CN107942402B - Spring piece detection device applied to bottom cover press-in machine - Google Patents
Spring piece detection device applied to bottom cover press-in machine Download PDFInfo
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- CN107942402B CN107942402B CN201711169601.5A CN201711169601A CN107942402B CN 107942402 B CN107942402 B CN 107942402B CN 201711169601 A CN201711169601 A CN 201711169601A CN 107942402 B CN107942402 B CN 107942402B
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- 238000001514 detection method Methods 0.000 title claims abstract description 50
- 239000000523 sample Substances 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V9/00—Prospecting or detecting by methods not provided for in groups G01V1/00 - G01V8/00
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Abstract
Description
技术领域technical field
本发明涉及检测领域,特别是一种用于检测涡轮转向器上弹簧片是否安装的机构。The invention relates to the detection field, in particular to a mechanism for detecting whether a spring leaf on a turbine steering gear is installed.
背景技术Background technique
涡轮转向器是现在汽车行业十分重要的零件,现有的涡轮转向器在安装底盖之前,需要在涡轮转向器内安装一个弹簧片,如果没有安装将导致涡轮转向器达不到正常效果,容易发生危险。因此在盖上底盖前,需要对涡轮转向器内是否安装弹簧片进行检测。现有的检测方式是通过人工的方式进行检查,这需要消耗大量的人工,费事费力。The turbo steering gear is a very important part in the automotive industry. Before installing the bottom cover of the existing turbo steering gear, a spring leaf needs to be installed in the turbo steering gear. Dangerous. Therefore, before closing the bottom cover, it is necessary to detect whether the spring leaf is installed in the turbine steering gear. Existing detection methods are manually inspected, which consumes a lot of labor and takes a lot of time and effort.
发明内容Contents of the invention
为了克服现有技术的不足,本发明的目的在于提供一种用于检测涡轮转向器上是否安装了弹簧片的检测机构。In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a detection mechanism for detecting whether a spring leaf is installed on the turbine steering gear.
本发明为了解决问题而提供的技术方案是:The technical scheme that the present invention provides in order to solve the problem is:
一种应用在底盖压入机上的弹簧片检测装置,包括:A spring detection device applied to a bottom cover pressing machine, comprising:
检测探头;detection probe;
控制器,所述控制器与所述检测探头电性连接,所述控制器可接收所述检测探头产生的信号,所述控制器上设置有通知装置,所述通知装置用于通知所述涡轮转向器中是否安装弹簧片。a controller, the controller is electrically connected to the detection probe, the controller can receive the signal generated by the detection probe, and a notification device is provided on the controller, and the notification device is used to notify the turbine Is there a leaf spring installed in the steering gear.
作为上述技术方案的进一步改进,所述通知装置为一显示屏。As a further improvement of the above technical solution, the notification device is a display screen.
作为上述技术方案的进一步改进,所述检测探头包括:As a further improvement of the above technical solution, the detection probe includes:
外壳,所述外壳内形成一个容腔;a housing, forming a cavity in the housing;
压敏传感器,所述压敏传感器固定于所述容腔内;a pressure sensitive sensor, the pressure sensitive sensor is fixed in the cavity;
顶针,所述顶针活动设置于所述容腔中且位于所述压敏传感器下方,所述顶针可沿所述容腔上下移动;A thimble, the thimble is movably arranged in the cavity and located below the pressure-sensitive sensor, and the thimble can move up and down along the cavity;
当顶针向下移动时,所述顶针可伸出所述外壳的外部,当顶针向上移动时,该顶针可触碰到所述压敏传感器。When the thimble moves downward, the thimble can protrude from the outside of the housing, and when the thimble moves upward, the thimble can touch the pressure-sensitive sensor.
作为上述技术方案的进一步改进,还包括一限制装置,所述限制装置位于所述容腔内,所述限制装置对所述顶针施加一个远离所述压敏传感器的力。As a further improvement of the above technical solution, a restricting device is further included, the restricting device is located in the cavity, and the restricting device exerts a force on the thimble away from the pressure-sensitive sensor.
作为上述技术方案的进一步改进,所述顶针上设置有凸块,所述外壳底部设置有承接所述凸块的凸台。As a further improvement of the above technical solution, the thimble is provided with a bump, and the bottom of the casing is provided with a boss receiving the bump.
作为上述技术方案的进一步改进,所述凸台为一个可拆卸底座,所述可拆卸底座与所述外壳底部连接,所述可拆卸底座对应所述顶针的位置设置有一通孔。As a further improvement of the above technical solution, the boss is a detachable base, the detachable base is connected to the bottom of the housing, and a through hole is provided on the detachable base corresponding to the position of the thimble.
作为上述技术方案的进一步改进,还包括一机械臂,所述检测探头安装于所述机械臂上,所述机械臂可以驱动所述检测探头移动。As a further improvement of the above technical solution, it also includes a mechanical arm on which the detection probe is installed, and the mechanical arm can drive the detection probe to move.
本发明的有益效果是:一种应用在底盖压入机上的弹簧片检测装置,包括顶针,压敏传感器,控制器,检测时,检测探头盖在涡轮转向器上,顶针刚好会处于应当放置弹簧片的位置,当安装了弹簧片时,顶针会被弹簧片顶起,被顶起的顶针会触碰到所述压敏传感器,从而产生一个信号传递至控制器上,所述控制器显示涡轮转向器内放置了弹簧片;当没有安装弹簧片时,顶针不会被顶起,从而压敏传感器不会产生信号,控制器收集不到信号,从而认定涡轮转向器内未放置弹簧片。相对于人工检测而言,更为方便,节省了人力成本。The beneficial effects of the present invention are: a spring leaf detection device applied to a bottom cover pressing machine, including a thimble, a pressure-sensitive sensor, and a controller. The position of the spring sheet, when the spring sheet is installed, the thimble will be pushed up by the spring sheet, and the pushed up thimble will touch the pressure-sensitive sensor, thereby generating a signal to be transmitted to the controller, and the controller will display A leaf spring is placed in the turbine steering gear; when no spring leaf is installed, the thimble will not be pushed up, so the pressure-sensitive sensor will not generate a signal, and the controller cannot collect the signal, so it is determined that there is no spring leaf in the turbine steering gear. Compared with manual inspection, it is more convenient and saves labor costs.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明未进行检测时的结构示意图;Fig. 2 is the structural representation when the present invention is not detected;
图3为本发明进行检测时的结构示意图;Fig. 3 is the structural representation when the present invention detects;
图4为图3的A-A处剖截面结构示意图。Fig. 4 is a schematic diagram of the cross-sectional structure at A-A of Fig. 3 .
具体实施方式Detailed ways
参照图1至图4,一种应用在底盖压入机上的弹簧片检测装置,包括:Referring to Figures 1 to 4, a spring detection device applied to a bottom cover pressing machine includes:
检测探头30,所述检测探头30用于检测涡轮转向器中是否装入弹簧片70,根据是否装入弹簧片70,所述检测探头30会产生不同的信号。The detection probe 30 is used to detect whether the spring leaf 70 is installed in the turbine steering gear. According to whether the spring leaf 70 is installed, the detection probe 30 will generate different signals.
控制器40,所述控制器40与所述检测探头30电性连接,所述控制器40可以接收所述检测探头30产生的信号,所述控制器40上设置有通知装置,所述通知装置用于通知所述涡轮转向器是否装入弹簧片70。所述通知装置优选为一显示屏,所述显示屏可以显示被检测的涡轮转向器是否装入弹簧片70。次优选为一警报器,当被检测的涡轮转向器未装入弹簧片70时,所述警报器会发出警报。最优选为所述控制器40上同时设置有显示屏和警报器。A controller 40, the controller 40 is electrically connected with the detection probe 30, the controller 40 can receive the signal generated by the detection probe 30, the controller 40 is provided with a notification device, the notification device It is used to inform whether the turbo steering gear is equipped with spring leaf 70 or not. The notification device is preferably a display screen, and the display screen can display whether the detected turbine steering gear is installed into the spring piece 70 . Less preferred is an alarm that will sound an alarm when the detected turbine steering gear is not installed in the leaf spring 70 . Most preferably, a display screen and an alarm are set on the controller 40 at the same time.
所述检测探头30优选为包括:The detection probe 30 preferably includes:
外壳31,所述外壳31内形成一个容腔38;压敏传感器34,所述压敏传感器34固定于所述容腔38内;顶针32,所述顶针32活动设置于所述容腔38中且位于所述压敏传感器34下方,所述顶针32可沿所述容腔38上下移动,当顶针32向下移动时,该所述顶针32可伸出所述外壳31的外部,当顶针32向上移动时,该顶针32可触碰到所述压敏传感器34。Housing 31, a cavity 38 is formed in the housing 31; pressure sensitive sensor 34, the pressure sensitive sensor 34 is fixed in the cavity 38; thimble 32, the thimble 32 is movably arranged in the cavity 38 And located below the pressure sensitive sensor 34, the thimble 32 can move up and down along the cavity 38, when the thimble 32 moves downward, the thimble 32 can protrude from the outside of the housing 31, when the thimble 32 When moving upward, the thimble 32 can touch the pressure-sensitive sensor 34 .
优选所述顶针32上设置有一凸块33,所述容腔38底部设置有承接所述凸块33的凸台,防止所述顶针32掉出所述容腔38,优选所述凸块33设置于所述顶针32中部。进一步改进,所述凸台为可拆卸底座37,所述可拆卸底座37与所述外壳31底部连接,优选为通过螺栓连接,所述可拆卸底座37对应于所述顶针32的位置处开设有一个通孔,从而使所述顶针32能伸出所可拆卸底座37的外部。Preferably, the thimble 32 is provided with a bump 33, and the bottom of the cavity 38 is provided with a boss receiving the bump 33, so as to prevent the thimble 32 from falling out of the cavity 38. Preferably, the bump 33 is set in the middle of the thimble 32 . As a further improvement, the boss is a detachable base 37, the detachable base 37 is connected to the bottom of the housing 31, preferably by bolts, and the detachable base 37 is provided with a A through hole, so that the thimble 32 can protrude from the outside of the detachable base 37 .
当检测涡轮转向器时,将所述检测探头30盖住所述涡轮转向器,优选所述检测探头30底部与所述涡轮转向器顶部形状对应,所述检测探头30底部可以直接盖合在所述涡轮转向器顶部。可以将可拆卸底座37设置成多种规格,每种规格的可拆卸底座37对应一种规格的涡轮转向器,根据需要来更换可拆卸底座37。此时所述顶针32与所述弹簧片70位置对应,当所述涡轮转向器中安装有弹簧片70时,所述顶针32会被弹簧片70顶起,从而触碰到所述压敏传感器34,所述压敏传感器34就会产生一个信号,传递至控制器40上,所述控制器40接收到所述信号,即认定为涡轮转向器中装入了弹簧片70。当所述控制器40接收不到所述信号时,即认定所述涡轮转向器中未装入弹簧片70。When detecting the turbine steering gear, the detection probe 30 is covered to cover the turbine steering gear, preferably the bottom of the detection probe 30 corresponds to the top shape of the turbine steering gear, and the bottom of the detection probe 30 can be directly covered on the turbine steering gear. above the top of the turbo steering gear. The detachable base 37 can be set in various specifications, each specification of the detachable base 37 corresponds to a specification of the turbine steering gear, and the detachable base 37 can be replaced as required. At this time, the thimble 32 corresponds to the position of the spring leaf 70. When the spring leaf 70 is installed in the turbine steering gear, the thimble 32 will be pushed up by the spring leaf 70, thereby touching the pressure sensitive sensor. 34, the pressure-sensitive sensor 34 will generate a signal and transmit it to the controller 40, and the controller 40 will recognize that the spring leaf 70 is installed in the turbine steering gear after receiving the signal. When the controller 40 fails to receive the signal, it is determined that the leaf spring 70 is not installed in the turbine steering gear.
为了防止顶针32误触碰所述压敏传感器34造成判定错误,还包括一限制装置,所述限制装置位于所述容腔38内,所述限制装置对所述顶针32施加一个远离所述压敏传感器34的力,只有顶针32克服所述限制装置施加的力才会向上移动,从而触碰所述压敏传感器34,有效防止了因检测探头30倒置之类的问题所引起的误触碰。In order to prevent the thimble 32 from accidentally touching the pressure-sensitive sensor 34 and causing a judgment error, a restricting device is also included. Only when the thimble 32 overcomes the force exerted by the restricting device can it move upwards, thereby touching the pressure-sensitive sensor 34, which effectively prevents false touches caused by problems such as the detection probe 30 being inverted. .
优选限制装置还包括一弹簧35,所述弹簧35位于所述容腔38内,所述弹簧35位于所述顶针32上,所述容腔38中部设置有用于抵接所述弹簧35的凸缘36,所述弹簧35一端抵接于所述凸块33,另一端抵接于所述凸缘36。此时只有当顶针32受到一定的外力,从而压缩所述弹簧35才能触碰到所述压敏传感器34。次优选为两块磁铁,一块磁铁设置于所述凸块33上,另一块磁铁设置于所述凸台上,两块磁铁相互吸引,从而施加给所述顶针32一个向下的力,只有当顶针32克服磁铁之间的吸力才可以向上运动,从而触碰到所述压敏传感器34.Preferably, the restricting device further includes a spring 35, the spring 35 is located in the cavity 38, the spring 35 is located on the thimble 32, and a flange for abutting against the spring 35 is provided in the middle of the cavity 38 36 , one end of the spring 35 abuts against the protrusion 33 , and the other end abuts against the flange 36 . At this time, only when the thimble 32 is subjected to a certain external force, thus compressing the spring 35, can it touch the pressure-sensitive sensor 34 . The second is preferably two magnets, one magnet is arranged on the bump 33, and the other magnet is arranged on the boss, the two magnets attract each other, thereby applying a downward force to the thimble 32, only when Only when the thimble 32 overcomes the suction force between the magnets can it move upwards, thereby touching the pressure-sensitive sensor 34.
为了更好的进行检测,还包括一机械臂50,所述检测探头30安装于所述机械臂50上,所述机械臂50可以驱动所述检测探头30移动。在机械臂50下方设置一个检测工位60,所述检测工位60可以夹持住所述涡轮转向器,当需要检测时,将涡轮转向器放置与所述检测工位60,所述检测工位60夹持住所述涡轮转向器,通过所述机械臂50驱动所述检测探头30移动至涡轮转向器顶部,然后盖合住所述涡轮转向器进行检测。For better detection, it also includes a mechanical arm 50 on which the detection probe 30 is installed, and the mechanical arm 50 can drive the detection probe 30 to move. A detection station 60 is set below the mechanical arm 50, and the detection station 60 can clamp the turbine steering gear. When detection is required, the turbine steering gear is placed with the detection station 60, and the detection station 60 clamps the turbine steering gear, drives the detection probe 30 to move to the top of the turbine steering gear through the mechanical arm 50, and then covers the turbine steering gear for detection.
本发明优选直接设置于底盖压入机10上,所述涡轮转向器可以通过传输带轮等方式不断传递至所述检测工位60,所述检测工位60与所述底盖压入机10的底盖压入工位通过传送带相连,检测好的涡轮转向器通过传动带轮传递至底盖压入工位。所述控制器40设置于所述底盖压入机10的控制面板上,可以通过一个控制面板同时控制压入与检测两道工序。在实际生产中十分便捷。The present invention is preferably directly arranged on the bottom cover press-in machine 10, and the turbine diverter can be continuously transmitted to the detection station 60 through transmission pulleys, etc., and the detection station 60 is connected with the bottom cover press-in machine The bottom cover press-in station of 10 is connected by a conveyor belt, and the detected turbine steering gear is transmitted to the bottom cover press-in station through the transmission pulley. The controller 40 is arranged on the control panel of the bottom cover pressing machine 10, and can control the two processes of pressing and testing simultaneously through one control panel. It is very convenient in actual production.
以上所述仅为本发明的优选实施方案,只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, as long as the technical solutions that achieve the purpose of the present invention by basically the same means all fall within the scope of protection of the present invention.
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