[go: up one dir, main page]

CN107953659A - The manufacture method and its production equipment of a kind of relief printing block - Google Patents

The manufacture method and its production equipment of a kind of relief printing block Download PDF

Info

Publication number
CN107953659A
CN107953659A CN201711213135.6A CN201711213135A CN107953659A CN 107953659 A CN107953659 A CN 107953659A CN 201711213135 A CN201711213135 A CN 201711213135A CN 107953659 A CN107953659 A CN 107953659A
Authority
CN
China
Prior art keywords
printing plate
roller
water
printing
transfer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711213135.6A
Other languages
Chinese (zh)
Inventor
李仲晓
安粒
蒲嘉陵
王璐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Institute of Graphic Communication
Original Assignee
Beijing Institute of Graphic Communication
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Institute of Graphic Communication filed Critical Beijing Institute of Graphic Communication
Priority to CN201711213135.6A priority Critical patent/CN107953659A/en
Publication of CN107953659A publication Critical patent/CN107953659A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/10Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Printing Plates And Materials Therefor (AREA)

Abstract

本发明公开了一种凸版印版的制造方法及其生产设备,属于印刷制版技术领域。其生产设备包括印刷版材、转印设备和干燥装置。制造方法为:将已经成像的平板印刷版材安装在配套的印版滚筒上,通过转印设备先给印刷版材上润版液,上润版液完毕后,再给印刷版材印刷固化材料,使图文部分转印上固化材料,最后采用光固化干燥装置进行干燥,形成图文信息承载区,得到凸版印版。本发明采用加法原理,在印刷版材上反复转印固化材料,无需曝光和显影,无需拼版和修版,其网点再现性好,直接输出大幅面;省去了暗室胶片冲洗、修版、晒版等繁杂操作环节;可以轻松得到平顶网点,在凸版印刷过程中压力控制更轻松稳定,图像稳定性高,图像转移误差小。

The invention discloses a method for manufacturing a letterpress printing plate and its production equipment, belonging to the technical field of printing plate making. Its production equipment includes printing plates, transfer printing equipment and drying units. The manufacturing method is as follows: install the imaged lithographic printing plate on the matching printing plate cylinder, first apply the dampening solution to the printing plate through the transfer printing equipment, and then print the solidified material on the printing plate after the dampening solution is applied. , so that the part of the graphic and text is transferred to the curing material, and finally dried by a photocuring drying device to form a graphic and text information bearing area to obtain a letterpress printing plate. The invention adopts the principle of addition to repeatedly transfer the solidified material on the printing plate, without exposure and development, without imposition and revision, and its dot reproducibility is good, and it can directly output a large format; eliminating the need for darkroom film washing, revision, and printing plate and other complicated operations; can easily obtain flat-top dots, and the pressure control is easier and more stable during the letterpress printing process, with high image stability and small image transfer errors.

Description

一种凸版印版的制造方法及其生产设备A kind of manufacturing method of letterpress printing plate and its production equipment

技术领域technical field

本发明属于印刷制版技术领域,特别是涉及一种凸版印版的制造方法及其生产设备。The invention belongs to the technical field of printing and plate making, and in particular relates to a method for manufacturing a letterpress printing plate and production equipment thereof.

背景技术Background technique

凸版印刷是使用图文部分凸起的印版进行的印刷,是主要印刷工艺之一。在凸版印刷中,印刷机的给墨装置先使油墨分配均匀,然后通过墨辊将油墨转移到印版上,由于凸版上的图文部分远高于印版上的非图文部分,因此,墨辊上的油墨只能转移到印版的图文部分,而非图文部分则没有油墨。印刷机的给纸机构将承印物输送到印刷机的印刷部件,在印版装置和压印装置的共同作用下,印版图文部分的油墨则转移到承印物上,从而完成一件印刷品的印刷。Letterpress printing is printing using a printing plate with raised graphics and text, and is one of the main printing processes. In letterpress printing, the ink supply device of the printing machine first distributes the ink evenly, and then transfers the ink to the printing plate through the ink roller. Since the graphic part on the letterpress plate is much higher than the non-graphic part on the printing plate, therefore, The ink on the ink roller can only be transferred to the graphic part of the printing plate, and the non-graphic part has no ink. The paper feeding mechanism of the printing machine transports the substrate to the printing part of the printing machine. Under the joint action of the printing plate device and the embossing device, the ink of the graphic part of the printing plate is transferred to the substrate, thus completing the printing of a printed matter. print.

凸版印刷使用的印版可以分为两大类,一类是铜锌版、活字版及铅版等刚性印版;另一类是光树脂版、橡胶凸版、凸版版等高合物印版。铜锌版是通过照相的方法,把原稿上的图文,复制成正向阴象底片,然后将底片上的图文,晒到涂有感光膜的铜版或锌版上,经显影、坚膜处理,再用腐蚀液将版面的空白部分腐蚀下去,得到浮雕般图文的印版。在活字排版中,铜锌版一般用铁钉或粘贴的方法,固定在特制的木板托或特制的金属板托上,与活字拼在一起组成印版。在铅版制版中,铜锌版和活字一起压制纸型,浇铸成铅版。传统凸版版工艺使用菲林片成像,采用感光树脂,其制版工艺包括:原稿→电子分色或照相→正阴图→背曝光→主曝光→显影冲洗→干燥→后处理→后曝光→贴版。以上三种传统的凸版版因工序长,因此影响因素多。而激光雕刻凸版版是感光凸版版的主要竞争对手,激光雕刻凸版还不能得心应手的使用,且制版过程产生烧蚀粉尘,感光凸版版仍是印刷业的重要材料。传统的手工雕刻凸版因影像质量差和劳动效率低只能在低档印刷中使用。CTP柔性版是凸版的最新成果,由于不再采用负片曝光成像,可以获得更加精细的网点,但是柔印自身固有的一些缺点并没有因此得到很好的解决,如柔性版在主曝光时因抑氧反应而无法实现图文的1∶1复制,且高光网点顶部呈圆形。这种圆顶网点对印刷压力更敏感,网点增大现象更严重,易掉入网穴中,且在印刷薄膜等非吸收性材料时,极易导致实地部分出现油墨覆盖不实、白点的现象。The printing plates used in letterpress printing can be divided into two categories, one is rigid printing plates such as copper-zinc plates, movable type plates, and stereotypes; the other is high-polymer printing plates such as photoresin plates, rubber letterpress plates, and letterpress plates. The copper-zinc plate is to copy the picture and text on the original manuscript into a positive negative image negative film by means of photography, and then expose the picture and text on the negative film to the copper plate or zinc plate coated with a photosensitive film, and then develop and harden the film. , and then corrode the blank part of the layout with corrosive solution to obtain a printing plate with relief-like graphics. In movable typesetting, the copper-zinc plate is generally fixed on a special wooden support or a special metal support by means of iron nails or pasting, and combined with movable type to form a printing plate. In lead plate making, the copper-zinc plate and the movable type are pressed together into a paper pattern and cast into a lead plate. The traditional letterpress process uses film imaging and photosensitive resin. The plate making process includes: original manuscript→electronic color separation or photography→positive and negative images→back exposure→main exposure→developing and washing→drying→post-processing→post-exposure→plate. The above three traditional letterpress plates have a long process, so there are many influencing factors. The laser engraved letterpress plate is the main competitor of the photosensitive letterpress plate. The laser engraved letterpress plate cannot be used handy, and the process of plate making produces ablation dust. The photosensitive letterpress plate is still an important material in the printing industry. Traditional hand-engraved letterpress can only be used in low-end printing due to poor image quality and low labor efficiency. The CTP flexographic plate is the latest achievement of Toppan. Because it no longer uses negative film exposure imaging, it can obtain finer dots, but some inherent shortcomings of flexo printing have not been well resolved. Oxygen reaction makes it impossible to achieve 1:1 copying of graphics and text, and the top of the high-gloss dots is round. This kind of dome dot is more sensitive to printing pressure, and the phenomenon of dot gain is more serious, and it is easy to fall into the mesh, and when printing non-absorbent materials such as film, it is easy to cause ink coverage and white spots on the solid part. Phenomenon.

因此,如何克服上述技术问题成为了本领域技术人员亟待解决的技术问题。Therefore, how to overcome the above technical problems has become an urgent technical problem to be solved by those skilled in the art.

发明内容Contents of the invention

本发明的目的就是提供一种凸版印版的制造方法及其生产设备,能完全解决上述现有技术的不足之处。The object of the present invention is to provide a method for manufacturing a letterpress printing plate and its production equipment, which can completely solve the above-mentioned deficiencies in the prior art.

本发明的目的通过下述技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:

一种凸版印版的制造方法,包括以下步骤:A method of manufacturing a letterpress printing plate, comprising the following steps:

1)将制版信息经过计算机处理,经现有的胶印CTP输出得到含图文部分的印刷版材;1) The plate-making information is processed by a computer, and the printing plate material containing the graphic part is obtained through the existing offset printing CTP output;

2)将印刷版材安装在配套的印版滚筒上;2) Install the printing plate on the matching plate cylinder;

3)安装好后,将着水辊附于印刷版材上,启动印版滚筒,通过着水辊给印刷版材上润版液;3) After installation, attach the dampening roller to the printing plate, start the printing plate cylinder, and apply dampening solution to the printing plate through the dampening roller;

4)上润版液完毕后,卸下着水辊,将着墨辊附于印刷版材上,通过着墨辊给印刷版材转印固化材料;4) After applying the dampening solution, remove the water form roller, attach the ink form roller to the printing plate, and transfer the solidified material to the printing plate through the ink form roller;

5)涂布固化材料后,采用光固化干燥装置给转印在印刷版材上的固化材料进行表面固化,形成图文信息承载区,得到凸版印版。5) After the cured material is coated, the surface of the cured material transferred on the printing plate is cured by using a light curing drying device to form a graphic information bearing area to obtain a letterpress printing plate.

作为优选,所述步骤3)中润版液依次通过水斗辊、传水辊和匀水辊传递到着水辊上。Preferably, in the step 3), the dampening solution is transferred to the dampening roller through the water bucket roller, the water transfer roller and the water uniform roller in sequence.

作为优选,所述步骤3)中润版液为常规平版印刷的润版液。Preferably, the fountain solution in step 3) is a conventional lithographic fountain solution.

作为优选,所述步骤4)中以印刷版材旋转一周为一次,在印刷版材上涂布100-1000次固化材料。Preferably, in step 4), one rotation of the printing plate is regarded as one rotation, and the cured material is coated on the printing plate for 100-1000 times.

作为优选,所述固化材料采用波长为365nm或者405nm的紫外光固化材料。Preferably, the curing material is an ultraviolet curing material with a wavelength of 365nm or 405nm.

作为优选,所述光固化材料是重量比为67%的SBS嵌段共聚物,20%的聚丁二烯油,10%的二丙烯酸1,6-己二醇酯和3%的苯偶酰二甲基缩酮组成的混合材料;Preferably, the light-curing material is 67% SBS block copolymer by weight, 20% polybutadiene oil, 10% 1,6-hexanediol diacrylate and 3% benzil Mixed materials composed of dimethyl ketal;

或者是重量比为60%的SBS嵌段共聚物,5%的SIS嵌段共聚物,25%的聚丁二烯油,7%的二丙烯酸1,6-己二醇酯和3%的六苯基双咪唑组成的混合材料。Or 60% by weight SBS block copolymer, 5% SIS block copolymer, 25% polybutadiene oil, 7% 1,6-hexanediol diacrylate and 3% hexa Mixed material composed of phenylbisimidazole.

作为优选,所述步骤5)中图文信息承载区的凸层厚度为3-12mm。Preferably, the thickness of the convex layer in the graphic information bearing area in step 5) is 3-12mm.

一种由上述方法生产凸版印版的生产设备,其特征在于,包括印刷版材、转印设备和干燥装置,所述印刷版材为已形成图文区域的CTP印版,所述转印设备包括印版滚筒、着墨辊、着水辊、匀水辊、传水辊和水斗辊,所述印版滚筒上安装印刷版材,印刷版材上分别附着着墨辊和着水辊,所述着水辊连接匀水辊、匀水辊连接传水辊,传水辊连接水斗辊,所述干燥装置位于印版滚筒的一旁,干燥装置的工作端口对着印版滚筒上的印刷版材,所述干燥装置为波长405nm或365nm的紫外光固化装置。A kind of production equipment of letterpress printing plate by above-mentioned method, it is characterized in that, comprise printing plate material, transfer printing equipment and drying device, described printing plate material is the CTP printing plate that has formed graphic area, and described transfer printing equipment It includes a printing plate cylinder, an ink form roller, a water form roller, a water uniform roller, a water transfer roller and a water bucket roller. The printing plate material is installed on the printing plate cylinder, and the ink form roller and the water form roller are respectively attached to the printing plate material. The dampening roller is connected to the water uniform roller, the water uniform roller is connected to the water transfer roller, and the water transfer roller is connected to the water bucket roller. The drying device is located on the side of the printing plate cylinder, and the working port of the drying device is facing the printing plate on the printing plate cylinder. , the drying device is an ultraviolet curing device with a wavelength of 405nm or 365nm.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

1.采用加法原理,在印刷版材上反复涂布固化材料,无需曝光和显影,无需拼版和修版,其网点再现性好,直接输出大幅面;1. Using the principle of addition, the printing plate is repeatedly coated with cured material, without exposure and development, without imposition and revision, and its dot reproducibility is good, and it can directly output large format;

2.省去了暗室胶片冲洗、修版、晒版等繁杂操作环节;2. It saves the complex operation links such as film washing, plate revision and plate printing in the darkroom;

3.利用了胶印CTP版材的高精度,实现了高光部分网点不丢失;3. Utilizing the high precision of offset printing CTP plate, the high-gloss part dots are not lost;

4.凸版版可以轻松得到平顶网点,在印刷过程中压力控制更轻松稳定,图像稳定性高,图像转移误差小。4. The letterpress plate can easily obtain flat-top dots, the pressure control is easier and more stable during the printing process, the image stability is high, and the image transfer error is small.

附图说明Description of drawings

图1是本发明生产设备的结构示意图。Fig. 1 is the structural representation of production equipment of the present invention.

附图标记:1-印版滚筒,2-印刷版材,3-干燥装置,4-着墨辊,5-着水辊,6-匀水辊,7-传水辊,8-水斗辊。Reference signs: 1-plate cylinder, 2-printing plate, 3-drying device, 4-ink form roller, 5-water application roller, 6-water uniform roller, 7-water transfer roller, 8-water bucket roller.

具体实施方式Detailed ways

下面结合具体实施例和附图对本发明作进一步的说明。The present invention will be further described below in combination with specific embodiments and accompanying drawings.

实施例一Embodiment one

一种凸版印版的制造方法,将制版的信息经过计算机处理,经现有的柯达胶印CTP直接制版机输出得到含图文部分的印刷版材2,制得印刷版材2的技术为现有技术,可选用,CTP印版基底是有机聚合物亲水版材、有机聚合物-无机材料复合的亲水版材或铝板基,但不限于这些材料,例如“华光”热敏CTP印版。将印刷版材2安装在配套的印版滚筒1上,安装好后,在印刷版材2上附于两个着水辊5,即两个着水辊5间隔一定距离同时接触在印刷版材2的表面上。两个着水辊5上以圆压圆的形式接触一匀水辊6,即匀水辊6是与两个着水辊5相切的。匀水辊6接触传水辊7,传水辊7接触水斗辊8。润版液就依次通过水斗辊8、传水辊7和匀水辊6传递至着水辊5,随着印版滚筒1的旋转,着水辊5再将水均布于印刷版材2上,形成水层空白部分。给印刷版材2上润版液完毕后,着水辊5离开印刷版材2,将着墨辊4接触在印刷版材2的表面,给印刷版材2涂布光固化材料,同样是两个着墨辊4间隔一定距离接触在印刷版材2的表面上。A method for manufacturing a letterpress printing plate. The plate-making information is processed by a computer, and the existing Kodak offset printing CTP direct plate-making machine is output to obtain a printing plate 2 containing graphics and text. The technology for producing the printing plate 2 is an existing Technology, optional, CTP printing plate base is organic polymer hydrophilic plate, organic polymer-inorganic composite hydrophilic plate or aluminum plate base, but not limited to these materials, such as "Huaguang" heat-sensitive CTP printing plate . Install the printing plate material 2 on the supporting printing plate cylinder 1, after installation, attach two dampening rollers 5 to the printing plate material 2, that is, the two dampening rollers 5 are in contact with the printing plate material at a certain distance 2 on the surface. The two water application rollers 5 contact a water uniform roller 6 in the form of a circle pressing a circle, that is, the water uniform roller 6 is tangent to the two water application rollers 5 . The water uniform roller 6 contacts the water transfer roller 7, and the water transfer roller 7 contacts the bucket roller 8. The dampening solution is transferred to the dampening roller 5 through the water bucket roller 8, the water transfer roller 7 and the water equalizing roller 6 in sequence. With the rotation of the printing plate cylinder 1, the dampening roller 5 distributes the water evenly on the printing plate 2 Above, the blank part of the water layer is formed. After the dampening solution is applied to the printing plate 2, the dampening roller 5 leaves the printing plate 2, contacts the ink form roller 4 on the surface of the printing plate 2, and coats the printing plate 2 with a light-curing material, which is also two The ink form roller 4 is in contact with the surface of the printing plate 2 at a certain distance.

固化材料选用光固化材料是由重量比为67%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),20%的聚丁二烯油,10%的二丙烯酸1,6-己二醇酯和3%的苯偶酰二甲基缩酮组成的混合材料;或者是重量比为60%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),5%的SIS嵌段共聚物(优选美国Kraton聚合物公司的D-1161产品),25%的聚丁二烯油,7%的二丙烯酸1,6-己二醇酯和3%的六苯基双咪唑组成的混合材料。Curing material selects photocuring material to be to be by weight ratio be 67% SBS block copolymer (the D-1102 product of preferred U.S. Kraton polymer company), 20% polybutadiene oil, 10% diacrylic acid 1,6 -The mixed material that hexanediol ester and 3% benzil dimethyl ketal form; Perhaps the SBS block copolymer (the D-1102 product of preferred U.S. Kraton Polymer Company) of 60% by weight ratio, 5 % of SIS block copolymer (preferably the D-1161 product of Kraton polymer company in the United States), 25% of polybutadiene oil, 7% of 1,6-hexanediol diacrylate and 3% of hexaphenyl Mixed material composed of bis-imidazole.

在涂布固化材料的过程中,以印刷版材2旋转一周为一次转印。转印若干次后,经过干燥装置3对涂布在印刷版材2上的固化材料进行光固化,形成图文信息承载区(就是浮雕型图像的图文区的凸层),即得到凸版印版。将凸版印版按印刷要求在烤版机内进行烤版,烤版后的凸版印版即可上机印刷。During the process of coating the cured material, one rotation of the printing plate 2 is regarded as one transfer. After several times of transfer printing, the cured material coated on the printing plate 2 is light-cured through the drying device 3 to form a graphic information bearing area (that is, the convex layer of the graphic area of the relief image), that is, a relief printing is obtained. Version. The letterpress printing plate is baked in the baking machine according to the printing requirements, and the letterpress printing plate after baking can be printed on the machine.

干燥装置3采用光源为波长365nm或者405nm的紫外光固化装置。印刷版材2上的网点根据选择转印固化材料的不同,形成直方形平顶状或梯形状的平顶网点,加网线数在60LPI-200LPI(线对)之间。The drying device 3 adopts an ultraviolet light curing device whose light source is a wavelength of 365nm or 405nm. The dots on the printing plate 2 form a rectangular flat-top shape according to the selection of the transfer curing material. or trapezoidal The flat top dots, the number of screening lines is between 60LPI-200LPI (line pair).

采用光固化材料转印100次,凸层厚度3mm,经过固化光源装置(设置为405nm紫外光)在线固化5秒,印刷版材2上的网点再现率达到了97%,完全能够实现150LPI高品质印刷的需要。Using light-curing material to transfer 100 times, the thickness of the convex layer is 3mm, after curing on-line with the curing light source device (set to 405nm ultraviolet light) for 5 seconds, the dot reproduction rate on the printing plate 2 has reached 97%, which can fully realize the high quality of 150LPI printing needs.

如图1所示,一种由上述方法生产凸版印版的生产设备,包括印刷版材2、转印设备和干燥装置3。印刷版材2为已形成图文区域的CTP印版。转印设备包括印版滚筒1、着墨辊4、着水辊5、匀水辊6、传水辊7和水斗辊8。印版滚筒1上安装印刷版材2,印刷版材2上分别附着着墨辊4和着水辊5,着水辊5连接接触匀水辊6、匀水辊6连接接触传水辊7,传水辊7连接接触水斗辊8。干燥装置3位于印版滚筒1的一旁,干燥装置3的工作端口对着印版滚筒1上的印刷版材2,干燥装置3为固化光源装置。As shown in FIG. 1 , a production equipment for producing relief printing plates by the above method includes a printing plate material 2 , a transfer equipment and a drying device 3 . The printing plate material 2 is a CTP printing plate with graphic and text areas formed. The transfer printing equipment includes a printing plate cylinder 1 , an ink form roller 4 , a water application roller 5 , a water distribution roller 6 , a water transfer roller 7 and a bucket roller 8 . The printing plate material 2 is installed on the printing plate cylinder 1, and the printing plate material 2 is respectively attached to the ink roller 4 and the dampening roller 5, and the dampening roller 5 is connected to contact the water uniform roller 6, and the water uniform roller 6 is connected to the water transfer roller 7, and the water transfer roller 7 is connected to the water transfer roller 7. The water roller 7 is connected to contact the water bucket roller 8 . The drying device 3 is located on the side of the printing plate cylinder 1, the working port of the drying device 3 faces the printing plate material 2 on the printing plate cylinder 1, and the drying device 3 is a curing light source device.

工作方式为印刷版材2安装在印版滚筒1上,由印版滚筒1带着旋转。着水辊5和着墨辊4分别接触在印刷版材2的表面上,分别为印刷版材2上润版液和转印固化材料。着水辊5和着墨辊4均分别由两个间隔一定距离组成一组同时工作。在两个着水辊5和着墨辊4上采用圆压圆的方式将水和固化材料传递至着水辊5和着墨辊4上,从而均布于印刷版材2上。上水和涂布固化材料是分开的,先上水后涂布固化材料。最后采用干燥装置3对固化材料进行干燥即可。The working mode is that the printing plate material 2 is installed on the printing plate cylinder 1 and is rotated by the printing plate cylinder 1 . The water form roller 5 and the ink form roller 4 are in contact with the surface of the printing plate material 2 respectively, and are respectively the fountain solution and the transfer curing material on the printing plate material 2 . The water form roller 5 and the ink form roller 4 are respectively formed into a group with a certain distance between them and work at the same time. On the two water form rollers 5 and ink form rollers 4 , the water and cured material are transferred to the water form rollers 5 and the ink form rollers 4 in a circular pressing manner, so as to be evenly distributed on the printing plate material 2 . The water application and the coating of the cured material are separate, the water is applied first and then the cured material is coated. Finally, the drying device 3 is used to dry the cured material.

本发明的有益效果在于,采用加法原理,在印刷版材2上反复转印固化材料,无需曝光和显影,无需拼版和修版,其网点再现性好,直接输出大幅面;省去了暗室胶片冲洗、修版、晒版等繁杂操作环节;利用了胶印CTP版材的高精度,实现了高光部分网点不丢失;通过对印刷压力的控制,可以轻松得到平顶网点,使凸版版在印刷过程中压力控制更轻松稳定,图像稳定性高,图像转移误差小;版基材料的选择范围宽,可以是光聚合材料,也可以是非光聚合型材料。The beneficial effect of the present invention is that, adopting the principle of addition, the solidified material is repeatedly transferred on the printing plate 2, without exposure and development, without imposition and revision, and its dot reproducibility is good, and the large format can be directly output; the darkroom film is omitted Complicated operations such as rinsing, revision, printing, etc.; using the high precision of offset printing CTP plates, the dots in the highlight part are not lost; through the control of printing pressure, flat top dots can be easily obtained, so that the letterpress plate can be used in the printing process The medium pressure control is easier and more stable, the image stability is high, and the image transfer error is small; the plate base material has a wide range of choices, which can be photopolymerizable or non-photopolymerizable.

实施例二Embodiment two

一种凸版印版的制造方法,将制版的信息经过计算机处理,经现有的柯达胶印CTP直接制版机输出得到含图文部分的印刷版材2,制得印刷版材2的技术为现有技术,可选用,CTP印版基底是有机聚合物亲水版材、有机聚合物-无机材料复合的亲水版材或铝板基,但不限于这些材料,例如“华光”热敏CTP印版。将印刷版材2安装在配套的印版滚筒1上,安装好后,在印刷版材2上附于两个着水辊5,即两个着水辊5间隔一定距离同时接触在印刷版材2的表面上。两个着水辊5上以圆压圆的形式接触一匀水辊6,即匀水辊6是与两个着水辊5相切的。匀水辊6接触传水辊7,传水辊7接触水斗辊8。润版液就依次通过水斗辊8、传水辊7和匀水辊6传递至着水辊5,随着印版滚筒1的旋转,着水辊5再将水均布于印刷版材2上,形成水层空白部分。给印刷版材2上润版液完毕后,着水辊5离开印刷版材2,将着墨辊4接触在印刷版材2的表面,给印刷版材2涂布光固化材料,同样是两个着墨辊4间隔一定距离接触在印刷版材2的表面上。A method for manufacturing a letterpress printing plate. The plate-making information is processed by a computer, and the existing Kodak offset printing CTP direct plate-making machine is output to obtain a printing plate 2 containing graphics and text. The technology for producing the printing plate 2 is an existing Technology, optional, CTP printing plate base is organic polymer hydrophilic plate, organic polymer-inorganic composite hydrophilic plate or aluminum plate base, but not limited to these materials, such as "Huaguang" heat-sensitive CTP printing plate . Install the printing plate material 2 on the supporting printing plate cylinder 1, after installation, attach two dampening rollers 5 to the printing plate material 2, that is, the two dampening rollers 5 are in contact with the printing plate material at a certain distance 2 on the surface. The two water application rollers 5 contact a water uniform roller 6 in the form of a circle pressing a circle, that is, the water uniform roller 6 is tangent to the two water application rollers 5 . The water uniform roller 6 contacts the water transfer roller 7, and the water transfer roller 7 contacts the bucket roller 8. The dampening solution is transferred to the dampening roller 5 through the water bucket roller 8, the water transfer roller 7 and the water equalizing roller 6 in sequence. With the rotation of the printing plate cylinder 1, the dampening roller 5 distributes the water evenly on the printing plate 2 Above, the blank part of the water layer is formed. After the dampening solution is applied to the printing plate 2, the dampening roller 5 leaves the printing plate 2, contacts the ink form roller 4 on the surface of the printing plate 2, and coats the printing plate 2 with a light-curing material, which is also two The ink form roller 4 is in contact with the surface of the printing plate 2 at a certain distance.

固化材料选用光固化材料是由重量比为67%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),20%的聚丁二烯油,10%的二丙烯酸1,6-己二醇酯和3%的苯偶酰二甲基缩酮组成的混合材料;或者是重量比为60%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),5%的SIS嵌段共聚物(优选美国Kraton聚合物公司的D-1161产品),25%的聚丁二烯油,7%的二丙烯酸1,6-己二醇酯和3%的六苯基双咪唑组成的混合材料。Curing material selects photocuring material to be to be by weight ratio be 67% SBS block copolymer (the D-1102 product of preferred U.S. Kraton polymer company), 20% polybutadiene oil, 10% diacrylic acid 1,6 -The mixed material that hexanediol ester and 3% benzil dimethyl ketal form; Perhaps the SBS block copolymer (the D-1102 product of preferred U.S. Kraton Polymer Company) of 60% by weight ratio, 5 % of SIS block copolymer (preferably the D-1161 product of Kraton polymer company in the United States), 25% of polybutadiene oil, 7% of 1,6-hexanediol diacrylate and 3% of hexaphenyl Mixed material composed of bis-imidazole.

在涂布固化材料的过程中,以印刷版材2旋转一周为一次转印。转印若干次后,经过干燥装置3对涂布在印刷版材2上的固化材料进行光固化,形成图文信息承载区(就是浮雕型图像的图文区的凸层),即得到凸版印版。将凸版印版按印刷要求在烤版机内进行烤版,烤版后的凸版印版即可上机印刷。During the process of coating the cured material, one rotation of the printing plate 2 is regarded as one transfer. After several times of transfer printing, the cured material coated on the printing plate 2 is light-cured through the drying device 3 to form a graphic information bearing area (that is, the convex layer of the graphic area of the relief image), that is, a relief printing is obtained. Version. The letterpress printing plate is baked in the baking machine according to the printing requirements, and the letterpress printing plate after baking can be printed on the machine.

干燥装置3采用光源为波长365nm或者405nm的紫外光固化装置。印刷版材2上的网点根据选择转印固化材料的不同,形成直方形平顶状或梯形状的平顶网点,加网线数在60LPI-200LPI(线对)之间。The drying device 3 adopts an ultraviolet light curing device whose light source is a wavelength of 365nm or 405nm. The dots on the printing plate 2 form a rectangular flat-top shape according to the selection of the transfer curing material. or trapezoidal The flat top dots, the number of screening lines is between 60LPI-200LPI (line pair).

采用光固化材料转印400次,凸层厚度5mm,经过固化光源装置(设置为365nm紫外光)在线固化5秒,印刷版材2上的网点再现率达到了96%,完全能够实现120LPI高品质印刷的需要。Using light-curing material to transfer 400 times, the thickness of the convex layer is 5mm, after the curing light source device (set to 365nm ultraviolet light) is cured online for 5 seconds, the dot reproduction rate on the printing plate 2 reaches 96%, which can fully realize the high quality of 120LPI printing needs.

如图1所示,一种由上述方法生产凸版印版的生产设备,包括印刷版材2、转印设备和干燥装置3。印刷版材2为已形成图文区域的CTP印版。转印设备包括印版滚筒1、着墨辊4、着水辊5、匀水辊6、传水辊7和水斗辊8。印版滚筒1上安装印刷版材2,印刷版材2上分别附着着墨辊4和着水辊5,着水辊5连接接触匀水辊6、匀水辊6连接接触传水辊7,传水辊7连接接触水斗辊8。干燥装置3位于印版滚筒1的一旁,干燥装置3的工作端口对着印版滚筒1上的印刷版材2,干燥装置3为固化光源装置。As shown in FIG. 1 , a production equipment for producing relief printing plates by the above method includes a printing plate material 2 , a transfer equipment and a drying device 3 . The printing plate material 2 is a CTP printing plate with graphic and text areas formed. The transfer printing equipment includes a printing plate cylinder 1 , an ink form roller 4 , a water application roller 5 , a water distribution roller 6 , a water transfer roller 7 and a bucket roller 8 . The printing plate material 2 is installed on the printing plate cylinder 1, and the printing plate material 2 is respectively attached to the ink roller 4 and the dampening roller 5, and the dampening roller 5 is connected to contact the water uniform roller 6, and the water uniform roller 6 is connected to the water transfer roller 7, and the water transfer roller 7 is connected to the water transfer roller 7. The water roller 7 is connected to contact the water bucket roller 8 . The drying device 3 is located on the side of the printing plate cylinder 1, the working port of the drying device 3 faces the printing plate material 2 on the printing plate cylinder 1, and the drying device 3 is a curing light source device.

工作方式为印刷版材2安装在印版滚筒1上,由印版滚筒1带着旋转。着水辊5和着墨辊4分别接触在印刷版材2的表面上,分别为印刷版材2上润版液和转印固化材料。着水辊5和着墨辊4均分别由两个间隔一定距离组成一组同时工作。在两个着水辊5和着墨辊4上采用圆压圆的方式将水和固化材料传递至着水辊5和着墨辊4上,从而均布于印刷版材2上。上水和涂布固化材料是分开的,先上水后涂布固化材料。最后采用干燥装置3对固化材料进行干燥即可。The working mode is that the printing plate material 2 is installed on the printing plate cylinder 1 and is rotated by the printing plate cylinder 1 . The water form roller 5 and the ink form roller 4 are in contact with the surface of the printing plate material 2 respectively, and are respectively the fountain solution and the transfer curing material on the printing plate material 2 . The water form roller 5 and the ink form roller 4 are respectively formed into a group with a certain distance between them and work at the same time. On the two water form rollers 5 and ink form rollers 4 , the water and cured material are transferred to the water form rollers 5 and the ink form rollers 4 in a circular pressing manner, so as to be evenly distributed on the printing plate material 2 . The water application and the coating of the cured material are separate, the water is applied first and then the cured material is coated. Finally, the drying device 3 is used to dry the cured material.

本发明的有益效果在于,采用加法原理,在印刷版材2上反复转印固化材料,无需曝光和显影,无需拼版和修版,其网点再现性好,直接输出大幅面;省去了暗室胶片冲洗、修版、晒版等繁杂操作环节;利用了胶印CTP版材的高精度,实现了高光部分网点不丢失;通过对印刷压力的控制,可以轻松得到平顶网点,使凸版版在印刷过程中压力控制更轻松稳定,图像稳定性高,图像转移误差小;版基材料的选择范围宽,可以是光聚合材料,也可以是非光聚合型材料。The beneficial effect of the present invention is that, adopting the principle of addition, the solidified material is repeatedly transferred on the printing plate 2, without exposure and development, without imposition and revision, and its dot reproducibility is good, and the large format can be directly output; the darkroom film is omitted Complicated operations such as rinsing, revision, printing, etc.; using the high precision of offset printing CTP plates, the dots in the highlight part are not lost; through the control of printing pressure, flat top dots can be easily obtained, so that the letterpress plate can be used in the printing process The medium pressure control is easier and more stable, the image stability is high, and the image transfer error is small; the plate base material has a wide range of choices, which can be photopolymerizable or non-photopolymerizable.

实施例三Embodiment Three

一种凸版印版的制造方法,将制版的信息经过计算机处理,经现有的柯达胶印CTP直接制版机输出得到含图文部分的印刷版材2,制得印刷版材2的技术为现有技术,可选用,CTP印版基底是有机聚合物亲水版材、有机聚合物-无机材料复合的亲水版材或铝板基,但不限于这些材料,例如“华光”热敏CTP印版。将印刷版材2安装在配套的印版滚筒1上,安装好后,在印刷版材2上附于两个着水辊5,即两个着水辊5间隔一定距离同时接触在印刷版材2的表面上。两个着水辊5上以圆压圆的形式接触一匀水辊6,即匀水辊6是与两个着水辊5相切的。匀水辊6接触传水辊7,传水辊7接触水斗辊8。润版液就依次通过水斗辊8、传水辊7和匀水辊6传递至着水辊5,随着印版滚筒1的旋转,着水辊5再将水均布于印刷版材2上,形成水层空白部分。给印刷版材2上润版液完毕后,着水辊5离开印刷版材2,将着墨辊4接触在印刷版材2的表面,给印刷版材2涂布光固化材料,同样是两个着墨辊4间隔一定距离接触在印刷版材2的表面上。A method for manufacturing a letterpress printing plate. The plate-making information is processed by a computer, and the existing Kodak offset printing CTP direct plate-making machine is output to obtain a printing plate 2 containing graphics and text. The technology for producing the printing plate 2 is an existing Technology, optional, CTP printing plate base is organic polymer hydrophilic plate, organic polymer-inorganic composite hydrophilic plate or aluminum plate base, but not limited to these materials, such as "Huaguang" heat-sensitive CTP printing plate . Install the printing plate material 2 on the supporting printing plate cylinder 1, after installation, attach two dampening rollers 5 to the printing plate material 2, that is, the two dampening rollers 5 are in contact with the printing plate material at a certain distance 2 on the surface. The two water application rollers 5 contact a water uniform roller 6 in the form of a circle pressing a circle, that is, the water uniform roller 6 is tangent to the two water application rollers 5 . The water uniform roller 6 contacts the water transfer roller 7, and the water transfer roller 7 contacts the bucket roller 8. The dampening solution is transferred to the dampening roller 5 through the water bucket roller 8, the water transfer roller 7 and the water equalizing roller 6 in sequence. With the rotation of the printing plate cylinder 1, the dampening roller 5 distributes the water evenly on the printing plate 2 Above, the blank part of the water layer is formed. After the dampening solution is applied to the printing plate 2, the dampening roller 5 leaves the printing plate 2, contacts the ink form roller 4 on the surface of the printing plate 2, and coats the printing plate 2 with a light-curing material, which is also two The ink form roller 4 is in contact with the surface of the printing plate 2 at a certain distance.

固化材料选用光固化材料是由重量比为67%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),20%的聚丁二烯油,10%的二丙烯酸1,6-己二醇酯和3%的苯偶酰二甲基缩酮组成的混合材料;或者是重量比为60%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),5%的SIS嵌段共聚物(优选美国Kraton聚合物公司的D-1161产品),25%的聚丁二烯油,7%的二丙烯酸1,6-己二醇酯和3%的六苯基双咪唑组成的混合材料。Curing material selects photocuring material to be to be by weight ratio be 67% SBS block copolymer (the D-1102 product of preferred U.S. Kraton polymer company), 20% polybutadiene oil, 10% diacrylic acid 1,6 -The mixed material that hexanediol ester and 3% benzil dimethyl ketal form; Perhaps the SBS block copolymer (the D-1102 product of preferred U.S. Kraton Polymer Company) of 60% by weight ratio, 5 % of SIS block copolymer (preferably the D-1161 product of Kraton polymer company in the United States), 25% of polybutadiene oil, 7% of 1,6-hexanediol diacrylate and 3% of hexaphenyl Mixed material composed of bis-imidazole.

在涂布固化材料的过程中,以印刷版材2旋转一周为一次转印。转印若干次后,经过干燥装置3对涂布在印刷版材2上的固化材料进行光固化,形成图文信息承载区(就是浮雕型图像的图文区的凸层),即得到凸版印版。将凸版印版按印刷要求在烤版机内进行烤版,烤版后的凸版印版即可上机印刷。During the process of coating the cured material, one rotation of the printing plate 2 is regarded as one transfer. After several times of transfer printing, the cured material coated on the printing plate 2 is light-cured through the drying device 3 to form a graphic information bearing area (that is, the convex layer of the graphic area of the relief image), that is, a relief printing is obtained. Version. The letterpress printing plate is baked in the baking machine according to the printing requirements, and the letterpress printing plate after baking can be printed on the machine.

干燥装置3采用光源为波长365nm或者405nm的紫外光固化装置。印刷版材2上的网点根据选择转印固化材料的不同,形成直方形平顶状或梯形状的平顶网点,加网线数在60LPI-200LPI(线对)之间。The drying device 3 adopts an ultraviolet light curing device whose light source is a wavelength of 365nm or 405nm. The dots on the printing plate 2 form a rectangular flat-top shape according to the selection of the transfer curing material. or trapezoidal The flat top dots, the number of screening lines is between 60LPI-200LPI (line pair).

采用光固化材料转印800次,凸层厚度8mm,经过固化光源装置(设置为405nm紫外光)在线固化5秒,印刷版材2上的网点再现率达到了95%,完全能够实现100LPI高品质印刷的需要。Using light-curing material to transfer 800 times, the thickness of the convex layer is 8mm, after curing on-line with the curing light source device (set to 405nm ultraviolet light) for 5 seconds, the dot reproduction rate on the printing plate 2 has reached 95%, which can fully realize the high quality of 100LPI printing needs.

如图1所示,一种由上述方法生产凸版印版的生产设备,包括印刷版材2、转印设备和干燥装置3。印刷版材2为已形成图文区域的CTP印版。转印设备包括印版滚筒1、着墨辊4、着水辊5、匀水辊6、传水辊7和水斗辊8。印版滚筒1上安装印刷版材2,印刷版材2上分别附着着墨辊4和着水辊5,着水辊5连接接触匀水辊6、匀水辊6连接接触传水辊7,传水辊7连接接触水斗辊8。干燥装置3位于印版滚筒1的一旁,干燥装置3的工作端口对着印版滚筒1上的印刷版材2,干燥装置3为固化光源装置。As shown in FIG. 1 , a production equipment for producing relief printing plates by the above method includes a printing plate material 2 , a transfer equipment and a drying device 3 . The printing plate material 2 is a CTP printing plate with graphic and text areas formed. The transfer printing equipment includes a printing plate cylinder 1 , an ink form roller 4 , a water application roller 5 , a water distribution roller 6 , a water transfer roller 7 and a bucket roller 8 . The printing plate material 2 is installed on the printing plate cylinder 1, and the printing plate material 2 is respectively attached to the ink roller 4 and the dampening roller 5, and the dampening roller 5 is connected to contact the water uniform roller 6, and the water uniform roller 6 is connected to the water transfer roller 7, and the water transfer roller 7 is connected to the water transfer roller 7. The water roller 7 is connected to contact the water bucket roller 8 . The drying device 3 is located on the side of the printing plate cylinder 1, the working port of the drying device 3 faces the printing plate material 2 on the printing plate cylinder 1, and the drying device 3 is a curing light source device.

工作方式为印刷版材2安装在印版滚筒1上,由印版滚筒1带着旋转。着水辊5和着墨辊4分别接触在印刷版材2的表面上,分别为印刷版材2上润版液和转印固化材料。着水辊5和着墨辊4均分别由两个间隔一定距离组成一组同时工作。在两个着水辊5和着墨辊4上采用圆压圆的方式将水和固化材料传递至着水辊5和着墨辊4上,从而均布于印刷版材2上。上水和涂布固化材料是分开的,先上水后涂布固化材料。最后采用干燥装置3对固化材料进行干燥即可。The working mode is that the printing plate material 2 is installed on the printing plate cylinder 1 and is rotated by the printing plate cylinder 1 . The water form roller 5 and the ink form roller 4 are in contact with the surface of the printing plate material 2 respectively, and are respectively the fountain solution and the transfer curing material on the printing plate material 2 . The water form roller 5 and the ink form roller 4 are respectively formed into a group with a certain distance between them and work at the same time. On the two water form rollers 5 and ink form rollers 4 , the water and cured material are transferred to the water form rollers 5 and the ink form rollers 4 in a circular pressing manner, so as to be evenly distributed on the printing plate material 2 . The water application and the coating of the cured material are separate, the water is applied first and then the cured material is coated. Finally, the drying device 3 is used to dry the cured material.

本发明的有益效果在于,采用加法原理,在印刷版材2上反复转印固化材料,无需曝光和显影,无需拼版和修版,其网点再现性好,直接输出大幅面;省去了暗室胶片冲洗、修版、晒版等繁杂操作环节;利用了胶印CTP版材的高精度,实现了高光部分网点不丢失;通过对印刷压力的控制,可以轻松得到平顶网点,使凸版版在印刷过程中压力控制更轻松稳定,图像稳定性高,图像转移误差小;版基材料的选择范围宽,可以是光聚合材料,也可以是非光聚合型材料。The beneficial effect of the present invention is that, adopting the principle of addition, the solidified material is repeatedly transferred on the printing plate 2, without exposure and development, without imposition and revision, and its dot reproducibility is good, and the large format can be directly output; the darkroom film is omitted Complicated operations such as rinsing, revision, printing, etc.; using the high precision of offset printing CTP plates, the dots in the highlight part are not lost; through the control of printing pressure, flat top dots can be easily obtained, so that the letterpress plate can be used in the printing process The medium pressure control is easier and more stable, the image stability is high, and the image transfer error is small; the plate base material has a wide range of choices, which can be photopolymerizable or non-photopolymerizable.

实施例四Embodiment Four

一种凸版印版的制造方法,将制版的信息经过计算机处理,经现有的柯达胶印CTP直接制版机输出得到含图文部分的印刷版材2,制得印刷版材2的技术为现有技术,可选用,CTP印版基底是有机聚合物亲水版材、有机聚合物-无机材料复合的亲水版材或铝板基,但不限于这些材料,例如“华光”热敏CTP印版。将印刷版材2安装在配套的印版滚筒1上,安装好后,在印刷版材2上附于两个着水辊5,即两个着水辊5间隔一定距离同时接触在印刷版材2的表面上。两个着水辊5上以圆压圆的形式接触一匀水辊6,即匀水辊6是与两个着水辊5相切的。匀水辊6接触传水辊7,传水辊7接触水斗辊8。润版液就依次通过水斗辊8、传水辊7和匀水辊6传递至着水辊5,随着印版滚筒1的旋转,着水辊5再将水均布于印刷版材2上,形成水层空白部分。给印刷版材2上润版液完毕后,着水辊5离开印刷版材2,将着墨辊4接触在印刷版材2的表面,给印刷版材2涂布光固化材料,同样是两个着墨辊4间隔一定距离接触在印刷版材2的表面上。A method for manufacturing a letterpress printing plate. The plate-making information is processed by a computer, and the existing Kodak offset printing CTP direct plate-making machine is output to obtain a printing plate 2 containing graphics and text. The technology for producing the printing plate 2 is an existing Technology, optional, CTP printing plate base is organic polymer hydrophilic plate, organic polymer-inorganic composite hydrophilic plate or aluminum plate base, but not limited to these materials, such as "Huaguang" heat-sensitive CTP printing plate . Install the printing plate material 2 on the supporting printing plate cylinder 1, after installation, attach two dampening rollers 5 to the printing plate material 2, that is, the two dampening rollers 5 are in contact with the printing plate material at a certain distance 2 on the surface. The two water application rollers 5 contact a water uniform roller 6 in the form of a circle pressing a circle, that is, the water uniform roller 6 is tangent to the two water application rollers 5 . The water uniform roller 6 contacts the water transfer roller 7, and the water transfer roller 7 contacts the bucket roller 8. The dampening solution is transferred to the dampening roller 5 through the water bucket roller 8, the water transfer roller 7 and the water equalizing roller 6 in sequence. With the rotation of the printing plate cylinder 1, the dampening roller 5 distributes the water evenly on the printing plate 2 Above, the blank part of the water layer is formed. After the dampening solution is applied to the printing plate 2, the dampening roller 5 leaves the printing plate 2, contacts the ink form roller 4 on the surface of the printing plate 2, and coats the printing plate 2 with a light-curing material, which is also two The ink form roller 4 is in contact with the surface of the printing plate 2 at a certain distance.

固化材料选用光固化材料是由重量比为67%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),20%的聚丁二烯油,10%的二丙烯酸1,6-己二醇酯和3%的苯偶酰二甲基缩酮组成的混合材料;或者是重量比为60%的SBS嵌段共聚物(优选美国Kraton聚合物公司的D-1102产品),5%的SIS嵌段共聚物(优选美国Kraton聚合物公司的D-1161产品),25%的聚丁二烯油,7%的二丙烯酸1,6-己二醇酯和3%的六苯基双咪唑组成的混合材料。Curing material selects photocuring material to be to be by weight ratio be 67% SBS block copolymer (the D-1102 product of preferred U.S. Kraton polymer company), 20% polybutadiene oil, 10% diacrylic acid 1,6 -The mixed material that hexanediol ester and 3% benzil dimethyl ketal form; Perhaps the SBS block copolymer (the D-1102 product of preferred U.S. Kraton Polymer Company) of 60% by weight ratio, 5 % of SIS block copolymer (preferably the D-1161 product of Kraton polymer company in the United States), 25% of polybutadiene oil, 7% of 1,6-hexanediol diacrylate and 3% of hexaphenyl Mixed material composed of bis-imidazole.

在涂布固化材料的过程中,以印刷版材2旋转一周为一次转印。转印若干次后,经过干燥装置3对涂布在印刷版材2上的固化材料进行光固化,形成图文信息承载区(就是浮雕型图像的图文区的凸层),即得到凸版印版。将凸版印版按印刷要求在烤版机内进行烤版,烤版后的凸版印版即可上机印刷。During the process of coating the cured material, one rotation of the printing plate 2 is regarded as one transfer. After several times of transfer printing, the cured material coated on the printing plate 2 is light-cured through the drying device 3 to form a graphic information bearing area (that is, the convex layer of the graphic area of the relief image), that is, a relief printing is obtained. Version. The letterpress printing plate is baked in the baking machine according to the printing requirements, and the letterpress printing plate after baking can be printed on the machine.

干燥装置3采用光源为波长365nm或者405nm的紫外光固化装置。印刷版材2上的网点根据选择转印固化材料的不同,形成直方形平顶状或梯形状的平顶网点,加网线数在60LPI-200LPI(线对)之间。The drying device 3 adopts an ultraviolet light curing device whose light source is a wavelength of 365nm or 405nm. The dots on the printing plate 2 form a rectangular flat-top shape according to the selection of the transfer curing material. or trapezoidal The flat top dots, the number of screening lines is between 60LPI-200LPI (line pair).

采用光固化材料转印1000次,凸层厚度12mm,经过固化光源装置(设置为405nm紫外光)在线固化5秒,印刷版材2上的网点再现率达到了93%,完全能够实现80LPI高品质印刷的需要。Using light-curing material to transfer 1000 times, the thickness of the convex layer is 12mm, after curing on-line with the curing light source device (set to 405nm ultraviolet light) for 5 seconds, the dot reproduction rate on the printing plate 2 has reached 93%, which can fully realize the high quality of 80LPI printing needs.

如图1所示,一种由上述方法生产凸版印版的生产设备,包括印刷版材2、转印设备和干燥装置3。印刷版材2为已形成图文区域的CTP印版。转印设备包括印版滚筒1、着墨辊4、着水辊5、匀水辊6、传水辊7和水斗辊8。印版滚筒1上安装印刷版材2,印刷版材2上分别附着着墨辊4和着水辊5,着水辊5连接接触匀水辊6、匀水辊6连接接触传水辊7,传水辊7连接接触水斗辊8。干燥装置3位于印版滚筒1的一旁,干燥装置3的工作端口对着印版滚筒1上的印刷版材2,干燥装置3为固化光源装置。As shown in FIG. 1 , a production equipment for producing relief printing plates by the above method includes a printing plate material 2 , a transfer equipment and a drying device 3 . The printing plate material 2 is a CTP printing plate with graphic and text areas formed. The transfer printing equipment includes a printing plate cylinder 1 , an ink form roller 4 , a water application roller 5 , a water distribution roller 6 , a water transfer roller 7 and a bucket roller 8 . The printing plate material 2 is installed on the printing plate cylinder 1, and the printing plate material 2 is respectively attached to the ink roller 4 and the dampening roller 5, and the dampening roller 5 is connected to contact the water uniform roller 6, and the water uniform roller 6 is connected to the water transfer roller 7, and the water transfer roller 7 is connected to the water transfer roller 7. The water roller 7 is connected to contact the water bucket roller 8 . The drying device 3 is located on the side of the printing plate cylinder 1, the working port of the drying device 3 faces the printing plate material 2 on the printing plate cylinder 1, and the drying device 3 is a curing light source device.

工作方式为印刷版材2安装在印版滚筒1上,由印版滚筒1带着旋转。着水辊5和着墨辊4分别接触在印刷版材2的表面上,分别为印刷版材2上润版液和转印固化材料。着水辊5和着墨辊4均分别由两个间隔一定距离组成一组同时工作。在两个着水辊5和着墨辊4上采用圆压圆的方式将水和固化材料传递至着水辊5和着墨辊4上,从而均布于印刷版材2上。上水和涂布固化材料是分开的,先上水后涂布固化材料。最后采用干燥装置3对固化材料进行干燥即可。The working mode is that the printing plate material 2 is installed on the printing plate cylinder 1 and is rotated by the printing plate cylinder 1 . The water form roller 5 and the ink form roller 4 are in contact with the surface of the printing plate material 2 respectively, and are respectively the fountain solution and the transfer curing material on the printing plate material 2 . The water form roller 5 and the ink form roller 4 are respectively formed into a group with a certain distance between them and work at the same time. On the two water form rollers 5 and ink form rollers 4 , the water and cured material are transferred to the water form rollers 5 and the ink form rollers 4 in a circular pressing manner, so as to be evenly distributed on the printing plate material 2 . The water application and the coating of the cured material are separate, the water is applied first and then the cured material is coated. Finally, the drying device 3 is used to dry the cured material.

本发明的有益效果在于,采用加法原理,在印刷版材2上反复转印固化材料,无需曝光和显影,无需拼版和修版,其网点再现性好,直接输出大幅面;省去了暗室胶片冲洗、修版、晒版等繁杂操作环节;利用了胶印CTP版材的高精度,实现了高光部分网点不丢失;通过对印刷压力的控制,可以轻松得到平顶网点,使凸版版在印刷过程中压力控制更轻松稳定,图像稳定性高,图像转移误差小;版基材料的选择范围宽,可以是光聚合材料,也可以是非光聚合型材料。The beneficial effect of the present invention is that, adopting the principle of addition, the solidified material is repeatedly transferred on the printing plate 2, without exposure and development, without imposition and revision, and its dot reproducibility is good, and the large format can be directly output; the darkroom film is omitted Complicated operations such as rinsing, revision, printing, etc.; using the high precision of offset printing CTP plates, the dots in the highlight part are not lost; through the control of printing pressure, flat top dots can be easily obtained, so that the letterpress plate can be used in the printing process The medium pressure control is easier and more stable, the image stability is high, and the image transfer error is small; the plate base material has a wide range of choices, which can be photopolymerizable or non-photopolymerizable.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (8)

1.一种凸版印版的制造方法,其特征在于,包括以下步骤:1. A method for manufacturing a letterpress printing plate, comprising the following steps: 1)将制版信息经过计算机处理,经现有的胶印CTP输出得到含图文部分的印刷版材;1) The plate-making information is processed by a computer, and the printing plate material containing the graphic part is obtained through the existing offset printing CTP output; 2)将印刷版材安装在配套的印版滚筒上;2) Install the printing plate on the matching plate cylinder; 3)安装好后,将着水辊附于印刷版材上,启动印版滚筒,通过着水辊给印刷版材上润版液;3) After installation, attach the dampening roller to the printing plate, start the printing plate cylinder, and apply dampening solution to the printing plate through the dampening roller; 4)上润版液完毕后,着水辊停止供润版液,将着墨辊附于印刷版材上,通过着墨辊给印刷版材表面转移固化材料;4) After the dampening solution is applied, the dampening roller stops supplying the dampening solution, the ink form roller is attached to the printing plate, and the solidified material is transferred to the surface of the printing plate through the ink form roller; 5)固化材料经过转印工序之后,采用干燥装置给转移在印刷版材上的固化材料进行表面固化,形成图文信息承载区,得到凸版印版。5) After the cured material passes through the transfer process, a drying device is used to cure the surface of the cured material transferred on the printing plate to form a graphic information bearing area to obtain a letterpress printing plate. 2.根据权利要求1所述的凸版印版的制造方法,其特征在于,所述步骤3)中润版液依次通过水斗辊、传水辊和匀水辊传递到着水辊上。2. The manufacturing method of letterpress printing plate according to claim 1, is characterized in that, in described step 3), dampening solution is passed on the dampening roller successively by bucket roller, water transfer roller and water uniform roller. 3.根据权利要求1所述的凸版印版的制造方法,其特征在于,所述步骤3)中润版液为常规平版印刷的润版液。3. the manufacture method of letterpress printing plate according to claim 1 is characterized in that, described step 3) in fountain solution is the fountain solution of conventional lithography. 4.根据权利要求1所述的凸版印版的制造方法,其特征在于,所述步骤4)中以印刷版材旋转一周为一次,在印刷版材上涂布100-1000次固化材料。4. The manufacturing method of the letterpress printing plate according to claim 1, characterized in that, in the step 4), the printing plate material is rotated once as once, and the curing material is coated on the printing plate material for 100-1000 times. 5.根据权利要求4所述的凸版印版的制造方法,其特征在于,所述固化材料采用光固化材料。5. The method for manufacturing a relief printing plate according to claim 4, characterized in that the curing material is a light curing material. 6.根据权利要求5所述的凸版印版的制造方法,其特征在于,所述光固化材料是重量比为67%的SBS嵌段共聚物,20%的聚丁二烯油,10%的二丙烯酸1,6-己二醇酯和3%的苯偶酰二甲基缩酮组成的混合材料;6. the manufacture method of letterpress printing plate according to claim 5 is characterized in that, described photocurable material is the SBS block copolymer that weight ratio is 67%, the polybutadiene oil of 20%, 10% A mixed material composed of 1,6-hexanediol diacrylate and 3% benzil dimethyl ketal; 或者是重量比为60%的SBS嵌段共聚物,5%的SIS嵌段共聚物,25%的聚丁二烯油,7%的二丙烯酸1,6-己二醇酯和3%的六苯基双咪唑组成的混合材料。Or 60% by weight SBS block copolymer, 5% SIS block copolymer, 25% polybutadiene oil, 7% 1,6-hexanediol diacrylate and 3% hexa Mixed material composed of phenylbisimidazole. 7.根据权利要求1所述的凸版印版的制造方法,其特征在于,所述步骤5)中图文信息承载区的凸层厚度为3-12mm。7. The method for manufacturing a letterpress printing plate according to claim 1, characterized in that the thickness of the convex layer in the graphic information bearing area in the step 5) is 3-12mm. 8.一种由上述方法生产凸版印版的生产设备,其特征在于,包括印刷版材、转印设备和干燥装置,所述印刷版材为已形成图文区域的CTP印版,所述转印设备包括印版滚筒、着墨辊、着水辊、匀水辊、传水辊和水斗辊,所述印版滚筒上安装印刷版材,印刷版材上分别附着着墨辊和着水辊,所述着水辊连接匀水辊、匀水辊连接传水辊,传水辊连接水斗辊,所述干燥装置位于印版滚筒的一旁,干燥装置的工作端口对着印版滚筒上的印刷版材,所述干燥装置为波长405nm或365nm的紫外光固化装置。8. A production equipment for producing a letterpress printing plate by the above method, characterized in that it comprises a printing plate material, a transfer equipment and a drying device, the printing plate material is a CTP printing plate that has formed a graphic area, and the transfer plate The printing equipment includes a printing plate cylinder, an ink form roller, a water form roller, a water uniform roller, a water transfer roller and a water bucket roller. The printing plate material is installed on the printing plate cylinder, and the ink form roller and the water form roller are respectively attached to the printing plate material. The dampening roller is connected to the water uniform roller, the water uniform roller is connected to the water transfer roller, the water transfer roller is connected to the bucket roller, the drying device is located on the side of the printing plate cylinder, and the working port of the drying device faces the printing plate on the printing plate cylinder. For the plate material, the drying device is an ultraviolet light curing device with a wavelength of 405nm or 365nm.
CN201711213135.6A 2017-11-28 2017-11-28 The manufacture method and its production equipment of a kind of relief printing block Pending CN107953659A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711213135.6A CN107953659A (en) 2017-11-28 2017-11-28 The manufacture method and its production equipment of a kind of relief printing block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711213135.6A CN107953659A (en) 2017-11-28 2017-11-28 The manufacture method and its production equipment of a kind of relief printing block

Publications (1)

Publication Number Publication Date
CN107953659A true CN107953659A (en) 2018-04-24

Family

ID=61959475

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711213135.6A Pending CN107953659A (en) 2017-11-28 2017-11-28 The manufacture method and its production equipment of a kind of relief printing block

Country Status (1)

Country Link
CN (1) CN107953659A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110703559A (en) * 2019-10-22 2020-01-17 苏州美盈森环保科技有限公司 Method for manufacturing printing plate and printing plate
CN113320308A (en) * 2021-05-21 2021-08-31 江苏康普印刷科技有限公司 Laser-engraved flexible printing plate and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2080457U (en) * 1990-05-19 1991-07-10 南宁市印刷机械厂 Microcomputer controlled revolution letterpress printing machine
CN2258113Y (en) * 1995-12-22 1997-07-23 王育树 Improved flatbed multi-functional letter and offset press
CN1642738A (en) * 2002-06-04 2005-07-20 加里·滕钢辉 Variable data lithography apparatus and method
CN101168315A (en) * 2006-12-13 2008-04-30 李伟 Method for manufacturing printing plate material
CN102858541A (en) * 2010-03-31 2013-01-02 凸版印刷株式会社 Letterpress Printing Device And Printed Matter Produced Using Same, And Process For Production Of Organic Electroluminescent Element
CN104742546A (en) * 2013-12-30 2015-07-01 乐凯华光印刷科技有限公司 Printing method of lithograph plate on printing machine
CN104918792A (en) * 2012-12-18 2015-09-16 爱克发印艺公司 Method of preparing a flexographic printing master

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2080457U (en) * 1990-05-19 1991-07-10 南宁市印刷机械厂 Microcomputer controlled revolution letterpress printing machine
CN2258113Y (en) * 1995-12-22 1997-07-23 王育树 Improved flatbed multi-functional letter and offset press
CN1642738A (en) * 2002-06-04 2005-07-20 加里·滕钢辉 Variable data lithography apparatus and method
CN101168315A (en) * 2006-12-13 2008-04-30 李伟 Method for manufacturing printing plate material
CN100589976C (en) * 2006-12-13 2010-02-17 李伟 Printing plate material and manufacturing method thereof
CN102858541A (en) * 2010-03-31 2013-01-02 凸版印刷株式会社 Letterpress Printing Device And Printed Matter Produced Using Same, And Process For Production Of Organic Electroluminescent Element
CN104918792A (en) * 2012-12-18 2015-09-16 爱克发印艺公司 Method of preparing a flexographic printing master
CN104742546A (en) * 2013-12-30 2015-07-01 乐凯华光印刷科技有限公司 Printing method of lithograph plate on printing machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110703559A (en) * 2019-10-22 2020-01-17 苏州美盈森环保科技有限公司 Method for manufacturing printing plate and printing plate
CN113320308A (en) * 2021-05-21 2021-08-31 江苏康普印刷科技有限公司 Laser-engraved flexible printing plate and preparation method thereof
CN113320308B (en) * 2021-05-21 2023-08-08 江苏康普印刷科技有限公司 Laser engraving flexible printing plate and preparation method thereof

Similar Documents

Publication Publication Date Title
CN103121323B (en) Flexographic plate CTP (computer to plate) direct printing method and equipment based on 3D rapid forming printing principle
CN107953659A (en) The manufacture method and its production equipment of a kind of relief printing block
JPH0322976B2 (en)
JP6320548B2 (en) Method for forming surface texture on flexographic printing elements
JPH04249189A (en) Method for forming fine regist pattern
TW408250B (en) Photosensitive resin composition
JP2003043672A (en) Flexographic printing plate with improved printing quality
JP2009137085A (en) High definition plastic letterpress printing plate
JP2011201127A (en) Method for manufacturing functional thin film
JPH0319889A (en) Printing method of very fine patterns
CN110027305B (en) Method for applying resin liner to single-gravure printing
JP2012148406A (en) Construction method for printing on sheet such as film by using concrete surface setting retarder as ink base stock in connection with technique for forming decorative concrete by using concrete surface setting retarder
US980290A (en) Process for making printing-plates.
EP1594006A3 (en) Method for making a printing plate and a plate exposing apparatus
JP6370196B2 (en) Printing method using photosensitive resin relief
US11433690B2 (en) Method of making a film negative
JPH0224662B2 (en)
JP5401840B2 (en) Laser engraving flexographic printing plate
US11046092B2 (en) Photopolymer film with UV filtering
CN119795771A (en) Flexographic printing method
JPH04175193A (en) Image forming method
JPH1067088A (en) Printing plate and printing using printing plate
JPS60232955A (en) Method for printing same pattern on both sides
GB190523990A (en) Improvement in Photomechanical Printing.
GB410117A (en) Improvements in or relating to the production of raised photomechanical printing surfaces

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20180424