CN107900697B - Double-roller-rolling lamp production line - Google Patents
Double-roller-rolling lamp production line Download PDFInfo
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- CN107900697B CN107900697B CN201711018676.3A CN201711018676A CN107900697B CN 107900697 B CN107900697 B CN 107900697B CN 201711018676 A CN201711018676 A CN 201711018676A CN 107900697 B CN107900697 B CN 107900697B
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- 238000005096 rolling process Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000004080 punching Methods 0.000 claims abstract description 51
- 238000005520 cutting process Methods 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000000047 product Substances 0.000 claims description 45
- 230000000903 blocking effect Effects 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 9
- 239000011265 semifinished product Substances 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 241001465382 Physalis alkekengi Species 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000005452 bending Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Metal Rolling (AREA)
Abstract
本发明公开了一种一种双辊轧的灯具生产线，包括双卷料开卷机、双辊轧机、伺服冲孔切断机、自动下料机，双卷料开卷机、双辊轧机、伺服冲孔切断机、自动下料机构成生产线，双卷料开卷机上的材料经过双辊扎机的辊扎、伺服冲孔切断机的冲孔和切断后得到产品，由自动下料机将产品输出。本发明本发明通过卷料、校正、成型、校直、冲孔、切断、落料等工序将以往人工折弯、切断的繁琐工序进行了改进及优化，有效的减少了操作人员，并且以往人员操作苦难、产品精度无法达到要求，本设备通过伺服的引进将产品精度保证在要求范围内并且完成了两种产品的一次成型，从经济上也节省了一半以上的成本，真正为厂家提供了自动化生产。
The invention discloses a double-rolled lamp production line. The cutting machine and the automatic cutting machine form a production line. The material on the double-roll uncoiler is rolled by the double-roller rolling machine, punched and cut by the servo punching and cutting machine to obtain the product, and the product is output by the automatic cutting machine. The present invention improves and optimizes the tedious processes of manual bending and cutting in the past through the processes of coiling, calibrating, forming, straightening, punching, cutting, blanking, etc. The operation is difficult and the product accuracy cannot meet the requirements. The introduction of the servo ensures the product accuracy within the required range and completes the one-time molding of the two products, which saves more than half of the cost economically, and truly provides automation for manufacturers. Production.
Description
The technical field is as follows:
the invention relates to the field of lamp production tools, in particular to a double-roller lamp production line.
Background art:
the fluorescent lamps are various in number and large in production demand, although the novel products are numerous, the number of devices for meeting the novel products is not numerous, manual mechanical bending is needed on the conventional production line, the positioning size is selected according to the length, the manual operation needs certain experience of operators, 3-5 workers are needed, the daily yield cannot meet the requirement, and although large-scale devices are added in various manufacturers, the devices cannot meet the requirement of production, have large floor area, cannot meet the requirement of one-time forming of products, cannot form various products at one time, and therefore a double-rolling lamp production line is needed.
The invention content is as follows:
the invention aims to overcome the defects of the prior art and provides a double-rolling lamp production line.
The technical scheme adopted by the invention is as follows:
the utility model provides a lamps and lanterns production line of twin-roll, includes two coil stock decoiler, two roll mills, servo cutter, the automatic blanking machine that punches a hole, its characterized in that:
the double-coil uncoiler is composed of two uncoilers, the uncoiler comprises a frame, a rotating assembly is fixed on the frame, a material blocking support is fixed on the rotating assembly, the material blocking support can be adjusted according to the width of a product, the rotating assembly rotates and uncoils when uncoiling, the rotating assembly comprises a rotating shaft rotatably mounted through a bearing, and the material blocking support is fixedly mounted on the rotating shaft;
the double-roller rolling mill comprises a base, wherein a rolling main body is fixed on the base and is respectively arranged on the same corresponding straight line with two uncoilers, the rolling main body is respectively driven by two motors to rotate by a chain wheel, the chain wheel rotates to drive a gear to rotate, the rotation of the gear respectively transmits the power to each gear, each gear drives a forming roller, when a sheet is conveyed to a rolling section, the sheet is driven by a roller and the forming roller in each rolling main body to roll and form the sheet, and the sheet forming angle is changed to be 5-10 degrees each time;
the servo punching and cutting machine comprises a punching base, a linear guide rail is arranged on the punching base, a moving frame is arranged on the linear guide rail, a punching and cutting assembly is arranged on the moving frame, and the cutting assembly is connected with a servo motor through a ball screw and is in transmission;
the automatic blanking machine comprises a support, and a roller assembly is arranged on the support;
the double-coil uncoiler, the double-roller mill, the servo punching and cutting machine and the automatic blanking mechanism form a production line, materials on the double-coil uncoiler are rolled by the double-roller rolling machine, punched and cut by the servo punching and cutting machine to obtain products, and the products are output by the automatic blanking machine.
The lamp production line with the double rolls is characterized in that:
the front end of the double-roller mill is provided with a material guide assembly, and materials enter the double-roller mill through the material guide assembly and are adjusted in leveling strength according to different product thicknesses.
The lamp production line with the double rolls is characterized in that:
the rear end of the double-roller mill is provided with a sizing component, a semi-finished product output by the double-roller mill is output by the sizing component and enters the servo punching cutter, and the material conveying space of the sizing component is the same as the section shape of the formed semi-finished product.
The lamp production line with the double rolls is characterized in that:
the punching and cutting components of the servo punching and cutting machine are provided with screw rods for adjustment, and the size of the screw rods can be adjusted according to different products.
The lamp production line with the double rolls is characterized in that:
the punching and cutting assembly of the servo punching and cutting machine is provided with a type selection cylinder according to the difference of the shapes of two products, and the cylinder is changed to ensure punching and cutting when the products are needed.
The lamp production line with the double rolls is characterized in that:
synchronous servo motors are arranged on punching and cutting components of the servo punching and cutting machine, and the servo motors can select servo conveying distance according to the length of a product.
The lamp production line with the double rolls is characterized in that:
the automatic blanking machine comprises a support, a roller assembly is arranged on the support and comprises a conveying roller, a material pushing cylinder is further arranged on the support, when a product flows into the automatic blanking machine, the automatic blanking machine detects the product, the material pushing cylinder carries out blanking, and the product falls into a blanking box.
Compared with the prior art, the invention has the beneficial effects that:
the invention improves and optimizes the previous complex procedures of manual bending and cutting through the procedures of material rolling, correction, forming, straightening, punching, cutting, blanking and the like, effectively reduces the number of operators, ensures the product precision within the required range and completes the one-step forming of 2 products through the introduction of servo, saves more than half of the cost economically and really provides automatic production for manufacturers.
Description of the drawings:
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic left side view of the double coil uncoiler of the present invention;
FIG. 3 is a schematic structural diagram of a servo punching and cutting machine according to the present invention;
FIG. 4 is a left side view of the servo punching and cutting machine of the present invention;
FIG. 5 is a left side view of the automatic blanking machine of the present invention;
FIG. 6 is a schematic structural view of a double coil uncoiler according to the present invention;
fig. 7 is a schematic top view of the structure below the rolling main body of the double coil uncoiler according to the present invention;
fig. 8 is a schematic top view of the automatic blanking machine of the present invention.
The specific implementation mode is as follows:
the invention will be further described in detail by way of example with reference to the accompanying drawings in which:
a double-rolling lamp production line comprises a double-coil uncoiler 1, a double-roller mill 2, a servo punching cutter 3 and an automatic blanking machine 4, wherein the double-coil uncoiler 1 is composed of two uncoilers, the uncoiler comprises a frame 11, a rotating assembly 12 is fixed on the frame 11, a material blocking support 13 is fixed on the rotating assembly 12, the material blocking support 13 can be adjusted according to the width of a product, the rotating assembly 12 rotates and uncoils when uncoiling, the rotating assembly 12 comprises a rotating shaft rotatably mounted through a bearing, and the material blocking support 13 is fixedly mounted on the rotating shaft;
the double-roller mill 2 comprises a base 21, a rolling main body 26 is fixed on the base 21, the rolling main body 26 and two uncoilers are respectively arranged on the same corresponding straight line, the rolling main body 26 drives a chain wheel 23 to rotate by two motors 22, the chain wheel 23 rotates to drive a gear 24 to rotate, the rotation of the gear 24 transmits the power to each gear, each gear drives a forming roller 25, when a plate is conveyed to a rolling section, the plate is driven to roll and form the plate through a roller in each rolling main body 26 and the forming roller 25, the plate forming angle is changed to be 5-10 degrees each time, the angle ensures that the plate cannot be severely deformed to damage the plate and reduce the forming heat during deformation, and therefore the forming stability is ensured;
the servo punching and cutting machine 3 comprises a punching base 31, a linear guide rail 32 is arranged on the punching base 31, a moving frame 33 is arranged on the linear guide rail 32, a punching and cutting assembly 34 is arranged on the moving frame 33, the cutting assembly 34 is connected with and driven by a servo motor 36 through a ball screw 35, and the servo motor 36 is used for punching and cutting a product in a product synchronization mode;
the automatic blanking machine 4 comprises a bracket 41, wherein a roller assembly 42 is arranged on the bracket 41 and used for outputting products, and the conveying speed of the roller assembly 42 is 1 time or more faster than that of roll forming, so that the products can be quickly separated;
the double-coil uncoiler 1, the double-roller mill 2, the servo punching and cutting machine 3 and the automatic blanking machine 4 form a production line, materials on the double-coil uncoiler 1 are rolled by the double-roller rolling machine 2, punched and cut by the servo punching and cutting machine 3 to obtain products, and the products are output by the automatic blanking machine 4.
The front end of the double-roller mill 2 is provided with a material guide assembly 27, materials enter the double-roller mill 2 through the material guide assembly, and the leveling force is adjusted according to different product thicknesses, so that leveling is guaranteed.
The rear end of the double-roller mill 2 is provided with a sizing component 28, a semi-finished product output by the double-roller mill 2 is output by the sizing component 28 and enters the servo punching cutter 3, the material conveying space of the sizing component 28 is the same as the section shape of the formed semi-finished product, and the straightness of the formed product is ensured.
The punching and cutting assembly 34 of the servo punching and cutting machine 3 is provided with a screw 37 for adjustment, and the screw can adjust the size according to different products to change the distance between the punching and cutting assembly, so as to ensure that the punching and cutting meet the requirements.
The punching and cutting assembly 34 of the servo punching and cutting machine 3 is provided with a model selection cylinder 38 according to the difference of the shapes of two products, and the cylinder 38 is used for changing the model to ensure punching and cutting when which type of product is needed.
The punching and cutting assembly 34 of the servo punching and cutting machine 3 is provided with a synchronous servo motor 36, and the servo motor 36 can select the servo conveying distance according to the length of the product, thereby ensuring the precision of the product.
The automatic blanking machine 4 comprises a support 41, a roller assembly 42 is arranged on the support 41, the roller assembly 42 comprises a conveying roller, a material pushing cylinder 43 is further arranged on the support 41, when a product flows into the automatic blanking machine 4, the automatic blanking machine 4 detects the product, the material pushing cylinder 43 carries out blanking, and the product falls into a blanking box 45 through a guide plate 44.
The above embodiments are only preferred embodiments of the present invention, and other implementations of the present invention are possible. It is to be understood that any obvious modifications and alterations may be made without departing from the spirit of the invention.
Claims (1)
1. The utility model provides a lamps and lanterns production line of twin-roll, includes two coil stock decoiler, two roll mills, servo cutter, the automatic blanking machine that punches a hole, its characterized in that:
the double-coil uncoiler is composed of two uncoilers, the uncoiler comprises a frame, a rotating assembly is fixed on the frame, a material blocking support is fixed on the rotating assembly, the material blocking support can be adjusted according to the width of a product, the rotating assembly rotates and uncoils when uncoiling, the rotating assembly comprises a rotating shaft rotatably mounted through a bearing, and the material blocking support is fixedly mounted on the rotating shaft;
the double-roller rolling mill comprises a base, wherein a rolling main body is fixed on the base and is respectively arranged on the same corresponding straight line with two uncoilers, the rolling main body is respectively driven by two motors to rotate by a chain wheel, the chain wheel rotates to drive a gear to rotate, the rotation of the gear respectively transmits the power to each gear, each gear drives a forming roller, when a sheet is conveyed to a rolling section, the sheet is driven by a roller and the forming roller in each rolling main body to roll and form the sheet, and the sheet forming angle is changed to be 5-10 degrees each time;
the servo punching and cutting machine comprises a punching base, a linear guide rail is arranged on the punching base, a moving frame is arranged on the linear guide rail, a punching and cutting assembly is arranged on the moving frame, and the cutting assembly is connected with a servo motor through a ball screw and is in transmission;
the automatic blanking machine comprises a support, and a roller assembly is arranged on the support;
the double-coil uncoiler, the double-roller mill, the servo punching and cutting machine and the automatic blanking mechanism form a production line, a product is obtained after materials on the double-coil uncoiler are rolled by the double-roller rolling machine and punched and cut by the servo punching and cutting machine, and the product is output by the automatic blanking machine;
the front end of the double-roller mill is provided with a material guide assembly, and materials enter the double-roller mill through the material guide assembly and are adjusted in leveling force according to different product thicknesses;
a sizing assembly is arranged at the rear end of the double-roller mill, a semi-finished product output by the double-roller mill is output by the sizing assembly and enters a servo punching cutter, and the material conveying space of the sizing assembly is the same as the section shape of the formed semi-finished product;
the punching and cutting components of the servo punching and cutting machine are provided with screw rods for adjustment, and the size of the screw rods can be adjusted according to different products;
the punching and cutting assembly of the servo punching and cutting machine is provided with a type selection cylinder according to the difference of the shapes of two products, and the cylinder is changed when which type of product is needed to ensure punching and cutting;
synchronous servo motors are arranged on punching and cutting components of the servo punching and cutting machine, and the servo motors can select servo conveying distances according to the length of a product;
the automatic blanking machine comprises a support, a roller assembly is arranged on the support and comprises a conveying roller, a material pushing cylinder is further arranged on the support, when a product flows into the automatic blanking machine, the automatic blanking machine detects the product, the material pushing cylinder carries out blanking, and the product falls into a blanking box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711018676.3A CN107900697B (en) | 2017-10-27 | 2017-10-27 | Double-roller-rolling lamp production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711018676.3A CN107900697B (en) | 2017-10-27 | 2017-10-27 | Double-roller-rolling lamp production line |
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| Publication Number | Publication Date |
|---|---|
| CN107900697A CN107900697A (en) | 2018-04-13 |
| CN107900697B true CN107900697B (en) | 2020-04-10 |
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| CN201711018676.3A Active CN107900697B (en) | 2017-10-27 | 2017-10-27 | Double-roller-rolling lamp production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110293409B (en) * | 2019-07-08 | 2024-05-03 | 苏州荣业机械有限公司 | Automatic lamp production line |
| CN113245859A (en) * | 2021-05-28 | 2021-08-13 | 广东金硕仓储设备制造有限公司 | C-shaped groove continuous tracking cut-off type production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| AU2004201410B2 (en) * | 2003-04-02 | 2005-11-24 | Bluescope Steel Limited | Production of cladding sheets |
| CN103252652B (en) * | 2013-04-28 | 2015-11-04 | 济南天辰铝机制造有限公司 | A CNC combined production line applied to the production of the side beams of the car-carrying boards in the three-dimensional garage |
| CN106695331B (en) * | 2017-01-14 | 2018-12-28 | 上海西屋开关有限公司 | A kind of full-automatic roll-forming production line |
| CN107199465A (en) * | 2017-07-07 | 2017-09-26 | 南通海高数控机械有限公司 | A kind of Full-automatic cold roll forming production system and production method |
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Denomination of invention: A double roll rolling lamp production line Granted publication date: 20200410 Pledgee: Huishang Bank Co.,Ltd. Chuzhou Fenghuang road sub branch Pledgor: ANHUI ASPIRE INDUSTRIAL TECHNOLOGY Co.,Ltd. Registration number: Y2024980050641 |
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