CN107891242A - A kind of battery case weld fixture apparatus - Google Patents
A kind of battery case weld fixture apparatus Download PDFInfo
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- CN107891242A CN107891242A CN201711367022.1A CN201711367022A CN107891242A CN 107891242 A CN107891242 A CN 107891242A CN 201711367022 A CN201711367022 A CN 201711367022A CN 107891242 A CN107891242 A CN 107891242A
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- 238000003466 welding Methods 0.000 claims abstract description 48
- 238000001125 extrusion Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000002452 interceptive effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
技术领域technical field
本发明属于电池技术领域,涉及一种电池盒焊接固定装置。The invention belongs to the technical field of batteries, and relates to a battery box welding and fixing device.
背景技术Background technique
电池盒可以用于装填电池,进而让电池组保持固定。现有的电池盒基本呈盒状结构,在生产加工的时候,需要将原先一个如图1所示的板材,沿着虚线的位置往内弯折,形成盒装结构如图6所示,即包括有一个底壁61和多个侧壁62,侧壁62垂直分布在底壁61周围。然后再利用焊接机将侧壁交界处的棱边焊接固定,即可形成电池盒。The battery box can be used to fill the battery, thereby keeping the battery pack in place. The existing battery box basically has a box-shaped structure. During production and processing, the original plate as shown in Figure 1 needs to be bent inward along the position of the dotted line to form a box-packed structure as shown in Figure 6, that is It includes a bottom wall 61 and multiple side walls 62 , and the side walls 62 are vertically distributed around the bottom wall 61 . Then use a welding machine to weld and fix the edges at the junction of the side walls to form a battery box.
现有中国专利(公告号为:CN105171216A,公布日为:2015.12.23)公开了一种气动碰焊机,包括工作台,工作台上设置有用于将工件夹紧固定的夹紧装置,夹紧装置有两套,一套固定在工作台上,另一套设置推进机构上,在推进机构的带动下,两套夹紧装置相互靠拢,进而在工件上产生夹紧力,使得工件能够被夹紧。The existing Chinese patent (notification number: CN105171216A, publication date: 2015.12.23) discloses a pneumatic butt welding machine, including a workbench, on which a clamping device for clamping and fixing the workpiece is arranged. There are two sets of devices, one set is fixed on the workbench, and the other is set on the propulsion mechanism. Driven by the propulsion mechanism, the two sets of clamping devices move closer to each other, and then generate clamping force on the workpiece, so that the workpiece can be clamped tight.
由于电池盒的焊接将两个相邻侧壁焊接固定,这样就需要将两个侧壁相互抵触合拢,上述技术方案中单纯的挤压推动装置不能够有效的实现对电池盒的固定,需要设计一套能够将电池盒自动化固定住的夹具结构。Since the welding of the battery box welds and fixes the two adjacent side walls, it is necessary to close the two side walls against each other. The simple extrusion and pushing device in the above technical solution cannot effectively fix the battery box, and needs to be designed. A set of fixture structure that can automatically fix the battery box.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种电池盒焊接固定装置,本发明所要解决的技术问题是:如何自动、快速的将电池盒焊接成型。The purpose of the present invention is to solve the above problems in the existing technology, and propose a battery case welding and fixing device. The technical problem to be solved by the present invention is: how to automatically and quickly weld the battery case into shape.
本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种电池盒焊接固定装置,电池盒呈方盒状,电池盒具有一侧呈开口状的内腔,内腔由底壁和多个分布在底壁周围的侧壁构成,相邻两侧壁之间的夹角为边角,焊接固定装置包括工作台,其特征在于,所述工作台上固定设置有第一驱动件和第二卡接块,所述工作台上活动设置有受第一驱动件驱动的第一卡接块,所述第二卡接块用于卡接在电池盒内腔侧壁的其中一边角,所述第一驱动件用于驱动第一卡接块卡接在电池盒内腔侧壁的其余各边角;所述工作台上活动设置用于与电池盒外壁抵触的挤压块,所述工作台上设置有用于驱动挤压块进而将电池盒侧壁抵靠在第一卡接块及第二卡接块上的第二驱动件。A welding and fixing device for a battery box. The battery box is in the shape of a square box. The battery box has an inner cavity with an opening on one side. The inner cavity is composed of a bottom wall and a plurality of side walls distributed around the bottom wall. The adjacent two side walls The included angles between them are corners, and the welding and fixing device includes a workbench. The first clamping block driven by the driver, the second clamping block is used to be clamped on one corner of the side wall of the inner cavity of the battery box, and the first drive is used to drive the first clamping block to be clamped on The remaining corners of the side wall of the inner chamber of the battery box; an extruding block for contacting the outer wall of the battery box is movable on the workbench, and the extruding block is arranged on the workbench to push the side wall of the battery box against The second driving member leans against the first clamping block and the second clamping block.
与现有技术相比,活动设置的第一卡接块可以通过第一驱动件的卡接在电池盒多个边角,同时配合上固定设置的第二卡接块,使每一个边角受到卡接块的卡接力,这样每个边角都能够形成稳定的角度,使得电池盒上部分弯折过度的侧壁能够得到张开到合适的位置。同时配合上外部的挤压块,挤压块能够配合第一卡接块与第二卡接块将其余弯折不够的电池盒侧壁挤压到原位。这样,挤压块与第一卡接块及第二卡接块的相互作用下电池盒的侧壁均能够保持精确对准,便于焊接头对于棱边的焊接。而且这种结构能够一次性将所有的棱边均保持精确固定,焊接头可以一次性焊接所有的棱边。Compared with the prior art, the movable first clamping block can be clamped on multiple corners of the battery box through the first driving member, and at the same time cooperate with the fixed second clamping block to make each corner receive The clamping force of the clamping block, so that each corner can form a stable angle, so that the excessively bent side wall on the upper part of the battery box can be opened to a suitable position. At the same time cooperate with the external extruding block, and the extruding block can cooperate with the first engaging block and the second engaging block to extrude the remaining side walls of the battery box which are not bent enough to the original position. In this way, the side walls of the battery case can be kept in precise alignment under the interaction of the pressing block, the first engaging block and the second engaging block, which facilitates the welding of the edges by the welding head. Moreover, this structure can keep all the edges precisely fixed at one time, and the welding head can weld all the edges at one time.
还有,利用上述结构,能够实现电池盒的快速安装、拆卸。安装的时候只需要将电池盒内壁的其中一个角卡接对齐在第二卡接块上,由于第一卡接块位置较为靠内,不会影响未焊接电池盒将第一卡接块与第二卡接块均罩在里面。此后,第一驱动件会自行驱动第一卡接块与电池盒内壁边角抵触,电池盒能够自行微微位移到准确位置,进而实现定位的自动化。然后第二驱动件驱动挤压块按压在电池盒外壁,调整结构的同时对电池盒形成稳定的夹紧力,完成安装固定。当电池盒焊接完毕之后,第一卡接块与挤压块分别与电池盒分离,电池盒即可自由的脱出,这样,由于焊接发热在电池盒上形成的微小形变不会影响电池盒的脱出。Also, with the above structure, quick installation and removal of the battery case can be realized. When installing, you only need to snap and align one of the corners of the inner wall of the battery box on the second snap-in block. Since the first snap-in block is relatively inward, it will not affect the connection between the first snap-in block and the second snap-in block of the unwelded battery box. The two clamping blocks are all covered inside. Thereafter, the first driving member will automatically drive the first engaging block to collide with the corner of the inner wall of the battery box, and the battery box can be slightly displaced to an accurate position by itself, thereby realizing automatic positioning. Then the second driving member drives the extruding block to press against the outer wall of the battery box to form a stable clamping force on the battery box while adjusting the structure to complete the installation and fixation. After the battery box is welded, the first clamping block and the extruding block are separated from the battery box respectively, and the battery box can be released freely, so that the slight deformation formed on the battery box due to welding heat will not affect the battery box. .
在上述的电池盒焊接固定装置中,所述第一卡接块与第二卡接块均竖直设置两个用于抵触在电池盒棱边相邻两侧壁的卡接面,所述挤压块与卡接面一一对应,且挤压块上用于与电池盒外壁的接触部分与卡接面正对。将挤压块设置的与卡接面相对的结构能够产生较为稳定的夹紧力,而且也让夹紧力保持在棱边附近,两个夹紧力间距较近,能够稳定的传递到棱边位置,进而让两侧壁的棱边在焊接的时候能够较为精确的对齐,便于焊接的稳定。同时卡接面的结构也便于稳定边角角度,使得电池盒能够保持稳定的形状。In the above battery case welding and fixing device, the first clamping block and the second clamping block are vertically provided with two clamping surfaces for contacting the adjacent side walls of the battery box edge, and the extrusion The pressing block is in one-to-one correspondence with the clamping surface, and the contact portion of the extrusion block for contacting the outer wall of the battery box is directly opposite to the clamping surface. The structure where the extrusion block is arranged opposite to the clamping surface can generate a relatively stable clamping force, and also keep the clamping force near the edge. The distance between the two clamping forces is relatively close, which can be stably transmitted to the edge Position, so that the edges of the two side walls can be more accurately aligned during welding, which is convenient for welding stability. At the same time, the structure of the clamping surface is also convenient for stabilizing the corner angle, so that the battery box can maintain a stable shape.
在上述的电池盒焊接固定装置中,所述挤压块上沿竖直方向阵列设置有水平凸出的压脚。压脚能够增加挤压块的与电池盒外壁的基础面积,确保力量均匀的分散开来。同时竖直设置的压脚也能够与竖直的棱边结构相配合,使得让相邻的侧壁棱边位置能够保持较高的稳定性。In the above battery box welding and fixing device, horizontally protruding presser feet are arranged in a vertical array on the extrusion block. The presser foot can increase the base area between the extrusion block and the outer wall of the battery box to ensure that the force is evenly distributed. At the same time, the vertically arranged presser foot can also cooperate with the vertical edge structure, so that the position of the edge of the adjacent side wall can maintain high stability.
在上述的电池盒焊接固定装置中,所述工作台上用于夹持电池盒侧壁的夹持组件,所述夹持组件数量为两个且分别用于夹持在电池盒相对的侧壁上。夹持组件可以在侧壁的位置提供额外的夹持力,进而使得电池盒能够更为稳定的固定工作台上。In the above-mentioned battery box welding and fixing device, the clamping assembly on the workbench is used to clamp the side wall of the battery box. superior. The clamping assembly can provide additional clamping force at the position of the side wall, so that the battery box can be more stably fixed on the workbench.
在上述的电池盒焊接固定装置中,所述夹持组件包括固定设置在工作台上的第一夹持块和活动设置在工作台上的第二夹持块,第一夹持块用于与电池盒内壁贴合,所述工作台上设置有用于驱动第二夹持块贴合在电池盒外壁的第三驱动件。第三驱动件可以通过第二夹持块使其让电池盒侧壁贴合在第一夹持块上,进而在电池盒侧壁上产生夹持力,确保安装固定的稳定性。In the above battery box welding and fixing device, the clamping assembly includes a first clamping block fixedly arranged on the workbench and a second clamping block movably arranged on the workbench, the first clamping block is used for The inner wall of the battery box is attached, and a third driving member for driving the second clamping block to be attached to the outer wall of the battery box is provided on the workbench. The third driving member can make the side wall of the battery box stick to the first clamping block through the second clamping block, and then generate a clamping force on the side wall of the battery box to ensure the stability of the installation and fixation.
在上述的电池盒焊接固定装置中,所述第一驱动件、第二驱动件和第三驱动件为气缸或者液压缸。气缸或者液压缸能够产生稳定的推力,进而使得所驱动的部件能够稳定的直线运动,满足运动要求。In the above battery box welding and fixing device, the first driving member, the second driving member and the third driving member are air cylinders or hydraulic cylinders. The air cylinder or hydraulic cylinder can generate stable thrust, so that the driven parts can move stably in a straight line to meet the motion requirements.
在上述的电池盒焊接固定装置中,焊接固定装置包括支架,所述工作台通过转轴与支架连接,所述支架上设置有用于固定工作台位置的固定组件。工作台可以通过支架翻转,这样可以让电池盒进行不同角度的焊接,免去了焊接设备的整体位移,而且翻转较为方便。In the above battery case welding and fixing device, the welding and fixing device includes a bracket, the workbench is connected to the bracket through a rotating shaft, and a fixing assembly for fixing the position of the workbench is arranged on the bracket. The workbench can be turned over by the bracket, which allows the battery box to be welded at different angles, eliminating the overall displacement of the welding equipment, and it is more convenient to turn over.
在上述的电池盒焊接固定装置中,所述固定组件数量为两个,且分别将工作台固定在水平位置及竖直位置。翻转至水平或者竖直状态下,能够分别对电池盒的两侧棱边进行焊接固定,只需要切换两种状态即可让电池盒上的棱边均得到焊接固定。In the above battery case welding and fixing device, there are two fixing components, which respectively fix the workbench in the horizontal position and the vertical position. When flipped to a horizontal or vertical state, the edges on both sides of the battery box can be welded and fixed respectively, and the edges on the battery box can be welded and fixed only by switching the two states.
在上述的电池盒焊接固定装置中,所述固定组件包括基座,所述基座上铰接有摇臂,所述摇臂上连接有插销,所述工作台侧壁上设置有与插销轴配合的销孔,所述摇臂通过摇动驱动插销插入销孔。插销与销孔的配合能够较为稳定的将工作台位置固定,如果需要切换工作台位置的时候,只需要通过摇臂将插销抽出即可。In the above-mentioned battery box welding and fixing device, the fixing assembly includes a base, a rocker arm is hinged on the base, a bolt is connected to the rocker arm, and a shaft cooperating with the bolt shaft is provided on the side wall of the workbench. The pin hole of the rocker arm is inserted into the pin hole by shaking the drive bolt. The cooperation between the pin and the pin hole can stably fix the position of the workbench. If you need to switch the position of the workbench, you only need to pull out the pin through the rocker arm.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、能够快速对电池盒进行定位,而且安装固定之后棱边结构精确。1. The battery box can be quickly positioned, and the edge structure is accurate after installation and fixing.
2、焊接过程中对电池盒固定较为稳定,不易松动。2. The fixing of the battery box is relatively stable during the welding process, and it is not easy to loosen.
3、可自由翻转,实现多角度焊接。3. It can be turned freely to realize multi-angle welding.
附图说明Description of drawings
图1是背景技术中所述的未焊接电池盒打开状态下的结构图。Fig. 1 is a structural diagram of the unwelded battery case in an open state as described in the background art.
图2是本实施例中电池盒安装在工作台上的结构图。Fig. 2 is a structural diagram of the battery box installed on the workbench in this embodiment.
图3是本实施例中除去电池盒的结构图。Fig. 3 is a structural diagram of this embodiment without the battery box.
图4是本实施例中第一卡接块与第二卡接块的结构图;Fig. 4 is a structural diagram of the first clamping block and the second clamping block in this embodiment;
图5是图2中A处的局部放大图。Fig. 5 is a partial enlarged view of A in Fig. 2 .
图6是背景技术中所述的未焊接电池盒弯折完毕状态下的结构图。FIG. 6 is a structural view of the unwelded battery case in the state of being bent as described in the background art.
图中,1、工作台;11、转轴;12、销孔;21、第一驱动件;22、第二卡接块;23、第一卡接块;24、卡接面;31、挤压块;32、第二驱动件;33、压脚;41、第一夹持块;42、第二夹持块;43、第三驱动件;5、固定组件;51、支架;52、基座;53、摇臂;54、插销;6、电池盒;61、底壁;62、侧壁;63、内腔。In the figure, 1. workbench; 11. rotating shaft; 12. pin hole; 21. first driving member; 22. second clamping block; 23. first clamping block; 24. clamping surface; 31. extrusion Block; 32, second driver; 33, presser foot; 41, first clamping block; 42, second clamping block; 43, third driver; 5, fixed assembly; 51, bracket; 52, base ; 53, rocker arm; 54, latch; 6, battery box; 61, bottom wall; 62, side wall; 63, inner cavity.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图2与图3所示,一种电池盒焊接固定装置,电池盒6呈方形的盒装,电池盒上设置有一侧呈开口状的内腔63,内腔63由底壁61和四个分布在底壁61周围的侧壁62构成,相邻两侧壁62之间的夹角为边角,且边角为90°,四个侧壁62均垂直于底壁61,焊接固定装置包括工作台1,工作台1上设置有第一卡接块23和第二卡接块22,第一卡接块23数量为三个,第二卡接块22数量为一个,三个第一卡接块23和一个第二卡接块22分别用于卡接电池盒6内壁的四个角。第二卡接块22固定在工作台1上,第一卡接块23活动设置在工作台1上,工作台1上设置有与第一卡接块23一一对应的第一驱动件21,第一驱动件21为液压缸,第一卡接块23驱动第一卡接块23沿着电池盒6对角线的方向移动固定长度,使得第一卡接块23与电池盒6内壁的边角两侧壁抵触。第一卡接块23与第二卡接块22分别抵触在四个电池盒6边角上,进而确保电池盒6的侧壁能够处于稳定张开状态。As shown in Figure 2 and Figure 3, a battery box welding and fixing device, the battery box 6 is boxed in a square shape, and the battery box is provided with an inner cavity 63 with an opening on one side, and the inner cavity 63 consists of a bottom wall 61 and four The side walls 62 distributed around the bottom wall 61 are formed, the angles between adjacent side walls 62 are corners, and the corners are 90°, the four side walls 62 are all perpendicular to the bottom wall 61, and the welding fixture includes The workbench 1 is provided with a first clamping block 23 and a second clamping block 22, the number of the first clamping block 23 is three, the number of the second clamping block 22 is one, and the number of the first clamping block 22 is three. The connecting block 23 and a second engaging block 22 are respectively used for engaging the four corners of the inner wall of the battery case 6 . The second clamping block 22 is fixed on the workbench 1, the first clamping block 23 is movably arranged on the workbench 1, and the workbench 1 is provided with a first driver 21 corresponding to the first clamping block 23 one-to-one. The first driving member 21 is a hydraulic cylinder, and the first engaging block 23 drives the first engaging block 23 to move a fixed length along the diagonal direction of the battery case 6, so that the first engaging block 23 and the edge of the inner wall of the battery case 6 The two sides of the corner are in conflict. The first clamping block 23 and the second clamping block 22 are in contact with the corners of the four battery boxes 6 respectively, thereby ensuring that the side walls of the battery box 6 can be in a stable open state.
如图3与图4所示,第一卡接块23与第二卡接块22上面均设置有两个竖直状态的卡接面24,同一个卡接块上的两个卡接面24相互之间的夹角与电池盒6边角的角度一样,在本实施例中,两个卡接面24相互垂直。第一卡接块23与第二卡接块22均通过卡接与电池盒6内壁接触。As shown in Figure 3 and Figure 4, the first clamping block 23 and the second clamping block 22 are provided with two vertical clamping surfaces 24, the two clamping surfaces 24 on the same clamping block The angles between them are the same as the angles of the corners of the battery case 6 . In this embodiment, the two clamping surfaces 24 are perpendicular to each other. Both the first clamping block 23 and the second clamping block 22 are in contact with the inner wall of the battery box 6 through clamping.
如图2与图3所示,同时在工作台1上设置有第二驱动件32,第二驱动件32为气缸,每个第二驱动件32上连接有挤压块31,挤压块31的数量与卡接面24数量一样,均为8个。挤压块31表面与卡接面24相互垂直,第二驱动件32可以驱动挤压块31按压在电池盒6外壁上,挤压块31与电池盒6外壁的接触部分正对卡接面24与电池盒6内壁的接触部分。每一组相互对应的挤压块31与卡接面24能够在电池盒6的边角附近形成较为稳定的夹持力,进而让电池盒6边角的两侧壁精确对准形成棱边,便于焊接头对棱边的焊接固定。As shown in Fig. 2 and Fig. 3, a second driver 32 is arranged on the workbench 1 at the same time, and the second driver 32 is a cylinder, and each second driver 32 is connected with an extruding block 31, and the extruding block 31 The number is the same as the number of clamping surfaces 24, which are 8. The surface of the extruding block 31 is perpendicular to the clamping surface 24, and the second driving member 32 can drive the extruding block 31 to press on the outer wall of the battery case 6, and the contact part between the extruding block 31 and the outer wall of the battery case 6 faces the engaging surface 24 The contact part with the inner wall of the battery box 6. Each group of corresponding extruding blocks 31 and clamping surfaces 24 can form a relatively stable clamping force near the corners of the battery box 6, so that the two side walls of the corners of the battery box 6 are precisely aligned to form edges, It is convenient for welding and fixing of the welding head to the edge.
其中,挤压块31上沿竖直方向阵列设置有水平凸出的压脚33,压脚33与挤压块31共同贴合在电池盒6侧壁上,进而提高挤压块31对电池盒6的接触面积,使得力量能够稳定的传递。Wherein, on the extruding block 31, horizontally protruding presser feet 33 are arranged in a vertical array, and the presser feet 33 and the extruding block 31 are jointly fitted on the side wall of the battery case 6, thereby improving the impact of the extruding block 31 on the battery case. 6 contact area, so that the power can be transmitted stably.
如图3所示,工作台1还设置有用于夹持电池盒6侧壁的夹持组件,夹持组件数量为两个,两个夹持组件分别夹持在电池盒6相对的且较大的侧壁上。每一个夹持组件包括固定设置在工作台1上的第一夹持块41和活动设置在工作台1上的第二夹持块42,工作台1上固定设置有第三驱动件43,第三驱动件43为气缸,第三驱动件43驱动第二夹持块42往第一夹持块41运动,进而在电池盒6固定在工作台1上之后,第三驱动件43能够驱动第二夹持块42将电池盒6侧壁夹持住,进而让电池盒6侧壁保持稳定,也能够避免面积较大的侧壁在焊接过程中出现形变。As shown in Figure 3, the workbench 1 is also provided with a clamping assembly for clamping the side wall of the battery box 6, the number of the clamping assemblies is two, and the two clamping assemblies are respectively clamped on the opposite and larger side of the battery box 6. on the side wall. Each clamping assembly includes a first clamping block 41 fixedly arranged on the workbench 1 and a second clamping block 42 movably arranged on the workbench 1, and a third drive member 43 is fixedly arranged on the workbench 1. The three driving parts 43 are air cylinders, and the third driving part 43 drives the second clamping block 42 to move toward the first clamping block 41, and then after the battery box 6 is fixed on the workbench 1, the third driving part 43 can drive the second clamping block 42 to move toward the first clamping block 41. The clamping block 42 clamps the side wall of the battery box 6 , thereby keeping the side wall of the battery box 6 stable, and also avoiding deformation of the side wall with a large area during the welding process.
如图3与图5所示,该电池盒焊接固定装置还包括支架51,支架51用于安放在地面上,工作台1的两侧设置有转轴11,支架51上设置有与转轴11配合的轴承座,进而工作台1即可沿着转轴11的轴线进行转动,便于让工作台1上的电池盒6进行不同角度的焊接。As shown in Figure 3 and Figure 5, the battery box welding and fixing device also includes a bracket 51, the bracket 51 is used to be placed on the ground, the two sides of the workbench 1 are provided with a rotating shaft 11, and the bracket 51 is provided with a shaft that matches the rotating shaft 11. The bearing seat, and then the workbench 1 can be rotated along the axis of the rotating shaft 11, so that the battery box 6 on the workbench 1 can be welded at different angles.
如图3与图5所示,在支架51上设置有两组固定组件5,每一组固定组件5包括一个基座52,基座52上铰接有摇臂53,同时基座52上还设置有一个可自由伸缩滑动的插销54,摇臂53与插销54连接,摇臂53可以驱动插销54运动。在工作台1上设置有与插销54配合的销孔12,摇臂53的摆动可以带动插销54插入到工作台1的销孔12内,进而让工作台1相对支架51保持固定。As shown in Fig. 3 and Fig. 5, two groups of fixing assemblies 5 are arranged on the bracket 51, and each group of fixing assemblies 5 includes a base 52, and a rocker arm 53 is hinged on the base 52. There is a latch 54 that can freely telescopically slide, and the rocking arm 53 is connected with the latch 54, and the rocking arm 53 can drive the latch 54 to move. The workbench 1 is provided with a pin hole 12 matched with the latch 54 , the swing of the rocker arm 53 can drive the latch 54 to be inserted into the pin hole 12 of the workbench 1 , and then the workbench 1 is kept fixed relative to the support 51 .
两组固定组件5分别设置在支架51的上方与下方,可以分别将工作台1固定在竖直状态与水平状态下,通过将插销54抽出然后手动翻转工作台1即可实现不同状态的切换。The two sets of fixing components 5 are respectively arranged above and below the support 51, and can respectively fix the workbench 1 in a vertical state and a horizontal state, and the switching between different states can be realized by extracting the latch 54 and then turning the workbench 1 manually.
利用该电池盒焊接固定装置进行电池盒焊接的工作过程如下:将电池盒6内壁的其中一个角卡接对齐在第二卡接块22上,此时,第一驱动件21驱动所有的第一卡接块23收缩,进而让电池盒6将所有的第一卡接块23与第二卡接块22都罩在里面。之后第一驱动件21驱动第一卡接块23运动至指定的位置,使其能够卡接在电池盒6内壁的其余的各个角上。然后,第二驱动件32驱动挤压块31按压在电池盒6外壁,与第一卡接块23及第二卡接块22形成夹持力,进而将电池盒6棱边处的两侧壁保持稳定。最后第三驱动件43驱动第二夹持块42按压在电池盒6外壁上,可以与第一夹持块41形成夹紧力,固定电池盒6位置。The working process of using the battery box welding and fixing device for battery box welding is as follows: one of the angles of the inner wall of the battery box 6 is clamped and aligned on the second clamping block 22, and at this time, the first driving member 21 drives all the first The clamping block 23 shrinks, so that the battery box 6 covers all the first clamping block 23 and the second clamping block 22 inside. Then the first driving member 21 drives the first locking block 23 to move to a designated position, so that it can be locked on the remaining corners of the inner wall of the battery box 6 . Then, the second driving member 32 drives the extruding block 31 to press against the outer wall of the battery box 6 to form a clamping force with the first engaging block 23 and the second engaging block 22, and then press the two side walls at the edge of the battery box 6 keep it steady. Finally, the third driving member 43 drives the second clamping block 42 to press against the outer wall of the battery box 6 to form a clamping force with the first clamping block 41 to fix the position of the battery box 6 .
等到电池盒6安装固定完毕之后,焊接头可以对电池盒6的棱边进行电焊固定,等到电池盒6一侧的棱边电焊完毕之后,人们可以通过摆动摇臂53,使得插销54与工作台1分离,再将工作台1转动至竖直状态,将利用支架51另一个固定组件5的插销54将工作台1固定,进而便于焊接另一侧的棱边。等到电池盒6的棱边均焊接完毕之后,第一驱动件21、第二驱动件32和第三驱动件43分别驱动所连接的部分与电池盒6分离,焊接完毕的电池盒6即可脱出。整个过程自动化程度较高,可以实现自动定位,一次固定能够将全部的棱边都焊接完毕。After the battery box 6 is installed and fixed, the welding head can weld and fix the edge of the battery box 6. After the edge of the battery box 6 side is welded, people can make the latch 54 and the workbench by swinging the rocker arm 53. 1 is separated, and then the workbench 1 is rotated to a vertical state, and the workbench 1 will be fixed by using the latch 54 of the other fixing component 5 of the bracket 51, so as to facilitate welding the edge on the other side. After the edges of the battery box 6 are all welded, the first driver 21, the second driver 32 and the third driver 43 respectively drive the connected parts to separate from the battery box 6, and the welded battery box 6 can be removed. . The whole process has a high degree of automation, which can realize automatic positioning, and all the edges can be welded in one fix.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了1、工作台;11、转轴;12、销孔;21、第一驱动件;22、第二卡接块;23、第一卡接块;24、卡接面;31、挤压块;32、第二驱动件;33、压脚;41、第一夹持块;42、第二夹持块;43、第三驱动件;5、固定组件;51、支架;52、基座;53、摇臂;54、插销;6、电池盒;61、底壁;62、侧壁;63、内腔等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although 1. worktable; 11. rotating shaft; 12. pin hole; 21. first driving member; 22. second clamping block; 23. first clamping block; 24. clamping surface; 31. Extruding block; 32. Second driving member; 33. Presser foot; 41. First clamping block; 42. Second clamping block; 43. Third driving member; 5. Fixed component; 51. Bracket; 52, base; 53, rocker arm; 54, latch; 6, battery box; 61, bottom wall; 62, side wall; 63, inner cavity and other terms, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
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CN109048171A (en) * | 2018-09-30 | 2018-12-21 | 天津正本自控系统有限公司 | A kind of battery case welding operating platform |
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Application publication date: 20180410 |
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