后,通过第2研磨单元40a对该晶片1进行进一步研磨。另外,与第1研磨单元40所进行的研磨同样地实施第2研磨单元40a所进行的研磨。当通过利用第1研磨单元40和第2研磨单元40a实施的研磨而使晶片1的背面1b进一步薄化时,晶片1的背面1b的磨削应变被去除。Next, the rotary table 34 is rotated to transport the holding table 38 to the wafer loading/unloading area A. As shown in FIG. Then, the wafer 1 is further polished by the second polishing unit 40a. In addition, the polishing by the second polishing unit 40 a is performed in the same manner as the polishing by the first polishing unit 40 . When the back surface 1b of the wafer 1 is further thinned by polishing by the first polishing unit 40 and the second polishing unit 40a, the grinding strain on the back surface 1b of the wafer 1 is removed.
这里,在利用粗磨削单元12实施的磨削、利用精磨削单元16实施的磨削、利用第1研磨单元40实施的研磨或利用第2研磨单元40a实施的研磨中的任意的加工中,将埋入电极柱3的孔的底部去除。然后,电极柱3在晶片1的背面1b侧露出。但是,形成于晶片1的该孔的深度存在偏差,即使按照规定的条件实施加工,也存在多个电极柱3没有在晶片1的背面1b侧全部露出的情况。Here, in any of the grinding performed by the rough grinding unit 12, the grinding performed by the finish grinding unit 16, the grinding performed by the first grinding unit 40, or the grinding performed by the second grinding unit 40a, , the bottom of the hole buried in the electrode column 3 is removed. Then, the electrode posts 3 are exposed on the rear surface 1 b side of the wafer 1 . However, the depths of the holes formed in the wafer 1 vary, and even when processing is performed under predetermined conditions, the plurality of electrode posts 3 may not all be exposed on the rear surface 1 b side of the wafer 1 .
如果电极柱3没有在晶片1的背面1b侧露出,则当使由晶片1分割形成的多个芯片层叠而制作层叠体时,无法利用该电极柱3将芯片之间适当地连接,因此该层叠体无法正确地发挥功能。因此,必须使形成于晶片1的电极柱3在晶片1的背面1b上全部露出。If the electrode post 3 is not exposed on the back surface 1b side of the wafer 1, when a plurality of chips formed by dividing the wafer 1 are laminated to form a laminate, the electrode post 3 cannot be used to properly connect the chips. body cannot function properly. Therefore, it is necessary to expose all the electrode pillars 3 formed on the wafer 1 on the back surface 1 b of the wafer 1 .
因此,在本实施方式的晶片的加工方法中,在实施了使电极柱3在背面1b侧露出的薄化步骤之后,实施判定步骤。在该判定步骤中,对晶片1的背面1b进行拍摄并生成拍摄图像,根据该拍摄图像来判定有无未露出于该背面1b的电极柱3。Therefore, in the wafer processing method of the present embodiment, after the thinning step of exposing the electrode post 3 on the rear surface 1 b side is performed, the determination step is performed. In this determination step, the rear surface 1b of the wafer 1 is photographed to generate a captured image, and the presence or absence of electrode pillars 3 not exposed on the rear surface 1b is determined based on the captured image.
如上述那样,在粗磨削单元12、精磨削单元16、第1研磨单元40或第2研磨单元40a中安装有拍摄单元54。通过该拍摄单元54对加工后的晶片1的背面1b侧进行拍摄并生成拍摄图像。图5的(A)是示出使用拍摄单元54进行对晶片1的背面1b侧的拍摄的侧视图。在薄化步骤之后,维持晶片1被保持在保持工作台38上的状态不变而实施拍摄步骤。As mentioned above, the imaging unit 54 is attached to the rough grinding unit 12, the finish grinding unit 16, the 1st grinding unit 40, or the 2nd grinding unit 40a. The rear surface 1 b side of the processed wafer 1 is photographed by the photographing unit 54 to generate a photographed image. (A) of FIG. 5 is a side view illustrating imaging of the rear surface 1 b side of the wafer 1 using the imaging unit 54 . After the thinning step, the imaging step is carried out with the wafer 1 held on the holding stage 38 .
在判定步骤中,首先,拍摄单元54的条状的壳体被转向成其长轴与该晶片1平行而定位于晶片1的端部的上方。然后,拍摄单元54一边在水平面内在与该壳体的该长轴垂直的方向(图5的(A)所示的箭头的方向)上进行移动一边对加工后的晶片1进行拍摄并生成拍摄图像,并将该拍摄图像发送给加工装置2的控制器(控制部)。In the determination step, first, the strip-shaped casing of the imaging unit 54 is turned so that its long axis is parallel to the wafer 1 and positioned above the end of the wafer 1 . Then, the imaging unit 54 images the processed wafer 1 while moving in a direction perpendicular to the major axis of the housing (in the direction of the arrow shown in FIG. 5(A) ) in the horizontal plane to generate an imaged image. , and send the captured image to the controller (control unit) of the processing device 2 .
在图5的(B)和图5的(C)中分别示出了通过拍摄单元54拍摄到的拍摄图像的一例。图5的(B)是示出形成于晶片1的多个电极柱3的一部分未在晶片1的背面1b侧露出的情况的拍摄图像7,图5的(C)是全部的电极柱3在晶片1的背面1b侧露出的情况的拍摄图像9。An example of a captured image captured by the imaging unit 54 is shown in FIG. 5(B) and FIG. 5(C). (B) of FIG. 5 is a photographed image 7 showing that a part of a plurality of electrode posts 3 formed on the wafer 1 is not exposed on the back surface 1b side of the wafer 1, and (C) of FIG. A captured image 9 of a case where the rear surface 1b side of the wafer 1 is exposed.
图5的(C)中图示的拍摄图像9作为表示正常实施了薄化步骤的状态的标准图像而预先保存在加工装置2的控制器(控制部)56的标准图像保存部60中。The captured image 9 shown in (C) of FIG. 5 is stored in advance in the standard image storage unit 60 of the controller (control unit) 56 of the processing apparatus 2 as a standard image showing a state where the thinning step is normally performed.
从拍摄单元54接受该拍摄图像的该控制器(控制部)56的判定部58与标准图像保存部60连接,在从拍摄单元54接受该拍摄图像时,从该标准图像保存部60读入图5的(C)所示的标准图像。然后,对该拍摄图像和该标准图像进行比较来判定是否全部的电极柱3在晶片1的背面露出。The judging section 58 of the controller (control section) 56 receiving the captured image from the imaging unit 54 is connected to the standard image storage section 60, and when receiving the captured image from the imaging unit 54, the image is read from the standard image storage section 60. Standard image shown in (C) of 5. Then, the captured image is compared with the standard image to determine whether or not all the electrode posts 3 are exposed on the back surface of the wafer 1 .
例如,通过两个图像的对照来实施该判定。在通过该对照判断为两个图像一致的情况下,判定部判定为不存在未露出于晶片1的背面1b侧的电极柱3。另一方面,在判断为两个图像不一致的情况下,判定部判定为存在未露出于晶片1的背面1b侧的电极柱3。另外,在两个图像的对照中,两者也可以不完全一致,例如,在各个电极柱3的形成位置的误差的范围内允许位置的偏移。For example, this determination is carried out by comparing two images. When it is determined by this comparison that the two images match, the determination unit determines that there is no electrode post 3 not exposed on the rear surface 1 b side of the wafer 1 . On the other hand, when it is determined that the two images do not match, the determination unit determines that there are electrode posts 3 that are not exposed on the rear surface 1 b side of the wafer 1 . In addition, in the comparison of the two images, the two images may not completely match, for example, a positional shift is allowed within the error range of the formation position of each electrode column 3 .
在该判定部58判定为不存在未露出于晶片1的背面1b侧的电极柱3的情况下,加工装置2对晶片1实施该薄化步骤的接下来的步骤。这样,即使在正常进行薄化步骤而不需要追加加工的情况下,由于在本实施方式的晶片的加工方法中,能够快速地判断为不需要追加加工,所以能够根据本实施方式的加工方法能够使工序迅速化。When the judging unit 58 judges that there is no electrode post 3 not exposed on the rear surface 1 b side of the wafer 1 , the processing device 2 performs the subsequent step of the thinning step on the wafer 1 . In this way, even when the thinning step is normally performed without additional processing, since it can be quickly determined that additional processing is unnecessary in the wafer processing method of this embodiment, the processing method of this embodiment can Speed up the process.
在该判定部58判定为存在未露出于晶片1的背面1b侧的电极柱3的情况下,对仍保持在保持工作台38上的晶片1实施追加加工。追加加工是为了使全部的电极柱3在晶片1的背面1b侧露出而实施的。在该状态下使用在薄化步骤中使用的加工单元来实施追加加工。When the determination unit 58 determines that there are electrode posts 3 not exposed on the rear surface 1 b side of the wafer 1 , additional processing is performed on the wafer 1 still held on the holding table 38 . The additional processing is performed to expose all the electrode posts 3 on the rear surface 1 b side of the wafer 1 . In this state, additional processing is performed using the processing unit used in the thinning step.
在本实施方式的晶片的加工方法中,在进行判定或进行追加加工时不需要使保持工作台38或晶片1等移动就能够对晶片1迅速地实施追加加工。关于追加加工,例如,缩短加工的时间等而实施与在薄化步骤中实施的加工同样的加工。在实施了追加加工之后,再次实施上述的判定步骤,在得到全部的电极柱3都露出的判定之后实施接下来的步骤。In the wafer processing method of the present embodiment, additional processing can be quickly performed on the wafer 1 without moving the holding table 38 or the wafer 1 when performing judgment or additional processing. Regarding the additional processing, the same processing as that performed in the thinning step is performed, for example, by shortening the processing time. After the additional processing is performed, the above-mentioned determination step is performed again, and the next step is performed after the determination that all the electrode posts 3 are exposed is obtained.
在本实施方式的晶片的加工方法中,通过拍摄单元54对晶片1的背面1b进行拍摄并生成拍摄图像,根据该拍摄图像来判定有无未露出于该背面1b的电极柱3。因此,与将晶片1从保持工作台38剥离而由作业者通过目视进行判断的情况相比,能够迅速且可靠地实施判定。此外,由于不用使保持工作台38移动便能够进行判定,所以在需要实施追加加工的情况下也能够对原来位置的晶片1实施追加加工。In the wafer processing method of this embodiment, the rear surface 1b of the wafer 1 is captured by the imaging unit 54 to generate a captured image, and the presence or absence of electrode posts 3 not exposed on the rear surface 1b is determined based on the captured image. Therefore, compared with the case where the wafer 1 is detached from the holding table 38 and the operator visually checks, the determination can be made quickly and reliably. In addition, since the determination can be made without moving the holding table 38, when additional processing is required, it is possible to perform additional processing on the wafer 1 at the original position.
另外,本发明并不限于上述实施方式的记载,能够实施各种变更。例如,在接受该判定部58的判定而实施追加加工的情况下,为了确定所实施的追加加工的程度,也可以导出多个电极柱3中的露出于背面1b侧的电极柱3的比例。当考虑到埋入了电极柱3的孔的深度的一般分布时,该比例越低则最浅的孔的底部距离背面1b的距离越大。因此,能够考虑到该比例与所需的追加加工的强度之间的相关关系来确定追加加工的内容。In addition, this invention is not limited to description of said embodiment, Various changes are possible. For example, when additional processing is performed in response to the judgment of the determination unit 58 , the ratio of the electrode posts 3 exposed on the rear surface 1 b side among the plurality of electrode posts 3 may be derived in order to determine the degree of the additional processing to be performed. When considering the general distribution of the depths of the holes in which the electrode posts 3 are buried, the lower the ratio, the greater the distance from the bottom of the shallowest holes to the rear face 1b. Therefore, the content of the additional processing can be determined in consideration of the correlation between the ratio and the intensity of the additional processing required.
例如,对在标准图像中出现的电极柱3的数量和在通过拍摄单元生成的拍摄图像中出现的电极柱3的数量进行检测。然后,导出露出的电极柱3在整体中的比例。如果露出的电极柱3的比例比较低,则为了使全部的电极柱3露出而实施强度较高的追加加工即可。另一方面,在露出的电极柱3的比例比较高的情况下,实施强度较低的追加加工即可。For example, the number of electrode posts 3 appearing in the standard image and the number of electrode posts 3 appearing in the captured image generated by the imaging unit are detected. Then, the ratio of the exposed electrode pillars 3 to the whole is derived. If the ratio of the exposed electrode posts 3 is relatively low, high-intensity additional processing may be performed in order to expose all the electrode posts 3 . On the other hand, when the ratio of the exposed electrode posts 3 is relatively high, it is only necessary to perform additional processing with low strength.
当能够以这种方式使用拍摄图像来确定追加加工的内容时,由于能够实施使未露出的电极柱3露出的所需最低限度的追加加工,所以能够将追加加工的时间和金钱上的成本抑制得较低。When the content of the additional processing can be determined using the captured image in this way, since the minimum additional processing required to expose the unexposed electrode post 3 can be performed, the time and money costs for the additional processing can be suppressed. lower.
并且,在本发明的一个方式中,也可以在与薄化步骤不同的场所中实施判定步骤和再加工。例如,在作为薄化步骤实施了精磨削的情况下,也可以在研磨之后进行判定步骤,进而也可以从粗磨削开始实施再加工。Furthermore, in one aspect of the present invention, the judgment step and the reprocessing may be performed at a place different from the thinning step. For example, when finish grinding is performed as a thinning step, a determination step may be performed after grinding, and reprocessing may be performed starting from rough grinding.
另外,上述实施方式的构造、方法等只要在不脱离本发明的目的的范围内便能够实施适当变更。In addition, the structure, method, etc. of the said embodiment can be changed suitably within the range which does not deviate from the objective of this invention.
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JP2018064076A (en) | 2018-04-19 |
KR20180041585A (en) | 2018-04-24 |
JP6707291B2 (en) | 2020-06-10 |
CN107958841B (en) | 2023-04-18 |
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KR102325715B1 (en) | 2021-11-11 |
TW201816872A (en) | 2018-05-01 |
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