CN107907005B - A kind of monitoring method of direct air cooled condenser fin heat-transfer surface clean conditions - Google Patents
A kind of monitoring method of direct air cooled condenser fin heat-transfer surface clean conditions Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
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Abstract
本发明公开了一种直接空冷凝汽器翅片换热面清洁状态的监测方法,进行两种状态下直接空冷凝汽器翅片换热面通风量的测试及计算,即清洁基准状态及正常运行状态;比较正常运行计算出的通风量与空冷凝汽器清洁状态下的通风量数据,如通风量降低偏低超出10%,则直接空冷凝汽器翅片换热面脏污较严重,需要进行清洗。采用本方法提供的公式计算直接空冷凝汽器翅片换热面通风量,通过通风量的连续监测即可解决直接空冷凝汽器翅片清洁状态的监测问题,为电厂运行及检修提供了准确的定量数据;采用直接空冷凝汽器翅片换热面清洁状态的监测方法,可对直接空冷凝汽器的脏污异常状态实时进行监控,满足了电厂经济性分析的需要。The invention discloses a method for monitoring the cleanness state of the fin heat exchange surface of a direct air-cooled condenser, which tests and calculates the ventilation volume of the heat exchange surface of the direct air-cooled condenser fin in two states, that is, the clean reference state and the normal state. Operating status; compare the ventilation volume calculated during normal operation with the ventilation volume data in the clean state of the air-cooled condenser. If the ventilation volume decreases by more than 10%, the fin heat exchange surface of the direct air-cooled condenser is seriously dirty. Cleaning is required. The formula provided by this method is used to calculate the ventilation volume of the fin heat exchange surface of the direct air-cooled condenser. The continuous monitoring of the ventilation volume can solve the monitoring problem of the fin cleaning status of the direct air-cooled condenser, and provide accurate information for the operation and maintenance of the power plant. Quantitative data; using the monitoring method of the clean state of the fin heat exchange surface of the direct air-cooled condenser, the abnormal state of the direct air-cooled condenser can be monitored in real time, which meets the needs of the economic analysis of the power plant.
Description
技术领域technical field
本发明涉及一种直接空冷凝汽器翅片换热面清洁状态的监测方法。The invention relates to a method for monitoring the clean state of the fin heat exchange surface of a direct air-cooled condenser.
背景技术Background technique
直接空冷凝汽器作为电厂直接空冷机组最重要的换热器设备,承担着将机组排汽热量散热至环境的重要功能。随着电力机组向大容量高参数发展,电厂中直接空冷凝汽器的工作性能对电厂的经济性影响越来越大。以某一600MW直接空冷机组汽轮机为例,空冷凝汽器压力每提高1个kPa,将直接增加电厂发电煤耗约1g/kW·h。但目前影响直接空冷凝汽器性能的换热器表面脏污状态参数,尚没有有效于段进行定量监测和评估,因此对于电厂空冷机组的节能评估存在一个较大的问题。As the most important heat exchanger equipment of the direct air-cooling unit of the power plant, the direct air-cooling condenser undertakes the important function of dissipating the exhaust heat of the unit to the environment. With the development of power units with large capacity and high parameters, the performance of direct air-cooled condensers in power plants has an increasing impact on the economics of power plants. Taking the steam turbine of a 600MW direct air-cooled unit as an example, every increase in the pressure of the air-cooled condenser by 1 kPa will directly increase the coal consumption of the power plant for power generation by about 1g/kW·h. However, at present, there is no effective quantitative monitoring and evaluation of the parameters of the surface fouling state of the heat exchanger that affects the performance of the direct air-cooled condenser. Therefore, there is a big problem in the energy-saving evaluation of the air-cooled unit of the power plant.
凝汽器冷却方式:湿式冷却方式湿式冷却方式分直流冷却和冷却塔2种。湿式直流冷却一般是从江、河、湖、海等自然水体中罗致必定量的水作为冷却水,冷却工艺离心机汲取废热使水温升高,再排入江、河、湖、海。当不具备直流冷却条件时,则需要用冷却塔来冷却。冷却塔的作用是将挟带废热的冷却水在塔内与空气进行热交换,使废热传输给空气并散入大气。Condenser cooling method: wet cooling method The wet cooling method is divided into two types: direct current cooling and cooling tower. Wet DC cooling generally absorbs a certain amount of water from natural water bodies such as rivers, rivers, lakes, and seas as cooling water. The cooling process centrifuge absorbs waste heat to raise the water temperature, and then discharges it into rivers, rivers, lakes, and seas. When the once-through cooling condition is not available, a cooling tower is required for cooling. The function of the cooling tower is to exchange heat between the cooling water carrying the waste heat and the air in the tower, so that the waste heat is transferred to the air and diffused into the atmosphere.
干式冷却方式在缺水地区,增补因在冷却过程中损大的水非常难题,采用空气冷却的方式能很好地办理这一问题。空气冷却过程中,空气与水(或排汽)的热交换,是通过由金属管组成的散热器表面传热,将管内的水(或排汽)的热量传输给散热器外活动的空气。当前,用于发电厂的空冷系统主要有3种,即直接空冷系统、带表面式凝汽器的间接空冷系统(哈蒙式空冷系统)和带喷射式(混淆式)凝汽器的间接空冷系统(海勒式空冷系统)。直接空冷便是利用空气直接冷凝从汽轮机的排气,空气与排气通过散热器进行热互换。海勒式间接空冷系统主要由喷射式凝汽器和装有福哥型散热器的空冷塔形成,系统中的高纯度中性水进入凝汽器直接与凝汽器排汽混归并将加热后的冷凝水绝大部门送至空冷散热器,颠末换热后的冷却水再送至喷射式凝汽器进行下一个循环。少少一部分中性水经由精处置惩罚后送回锅炉与汽机的水循环系统。哈蒙式间接空冷系统又称带表面式凝汽器的间接空冷系统,在该系统中冷却水与汽锅给水是离开,如许就保证了锅炉给水水质。哈蒙式空冷系统由表面式凝汽器与空冷塔构成,系统与通例的湿冷系统无比相似。据统计目宿世界上空冷系统的装机容量中,直接空冷系统约占43%,表面式凝汽器间接空冷系统约占24%,混台式凝汽器间接空冷系统约占33%。The dry cooling method is very difficult to replenish the water lost in the cooling process in water-scarce areas, and the air cooling method can solve this problem well. During the air cooling process, the heat exchange between air and water (or exhaust steam) is through the heat transfer on the surface of the radiator composed of metal tubes, and the heat of the water (or exhaust steam) in the tube is transferred to the air flowing outside the radiator. At present, there are three main types of air cooling systems used in power plants, namely direct air cooling systems, indirect air cooling systems with surface condensers (Harmon air cooling systems) and indirect air cooling systems with jet (mixed) condensers. system (Heller air cooling system). Direct air cooling is to use the air to directly condense the exhaust from the steam turbine, and the air and the exhaust are exchanged heat through the radiator. The Heller-type indirect air-cooling system is mainly formed by a spray condenser and an air-cooling tower equipped with a Fogo radiator. The high-purity neutral water in the system enters the condenser and directly mixes with the exhaust steam of the condenser and condenses the heated water. Most of the water is sent to the air-cooled radiator, and the cooling water after heat exchange is sent to the jet condenser for the next cycle. A small part of the neutral water is sent back to the water circulation system of the boiler and turbine after fine treatment. The Harmon type indirect air cooling system is also called the indirect air cooling system with surface condenser. In this system, the cooling water is separated from the boiler feed water, thus ensuring the quality of the boiler feed water. The Harmon air-cooling system consists of a surface condenser and an air-cooling tower, and the system is very similar to a conventional wet-cooling system. According to statistics, in the installed capacity of air cooling systems in the world, direct air cooling systems account for about 43%, surface condenser indirect air cooling systems account for about 24%, and mixed table condenser indirect air cooling systems account for about 33%.
直按空冷系统的工作原理汽轮机排汽在空冷凝汽器中被空气冷却而凝结成水,排汽与空气之间的热交流是在表面式空冷凝汽器内完成。在直接空冷换热历程中,应用散热器翅片管外侧流过的冷空气,将凝汽器中从处于真空状况下的汽轮机排挤的热介质饱和蒸汽冷凝,末了冷凝后的固结水经处理后送回锅炉。Directly according to the working principle of the air-cooled system, the exhaust steam of the steam turbine is cooled by the air in the air-cooled condenser and condenses into water, and the heat exchange between the exhaust steam and the air is completed in the surface-type air-cooled condenser. In the process of direct air-cooled heat exchange, the cold air flowing outside the finned tube of the radiator is used to condense the saturated steam of the heat medium discharged from the steam turbine under vacuum in the condenser, and finally the condensed condensed water is treated back to the boiler.
直接空冷凝汽器的作用直接空冷技术的生长主要是缭绕直接空冷凝汽器管束进行的。空冷凝汽器是空冷机组冷真个主要部分,汽轮机排汽将险些全体在凝汽器中冷凝成冷凝水。汽轮机排出的蒸汽在凝汽器翅片管束内流动,空气在凝汽器翅片管外流动对于蒸汽直接冷却。从提高冷却效率角度启程,一般在管制下面装有电扇机组进行强制通风或将管束建在天然透风塔内,在现有运行的机组中,强迫通风方式由于其可调控机能较好等好处而遍及应用。直接空冷凝汽器由于特色突出,已经渐渐在世界列国进行技术钻研并渐渐推广应用。由于间接空冷凝汽器系统相对付直按空冷凝汽器系统有档锚链多、造价高、维修量大、运行难度大且可靠性较差,以是它将只是水冷凝汽器系统和直接空冷凝汽器系统之间的一个过渡,直接空冷凝汽器将是以后电厂冷却系统发展的紧张方向。The role of direct air-cooled condenser The development of direct air-cooled technology is mainly carried out around the tube bundle of direct air-cooled condenser. The air-cooled condenser is an important part of the cooling end of the air-cooled unit. Almost all the exhaust steam from the steam turbine will be condensed into condensed water in the condenser. The steam discharged from the steam turbine flows in the finned tube bundle of the condenser, and the air flows outside the finned tubes of the condenser to directly cool the steam. From the perspective of improving cooling efficiency, generally an electric fan unit is installed under the control system for forced ventilation or the tube bundle is built in a natural ventilation tower. In the existing operating units, the forced ventilation method is popular because of its good controllability and other advantages. application. Due to its outstanding features, direct air-cooled condensers have gradually been technically researched and gradually popularized and applied in various countries around the world. Compared with the direct air-cooled condenser system, the indirect air-cooled condenser system has more anchor chains, high cost, large maintenance, difficult operation and poor reliability, so it will only be the water-cooled condenser system and the direct air-cooled condenser system. A transition between air-cooled condenser systems, direct air-cooled condensers will be an important direction for the development of power plant cooling systems in the future.
直接空冷凝汽器的发显现状电厂空冷凝汽器技术的开辟应用已有几十年的历史。德国早在1939年就建成为了采用空气冷却的发电机组。1950年匈牙利的海勒传授初次提出电站间接空冷技能,电站空冷技术发展到如今已经履历了由不可熟到成熟的发展过程。空冷系统的翅片管散热器按质料分有:铝管铝翅、钢管铝翅以及钢管钢翅3种。按布局分,现在空冷系统广泛采用的有4种:圆形铝管镶铝翅片、热浸锌椭圆钢管套矩形翅片、大直径热浸锌椭圆钢管套矩形翅片、大直径扁管焊接蛇型铝翅片。直接空冷技术的发展重要是环抱直接空冷凝汽器管教进行的,目前空冷凝汽器所用的翅片管基本上是表面镀锌的卵形钢管加钢质翅片或圆形的钢管加铝翅片。20世纪60年代,直接空冷凝汽器技术的发展早期,由于受加工工艺的限定,翅片管的内径较小,单管长度短,管束排数多。由于多排组成的管束空气(蒸汽)流会发生逝世区,换热面积不克不及被充沛使用,并且气流阻力大;在管束内去世区征象易泛起冬天运行时容易结冰。因此,直接空冷技术其时根本上都在单机容量对比小的发机电组上利用。20世纪80年月,翅片管设计及制造技术都有了很大的提高,管径和长度都已增长,此中翅片管基管直径已经扩展到50mm以上,因此,管排也相应地淘汰,呈现了单排管。单排管具有:换热面积利用充实、氛围侧流动阻力小、不易冰冻、制造容易和造价低等长处,有利于促成空冷机组向大机组的偏向发展。跟着空冷凝汽器技术的不停发展及其技术和经济方面的优点,为直接空冷系统在大容量机组上的运用奠基了坚固底子,空冷技术已经在越来越多的国度患上到认同和使用。Development and Present Situation of Direct Air-cooled Condenser The development and application of air-cooled condenser technology in power plants has a history of several decades. As early as 1939, Germany built an air-cooled generator set. In 1950, Professor Heller of Hungary first proposed the indirect air cooling technology of power plants. The development of power plant air cooling technology has gone through a development process from immature to mature. The finned tube radiator of the air cooling system is divided into three types according to the material: aluminum tube aluminum fin, steel tube aluminum fin and steel tube steel fin. According to the layout, there are currently four types of air cooling systems widely used: round aluminum tubes with aluminum fins, hot-dip galvanized oval steel tubes with rectangular fins, large-diameter hot-dip galvanized oval steel tubes with rectangular fins, and large-diameter flat tubes welded Snake-shaped aluminum fins. The development of direct air-cooling technology is mainly carried out around the pipe of direct air-cooled condensers. At present, the finned tubes used in air-cooled condensers are basically galvanized oval steel pipes with steel fins or round steel pipes with aluminum fins. piece. In the 1960s, in the early stage of the development of direct air-cooled condenser technology, due to the limitation of processing technology, the inner diameter of finned tubes was small, the length of single tube was short, and the number of tube bundles was large. Because the air (steam) flow of tube bundles composed of multiple rows will produce dead zones, the heat exchange area cannot be fully utilized, and the airflow resistance is large; the phenomenon of dead zones in the tube bundles is easy to appear and freeze during winter operation. Therefore, direct air cooling technology was basically used on generator sets with relatively small stand-alone capacity at that time. In the 1980s, the design and manufacturing technology of finned tubes has been greatly improved, and the diameter and length of the tubes have increased. Among them, the diameter of the base tube of the finned tubes has expanded to more than 50mm. Eliminated, a single row of pipes emerged. Single-row tubes have the advantages of sufficient heat exchange area, small flow resistance on the air side, not easy to freeze, easy to manufacture and low cost, which is conducive to promoting the development of air-cooled units in the direction of large units. With the continuous development of air-cooled condenser technology and its technical and economic advantages, it has laid a solid foundation for the application of direct air-cooling systems on large-capacity units. Air-cooling technology has been recognized and respected in more and more countries. use.
正常运行中,空冷凝汽器换热器表面脏污状况恶化时,最直接的影响是使凝汽器换热面翅片间隙减小,导致通风截面减少及风机冷却风量减小,最终直接影响空冷凝汽器压力。实际运行中,采用直接计算表面换热系数于段来计算换热器表面脏污状态参数的难度很大,相关参数的测量困难,因此直接获取换热器表面脏污状态参数是不可行的。In normal operation, when the surface of the air-cooled condenser heat exchanger is deteriorating, the most direct impact is to reduce the fin gap on the heat exchange surface of the condenser, resulting in a decrease in the ventilation cross-section and a decrease in the cooling air volume of the fan, which ultimately directly affects Air-cooled condenser pressure. In actual operation, it is very difficult to calculate the surface fouling state parameters of the heat exchanger by directly calculating the surface heat transfer coefficient.
因此迫切需要一种直接空冷凝汽器翅片换热面清洁状态的监测方法来解决目前的问题。Therefore, there is an urgent need for a method for monitoring the cleanliness of the heat exchange surface of the direct air-cooled condenser fins to solve the current problems.
发明内容Contents of the invention
本发明的目的是提供一种直接空冷凝汽器翅片换热面清洁状态的监测方法,用于监测直接空冷凝汽器翅片换热面清洁状态,为汽轮机冷端系统的性能诊断、指导电厂运行提供重要的参考数据。The purpose of the present invention is to provide a method for monitoring the cleanness of the heat exchange surface of the direct air-cooled condenser fins, which is used for monitoring the cleanliness of the heat exchange surface of the direct air-cooled condenser fins, and provides performance diagnosis and guidance for the cold end system of the steam turbine. Power plant operation provides important reference data.
为了实现上述目的,本发明采取的技术方案如下:In order to achieve the above object, the technical scheme that the present invention takes is as follows:
一种直接空冷凝汽器翅片换热面清洁状态的监测方法,包括以下步骤:A method for monitoring the cleanliness of the finned heat exchange surface of a direct air-cooled condenser, comprising the following steps:
步骤一,在直接空冷凝汽器清洁基准状态下,停运直接空冷凝汽器翅片清洗系统,并使直接空冷凝汽器风机运行频率保持在额定值50Hz,测量获得清洁基准状态的运行数据;Step 1: Under the clean reference state of the direct air-cooled condenser, stop the direct air-cooled condenser fin cleaning system, and keep the operating frequency of the direct air-cooled condenser fan at the rated value of 50Hz, and measure and obtain the operating data of the clean reference state ;
步骤二,在直接空冷凝汽器正常运行状态下,停运直接空冷凝汽器翅片清洗系统,并使直接空冷凝汽器风机运行频率保持在额定值50Hz,测量获得正常运行状态的运行数据;Step 2: When the direct air-cooled condenser is in normal operation, shut down the direct air-cooled condenser fin cleaning system, and keep the operating frequency of the direct air-cooled condenser fan at the rated value of 50Hz, and measure and obtain the operating data in the normal operating state ;
步骤三,根据步骤一测量所得运行数据计算清洁基准状态下直接空冷凝汽器的通风量q1;Step 3, calculate the ventilation rate q 1 of the direct air-cooled condenser under the clean reference state according to the operation data measured in step 1 ;
步骤四,根据步骤二测量所得运行数据计算正常运行状态下直接空冷凝汽器的通风量qt;Step 4, calculate the ventilation rate q t of the direct air-cooled condenser under normal operating conditions according to the operating data measured in step 2;
步骤五,比较步骤三所得清洁基准状态下直接空冷凝汽器的通风量q1和步骤四所得正常运行状态下直接空冷凝汽器的通风量q2,若正常运行状态通风量q2低于清洁基准状态下通风量q1且偏低超出某一百分比,则直接空冷凝汽器翅片换热面脏污较严重,需要进行清洗。Step 5, compare the ventilation rate q 1 of the direct air-cooled condenser in the clean reference state obtained in step 3 with the ventilation rate q 2 of the direct air-cooled condenser in the normal operating state obtained in step 4, if the ventilation rate q 2 in the normal operating state is lower than If the ventilation rate q 1 is lower than a certain percentage in the cleaning reference state, the fin heat exchange surface of the direct air-cooled condenser is seriously dirty and needs to be cleaned.
进一步的,上述步骤一获得所述清洁基准状态的运行数据包括:清洁基准状态环境大气压力p1、清洁基准状态直接空冷凝汽器进口环境温度t1和清洁基准状态直接空冷凝汽器风机变进口功率P1。Further, the operation data of the clean reference state obtained in the above step 1 includes: the ambient atmospheric pressure p 1 in the clean reference state, the ambient temperature t 1 at the inlet of the direct air-cooled condenser in the clean reference state, and the direct air-cooled condenser fan variable temperature in the clean reference state. Import power P 1 .
进一步的,上述步骤二获得所述正常运行状态的运行数据包括:正常运行状态环境大气压力p2、正常运行状态直接空冷凝汽器进口环境温度t2和正常运行状态直接空冷凝汽器风机变进口功率P2。Further, the operation data obtained in the above step 2 in the normal operation state includes: the ambient atmospheric pressure p 2 in the normal operation state, the ambient temperature t 2 at the inlet of the direct air-cooled condenser in the normal operation state, and the fan variable temperature of the direct air-cooled condenser in the normal operation state. Import power P 2 .
进一步的,上述步骤三中清洁基准状态下直接空冷凝汽器的通风量q1计算过程为:根据清洁基准状态环境大气压力p1、清洁基准状态直接空冷凝汽器进口环境温度t1和清洁基准状态直接空冷凝汽器风机变进口功率P1,计算获得清洁基准状态下直接空冷凝汽器的通风量q1,计算式如下:Further, the calculation process of the ventilation volume q 1 of the direct air-cooled condenser under the clean reference state in the above step 3 is: according to the ambient atmospheric pressure p 1 under the clean reference state, the inlet ambient temperature t 1 of the direct air-cooled condenser under the clean reference state and the clean The fan of the direct air-cooled condenser in the reference state changes the inlet power P 1 , and the ventilation volume q 1 of the direct air-cooled condenser in the clean reference state is calculated, and the calculation formula is as follows:
根据空气密度特性,存在以下关系:According to the air density properties, the following relationship exists:
由式(2)及式(3)可得:From formula (2) and formula (3) can get:
式中,P为空冷凝汽器风机变进口功率,单位为kW;ρ为风机进口空气密度,单位为kg/m3;p为环境大气压力,单位为kPa;t为直按空冷凝汽器进口环境温度,单位为℃;q为直按空冷凝汽器的通风量,单位为m3/h;角标“g”为空冷凝汽器保证设计状态参数;角标“1”为空冷凝汽器清洁基准状态所测参数,n为系数,取0.33;In the formula, P is the inlet power of the air-cooled condenser fan, the unit is kW; ρ is the air density at the fan inlet, the unit is kg/m 3 ; p is the ambient atmospheric pressure, the unit is kPa; t is the direct air-cooled condenser Inlet ambient temperature, the unit is ℃; q is the direct ventilation volume of the air-cooled condenser, the unit is m 3 /h; the corner mark "g" is the guaranteed design state parameter of the air-cooled condenser; the corner mark "1" is the air-cooled condenser The parameters measured in the reference state of steam generator cleaning, n is a coefficient, take 0.33;
空冷凝汽器保证设计状态下的各项参数,如环境大气压力pg,凝汽器进口环境温度tg,风机变进口功率Pg均为已知量,可由厂家提供的技术参数表查得。The parameters of the air-cooled condenser under the guaranteed design state, such as ambient atmospheric pressure p g , condenser inlet ambient temperature t g , and fan transformer inlet power P g are all known quantities, which can be found from the technical parameter table provided by the manufacturer .
进一步的,上述步骤二中正常运行状态下直接空冷凝汽器的通风量qt计算过程为:根据正常运行状态环境大气压力p2、正常运行状态直接空冷凝汽器进口环境温度t2和正常运行状态直接空冷凝汽器风机变进口功率P2,计算获得正常运行状态下直接空冷凝汽器的通风量q2,计算式如下:Further, the calculation process of the ventilation volume q t of the direct air-cooled condenser in the normal operation state in the above step 2 is as follows: according to the ambient atmospheric pressure p 2 in the normal operation state, the inlet ambient temperature t 2 of the direct air-cooled condenser in the normal operation state and the normal In the operating state, the fan of the direct air-cooled condenser changes the inlet power P 2 , and the ventilation volume q 2 of the direct air-cooled condenser in the normal operating state is calculated. The calculation formula is as follows:
根据空气密度特性,存在以下关系:According to the air density properties, the following relationship exists:
由式(6)及式(7)可得:From formula (6) and formula (7) can get:
式中,P为空冷凝汽器风机变进口功率,单位为kW;ρ为风机进口空气密度,单位为kg/m3;p为环境大气压力,单位为kPa;t为直接空冷凝汽器进口环境温度,单位为℃;q为直接空冷凝汽器的通风量,单位为m3/h;角标“g”为空冷凝汽器保证设计状态参数;角标“2”为空冷凝汽器正常运行状态所测参数,n为系数,取0.33;In the formula, P is the air-cooled condenser fan variable inlet power, the unit is kW; ρ is the air density at the fan inlet, the unit is kg/m 3 ; p is the ambient atmospheric pressure, the unit is kPa; t is the direct air-cooled condenser inlet Ambient temperature, the unit is ℃; q is the ventilation volume of the direct air-cooled condenser, the unit is m 3 /h; the corner mark "g" is the guaranteed design state parameter of the air-cooled condenser; the corner mark "2" is the air-cooled condenser Parameters measured in normal operating state, n is the coefficient, take 0.33;
空冷凝汽器保证设计状态下的各项参数,如环境大气压力pg,凝汽器进口环境温度tg,风机变进口功率Pg均为已知量,可由厂家提供的技术参数表查得。The parameters of the air-cooled condenser in the guaranteed design state, such as ambient atmospheric pressure pg, condenser inlet ambient temperature tg, and fan transformer inlet power Pg are all known quantities, which can be checked from the technical parameter table provided by the manufacturer.
进一步的,所述直接空冷凝汽器清洁基准状态运行数据测量选择在直接空冷凝汽器机组大修时,并对空冷凝汽器的翅片换热面进行过彻底的高压水冲洗及机械清理之后进行。Further, the operation data measurement of the direct air-cooled condenser cleaning reference state is selected during the overhaul of the direct air-cooled condenser unit, and after the fin heat exchange surface of the air-cooled condenser has been thoroughly washed with high-pressure water and mechanically cleaned conduct.
进一步的,所述直接空冷凝汽器正常运行状态运行数据测量选择在直接空冷凝汽器机组正常运行且直接空冷凝汽器机组运行负荷稳定时进行。Further, the operation data measurement of the normal operation state of the direct air-cooled condenser is selected to be performed when the direct air-cooled condenser unit is operating normally and the operating load of the direct air-cooled condenser unit is stable.
进一步的,所述凝汽器翅片换热面脏污判定中正常运行状态通风量q2低于清洁基准状态下通风量q1的百分比为10%。Further, the percentage of the ventilation volume q2 in the normal operating state lower than the ventilation volume q1 in the clean reference state in the determination of the contamination of the condenser fin heat exchange surface is 10%.
进一步的,风机消耗功率与直接空冷凝汽器的通风量的特性公式推导中,基于风机通风量变化时风机静压效率、传动装置效率、风机变效率、风机变频器效率保持不变的假定。Further, in the derivation of the characteristic formula of the fan power consumption and the ventilation volume of the direct air-cooled condenser, it is based on the assumption that the static pressure efficiency of the fan, the efficiency of the transmission device, the variable efficiency of the fan, and the efficiency of the fan inverter remain unchanged when the ventilation volume of the fan changes.
与现有技术相比,本发明所取得的有益效果如下:Compared with prior art, the beneficial effect that the present invention obtains is as follows:
本发明专利采用间接测量及计算的方式,主要是通过测量大气压力、空冷凝汽器进口环境温度、空冷凝汽器风机变进口功率参数,采用本方法提供的公式计算直接空冷凝汽器翅片换热面通风量,通过正常运行中通风量的连续监测即可解决直接空冷凝汽器翅片清洁状态的监测问题,为电厂运行及检修提供了准确的定量数据;采用直接空冷凝汽器翅片换热面清洁状态的监测方法,可对直接空冷凝汽器的脏污异常状态实时进行监控,满足了电厂经济性分析的需要。The patent of the present invention adopts the method of indirect measurement and calculation, mainly by measuring atmospheric pressure, air-cooled condenser inlet ambient temperature, air-cooled condenser fan variable inlet power parameters, and using the formula provided by this method to calculate direct air-cooled condenser fins The ventilation volume of the heat exchange surface can solve the monitoring problem of the fin cleaning status of the direct air-cooled condenser through the continuous monitoring of the ventilation volume in normal operation, providing accurate quantitative data for the operation and maintenance of the power plant; the direct air-cooled condenser fin The method for monitoring the clean state of the sheet heat exchange surface can monitor the abnormal dirty state of the direct air-cooled condenser in real time, which meets the needs of the economic analysis of the power plant.
具体实施方式Detailed ways
以下对本发明进行进一步详细的叙述。The present invention will be further described in detail below.
一种直接空冷凝汽器翅片换热面清洁状态的监测方法,包括以下步骤:A method for monitoring the cleanliness of the finned heat exchange surface of a direct air-cooled condenser, comprising the following steps:
步骤一,在直接空冷凝汽器清洁基准状态下,停运直接空冷凝汽器翅片清洗系统,并使直接空冷凝汽器风机运行频率保持在额定值50Hz,测量获得清洁基准状态的运行数据,数据包括:清洁基准状态环境大气压力p1、清洁基准状态直接空冷凝汽器进口环境温度t1和清洁基准状态直接空冷凝汽器风机变进口功率P1;Step 1: Under the clean reference state of the direct air-cooled condenser, stop the direct air-cooled condenser fin cleaning system, and keep the operating frequency of the direct air-cooled condenser fan at the rated value of 50Hz, and measure and obtain the operating data of the clean reference state , the data include: ambient atmospheric pressure p1 in the clean reference state, ambient temperature t1 at the inlet of the direct air-cooled condenser in the clean reference state, and fan variable inlet power P1 in the clean reference state;
步骤二,在直接空冷凝汽器正常运行状态下,停运直接空冷凝汽器翅片清洗系统,并使直接空冷凝汽器风机运行频率保持在额定值50Hz,测量获得正常运行状态的运行数据,数据包括:正常运行状态环境大气压力p2、正常运行状态直接空冷凝汽器进口环境温度t2和正常运行状态直接空冷凝汽器风机变进口功率P2;Step 2: When the direct air-cooled condenser is in normal operation, shut down the direct air-cooled condenser fin cleaning system, and keep the operating frequency of the direct air-cooled condenser fan at the rated value of 50Hz, and measure and obtain the operating data in the normal operating state , the data include: ambient atmospheric pressure p2 in normal operating state, ambient temperature t2 at the inlet of direct air-cooled condenser in normal operating state, and fan variable inlet power P2 in normal operating state;
步骤二,根据步骤一测量所得运行数据计算清洁基准状态下直接空冷凝汽器的通风量q1;Step 2, calculate the ventilation rate q1 of the direct air-cooled condenser under the clean reference state according to the operating data measured in step 1;
根据清洁基准状态环境大气压力p1、清洁基准状态直接空冷凝汽器进口环境温度t1和清洁基准状态直接空冷凝汽器风机变进口功率P1,计算获得清洁基准状态下直接空冷凝汽器的通风量q1,计算式如下:According to the ambient atmospheric pressure p1 in the clean reference state, the ambient temperature t1 at the inlet of the direct air-cooled condenser in the clean reference state, and the fan variable inlet power P1 of the direct air-cooled condenser in the clean reference state, the ventilation volume of the direct air-cooled condenser in the clean reference state is calculated and obtained q1, the calculation formula is as follows:
根据空气密度特性,存在以下关系:According to the air density properties, the following relationship exists:
由式(2)及式(3)可得:From formula (2) and formula (3) can get:
式中,P为空冷凝汽器风机变进口功率,单位为kW;ρ为风机进口空气密度,单位为kg/m3;p为环境大气压力,单位为kPa;t为直接空冷凝汽器进口环境温度,单位为℃;q为直接空冷凝汽器的通风量,单位为m3/h;角标“g”为空冷凝汽器保证设计状态参数;角标“1”为空冷凝汽器清洁基准状态所测参数,n为系数,取0.33;In the formula, P is the fan variable inlet power of the air-cooled condenser, the unit is kW; ρ is the air density at the fan inlet, the unit is kg/ m3 ; p is the ambient atmospheric pressure, the unit is kPa; t is the direct air-cooled condenser inlet Ambient temperature, the unit is ℃; q is the ventilation volume of the direct air-cooled condenser, the unit is m 3 /h; the corner mark "g" is the guaranteed design state parameter of the air-cooled condenser; the corner mark "1" is the air-cooled condenser The measured parameters in the clean reference state, n is the coefficient, take 0.33;
空冷凝汽器保证设计状态下的各项参数,如环境大气压力pg,凝汽器进口环境温度tg,风机变进口功率Pg均为已知量,可由厂家提供的技术参数表查得。The parameters of the air-cooled condenser under the guaranteed design state, such as ambient atmospheric pressure p g , condenser inlet ambient temperature t g , and fan transformer inlet power P g are all known quantities, which can be found from the technical parameter table provided by the manufacturer .
步骤四,根据步骤二测量所得运行数据计算正常运行状态下直接空冷凝汽器的通风量qt;Step 4, calculate the ventilation rate q t of the direct air-cooled condenser under normal operating conditions according to the operating data measured in step 2;
根据正常运行状态环境大气压力p2、正常运行状态直接空冷凝汽器进口环境温度t2和正常运行状态直接空冷凝汽器风机变进口功率P2,计算获得正常运行状态下直接空冷凝汽器的通风量q2,计算式如下:According to ambient atmospheric pressure p 2 in normal operating state, ambient temperature t 2 at the inlet of direct air-cooled condenser in normal operating state, and fan variable inlet power P 2 in normal operating state, the direct air-cooled condenser in normal operating state is calculated and obtained The ventilation rate q 2 is calculated as follows:
根据空气密度特性,存在以下关系:According to the air density properties, the following relationship exists:
由式(6)及式(7)可得:From formula (6) and formula (7) can get:
式中,P为空冷凝汽器风机变进口功率,单位为kW;ρ为风机进口空气密度,单位为kg/m3;p为环境大气压力,单位为kPa;t为直接空冷凝汽器进口环境温度,单位为℃;q为直接空冷凝汽器的通风量,单位为m3/h;角标“g”为空冷凝汽器保证设计状态参数;角标“2”为空冷凝汽器正常运行状态所测参数,n为系数,取0.33;空冷凝汽器保证设计状态下的各项参数,如环境大气压力pg,凝汽器进口环境温度tg,风机变进口功率Pg均为已知量,可由厂家提供的技术参数表查得。In the formula, P is the air-cooled condenser fan variable inlet power, the unit is kW; ρ is the air density at the fan inlet, the unit is kg/m 3 ; p is the ambient atmospheric pressure, the unit is kPa; t is the direct air-cooled condenser inlet Ambient temperature, the unit is ℃; q is the ventilation volume of the direct air-cooled condenser, the unit is m 3 /h; the corner mark "g" is the guaranteed design state parameter of the air-cooled condenser; the corner mark "2" is the air-cooled condenser Parameters measured in normal operation state, n is the coefficient, take 0.33; the parameters of the air-cooled condenser in the guaranteed design state, such as ambient atmospheric pressure p g , condenser inlet ambient temperature t g , fan variable inlet power P g It is a known quantity, which can be found from the technical parameter table provided by the manufacturer.
步骤五,比较步骤二所得清洁基准状态下直接空冷凝汽器的通风量q1和步骤四所得正常运行状态下直接空冷凝汽器的通风量q2,若正常运行状态通风量q2低于清洁基准状态下通风量q1且偏低超出某一百分比,则直接空冷凝汽器翅片换热面脏污较严重,需要进行清洗。Step 5, compare the ventilation rate q 1 of the direct air-cooled condenser in the clean reference state obtained in step 2 with the ventilation rate q 2 of the direct air-cooled condenser in the normal operating state obtained in step 4, if the ventilation rate q 2 in the normal operating state is lower than If the ventilation rate q 1 is lower than a certain percentage in the cleaning reference state, the fin heat exchange surface of the direct air-cooled condenser is seriously dirty and needs to be cleaned.
所述直接空冷凝汽器清洁基准状态运行数据测量选择在直接空冷凝汽器机组大修时,并对空冷凝汽器的翅片换热面进行过彻底的高压水冲洗及机械清理之后进行。所述直接空冷凝汽器正常运行状态运行数据测量选择在直按空冷凝汽器机组正常运行且直接空冷凝汽器机组运行负荷稳定时进行。所述凝汽器翅片换热面脏污判定中正常运行状态通风量q2低于清洁基准状态下通风量q1的百分比为10%。风机消耗功率与直接空冷凝汽器的通风量的特性公式推导中,基于风机通风量变化时风机静压效率、传动装置效率、风机变效率、风机变频器效率保持不变的假定。The operation data measurement of the direct air-cooled condenser cleaning reference state is selected during the overhaul of the direct air-cooled condenser unit, and after the fin heat exchange surface of the air-cooled condenser has been thoroughly washed with high-pressure water and mechanically cleaned. The operation data measurement of the normal operation state of the direct air-cooled condenser is selected to be carried out when the direct air-cooled condenser unit is in normal operation and the direct air-cooled condenser unit has a stable operating load. The percentage of the ventilation volume q2 in the normal operating state lower than the ventilation volume q1 in the clean reference state in the determination of the contamination of the fin heat exchange surface of the condenser is 10%. In the derivation of the characteristic formula of the fan power consumption and the ventilation volume of the direct air-cooled condenser, it is based on the assumption that the static pressure efficiency of the fan, the transmission device efficiency, the variable efficiency of the fan, and the efficiency of the fan inverter remain unchanged when the ventilation volume of the fan changes.
本测试方法所采集的数据容易测量,判断方法简洁,便于实施,可以为直按空冷凝汽器的性能状态监测提供一种可靠方法。The data collected by this test method is easy to measure, the judgment method is simple and easy to implement, and it can provide a reliable method for directly monitoring the performance status of the air-cooled condenser.
本发明专利采用直接空冷凝汽器翅片换热面通风量,作为监测直接空冷凝汽器翅片清洁状态的判断指标。采用本专利方法计算得到的直接空冷凝汽器翅片换热面通风量,已综台考虑直接空冷凝汽器运行环境条件变化时导致的通风量变化。本发明专利进行测量和计算的原理如下:正常运行中,空冷凝汽器换热器表面脏污状况恶化时,最直接的影响是使凝汽器换热面翅片间隙减小,导致通风截面减少及风机冷却风量减小,最终直接影响空冷凝汽器压力。实际运行中,通过直接测量空冷凝汽器相关参数进而计算换热器表面脏污状态参数的难度很大,因此本专利采用采用直接空冷凝汽器翅片换热面通风量作为间按反映空冷凝汽器翅片清洁状态的判断指标。而通风量的变化最直接的反映在空冷凝汽器风机总耗电功率的变化上,因此通过测量空冷凝汽器风机变进口功率结台其它环境参数可以监测空冷凝汽器翅片换热面通风量的变化,进而监测空冷凝汽器翅片换热面清洁状态。The patent of the present invention adopts the ventilation rate of the fin heat exchange surface of the direct air-cooled condenser as a judgment index for monitoring the clean state of the direct air-cooled condenser fin. The ventilation volume of the fin heat exchange surface of the direct air-cooled condenser calculated by this patent method has taken into account the change of the ventilation volume caused by the change of the operating environment of the direct air-cooled condenser. The principle of measurement and calculation of the patent of the present invention is as follows: in normal operation, when the surface of the air-cooled condenser heat exchanger is deteriorated, the most direct impact is to reduce the fin gap on the heat exchange surface of the condenser, resulting in a The reduction and the reduction of fan cooling air volume will eventually directly affect the pressure of the air-cooled condenser. In actual operation, it is very difficult to directly measure the relevant parameters of the air-cooled condenser and then calculate the parameters of the dirty state of the heat exchanger surface. Judgment index of condenser fin cleanliness. The change of ventilation volume is most directly reflected in the change of the total power consumption of the fan of the air-cooled condenser. Therefore, by measuring the variable inlet power of the fan of the air-cooled condenser and other environmental parameters, the heat exchange surface of the fin of the air-cooled condenser can be monitored. Changes in ventilation volume, and then monitor the cleanliness of the fin heat exchange surface of the air-cooled condenser.
采用上述技术方案所产生的有益效果在于:本发明专利采用间接测量及计算的方式,主要是通过测量大气压力、空冷凝汽器进口环境温度、空冷凝汽器风机变进口功率参数,采用本方法提供的公式计算直接空冷凝汽器翅片换热面通风量,通过正常运行中通风量的连续监测即可解决直接空冷凝汽器翅片清洁状态的监测问题,为电厂运行及检修提供了准确的定量数据;采用直接空冷凝汽器翅片换热面清洁状态的监测方法,可对直接空冷凝汽器的脏污异常状态实时进行监控,满足了电厂经济性分析的需要。The beneficial effect produced by adopting the above-mentioned technical scheme is: the patent of the present invention adopts the mode of indirect measurement and calculation, mainly by measuring atmospheric pressure, air-cooled condenser inlet ambient temperature, air-cooled condenser fan variable inlet power parameters, adopting this method The provided formula calculates the ventilation volume of the fin heat exchange surface of the direct air-cooled condenser, and the continuous monitoring of the ventilation volume in normal operation can solve the monitoring problem of the fin cleaning status of the direct air-cooled condenser, providing accurate information for the operation and maintenance of the power plant. Quantitative data; using the monitoring method of the clean state of the fin heat exchange surface of the direct air-cooled condenser, the abnormal state of the direct air-cooled condenser can be monitored in real time, which meets the needs of the economic analysis of the power plant.
以上所述实施方式仅为本发明的优选实施例,而并非本发明可行实施的穷举。对于本领域一般技术人员而言,在不背离本发明原理和精神的前提下对其所作出的任何显而易见的改动,都应当被认为包含在本发明的权利要求保扩范围之内。The implementation manners described above are only preferred embodiments of the present invention, rather than an exhaustive list of feasible implementations of the present invention. For those skilled in the art, any obvious changes made to it without departing from the principle and spirit of the present invention should be considered to be included in the protection scope of the claims of the present invention.
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