CN107916452B - Preparation method of calcium carbonate whiskers with continuously controllable morphology - Google Patents
Preparation method of calcium carbonate whiskers with continuously controllable morphology Download PDFInfo
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 title claims abstract description 47
- 229910000019 calcium carbonate Inorganic materials 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 claims abstract description 20
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000725 suspension Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000013078 crystal Substances 0.000 claims abstract description 9
- 238000009423 ventilation Methods 0.000 claims abstract description 8
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000292 calcium oxide Substances 0.000 claims abstract description 7
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 7
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 6
- 239000008367 deionised water Substances 0.000 claims abstract description 6
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 6
- 238000000967 suction filtration Methods 0.000 claims abstract description 6
- 238000005406 washing Methods 0.000 claims abstract description 6
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 24
- 239000011575 calcium Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 12
- 230000004907 flux Effects 0.000 claims description 5
- 239000002244 precipitate Substances 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000029087 digestion Effects 0.000 claims description 2
- 238000005303 weighing Methods 0.000 claims 2
- 239000007788 liquid Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 238000011049 filling Methods 0.000 abstract 1
- 230000035484 reaction time Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 3
- 238000001878 scanning electron micrograph Methods 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- ZFXVRMSLJDYJCH-UHFFFAOYSA-N calcium magnesium Chemical compound [Mg].[Ca] ZFXVRMSLJDYJCH-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005649 metathesis reaction Methods 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- WTHDKMILWLGDKL-UHFFFAOYSA-N urea;hydrate Chemical compound O.NC(N)=O WTHDKMILWLGDKL-UHFFFAOYSA-N 0.000 description 1
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- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/16—Oxides
- C30B29/22—Complex oxides
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/60—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape characterised by shape
- C30B29/62—Whiskers or needles
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B7/00—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions
- C30B7/14—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions the crystallising materials being formed by chemical reactions in the solution
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- General Chemical & Material Sciences (AREA)
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Abstract
Description
技术领域technical field
本发明涉及无机材料制备技术领域,特别涉及一种形貌连续可控的碳酸钙晶须的制备方法。The invention relates to the technical field of inorganic material preparation, in particular to a preparation method of calcium carbonate whiskers with continuous and controllable morphology.
背景技术Background technique
无机晶须因结构较完整且缺陷很少,强度和模量均接近完整晶体的理论值,且阻燃性能比有机晶须好,成为很理想的复合材料的增强增韧材料,如ZnO、SiC、钛酸钾、莫来石、硼酸铝等已实现产业化生产但因成本高阻碍了规模化应用,而碳酸钙晶须原料来源广泛且生产成本低,甚至可以利用工业废渣进行制备,有望成为最重要的无机晶须材料。Inorganic whiskers have a relatively complete structure and few defects, their strength and modulus are close to the theoretical values of complete crystals, and their flame retardant properties are better than organic whiskers, making them ideal reinforcement and toughening materials for composite materials, such as ZnO, SiC , potassium titanate, mullite, aluminum borate, etc. have been industrialized, but large-scale application is hindered due to high cost, while calcium carbonate whiskers have a wide range of raw materials and low production costs, and can even be prepared using industrial waste residues. The most important inorganic whisker material.
目前,国内外学者对文石碳酸钙晶须的制备做了大量研究,主要有五类制备方法:(1)复分解法;(2)Ca(HCO3)2热分解法;(3)尿素水解法;(4)溶胶-凝胶法;(5)碳酸化法。其中碳酸化法是国内外研究最多也较为成熟的一种方法,由于制备工艺简单、成本低,有望最早实现碳酸钙的产业化。At present, domestic and foreign scholars have done a lot of research on the preparation of aragonite calcium carbonate whiskers, and there are mainly five types of preparation methods: (1) metathesis method; (2) Ca(HCO 3 ) 2 thermal decomposition method; (3) urea water solution method; (4) sol-gel method; (5) carbonation method. Among them, the carbonation method is the most researched and mature method at home and abroad. Due to the simple preparation process and low cost, it is expected to realize the industrialization of calcium carbonate at the earliest.
国内外对碳酸钙产品的形态控制技术研究进展迅速,研究人员已经合成了多种晶形的碳酸钙,如纺锤形、立方形、链状、片状、球状、针状等,但多臂晶须很少见。通过对结构的分析我们发现,多臂晶须在提升化学性能及力学性能等方面有着更大的优势,由于多臂结构晶须的官能团较单根晶须多,且用作填料其“钉扎”效果更强,因而化学性能及力学性能都较杆状晶须更优异。因此我们的研究目标就是寻找一种多臂状碳酸钙晶须的制备方法,考虑到增加晶须上继续析晶的位置可以使得晶须生长成为多臂结构,我们尝试利用双管通气的装置进行实验,基于碳酸化法,制备多臂的碳酸钙晶须。经证实,该方法制备的晶须是多臂结构,且晶须的枝臂数目可以根据反应条件加以控制。The research on the shape control technology of calcium carbonate products at home and abroad has progressed rapidly. Researchers have synthesized calcium carbonate in various crystal forms, such as spindle, cubic, chain, flake, spherical, needle, etc., but the multi-arm whisker rarely seen. Through the analysis of the structure, we found that the multi-armed whiskers have greater advantages in improving chemical properties and mechanical properties, because the multi-armed whiskers have more functional groups than single whiskers, and when used as fillers, their "pinning" "The effect is stronger, so the chemical properties and mechanical properties are better than rod whiskers. Therefore, our research goal is to find a preparation method for multi-armed calcium carbonate whiskers. Considering that increasing the position of the whiskers to continue crystallization can make the whiskers grow into a multi-arm structure, we try to use a double-tube ventilation device to conduct Experiments, based on the carbonation method, prepared multi-armed calcium carbonate whiskers. It has been confirmed that the whiskers prepared by this method are multi-armed structures, and the number of branch arms of the whiskers can be controlled according to the reaction conditions.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种形貌连续可控的碳酸钙晶须的制备方法,其特征是利用碳酸化法,采用双管通气的装置,合成多臂碳酸钙晶须,得到晶须的枝臂数为2~16。具体实现如下:The object of the present invention is to provide a method for preparing calcium carbonate whiskers with continuous and controllable morphology, which is characterized in that a carbonation method is used to synthesize multi-arm calcium carbonate whiskers by means of a double-pipe ventilation device to obtain the branches of the whiskers. The number of arms is 2 to 16. The specific implementation is as follows:
步骤1,称取一定量的氧化钙,加入到去离子水中得到浓度为0.1-0.3mol/L的Ca(OH)2悬浮液,加热使其消化;Step 1, weigh a certain amount of calcium oxide, add it into deionized water to obtain a Ca (OH) suspension with a concentration of 0.1-0.3mol/L, and heat it to digest it;
步骤2,称取氯化镁作为晶形控制剂,加水溶解,并将氯化镁溶液加入到消化后的Ca(OH)2悬浮液中,搅拌使其均匀;Step 2, taking magnesium chloride as crystal form control agent, adding water to dissolve, and adding magnesium chloride solution to the digested Ca(OH) 2 suspension, stirring to make it uniform;
步骤3,利用双管通气装置通入二氧化碳气体至反应装置底部,进行碳酸化反应,反应完后将所得沉淀进行抽滤,洗涤,干燥,得到样品。Step 3, using a double-pipe ventilation device to introduce carbon dioxide gas to the bottom of the reaction device to carry out carbonation reaction, after the reaction is completed, the obtained precipitate is subjected to suction filtration, washing, and drying to obtain a sample.
上述技术方案中,所述的步骤1中加热消化的温度是70~100℃。In the above technical solution, the temperature for heating and digestion in the step 1 is 70-100°C.
所述步骤2中氯化镁的加入量是使镁钙摩尔比为1:1~2.5:1。The amount of magnesium chloride added in the step 2 is to make the magnesium-calcium molar ratio 1:1~2.5:1.
所述步骤3中二氧化碳气体通量通常为60~150ml/min。In the step 3, the carbon dioxide gas flux is usually 60-150 ml/min.
所述步骤3中所述的双管通气装置可以采用三口圆底烧瓶,二氧化碳从其两侧的开口同时进入圆底烧瓶中。The double-pipe ventilation device described in the step 3 can be a three-necked round-bottomed flask, and carbon dioxide enters the round-bottomed flask simultaneously from the openings on both sides thereof.
优选的,所述步骤3中碳酸化反应时间为2~3h,所得样品碳酸钙晶须的枝臂数为2~16,晶须的枝臂数随反应时间不同而不同,如当碳酸化反应时间为2h,获得产物以含4个枝臂的晶须为主,当碳酸化反应时间为2.5h,获得产物以含5-7个枝臂的晶须为主,当碳酸化反应时间为3h,获得产物以含10个以上枝臂的晶须为主,可通过调控其碳酸化反应时长来调控碳酸钙晶须枝臂数目。Preferably, in the step 3, the carbonation reaction time is 2 to 3 hours, the number of arms of the obtained sample calcium carbonate whiskers is 2 to 16, and the number of arms of the whiskers varies with the reaction time, such as when the carbonation reaction The time is 2h, the obtained product is mainly whiskers containing 4 branches, when the carbonation reaction time is 2.5h, the obtained products are mainly whiskers containing 5-7 branches, when the carbonation reaction time is 3h , the obtained products are mainly whiskers with more than 10 branches, and the number of calcium carbonate whiskers can be adjusted by adjusting the carbonation reaction time.
本发明与已有制备碳酸钙晶须的技术相比,突出的特点和显著的进步是:Compared with the existing technology for preparing calcium carbonate whiskers, the present invention has outstanding features and remarkable progress:
1.采用双管通气装置通入CO2气体,有利于增加晶须上继续析晶的位置,增加生长点,使得晶须生长成为多臂结构;1. The use of a double-pipe ventilation device to introduce CO 2 gas is beneficial to increase the position of continued crystallization on the whisker, increase the growth point, and make the whisker grow into a multi-arm structure;
2.制备得到的晶须形貌是多臂的,且晶须的枝臂的数目可以连续控制,多臂结构的晶须官能团较单根晶须多,用作填料其“钉扎”效果更强,具有更好的化学性能及力学性能。2. The morphology of the prepared whiskers is multi-armed, and the number of branch arms of the whiskers can be continuously controlled. The whisker functional groups of the multi-arm structure are more than that of a single whisker, and the "pinning" effect of the filler is better. Strong, with better chemical and mechanical properties.
附图说明Description of drawings
图1为实施例1晶须扫描电子显微镜照片;Fig. 1 is the scanning electron microscope photograph of embodiment 1 whisker;
图2为实施例2晶须扫描电子显微镜照片;Fig. 2 is embodiment 2 whisker scanning electron microscope photograph;
图3为实施例3晶须扫描电子显微镜照片;Fig. 3 is the scanning electron microscope photograph of embodiment 3 whiskers;
图4为本发明所用双管通气装置示意图。Figure 4 is a schematic diagram of the double-pipe ventilation device used in the present invention.
具体实施方式Detailed ways
实施例1Example 1
步骤1:将氧化钙加入到去离子水中得到浓度为0.1mol/L的Ca(OH)2悬浮液,同时加热至70℃,消化2h;Step 1: Add calcium oxide into deionized water to obtain a Ca(OH) 2 suspension with a concentration of 0.1 mol/L, and heat it to 70°C for 2 hours;
步骤2:称取氯化镁作为晶形控制剂,使镁钙比为1:1,加水溶解,并将氯化镁溶液加入到消化后的Ca(OH)2悬浮液中,搅拌0.5h使均匀;步骤3:采用三口圆底烧瓶,按150ml/min的通量从两侧开口通入CO2气体至反应装置底部进行碳酸化反应;Step 2: Weigh magnesium chloride as the crystal form control agent, make the ratio of magnesium to calcium 1:1, add water to dissolve, and add the magnesium chloride solution to the digested Ca(OH) 2 suspension, stir for 0.5h to make it uniform; Step 3: A three-necked round-bottomed flask was used, and CO gas was introduced into the bottom of the reaction device at a flux of 150 ml/min from both sides to carry out carbonation reaction;
步骤4:碳化反应进行2h后结束,将所得沉淀进行抽滤,洗涤,烘干,得到样品。Step 4: The carbonization reaction is completed after 2 hours, and the obtained precipitate is subjected to suction filtration, washing, and drying to obtain a sample.
所制备碳酸钙晶须的枝臂数主要为4个,其SEM图像见图1。The number of arms of the prepared calcium carbonate whiskers is mainly 4, and its SEM image is shown in Figure 1.
实施例2Example 2
步骤1:将氧化钙加入到去离子水中得到浓度为0.2mol/L的Ca(OH)2悬浮液,同时加热至80℃,消化2h;Step 1: Add calcium oxide into deionized water to obtain a Ca(OH) 2 suspension with a concentration of 0.2 mol/L, and at the same time heat to 80 °C and digest for 2 h;
步骤2:称取氯化镁作为晶形控制剂,使镁钙比为2:1,加水溶解,并将氯化镁溶液加入到消化后的Ca(OH)2悬浮液中,搅拌0.5h使均匀;步骤3:采用三口圆底烧瓶,按100ml/min的通量从两侧开口通入CO2气体至反应装置底部进行碳酸化反应;Step 2: Weigh magnesium chloride as the crystal form control agent, make the ratio of magnesium to calcium 2:1, add water to dissolve, add the magnesium chloride solution to the digested Ca(OH) 2 suspension, stir for 0.5h to make it uniform; Step 3: A three-necked round-bottomed flask was used, and CO gas was introduced into the bottom of the reaction device at a flux of 100 ml/min from both sides to carry out carbonation reaction;
步骤4:碳化反应进行2.5h后结束,将所得沉淀进行抽滤,洗涤,烘干,得到样品。Step 4: The carbonization reaction is completed after 2.5 hours, and the obtained precipitate is subjected to suction filtration, washing, and drying to obtain a sample.
所制备碳酸钙晶须的枝臂数主要在7左右,其SEM图像见图2。The number of arms of the prepared calcium carbonate whiskers is mainly about 7, and its SEM image is shown in Figure 2.
实施例3Example 3
步骤1:将氧化钙加入到去离子水中得到浓度为0.3mol/L的Ca(OH)2悬浮液,同时加热至100℃,消化2h;Step 1: Add calcium oxide into deionized water to obtain a Ca(OH) 2 suspension with a concentration of 0.3 mol/L, heat it to 100° C., and digest for 2 hours;
步骤2:称取氯化镁作为晶形控制剂,使镁钙比为2.5:1,加水溶解,并将氯化镁溶液加入到消化后的Ca(OH)2悬浮液中,搅拌0.5h使均匀;Step 2: Weigh magnesium chloride as crystal form control agent, make the ratio of magnesium to calcium 2.5:1, add water to dissolve, add magnesium chloride solution to the digested Ca(OH) 2 suspension, stir for 0.5h to make it uniform;
步骤3:采用三口圆底烧瓶,按60ml/min的通量从两侧开口通入CO2气体至反应装置底部进行碳酸化反应;Step 3: adopting a three-necked round-bottomed flask, and feeding CO gas into the bottom of the reaction device at a flux of 60 ml/min from both sides to carry out carbonation reaction;
步骤4:碳化反应进行3h后结束,将所得沉淀进行抽滤,洗涤,烘干,得到样品。Step 4: The carbonization reaction is completed after 3 hours, and the obtained precipitate is subjected to suction filtration, washing, and drying to obtain a sample.
所制备碳酸钙晶须的枝臂数可多达16,其SEM图像见图3。The number of arms of the prepared calcium carbonate whiskers can be as high as 16, and the SEM image is shown in Figure 3.
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