CN107954850A - The preparation method of M-phthalic acid - Google Patents
The preparation method of M-phthalic acid Download PDFInfo
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- CN107954850A CN107954850A CN201711066086.8A CN201711066086A CN107954850A CN 107954850 A CN107954850 A CN 107954850A CN 201711066086 A CN201711066086 A CN 201711066086A CN 107954850 A CN107954850 A CN 107954850A
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- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 title claims abstract description 165
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 230000003197 catalytic effect Effects 0.000 claims abstract description 64
- 239000000654 additive Substances 0.000 claims abstract description 55
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 51
- 230000000996 additive effect Effects 0.000 claims abstract description 49
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 claims abstract description 48
- 230000003647 oxidation Effects 0.000 claims abstract description 47
- -1 rare earth metal acetate Chemical class 0.000 claims abstract description 43
- 239000003054 catalyst Substances 0.000 claims abstract description 36
- 230000000694 effects Effects 0.000 claims abstract description 26
- 239000011572 manganese Substances 0.000 claims abstract description 21
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 20
- 239000002904 solvent Substances 0.000 claims abstract description 19
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 17
- 229910052723 transition metal Inorganic materials 0.000 claims abstract description 15
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 42
- 238000006243 chemical reaction Methods 0.000 claims description 26
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 150000002500 ions Chemical class 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 150000002910 rare earth metals Chemical class 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 claims description 4
- 229910052735 hafnium Inorganic materials 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 150000003624 transition metals Chemical class 0.000 claims description 3
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 2
- 229910052779 Neodymium Inorganic materials 0.000 claims description 2
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 2
- 229910052772 Samarium Inorganic materials 0.000 claims description 2
- 229910052792 caesium Inorganic materials 0.000 claims description 2
- 229940011182 cobalt acetate Drugs 0.000 claims description 2
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 claims description 2
- 229910052730 francium Inorganic materials 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- 229940071125 manganese acetate Drugs 0.000 claims description 2
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 claims description 2
- 239000007800 oxidant agent Substances 0.000 claims description 2
- 229910052701 rubidium Inorganic materials 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 229940075581 sodium bromide Drugs 0.000 claims description 2
- 229910001428 transition metal ion Inorganic materials 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- 238000001556 precipitation Methods 0.000 abstract description 10
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052794 bromium Inorganic materials 0.000 abstract description 6
- 229910052748 manganese Inorganic materials 0.000 abstract description 6
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 abstract description 5
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 230000009471 action Effects 0.000 abstract description 3
- UHDNUPHSDMOGCR-UHFFFAOYSA-N 3-Formylbenzoic acid Chemical compound OC(=O)C1=CC=CC(C=O)=C1 UHDNUPHSDMOGCR-UHFFFAOYSA-N 0.000 abstract description 2
- 230000003313 weakening effect Effects 0.000 abstract description 2
- 238000002485 combustion reaction Methods 0.000 description 36
- 238000007086 side reaction Methods 0.000 description 27
- 239000007789 gas Substances 0.000 description 26
- 239000000047 product Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 19
- 239000002994 raw material Substances 0.000 description 17
- 230000008569 process Effects 0.000 description 16
- 238000010586 diagram Methods 0.000 description 12
- 238000004128 high performance liquid chromatography Methods 0.000 description 12
- 238000004458 analytical method Methods 0.000 description 11
- 230000008859 change Effects 0.000 description 10
- 239000000376 reactant Substances 0.000 description 10
- 230000001629 suppression Effects 0.000 description 9
- 239000000126 substance Substances 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 230000005764 inhibitory process Effects 0.000 description 6
- 230000005291 magnetic effect Effects 0.000 description 6
- 230000014759 maintenance of location Effects 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 150000001242 acetic acid derivatives Chemical class 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 235000012501 ammonium carbonate Nutrition 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- GPSDUZXPYCFOSQ-UHFFFAOYSA-N m-toluic acid Chemical compound CC1=CC=CC(C(O)=O)=C1 GPSDUZXPYCFOSQ-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- DYNFCHNNOHNJFG-UHFFFAOYSA-N 2-formylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C=O DYNFCHNNOHNJFG-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910021193 La 2 O 3 Inorganic materials 0.000 description 1
- 229910009891 LiAc Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- KLMCZVJOEAUDNE-UHFFFAOYSA-N francium atom Chemical compound [Fr] KLMCZVJOEAUDNE-UHFFFAOYSA-N 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000004811 liquid chromatography Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- OVWYEQOVUDKZNU-UHFFFAOYSA-N m-tolualdehyde Chemical compound CC1=CC=CC(C=O)=C1 OVWYEQOVUDKZNU-UHFFFAOYSA-N 0.000 description 1
- MMIPFLVOWGHZQD-UHFFFAOYSA-N manganese(3+) Chemical compound [Mn+3] MMIPFLVOWGHZQD-UHFFFAOYSA-N 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 150000002737 metalloid compounds Chemical class 0.000 description 1
- TXCOQXKFOPSCPZ-UHFFFAOYSA-J molybdenum(4+);tetraacetate Chemical compound [Mo+4].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O TXCOQXKFOPSCPZ-UHFFFAOYSA-J 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 230000005298 paramagnetic effect Effects 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007348 radical reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 230000027756 respiratory electron transport chain Effects 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000011206 ternary composite Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/255—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting
- C07C51/265—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting having alkyl side chains which are oxidised to carboxyl groups
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
本发明公开了一种间苯二甲酸的制备方法,所述制备方法包括如下步骤:在催化剂和催化添加剂作用下,在溶剂中氧化间二甲苯,反应得间苯二甲酸;所述催化剂为Co‑Mn‑Br催化剂,所述催化添加剂包括稀土金属醋酸盐、碱金属醋酸盐和过渡金属醋酸盐中的一种或多种,所述催化添加剂在间二甲苯氧化体系中的加入量为50~1500ppm。本发明的制备方法具有间羧基苯甲醛含量低,锰沉淀、溴氧化、设备腐蚀现象减弱的效果。The invention discloses a preparation method of isophthalic acid. The preparation method comprises the following steps: under the action of a catalyst and a catalytic additive, m-xylene is oxidized in a solvent to obtain isophthalic acid; the catalyst is Co -Mn-Br catalyst, described catalytic additive comprises one or more in rare earth metal acetate, alkali metal acetate and transition metal acetate, the add-on of described catalytic additive in m-xylene oxidation system 50-1500ppm. The preparation method of the invention has the effects of low content of m-carboxybenzaldehyde and weakening of manganese precipitation, bromine oxidation and equipment corrosion.
Description
技术领域technical field
本发明涉及一种间苯二甲酸的制备方法。The present invention relates to a kind of preparation method of isophthalic acid.
背景技术Background technique
间苯二甲酸(Iso-phthalic Acid,IPA)是一种发展较快的有机化工中间体原料,主要用作PET树脂的改性单体,以改善PET树脂的加工和制品性能;用于代替苯酐生产高强度耐化学腐蚀的不饱和树脂;代替苯酐生产高性能高固含量的醇酸树脂。IPA在国外已得到广泛的应用,发展前景看好,许多大公司正在准备扩大生产能力和新建IPA装置。随着装置规模的不断扩大,其成本将不断降低,应用领域和市场份额将不断扩大。我国IPA的应用已有一定的基础,目前在瓶级聚酯树脂和聚酯阳离子可染纤维、不饱和树脂、醇酸树脂高档涂料领域都已有应用,但其来源主要由进口解决。随着国外许多大公司采用先进技术扩大生产能力和新建IPA装置,这些装置的竞争力将存在较大的问题。Iso-phthalic acid (IPA) is a fast-growing organic chemical intermediate raw material, mainly used as a modified monomer for PET resin to improve the processing and product performance of PET resin; used to replace phthalic anhydride Produce high-strength, chemical-resistant unsaturated resins; replace phthalic anhydride to produce high-performance, high-solid alkyd resins. IPA has been widely used in foreign countries, and its development prospects are promising. Many large companies are preparing to expand production capacity and build new IPA devices. With the continuous expansion of device scale, its cost will continue to decrease, and its application fields and market share will continue to expand. The application of IPA in my country has a certain basis. At present, it has been applied in the field of bottle-grade polyester resin and polyester cationic dyeable fiber, unsaturated resin, and alkyd resin high-grade coatings, but its source is mainly solved by imports. As many large foreign companies adopt advanced technologies to expand production capacity and build new IPA plants, there will be major problems in the competitiveness of these plants.
MX高温催化氧化过程采用Co-Mn-Br三元复合体系为催化剂,其催化机理相关文献有详尽的描述。Co是MX氧化过程中的主催化剂,在所有的过渡金属中,Co对MX空气氧化过程的催化活性最大;Mn为助催化剂,Mn与Co一样对MX的氧化具有催化作用,Mn单独使用的催化效果远不及 Co,但Mn可与Co产生协同作用,两者组合后的催化活性远大于单纯的Co 或Mn催化;溴是良好的自由基反应促进剂,可和高价态的Co(III)、Mn(III) 之间发生快速的电子转移生成溴自由基,从而加速反应。The MX high-temperature catalytic oxidation process uses the Co-Mn-Br ternary composite system as the catalyst, and its catalytic mechanism has been described in detail in relevant literature. Co is the main catalyst in the oxidation process of MX. Among all the transition metals, Co has the highest catalytic activity for the air oxidation process of MX; The effect is far less than that of Co, but Mn can produce a synergistic effect with Co, and the catalytic activity of the combination of the two is much greater than that of pure Co or Mn; bromine is a good free radical reaction accelerator, and can be combined with high-valence Co(III), Rapid electron transfer between Mn(III) generates bromine radicals, which accelerate the reaction.
在MX高温催化氧化制备IPA的过程中,伴随着催化剂Mn沉淀现象的发生,此沉淀反应不仅消耗催化剂Mn的含量,降低反应速率,而且影响产品的色泽。在高温有氧的环境中,伴随着催化剂Br氧化现象的发生,此氧化反应消耗催化剂Br的含量,降低氧化反应速率。因此,在原有Co-Mn-Br 催化体系中添加第四种金属或非金属化合物作为催化添加剂以改善体系的催化性能,对于IPA装置的技术改造及扩大生产显得十分重要。During the high-temperature catalytic oxidation of MX to prepare IPA, the precipitation of catalyst Mn occurs. This precipitation reaction not only consumes the content of catalyst Mn, reduces the reaction rate, but also affects the color of the product. In a high-temperature aerobic environment, accompanied by the oxidation of the catalyst Br, the oxidation reaction consumes the content of the catalyst Br and reduces the oxidation reaction rate. Therefore, adding a fourth metal or non-metallic compound as a catalytic additive to the original Co-Mn-Br catalytic system to improve the catalytic performance of the system is very important for the technical transformation and production expansion of the IPA device.
上述在原有Co-Mn-Br催化体系中添加第四种金属或非金属化合物作为催化添加剂的方法,或能加速反应和降低副反应,但是都不能有效地降低粗间苯二甲酸中的间羧基苯甲醛(3-CBA)的含量。一般地,在粗间苯二甲酸中3-CBA的含量过高将导致产品色泽较差,需要进一步加氢精制。因此,对MX氧化反应体系的催化剂、催化添加剂、醋酸、水含量的优化调节是非常必要的。The above-mentioned method of adding a fourth metal or metalloid compound as a catalytic additive in the original Co-Mn-Br catalytic system may accelerate the reaction and reduce side reactions, but it cannot effectively reduce the meta-carboxyl group in the crude isophthalic acid. Benzaldehyde (3-CBA) content. Generally, too high a content of 3-CBA in crude isophthalic acid will lead to poor color of the product, which requires further hydrofining. Therefore, it is very necessary to optimize the adjustment of catalyst, catalytic additive, acetic acid and water content in the MX oxidation reaction system.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服现有技术中存在的间二甲苯氧化生产的粗间苯二甲酸中间羧基苯甲醛含量过高、燃烧副反应严重、锰沉淀、溴氧化、设备腐蚀等问题,而提供了一种间苯二甲酸的制备方法。本发明的制备方法具有间二甲苯氧化生产的粗间苯二甲酸中间羧基苯甲醛含量低,锰沉淀、溴氧化、设备腐蚀现象减弱的特点。The technical problem to be solved by the present invention is to overcome the problems such as the crude isophthalic acid intermediate carboxyl benzaldehyde content of the crude isophthalic acid produced by the oxidation of m-xylene in the prior art is too high, the combustion side reaction is serious, manganese precipitation, bromine oxidation, equipment corrosion, etc., And a kind of preparation method of isophthalic acid is provided. The preparation method of the invention has the characteristics of low content of meso-carboxybenzaldehyde in crude isophthalic acid produced by oxidizing m-xylene, and weakening of manganese precipitation, bromine oxidation and equipment corrosion.
本发明提供了一种间苯二甲酸的制备方法,所述制备方法包括如下步骤:在催化剂和催化添加剂作用下,在溶剂中氧化间二甲苯,反应得间苯二甲酸;所述催化剂为Co-Mn-Br催化剂,所述催化添加剂包括稀土金属醋酸盐、碱金属醋酸盐和过渡金属醋酸盐中的一种或多种,所述催化添加剂在间二甲苯氧化体系中的加入量为50~1500ppm。The present invention provides a kind of preparation method of isophthalic acid, described preparation method comprises the following steps: under the action of catalyst and catalytic additive, m-xylene is oxidized in solvent, reacts to obtain isophthalic acid; Said catalyst is Co -Mn-Br catalyst, described catalytic additive comprises one or more in rare earth metal acetate, alkali metal acetate and transition metal acetate, the addition amount of described catalytic additive in m-xylene oxidation system 50-1500ppm.
其中,所述的稀土金属醋酸盐较佳地由Ce、Nd、Pr、Gd、Dy、Sm和 La中的一种或多种稀土金属的醋酸盐组成,更佳地,所述稀土金属醋酸盐由稀土金属氧化物或稀土金属盐溶于醋酸制备而成。所述碱金属醋酸盐较佳地由KAc、KOH和NaOH中的一种或多种碱金属的醋酸盐组成,更佳地为将碱金属溶于醋酸制备而成,或者将碱制备为醋酸盐,其中所述的碱金属包括锂(Li)、钠(Na)、钾(K)、铷(Rb)、铯(Cs)和钫(Fr)这6种元素。所述过渡金属醋酸盐较佳地由Hf、Zr、Fe的醋酸盐和有机钼的醋酸盐中的一种或多种组成。所述的过渡金属醋酸盐中,Hf的醋酸盐比Zr的效果更好。Wherein, the rare earth metal acetate is preferably composed of acetate of one or more rare earth metals in Ce, Nd, Pr, Gd, Dy, Sm and La, more preferably, the rare earth metal Acetate is prepared by dissolving rare earth metal oxides or rare earth metal salts in acetic acid. The alkali metal acetate is preferably composed of one or more alkali metal acetates in KAc, KOH and NaOH, more preferably prepared by dissolving the alkali metal in acetic acid, or preparing the alkali as Acetate, wherein said alkali metal includes lithium (Li), sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) and francium (Fr). The transition metal acetate is preferably composed of one or more of Hf, Zr, Fe acetate and organic molybdenum acetate. Among the transition metal acetates, Hf acetate has a better effect than Zr.
发明人通过实验表明:Zr、Hf、K、Na、Ce等对氧化均具有加速作用,但是Zr容易沉淀,粗IPA中残留的Zr会使后续加氢精制的催化剂中毒。而 Ce等具有防止锰沉淀的作用,从工业可行性考虑,Zr是不适合于大规模工业应用。因此,稀土金属醋酸盐、碱金属醋酸盐应优先考虑,过渡金属醋酸盐只能辅助使用,采用稀土金属醋酸盐、碱金属醋酸盐等,或与过渡金属醋酸盐组合使用,减弱了沉淀现象,又能加速氧化反应。The inventors have shown through experiments that: Zr, Hf, K, Na, Ce, etc. all have an accelerating effect on oxidation, but Zr is easy to precipitate, and the residual Zr in the crude IPA will poison the subsequent hydrofining catalyst. While Ce and the like have the effect of preventing manganese precipitation, Zr is not suitable for large-scale industrial applications in terms of industrial feasibility. Therefore, rare earth metal acetates and alkali metal acetates should be given priority, and transition metal acetates can only be used as an auxiliary, using rare earth metal acetates, alkali metal acetates, etc., or in combination with transition metal acetates , which weakens the precipitation phenomenon and accelerates the oxidation reaction.
本发明中,所述催化添加剂在间二甲苯氧化体系中的加入量较佳地为 100~300ppm。本发明中,所述的间二甲苯氧化体系具有本领域常规含义,包括所有反应原料的集合。In the present invention, the addition amount of the catalytic additive in the m-xylene oxidation system is preferably 100-300ppm. In the present invention, the m-xylene oxidation system has a conventional meaning in the field, including a collection of all reaction raw materials.
本发明中,以效果数据整体指标来考虑,所述催化添加剂较佳地为稀土金属醋酸盐和/或碱金属醋酸盐,更佳地为La(Ac)3、NaAc和Dy(Ac)6以质量比2:1:1形成的混合物。单从对于燃烧副反应的抑制效果出发,存在如下优选关系:Dy(Ac)6>La(Ac)3>Ce(Ac)3;Hf(Ac)4>Ce(Ac)3;NaAc>Ce(Ac)3。In the present invention, considering the overall index of effect data, the catalytic additive is preferably rare earth metal acetate and/or alkali metal acetate, more preferably La(Ac) 3 , NaAc and Dy(Ac) 6 A mixture formed at a mass ratio of 2:1:1. From the perspective of the inhibition effect on combustion side reactions alone, there are the following preferred relationships: Dy(Ac) 6 >La(Ac) 3 >Ce(Ac) 3 ; Hf(Ac) 4 >Ce(Ac) 3 ; NaAc>Ce( Ac) 3 .
本发明中,所述稀土金属醋酸盐在间二甲苯氧化体系中的加入量的优选范围为50ppm~500ppm。In the present invention, the preferred range of the addition amount of the rare earth metal acetate in the m-xylene oxidation system is 50 ppm to 500 ppm.
本发明中,所述碱金属醋酸盐在间二甲苯氧化体系中的加入量的优选范围为50ppm~500ppm。In the present invention, the preferred range of the addition amount of the alkali metal acetate in the m-xylene oxidation system is 50 ppm to 500 ppm.
本发明中,所述过渡金属醋酸盐在间二甲苯氧化体系中的加入量的优选范围为50ppm~500ppm。本发明中,如果以过渡金属离子的添加量计,其含量优选20~350ppm。In the present invention, the preferred range of the addition amount of the transition metal acetate in the m-xylene oxidation system is 50ppm-500ppm. In the present invention, if it is based on the added amount of transition metal ions, its content is preferably 20-350 ppm.
本发明中,所述的催化剂中,醋酸钴、醋酸锰、溴化钠的Co离子、Mn 离子、Br离子浓度范围为本领域常规范围,分别较佳地为100~2000ppm、 100~2000ppm、100~2000ppm。In the present invention, in the catalyst, the concentration ranges of Co ions, Mn ions, and Br ions of cobalt acetate, manganese acetate, and sodium bromide are conventional ranges in this field, preferably 100-2000ppm, 100-2000ppm, and 100ppm respectively. ~2000ppm.
本发明中,较佳地,所述催化剂和催化添加剂在反应之前先混合均匀。In the present invention, preferably, the catalyst and the catalytic additive are uniformly mixed before the reaction.
本发明的反应体系中,氧化剂一般为空气,所述溶剂为本领域常规溶剂,较佳地为水与醋酸组成的液体。其中,水在反应体系中的含量较佳地为3%~12%。In the reaction system of the present invention, the oxidizing agent is generally air, and the solvent is a conventional solvent in the field, preferably a liquid composed of water and acetic acid. Wherein, the content of water in the reaction system is preferably 3%-12%.
本发明的反应体系中,溶剂比((HAc+H2O)/MX)较佳地为3~20。In the reaction system of the present invention, the solvent ratio ((HAc+H 2 O)/MX) is preferably 3-20.
本发明中,所述反应的温度为本领域常规,较佳地为150~250℃;所述反应的压力为本领域常规,较佳地为0.5~2.5MPa。所述反应的时间为本领域常规,较佳地为20~60min。In the present invention, the temperature of the reaction is conventional in the field, preferably 150-250° C.; the pressure of the reaction is conventional in the field, preferably 0.5-2.5 MPa. The reaction time is conventional in the art, preferably 20-60 min.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
本发明所用试剂和原料均市售可得。The reagents and raw materials used in the present invention are all commercially available.
本发明的积极进步效果在于:本发明特别选择的催化添加剂有效改善了间二甲苯氧化生产的间苯二甲酸的反应效果,可应用于间苯二甲酸的工业生产中。而且本发明的制备方法具有间二甲苯氧化生产的粗间苯二甲酸中间羧基苯甲醛含量低,锰沉淀、溴氧化、设备腐蚀现象减弱的特点。The positive progress effect of the present invention is that: the specially selected catalytic additive of the present invention effectively improves the reaction effect of isophthalic acid produced by oxidation of m-xylene, and can be applied in the industrial production of isophthalic acid. Moreover, the preparation method of the present invention has the characteristics of low meso-carboxybenzaldehyde content in crude isophthalic acid produced by m-xylene oxidation, and weakened phenomena of manganese precipitation, bromine oxidation and equipment corrosion.
附图说明Description of drawings
图1为本申请实施例测得的液相色谱图。Fig. 1 is the liquid chromatogram that the embodiment of the present application measures.
图2为实施例1中CO2、CO生成速率拟合示意图。Fig. 2 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 1.
图3为实施例2中CO2、CO生成速率拟合示意图。Fig. 3 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 2.
图4为实施例3中CO2、CO生成速率拟合示意图。Fig. 4 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 3.
图5为实施例4中CO2、CO生成速率拟合示意图。Fig. 5 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 4.
图6为实施例5中CO2、CO生成速率拟合示意图。Fig. 6 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 5.
图7为实施例6中CO2、CO生成速率拟合示意图。Fig. 7 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 6.
图8为实施例7中CO2、CO生成速率拟合示意图。Fig. 8 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 7.
图9为实施例8中CO2、CO生成速率拟合示意图。Fig. 9 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 8.
图10为实施例9中CO2、CO生成速率拟合示意图。Fig. 10 is a schematic diagram of fitting of CO 2 and CO generation rates in Example 9.
图11为实施例10中CO生成速率拟合对比示意图。Fig. 11 is a schematic diagram of the fitting comparison of CO generation rate in Example 10.
图12为实施例10中CO2生成速率拟合对比示意图。Fig. 12 is a schematic diagram of the fitting comparison of the CO 2 generation rate in Example 10.
图13为实施例6的反应流程示意图。13 is a schematic diagram of the reaction process of Example 6.
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。下列实施例中未注明具体条件的实验方法,按照常规方法和条件,或按照商品说明书选择。The present invention is further illustrated below by means of examples, but the present invention is not limited to the scope of the examples. For the experimental methods that do not specify specific conditions in the following examples, select according to conventional methods and conditions, or according to the product instructions.
下述实施例中,高效液相色谱分析的仪器和测试条件:In the following examples, the instrument and test conditions of high performance liquid chromatography analysis:
HPLC检测方法采用美国Agilent 1120高效液相色谱仪,自动进样器,Agilent1120型UV/Vis检测器,Empower 2数据处理系统。The HPLC detection method adopts the American Agilent 1120 high performance liquid chromatograph, automatic sample injector, Agilent 1120 UV/Vis detector, Empower 2 data processing system.
色谱条件:Chromatographic conditions:
色谱柱:Agilent TC-C18色谱柱(4.6×250mm,5μm);流动相A为 100%乙腈,流动相B为17%甲醇+83%水;梯度洗脱条件:0~20min时A 从30%到100%,20~25min时B从100%到30%,0~20min时B从70%到0%,20~25min时B从0%到70%;流速:1ml·min-1;柱温:30℃;检测波长:260nm;进样量:20μL。此条件下间苯二甲酸主峰的保留时间为5.3min左右,间羧基苯甲醛主峰的保留时间为6.5min左右,间甲基苯甲酸主峰的保留时间为9.5min左右,间甲基苯甲醛主峰的保留时间为11.4min 左右,间二甲苯主峰的保留时间为16.8min左右,具体请见图1。其中,峰 1-间苯二甲酸,峰2-间羧基苯甲醛,峰3-苯甲酸,峰4-间甲基苯甲酸,峰 5-间甲基苯甲醛,峰6-间二甲苯。Chromatographic column: Agilent TC-C18 chromatographic column (4.6×250mm, 5μm); mobile phase A is 100% acetonitrile, mobile phase B is 17% methanol + 83% water; gradient elution conditions: A from 30% in 0-20min to 100%, B from 100% to 30% in 20-25min, B from 70% to 0% in 0-20min, B from 0% to 70% in 20-25min; flow rate: 1ml·min -1 ; column temperature : 30°C; detection wavelength: 260nm; injection volume: 20μL. Under this condition, the retention time of the main peak of isophthalic acid is about 5.3min, and the retention time of the main peak of m-carboxybenzaldehyde is about 6.5min, and the retention time of the main peak of m-toluic acid is about 9.5min, and the retention time of the main peak of m-methylbenzaldehyde is about 9.5min. The retention time is about 11.4min, and the retention time of the main peak of m-xylene is about 16.8min. Please refer to Figure 1 for details. Wherein, peak 1-isophthalic acid, peak 2-m-carboxybenzaldehyde, peak 3-benzoic acid, peak 4-m-toluic acid, peak 5-m-tolualdehyde, peak 6-m-xylene.
对于图1,需要说明以下两点:For Figure 1, the following two points need to be explained:
首先,通过作不同物质的标准曲线,实验中测量产物中不同物质的吸收峰面积,对应可以算出不同物质的浓度。由于每种物质的吸收强度不同,对应的吸收峰面积也就不同。因此,不同物质的峰面积大小并不能直接判断含量多少。First, by making standard curves for different substances, the absorption peak areas of different substances in the product are measured in the experiment, and the concentrations of different substances can be calculated correspondingly. Since the absorption intensity of each substance is different, the corresponding absorption peak area is also different. Therefore, the peak area size of different substances cannot directly determine the content.
另外,实施例中,IPA的收率按照本领域常规使用的计算方式进行,具体为:收率=产物中IPA的浓度/原料中MX浓度。需要说明的是,产物中IPA 的浓度是指在液相色谱分析中,配置为液相检测所需样品后的浓度。In addition, in the examples, the yield of IPA is calculated according to the calculation method routinely used in the art, specifically: yield=concentration of IPA in the product/concentration of MX in the raw material. It should be noted that the concentration of IPA in the product refers to the concentration after configuring the sample required for liquid phase detection in liquid chromatography analysis.
红外气体分析仪的检测设备和测试条件如下:The detection equipment and test conditions of the infrared gas analyzer are as follows:
CO2和CO的浓度分析是采用西比仪器生产的GXH-510红外线气体分析仪,该分析仪属于不分光式红外线分析器,其光学系统由光源,气室和检测器三部分组成。电器系统有前置放大器和温控及电源三部分组成。其工作原理是根据特定气体对红外线的选择性吸收的特点,经过一定的函数关联转化获得。仪器采用了先进的单光源,单管隔半气室以及高稳定性,高可靠性的新型热电检测器。光源部件将连续的红外辐射调制成6.25Hz继续辐射并交替地通过气室的分析边和参比边,最后被检测器吸收。The concentration analysis of CO2 and CO adopts the GXH-510 infrared gas analyzer produced by Xibi Instruments. This analyzer belongs to the non-dispersive infrared analyzer. Its optical system consists of three parts: light source, gas chamber and detector. The electrical system consists of three parts: preamplifier, temperature control and power supply. Its working principle is based on the characteristics of selective absorption of infrared rays by specific gases, and is obtained through certain functional correlation conversion. The instrument adopts an advanced single light source, a single-tube half-air chamber and a new pyroelectric detector with high stability and reliability. The light source component modulates the continuous infrared radiation to 6.25Hz to continue to radiate and alternately pass through the analysis side and reference side of the gas cell, and finally absorbed by the detector.
氧气分析(计算CO2、CO生成速率的公式中需要氧气的浓度,因此氧气分析仪器是用于测量尾气中O2的浓度)采用的是EN-560型磁氧分析仪(上海英盛仪器优先公司),EN-560型磁氧分析仪为一体化固定安装式在线分析仪器。仪器的工作原理是基于氧气的顺磁特性,具有极高的磁化率,在非均匀磁场作用下,形成“磁风”,在敏感元件内产生热磁对流,从而对敏感元件产生“冷却”作用,使其电阻值发生变化而工作。Oxygen analysis (the formula for calculating CO 2 and CO generation rate requires the concentration of oxygen, so the oxygen analysis instrument is used to measure the concentration of O 2 in the tail gas) EN-560 magnetic oxygen analyzer (Shanghai Yingsheng Instrument is preferred) company), the EN-560 magnetic oxygen analyzer is an integrated fixed-installation online analysis instrument. The working principle of the instrument is based on the paramagnetic properties of oxygen, which has a very high magnetic susceptibility. Under the action of a non-uniform magnetic field, a "magnetic wind" is formed, which generates thermomagnetic convection in the sensitive element, thereby producing a "cooling" effect on the sensitive element. , so that its resistance value changes to work.
下述实施例中,选取合适的实验条件作为基准条件,在基准条件下添加稀土金属类、碱金属类、过渡金属类催化添加剂,得到的CO2和CO生成曲线与基准条件下的CO2和CO曲线相比较,通过反应结束时间判断催化添加剂对燃烧反应的影响,通过反应产物中3-CBA的含量判断催化添加剂对主反应的影响,由此确认催化添加剂的效果。In the following examples, suitable experimental conditions are selected as reference conditions, and rare earth metals, alkali metals, and transition metal catalytic additives are added under reference conditions, and the CO and CO generation curves obtained are consistent with the CO and Compared with the CO curve, the effect of the catalytic additive on the combustion reaction can be judged by the reaction end time, and the effect of the catalytic additive on the main reaction can be judged by the content of 3-CBA in the reaction product, thereby confirming the effect of the catalytic additive.
下述实施例中使用的原料条件都是MX:HAc=1:3,H2O/HAc=5%,换算得溶剂比((HAc+H2O)/MX)为3.15,另外,水在反应体系中的含量具体为 3.61%,所述百分比为质量百分比。The raw material conditions used in the following examples are all MX:HAc=1:3, H 2 O/HAc=5%, the converted solvent ratio ((HAc+H 2 O)/MX) is 3.15, and water is in The content in the reaction system is specifically 3.61%, and the percentage is a mass percentage.
从机理上来讲,燃烧副反应是MX和醋酸被氧化生成CO2和CO的过程,实验中主要以反应时间(15min内)对CO2生成速率求积分,得到醋酸燃烧当量(近似用曲线下方的面积做比较),以此评价抑制效果。如果燃烧当量近似,则以反应结束时的生成速率作为评价标准。本申请中,由于每一种催化添加剂的种类的加入,使得氧化速率快慢不同,导致在结束时,不同的催化体系氧化程度不一样。因此,有的在15min时还呈上升趋势,有的则趋于稳定。Mechanistically speaking, the combustion side reaction is the process in which MX and acetic acid are oxidized to generate CO2 and CO. In the experiment, the reaction time (within 15 min) is mainly used to integrate the CO2 production rate to obtain the combustion equivalent of acetic acid (approximately using the value below the curve area for comparison) to evaluate the inhibitory effect. If the combustion equivalent is similar, the formation rate at the end of the reaction is used as the evaluation standard. In this application, due to the addition of each type of catalytic additive, the oxidation rate is different, resulting in different oxidation degrees of different catalytic systems at the end. Therefore, some of them showed an upward trend at 15 minutes, while others tended to be stable.
实施例1Example 1
称取1.5g Ce2O3,先用少量醋酸使之完全溶解,再全部移入250ml容量瓶中,在20℃下用醋酸定容至刻度线,便可得到该氧化物对应的醋酸盐溶液。按照如下催化剂、反应物、溶剂配比配制MX氧化体系:催化添加剂 Ce(Ac)3为300ppm,MX:HAc=1:3,Co添加量为350ppm,Co:Mn:Br=1:1:1, H2O/HAc=5%,进气量为10L/min。在温度为191℃,压力为1.3MPa条件下,MX氧化20min得到粗IPA。即使反应时间达到60分钟,仍旧使得IPA 产品颜色保持为白色,而当系统中没有Ce3+存在时,系统中即使存在微量 Br-,产品依然呈现黑色。实验证明在Co-Mn-Br催化体系中加入Ce的确可以起到抑制MnO2沉淀的作用。经过高效液相色谱分析产物可知,IPA的收率达到96.5%,粗IPA中3-CBA含量为491ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可看出(具体如图2所示),燃烧副反应被抑制的情况。Weigh 1.5g Ce 2 O 3 , first dissolve it completely with a small amount of acetic acid, then transfer all of it into a 250ml volumetric flask, and dilute to the mark with acetic acid at 20°C to obtain the acetate solution corresponding to the oxide . Prepare the MX oxidation system according to the following ratio of catalyst, reactant and solvent: catalytic additive Ce(Ac) 3 is 300ppm, MX:HAc=1:3, Co addition is 350ppm, Co:Mn:Br=1:1:1 , H 2 O/HAc=5%, the intake air volume is 10L/min. At a temperature of 191 ° C and a pressure of 1.3 MPa, MX was oxidized for 20 minutes to obtain crude IPA. Even if the reaction time reaches 60 minutes, the color of the IPA product remains white, and when there is no Ce 3+ in the system, even if there is a trace of Br - in the system, the product still appears black. Experiments have proved that adding Ce to the Co-Mn-Br catalytic system can indeed inhibit the precipitation of MnO 2 . After analyzing the product by high performance liquid chromatography, it can be known that the yield of IPA reaches 96.5%, and the content of 3-CBA in the crude IPA is 491ppm. By analyzing the CO2 and CO change curves in the tail gas by an infrared gas analyzer, it can be seen (specifically shown in Figure 2) that the combustion side reactions are suppressed.
实施例2Example 2
称取1.0g La2O3,先用少量醋酸使之完全溶解,再全部移入250ml容量瓶中,在20℃下用醋酸定容至刻度线,便可得到该氧化物对应的醋酸盐溶液。按照如下催化剂、反应物、溶剂配比配制MX氧化体系:催化添加剂 La(Ac)3为200ppm,MX:HAc=1:3,Co添加量为350ppm,Co:Mn:Br=1:1:1, H2O/HAc=5%,进气量为10L/min。在温度为191℃,压力为1.3MPa条件下,MX氧化20min得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到97%,粗IPA中3-CBA含量为500ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,与实施例1得到的图2相比,本实施例的燃烧副反应一定程度上被抑制了,具体如图3所示。Weigh 1.0g La 2 O 3 , first dissolve it completely with a small amount of acetic acid, then transfer all of it into a 250ml volumetric flask, and dilute to the mark with acetic acid at 20°C to obtain the acetate solution corresponding to the oxide . Prepare the MX oxidation system according to the following catalyst, reactant, and solvent ratios: catalytic additive La(Ac) 3 is 200ppm, MX:HAc=1:3, Co addition is 350ppm, Co:Mn:Br=1:1:1 , H 2 O/HAc=5%, the intake air volume is 10L/min. At a temperature of 191 ° C and a pressure of 1.3 MPa, MX was oxidized for 20 minutes to obtain crude IPA. After analyzing the product by high performance liquid chromatography, it can be known that the yield of IPA reaches 97%, and the content of 3-CBA in the crude IPA is 500ppm. By analyzing the CO2 and CO change curves in the tail gas by an infrared gas analyzer, it can be seen that compared with Figure 2 obtained in Example 1, the combustion side reactions of this embodiment are suppressed to a certain extent, as shown in Figure 3.
实施例3Example 3
按照上述实施例1制备催化添加剂La(Ac)3,将其与Co-Mn-Br催化剂混合均匀,加入MX氧化体系。按照如下催化剂、反应物、溶剂配比配制MX 氧化体系:催化添加剂La(Ac)3为200ppm,MX:HAc=1:3,Co添加量为350 ppm,Co:Mn:Br=1:1:1,H2O/HAc=5%,进气量为10L/min。在温度为210℃,压力为1.3MPa条件下,MX氧化25min得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到98.1%,粗IPA中3-CBA含量为300ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,具体如图4所示。图4中燃烧当量明显低于图2,即本实施例的燃烧副反应比实施例1抑制效果更好。Prepare the catalytic additive La(Ac) 3 according to the above-mentioned Example 1, mix it uniformly with the Co-Mn-Br catalyst, and add it to the MX oxidation system. Prepare the MX oxidation system according to the following ratio of catalyst, reactant and solvent: catalytic additive La(Ac) 3 is 200ppm, MX:HAc=1:3, Co addition is 350 ppm, Co:Mn:Br=1:1: 1. H 2 O/HAc=5%, the intake air volume is 10L/min. At a temperature of 210°C and a pressure of 1.3 MPa, MX was oxidized for 25 minutes to obtain crude IPA. After analyzing the product by high-performance liquid chromatography, it can be known that the yield of IPA reaches 98.1%, and the content of 3-CBA in the crude IPA is 300ppm. The CO2 and CO change curves in the tail gas were analyzed by an infrared gas analyzer, as shown in Figure 4. The combustion equivalent in Fig. 4 is obviously lower than that in Fig. 2, that is, the suppression effect of the combustion side reaction in this embodiment is better than that in Embodiment 1.
实施例4Example 4
准确称量1.0g的DyO3,加入10ml蒸馏水,在磁力搅拌器上边搅拌边滴加1M的碳酸胺溶液,为使稀土金属全部转变为碳酸盐沉淀,碳酸胺要稍过量(以溶液PH>10为准),然后过滤洗涤沉淀3~5次,沉淀烘干后用醋酸溶解沉淀得到稀土醋酸盐溶液,对溶液进行结晶,就可得到稀土醋酸盐。按照如下催化剂、反应物、溶剂配比配制MX氧化体系:催化添加剂Dy(Ac)6 200 ppm,MX:HAc=1:3,Co添加量为350ppm,Co:Mn:Br=1:1:1,H2O/HAc=5%,进气量为10L/min。在温度为191℃,压力为1.3MPa条件下,MX氧化42min 得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到97.1%,粗 IPA中3-CBA含量为450ppm。通过红外气体分析仪分析尾气中的CO2和 CO变化曲线可知,与实施例1得到的图2相比,本实施例的燃烧副反应一定程度上被抑制了,具体如图5所示。Accurately weigh 1.0g of DyO 3 , add 10ml of distilled water, and add 1M ammonium carbonate solution dropwise while stirring on the magnetic stirrer. In order to make all the rare earth metals turn into carbonate precipitates, the amount of ammonium carbonate should be slightly excessive (based on the solution pH> 10), then filter and wash the precipitate for 3 to 5 times, dissolve the precipitate with acetic acid after drying to obtain a rare earth acetate solution, and crystallize the solution to obtain the rare earth acetate. Prepare the MX oxidation system according to the following catalyst, reactant, and solvent ratios: catalytic additive Dy(Ac) 6 200 ppm, MX:HAc=1:3, Co addition 350ppm, Co:Mn:Br=1:1:1 , H 2 O/HAc=5%, the intake air volume is 10L/min. Under the condition of temperature of 191° C. and pressure of 1.3 MPa, MX was oxidized for 42 minutes to obtain crude IPA. After analyzing the product by high performance liquid chromatography, it can be known that the yield of IPA reaches 97.1%, and the content of 3-CBA in the crude IPA is 450ppm. By analyzing the CO2 and CO change curves in the tail gas by an infrared gas analyzer, it can be seen that compared with Figure 2 obtained in Example 1, the combustion side reactions of this embodiment are suppressed to a certain extent, as shown in Figure 5.
实施例5Example 5
按照上述实施例4制备催化添加剂Dy(Ac)6,将其与Co-Mn-Br催化剂混合均匀,加入MX氧化体系。按照如下催化剂、反应物、溶剂配比配制 MX氧化体系:催化添加剂Dy(Ac)6为200ppm,MX:HAc=1:3,Co添加量为350ppm,Co:Mn:Br=1:1:1,H2O/HAc=5%,进气量为10L/min。在温度为200℃,压力为1.3MPa条件下,MX氧化25min得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到97.6%,粗IPA中3-CBA含量为365 ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,具体如图6所示,图6的燃烧当量明显低于图4,反应结束时的生成速率也明显低于图4。说明本实施例中燃烧副反应比实施例3抑制效果更好。Prepare the catalytic additive Dy(Ac) 6 according to the above-mentioned Example 4, mix it uniformly with the Co-Mn-Br catalyst, and add it to the MX oxidation system. Prepare the MX oxidation system according to the following catalyst, reactant, and solvent ratios: catalytic additive Dy(Ac) 6 is 200ppm, MX:HAc=1:3, Co addition is 350ppm, Co:Mn:Br=1:1:1 , H 2 O/HAc=5%, the intake air volume is 10L/min. At a temperature of 200°C and a pressure of 1.3 MPa, MX was oxidized for 25 minutes to obtain crude IPA. After analyzing the product by high performance liquid chromatography, it can be known that the yield of IPA reaches 97.6%, and the content of 3-CBA in the crude IPA is 365 ppm. Analysis of the CO2 and CO change curves in the tail gas by an infrared gas analyzer shows that, as shown in Figure 6, the combustion equivalent in Figure 6 is significantly lower than that in Figure 4, and the formation rate at the end of the reaction is also significantly lower than Figure 4. Illustrate that in the present embodiment, the suppression effect of the combustion side reaction is better than that of Embodiment 3.
实施例6Example 6
以HfOCl2为原料,采用沉淀法制备Hf(Ac)4,具体流程如图13所示。Hf(Ac) 4 was prepared by precipitation method using HfOCl 2 as raw material, and the specific process is shown in Figure 13 .
按照如下催化剂、反应物、溶剂配比配制MX氧化体系:催化添加剂为 Hf(Ac)4200ppm,MX:HAc=1:3,Co添加量为350ppm,Co:Mn:Br=1:1:1, H2O/HAc=5%,进气量为10L/min。在温度为191℃,压力为1.3MPa条件下,MX氧化42min得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到96.5%,粗IPA中3-CBA含量为600ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,与实施例1得到的图2相比,本实施例的燃烧副反应一定程度上被抑制了,具体如图7所示。Prepare the MX oxidation system according to the following ratio of catalyst, reactant and solvent: catalytic additive is Hf(Ac) 4 200ppm, MX:HAc=1:3, Co addition is 350ppm, Co:Mn:Br=1:1:1 , H 2 O/HAc=5%, the intake air volume is 10L/min. At a temperature of 191°C and a pressure of 1.3 MPa, MX was oxidized for 42 minutes to obtain crude IPA. After analyzing the product by high performance liquid chromatography, it can be seen that the yield of IPA reaches 96.5%, and the content of 3-CBA in the crude IPA is 600ppm. By analyzing the CO2 and CO change curves in the tail gas by an infrared gas analyzer, it can be seen that compared with Figure 2 obtained in Example 1, the combustion side reactions of this embodiment are suppressed to a certain extent, as shown in Figure 7.
实施例7Example 7
按照上述实施例1制备催化添加剂NaAc,将其与Co-Mn-Br催化剂混合均匀,加入MX氧化体系。按照如下催化剂、反应物、溶剂配比配制MX 氧化体系:催化添加剂NaAc为250ppm,MX:HAc=1:3,Co添加量为350ppm, Co:Mn:Br=1:1:1,H2O/HAc=5%,进气量为10L/min。在温度为200℃,压力为1.3MPa条件下,MX氧化25min得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到98.1%,粗IPA中3-CBA含量为343ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,具体如图8所示,图8的燃烧当量明显低于图2,说明燃烧副反应比实施例1抑制效果更好。Prepare the catalytic additive NaAc according to the above-mentioned Example 1, mix it uniformly with the Co-Mn-Br catalyst, and add it to the MX oxidation system. Prepare the MX oxidation system according to the following catalyst, reactant, and solvent ratios: catalytic additive NaAc is 250ppm, MX:HAc=1:3, Co addition is 350ppm, Co:Mn:Br=1:1:1, H 2 O /HAc=5%, the intake air volume is 10L/min. At a temperature of 200°C and a pressure of 1.3 MPa, MX was oxidized for 25 minutes to obtain crude IPA. After analyzing the product by high performance liquid chromatography, it can be known that the yield of IPA reaches 98.1%, and the content of 3-CBA in the crude IPA is 343ppm. Analysis of the CO in the tail gas by an infrared gas analyzer and the change curve of CO can be seen, specifically as shown in Figure 8, the combustion equivalent of Figure 8 is significantly lower than that of Figure 2, indicating that the combustion side reaction is better than the suppression effect of Example 1.
实施例8Example 8
按照上述实施例1制备催化添加剂NaAc,将其与Co-Mn-Br催化剂混合均匀,加入MX氧化体系。按照如下催化剂、反应物、溶剂配比配制MX 氧化体系:催化添加剂NaAc为250ppm,MX:HAc=1:3,Co添加量为350ppm, Co:Mn:Br=1:1:1,H2O/HAc=5%,进气量为10L/min。在温度为220℃,压力为1.3MPa条件下,MX氧化25min得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到98.5%,粗IPA中3-CBA含量为303ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,具体如图9所示,图9中燃烧当量明显低于图2,图9反应结束时的生成速率也明显低于图2。说明本实施例的燃烧副反应比实施例1抑制效果更好。Prepare the catalytic additive NaAc according to the above-mentioned Example 1, mix it uniformly with the Co-Mn-Br catalyst, and add it to the MX oxidation system. Prepare the MX oxidation system according to the following catalyst, reactant, and solvent ratios: catalytic additive NaAc is 250ppm, MX:HAc=1:3, Co addition is 350ppm, Co:Mn:Br=1:1:1, H 2 O /HAc=5%, the intake air volume is 10L/min. At a temperature of 220°C and a pressure of 1.3 MPa, MX was oxidized for 25 minutes to obtain crude IPA. After analyzing the product by high-performance liquid chromatography, it can be known that the yield of IPA reaches 98.5%, and the content of 3-CBA in the crude IPA is 303ppm. The CO2 and CO change curves in the tail gas were analyzed by an infrared gas analyzer. As shown in Figure 9, the combustion equivalent in Figure 9 is significantly lower than that in Figure 2, and the formation rate at the end of the reaction in Figure 9 is also significantly lower than that in Figure 2. Illustrate that the combustion side reaction of this embodiment is better than embodiment 1 suppression effect.
实施例9Example 9
按照上述实施例1制备催化添加剂La(Ac)3、NaAc、Dy(Ac)6,将其与 Co-Mn-Br催化剂混合均匀,加入MX氧化体系。按照如下催化剂、反应物、溶剂配比配制MX氧化体系:催化添加剂La(Ac)3、NaAc、Dy(Ac)6分别为 100ppm、50ppm、50ppm,MX:HAc=1:3,Co添加量为350ppm, Co:Mn:Br=1:1:1,H2O/HAc=5%,进气量为10L/min。在温度为220℃,压力为1.3MPa条件下,MX氧化25min得到粗IPA。经过高效液相色谱分析产物可知,IPA的收率达到99.1%,粗IPA中3-CBA含量为251ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,燃烧副反应比实施例1抑制效果更好,具体如图10所示,达到最佳反应条件。通过对比发现在此条件下,燃烧当量并不算高,但是产物收率达到了最高。因此,在燃烧损失较低的情况下,保证了很高的收率及纯度,故可以认为此时的条件为最佳反应条件。Catalyst additives La(Ac) 3 , NaAc, and Dy(Ac) 6 were prepared according to the above-mentioned Example 1, mixed evenly with the Co-Mn-Br catalyst, and added to the MX oxidation system. Prepare the MX oxidation system according to the following catalyst, reactant, and solvent ratios: the catalytic additives La(Ac) 3 , NaAc, and Dy(Ac) 6 are 100ppm, 50ppm, and 50ppm respectively, MX:HAc=1:3, and the amount of Co added is 350ppm, Co:Mn:Br=1:1:1, H2O/HAc=5%, intake air volume is 10L/min. At a temperature of 220°C and a pressure of 1.3 MPa, MX was oxidized for 25 minutes to obtain crude IPA. After analyzing the product by high performance liquid chromatography, it can be known that the yield of IPA reaches 99.1%, and the content of 3-CBA in the crude IPA is 251ppm. Analysis of the CO2 and CO change curves in the tail gas by an infrared gas analyzer shows that the suppression effect of the combustion side reaction is better than that of Example 1, as shown in Figure 10, reaching the best reaction conditions. Through comparison, it is found that under this condition, the combustion equivalent is not high, but the product yield reaches the highest. Therefore, under the condition of low combustion loss, high yield and purity are guaranteed, so it can be considered that the conditions at this time are the optimal reaction conditions.
实施例10Example 10
按照上述实施例1分别制备Zr、Na、Hf、Dy的醋酸盐作为催化添加剂,将其与Co-Mn-Br催化剂混合均匀,加入MX氧化体系。按照如下催化剂、反应物、溶剂配比配制MX氧化体系:催化添加剂Zr、Na、Hf、Dy的醋酸盐都加入100ppm,MX:HAc=1:3,Co添加量为350ppm,Co:Mn:Br=1:1:1, H2O/HAc=5%,进气量为10L/min。在温度为220℃,压力为1.3MPa条件下,MX氧化25min得到粗IPA。经过高效液相色谱分析产物可知,在上述四种催化添加剂的条件下,IPA的收率分别达到了97.8%、98.1%、97.9%、 98.3%,粗IPA中3-CBA含量分别为381ppm、365ppm、375ppm、355ppm。通过红外气体分析仪分析尾气中的CO2和CO变化曲线可知,Zr的醋酸盐作为催化添加剂时,燃烧副反应最为严重,具体如图11、12所示。由图11、12可知,将Zr的醋酸盐作为催化添加剂时,醋酸的燃烧当量和反应结束时的生成速率是最大的,此时燃烧副反应最为严重。也就是说,单从对于燃烧副反应的抑制效果出发,几个元素的醋酸盐的优选关系如下:Dy>Hf>Na >Zr。The acetates of Zr, Na, Hf, and Dy were respectively prepared according to the above-mentioned Example 1 as catalytic additives, mixed evenly with the Co-Mn-Br catalyst, and added to the MX oxidation system. Prepare the MX oxidation system according to the following catalyst, reactant, and solvent ratios: catalytic additives Zr, Na, Hf, and Dy acetate are all added at 100ppm, MX:HAc=1:3, Co addition is 350ppm, Co:Mn: Br=1:1:1, H 2 O/HAc=5%, the intake air volume is 10L/min. At a temperature of 220°C and a pressure of 1.3 MPa, MX was oxidized for 25 minutes to obtain crude IPA. Through high performance liquid chromatography analysis product as can be known, under the condition of above-mentioned four kinds of catalytic additives, the yield of IPA has reached 97.8%, 98.1%, 97.9%, 98.3% respectively, and 3-CBA content is respectively 381ppm, 365ppm in the thick IPA , 375ppm, 355ppm. Analyzing the change curves of CO2 and CO in the exhaust gas by an infrared gas analyzer shows that when Zr acetate is used as a catalytic additive, the combustion side reactions are the most serious, as shown in Figures 11 and 12. It can be seen from Figures 11 and 12 that when Zr acetate is used as a catalytic additive, the combustion equivalent of acetic acid and the formation rate at the end of the reaction are the largest, and the combustion side reaction is the most serious at this time. That is to say, starting from the inhibition effect on combustion side reactions alone, the preferred relationship of acetates of several elements is as follows: Dy>Hf>Na>Zr.
实施例11Example 11
本实施例中,所添加的催化添加剂种类为LiAc,其含量、其余原料种类、含量以及工艺条件均同实施例7。该实施例能够实现与实施例7相当的 IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is LiAc, and its content, other raw material types, content and process conditions are the same as in Example 7. This embodiment can realize the IPA yield value and the 3-CBA content value in the thick IPA that are equivalent to embodiment 7, and the effect of suitable suppression combustion side reaction.
实施例12Example 12
本实施例中,所添加的催化添加剂种类为KAc,其含量、其余原料种类、含量以及工艺条件均同实施例7。该实施例能够实现与实施例7相当的IPA 收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is KAc, and its content, other raw material types, content and process conditions are all the same as in Example 7. This embodiment can realize the IPA yield value and the 3-CBA content value in the crude IPA which are equivalent to those of the embodiment 7, and the effect of inhibiting the combustion side reaction is equivalent.
实施例13Example 13
本实施例中,所添加的催化添加剂种类为RbAc,其含量、其余原料种类、含量以及工艺条件均同实施例7。该实施例能够实现与实施例7相当的 IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is RbAc, and its content, other raw material types, content and process conditions are the same as in Example 7. This embodiment can realize the IPA yield value and the 3-CBA content value in the thick IPA that are equivalent to embodiment 7, and the effect of suitable suppression combustion side reaction.
实施例14Example 14
本实施例中,所添加的催化添加剂种类为CsAc,其含量、其余原料种类、含量以及工艺条件均同实施例7。该实施例能够实现与实施例7相当的 IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is CsAc, and its content, other raw material types, content and process conditions are the same as in Example 7. This embodiment can realize the IPA yield value and the 3-CBA content value in the thick IPA that are equivalent to embodiment 7, and the effect of suitable suppression combustion side reaction.
实施例15Example 15
本实施例中,所添加的催化添加剂种类为FrAc,其含量、其余原料种类、含量以及工艺条件均同实施例7。该实施例能够实现与实施例7相当的 IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is FrAc, and its content, other raw material types, content and process conditions are the same as in Example 7. This embodiment can realize the IPA yield value and the 3-CBA content value in the thick IPA that are equivalent to embodiment 7, and the effect of suitable suppression combustion side reaction.
实施例16Example 16
本实施例中,所添加的催化添加剂种类为Nd(Ac)3,其含量、其余原料种类、含量以及工艺条件均同实施例1。该实施例能够实现与实施例1相当的IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is Nd(Ac) 3 , and its content, other raw material types, content and process conditions are the same as in Example 1. This embodiment can realize the equivalent IPA yield value and the 3-CBA content value in the crude IPA of embodiment 1, and the effect of corresponding inhibition combustion side reaction.
实施例17Example 17
本实施例中,所添加的催化添加剂种类为Pr(C2H3O2)3·4H2O,其含量、其余原料种类、含量以及工艺条件均同实施例1。该实施例能够实现与实施例1相当的IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is Pr(C 2 H 3 O 2 ) 3 ·4H 2 O, and its content, types, content and process conditions of other raw materials are the same as in Example 1. This embodiment can realize the equivalent IPA yield value and the 3-CBA content value in the crude IPA of embodiment 1, and the effect of corresponding inhibition combustion side reaction.
实施例18Example 18
本实施例中,所添加的催化添加剂种类为Gd(C2H3O2)3·4H2O,其含量、其余原料种类、含量以及工艺条件均同实施例1。该实施例能够实现与实施例1相当的IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is Gd(C 2 H 3 O 2 ) 3 ·4H 2 O, and its content, types, content and process conditions of the other raw materials are the same as in Example 1. This embodiment can realize the equivalent IPA yield value and the 3-CBA content value in the crude IPA of embodiment 1, and the effect of corresponding inhibition combustion side reaction.
实施例19Example 19
本实施例中,所添加的催化添加剂种类为Sm(C2H3O2)3·4H2O,其含量、其余原料种类、含量以及工艺条件均同实施例1。该实施例能够实现与实施例1相当的IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is Sm(C 2 H 3 O 2 ) 3 ·4H 2 O, and its content, types, content and process conditions of the other raw materials are the same as in Example 1. This embodiment can realize the equivalent IPA yield value and the 3-CBA content value in the crude IPA of embodiment 1, and the effect of corresponding inhibition combustion side reaction.
实施例20Example 20
本实施例中,所添加的催化添加剂种类为Fe(Ac)3,其含量、其余原料种类、含量以及工艺条件均同实施例6。该实施例能够实现与实施例6相当的IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is Fe(Ac) 3 , and its content, types, content and process conditions of the other raw materials are the same as in Example 6. This embodiment can realize the IPA yield value and the 3-CBA content value in the crude IPA that are equivalent to those of Embodiment 6, and the effect of suppressing the combustion side reaction.
实施例21Example 21
本实施例中,所添加的催化添加剂种类为Mo2(Ac)4,其含量、其余原料种类、含量以及工艺条件均同实施例6。该实施例能够实现与实施例6相当的IPA收率值和粗IPA中3-CBA含量值,以及相当的抑制燃烧副反应的效果。In this embodiment, the type of catalytic additive added is Mo 2 (Ac) 4 , and its content, other raw material types, content and process conditions are the same as in Example 6. This embodiment can realize the IPA yield value and the 3-CBA content value in the crude IPA that are equivalent to those of Embodiment 6, and the effect of suppressing the combustion side reaction.
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