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CN107885170B - Safety production control device, system and method - Google Patents

Safety production control device, system and method Download PDF

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Publication number
CN107885170B
CN107885170B CN201610876862.XA CN201610876862A CN107885170B CN 107885170 B CN107885170 B CN 107885170B CN 201610876862 A CN201610876862 A CN 201610876862A CN 107885170 B CN107885170 B CN 107885170B
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safety
control
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CN107885170A (en
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曾厉
常青
乔红伟
胡斌
刘海艳
虞晨曦
褚兆勇
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Zhuhai Unitech Power Technology Co Ltd
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Zhuhai Unitech Power Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/80Management or planning

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  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
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  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to a safety production control device, a safety production control system and a safety production control method. The device comprises a safety monitoring module, an equipment management module, a risk management and control module and a safety production management module. The electronic tag of the equipment in the equipment management module is associated with the equipment and is the identification of the field equipment and the equipment graphic model library; the safety monitoring module acquires the operation parameters of the field equipment, the state information of the equipment, the safety measures of an operation field and the field operation information of workers; the risk control module combines information such as equipment operation parameters and the like with an equipment risk knowledge base to generate equipment state risk early warning and operation risk pre-control measures; the safety production management module generates an operation task, a work ticket and an operation ticket according to requirements, ensures the execution of safety measures of an operation site, and carries out safety supervision and process control of operation behaviors on the operation process of an operator according to operation parameters of equipment, the state of the equipment, risk pre-control measures and safety measures.

Description

Safety production control device, system and method
Technical Field
The invention relates to the technical field of electric power safety, in particular to a safety production control device, a safety production control system and a safety production control method.
Background
The importance of the safety of the power generation enterprise is determined by the particularity of the industry, and in order to meet the requirement of safety production, the power generation enterprise implements 'two tickets and three systems', wherein the two tickets refer to work tickets and operation tickets; the third system is the shift system, the circuit inspection system and the equipment periodic test rotation system. The management system of 'two tickets and three systems' plays an important role in the safety production of power enterprises, so that the safety management and the operation process are more standard.
However, in the conventional technology, the field operations of regular work, itinerant inspection, shift management, work tickets, operation tickets and equipment defect handling of equipment based on 'two tickets and three systems' are basically isolated, and a unified and effective control and supervision technical prevention means for unsafe factors of human operation behaviors, equipment states, operation risks and operation environments in the process of safe production operation and a closed-loop control of a complete service information flow are lacked.
Disclosure of Invention
Therefore, it is necessary to provide a safety production control device and system capable of effectively controlling and supervising the unsafe behavior of people and the unsafe state of equipment in the safety production operation process, and a corresponding safety production control method, for solving the problem that the traditional technology lacks a unified and effective technology management and technology supervision means for the unsafe factors of people, equipment states, operation risks and operation environments in the safety production operation process.
The invention provides a safety production management and control device for realizing the purpose of the invention, which comprises a safety monitoring module, an equipment management module, a risk management and control module and a safety production management module, wherein:
the equipment management module is associated with an electronic tag of field equipment, provides graph model library data and real-time state data for the safety monitoring module, the risk management and control module and the safety production management module, and displays the graph model library data and the real-time state data in a graphical mode;
the safety monitoring module is used for acquiring field equipment state data, operation field safety measures and worker operation field information through a field safety monitoring device, associating the field equipment state data, the operation field safety measures and the worker operation field information with the data of the graph model library and refreshing the state data in the graph model library in real time;
the risk management and control module is used for combining the state data, the current operation content and the risk knowledge base to generate operation risk information and pre-control measures;
the safety production management module is used for generating an operation task, a work ticket and an operation ticket according to the equipment state data or the maintenance operation plan, deploying safety measures of an operation field according to the work ticket and the operation ticket, and carrying out safety supervision and process control on operation processes of operators and operation behaviors according to the equipment state data, the operation risk information, the pre-control measures and the safety measures.
In one embodiment, the safety production management module is further configured to control the start of a video device in the safety monitoring device of the operation site where the operator is located, so as to monitor the operation behavior of the operator.
In one embodiment, the on-site safety monitoring device comprises any one or a combination of more than two of a video monitoring device, an access control device, a temperature monitoring device, a coal conveying belt detection device, a harmful gas monitoring device, an intelligent lock control device, an intelligent tool cabinet, an intelligent lock cabinet, an intelligent ground wire cabinet, an intelligent key cabinet, a positioning device and a pressure monitoring device.
In one embodiment, the safety monitoring module is further used for acquiring the operation parameters of the equipment through a safety monitoring device installed at a production site;
the device also comprises an emergency management and control module, wherein the emergency management and control module acquires the operation data from the safety monitoring module, judges the state change of equipment or the abnormal condition in the operation area and starts the emergency management and control module to generate an emergency plan;
the safety production management module is also used for pushing emergency processing information to the connected mobile terminal according to the emergency plan output by the emergency management and control module and the emergency rescue measures required to be deployed.
In one embodiment, the device further comprises a safety supervision module, and the safety supervision module is in communication connection with an external mobile terminal and is used for acquiring operation safety supervision data from the safety production management module and sending the operation safety supervision data to the mobile terminal through a wireless network.
In one embodiment, the operation safety supervision data comprises operation tasks, work tickets, operation tickets, equipment operation parameters, equipment operation parameter change data, equipment states and equipment state changes, equipment defects/hidden dangers/alarms/early warnings, and safety measures deployed by the safety production management module;
and the safety supervision module receives a data query request sent by the mobile terminal and sends corresponding operation safety supervision data to the mobile terminal according to the data query request.
The safety production control system based on the same invention concept comprises more than one computer and at least one mobile terminal in communication connection with the computer, wherein the computer is in communication connection with a field safety monitoring device, the safety production control device of any one of the embodiments is deployed in the calculation, and the computer transmits equipment operation parameters and equipment state data acquired by the safety production control device and the safety monitoring device to the mobile terminal;
and the mobile terminal receives and displays the operation safety supervision data.
In one embodiment, the system further comprises an auxiliary decision module and a basic management module which are connected with the safety production management and control device; the auxiliary decision module is used for acquiring data of the safety monitoring module, the equipment management module, the risk management and control module and the safety production management module in the safety production management and control device, and generating an operation strategy and a maintenance operation strategy of equipment according to the acquired data;
and the basic management module is used for providing basic data service for the safety production management and control device.
Based on the same inventive concept, a method for managing and controlling safety production is also provided, and the method comprises the following steps:
generating an operation task according to the monitoring information and/or the maintenance operation plan of the safety monitoring device;
generating a work ticket and an operation ticket of the operation according to the task requirement of the operation;
generating risk precontrol and measure of the operation according to the equipment state and the operation content corresponding to the operation task;
sending the work ticket, the operation risk and the pre-control measure to a mobile terminal;
deploying safety measures on the operation site according to the requirements of the work ticket and the operation ticket;
acquiring real-time information of an operation site through a safety monitoring device associated with an operation task;
and managing and controlling the behavior of the field operating personnel by combining the deployed safety measures and the acquired real-time information of the operating field.
In one embodiment, the method further comprises the steps of:
after generating the job task, generating a work ticket safety measure according to the graph model library, the connection relation of the graph model library and the real-time state of the equipment, and generating an operation ticket according to the safety measure of the work ticket and the real-time state of the equipment; and judging the correctness of the safety measures of the work ticket and the operation ticket according to the real-time state of the operation task and the equipment.
In one embodiment, the method further comprises the steps of:
and generating risk pre-control and measures of the operation and risk and pre-control of the equipment according to the identity, type and state of the equipment, the operation content and place and the hidden danger/defect/early warning/alarm of the equipment.
In one embodiment, the method further comprises the steps of:
the method comprises the steps of obtaining real-time data or information of a safety monitoring device of an operation site, associating and interacting with an operation task of the safety production control device, generating an operation request, and obtaining real-time information of the operation site.
In one embodiment, the method further comprises the steps of:
the mobile terminal conducts circulation examination and approval on the work ticket and the operation ticket according to the business process of the work ticket and the operation ticket, and inquires the safety measures and the examination and approval process of the work ticket and the operation ticket according to the inquiry request; and the mobile terminal can receive equipment operation parameters, equipment real-time state, equipment early warning/alarming information, equipment defects/hidden dangers, equipment operation contents and emergency management and control information.
In one embodiment, the method further comprises the steps of:
receiving a data query request sent by a mobile terminal;
and returning query data according to the data query request.
The beneficial effects of the invention include: the safety production control device provided by the invention is deployed in a computer, is connected with a safety monitoring device installed in a monitoring area through a network, and acquires the state of equipment in the production area to be used as a risk control reference factor of operation. The safety risk of the operation is gradually monitored, and the safety risk of the corresponding operation area is gradually corrected according to the operation. The closed-loop control of the operation process is realized, and the hidden danger of dangerous accidents caused by illegal operation is reduced.
Drawings
Fig. 1 is a schematic structural diagram of a secure production management and control apparatus according to an embodiment;
fig. 2 is a schematic configuration diagram of a secure production management and control system according to an embodiment;
FIG. 3 is a schematic diagram of a power plant layout safety production management and control system;
FIG. 4 is a functional implementation diagram of the video surveillance apparatus in the configuration shown in FIG. 3;
FIG. 5 is a graphical topological analysis diagram of the structure shown in FIG. 3;
FIG. 6 is a schematic diagram of a process for managing and controlling the safety production of a power plant using the structure shown in FIG. 3;
FIG. 7 is a schematic flow diagram of a process for eliminating defects in equipment in the power plant of the configuration shown in FIG. 3;
FIG. 8 is a flow diagram illustrating risk management in the structure shown in FIG. 3;
FIG. 9 is a schematic diagram of the equipment connections in the power plant corresponding to FIG. 3;
fig. 10 is a schematic diagram of a mobile terminal performing a service in the structure shown in fig. 3;
FIG. 11 is a flowchart illustrating an embodiment of a method for secure production control;
fig. 12 is a flowchart illustrating a method of performing a safety production control according to another embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, specific embodiments of the safety production control apparatus, the safety production control system and the safety production control method of the present invention are described below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, an embodiment of a safety production management and control apparatus 10 includes a safety monitoring module 100, an equipment management module 200, a risk management and control module 300, and a safety production management and control module 400. Wherein: the device management module 200 is associated with the field device and the electronic tag, is an identity of the device and the device graph model library, and provides graph model library data for the safety monitoring module 100, the risk management and control module 300 and the production business management module. So that other modules can analyze and process the data by using the data of the graph model library. The related equipment comprises production equipment which is possibly required to be overhauled or eliminated in a production field, and various safety monitoring devices which are provided with electronic tags and arranged in the production field.
The safety monitoring module 100 acquires the operating parameters or the device status data of the on-site device through the safety monitoring device installed on the on-site, and can be linked with other monitoring devices driven by the status change of the on-site safety monitoring device, so that the operating condition of the on-site device can be acquired in real time. The safety monitoring device is various safety protection equipment installed in areas such as power plant areas, coal yards and power plant switch stations, and comprises a video monitoring device, an entrance guard management and control device, a temperature monitoring device, an infrared temperature monitoring device, a coal conveying belt detection device, a harmful gas monitoring device, an intelligent lock control device, an intelligent tool cabinet, an intelligent lock cabinet, an intelligent ground wire cabinet, an intelligent key cabinet, a positioning device, a pressure monitoring device and the like. And there may be some differences in the number and types of safety monitoring devices that may be included in different areas. If the safety monitoring device which is possibly arranged at the power plant switching station comprises a video monitoring device, a positioning device, an entrance guard management and control device and an intelligent lock control device. The positioning device can be a Radio Frequency Identification (RFID) positioning device, and the video monitoring device can be an infrared camera or a network high-definition camera which is installed in a factory room and each area and is divided into entrance positions.
In addition, different safety monitoring devices are used for monitoring different devices, for example, the coal conveying belt detection device monitors the running condition of the coal conveying belt, the entrance guard control device monitors the opening or closing state of an entrance guard, and the intelligent lock control device controls the opening and closing lock of the device, namely, different safety monitoring devices monitor and control the state of the corresponding device. The field equipment state data refers to equipment parameters or equipment states of a field safety monitoring device and a monitored object, and the operation parameters or the equipment states of the equipment can be graphically displayed through a graph model library. If two doors in the field access control system are opened, the other doors are in a closed state, and the safety monitoring module can inquire and display the states of all doors or some doors. After the status or operating parameters of each safety monitoring device are obtained, the status of the current working area or equipment is known, which is called equipment status data. In the embodiment, the operable equipment related to the operation is analyzed according to the operation area of the operator and the data of the graph model library, so that the unlocking operation can be performed through the lock control device of the safety monitoring device, and the lock control devices of other equipment safety monitoring devices unrelated to the operation are locked, so that the related information of the device related to the operation of the operator is obtained in a targeted manner, and the state of the operation area of the current operation equipment is known. Including equipment associated with the job in the job area, and environmental parameters in the operation area that need to be monitored, such as environmental characteristics in the job area viewed via video.
The determination of the current operation area of the operator can be realized through the positioning device, when the operator operates the operation area and positions any relevant equipment according to the operation task, the RFID positioning device can upload positioning information to the whole safety production management and control device, and therefore the current operation area and the operation equipment of the operator are obtained. The operation of the operator includes various process operations to be performed when the production equipment is overhauled or defect-free.
In other embodiments, the working area of the operator can also be realized by driving the video monitoring device to track the operator through the operator positioning device, for example, the operator starts the video monitoring device of the working area when starting to work, and starts the video devices on the path according to the preselected path required by the operator, so that the current position of the operator can be analyzed from the video image fed back by the video monitoring device, and the current working area of the operator is obtained, and the safety monitoring device in the current working area can be utilized to detect and judge the related equipment needing to be monitored, namely the related environmental factors, in a targeted manner. If abnormal conditions occur, on-site operators can be prompted or warned in time, such as the temperature of the equipment object for operation, the concentration of the environment-related gas and the like.
And the safety monitoring device monitors the corresponding equipment operation parameters or equipment states in real time, so that the change trend of the relevant equipment can be analyzed through the monitoring data of the equipment acquired by the safety monitoring device to obtain the health state data of the equipment. In one embodiment, the health status data of the device also includes real-time monitoring data, early warning data and time, and defect data and time for the device at a certain time. And more comprehensive reference data is provided for safety control.
Further, the risk management and control module 300 is configured to generate risk pre-control measures according to the device alarm information, the early warning information, the defect information, the parameter change trend data, the current operation content, the graph model library data provided by the device management module 200, and the pre-stored risk assessment data acquired by the security monitoring module 100. The pre-stored risk assessment data exists in the safety production management and control device of the embodiment in a risk knowledge base mode. And risk factors corresponding to various operations and corresponding pre-control measures are stored in the risk knowledge base. For example, for the operation of the knife switch, the related risk factors and the pre-control measures shown in the table one are stored in the risk knowledge base.
Meter and knife brake operation risk pre-control measure
Figure BDA0001125163170000071
Figure BDA0001125163170000081
The safety production management module 400 is configured to generate an operation task, generate a work ticket and an operation ticket according to a requirement of the operation task, deploy safety measures of an operation site according to the work ticket and the operation ticket, and perform safety supervision on an operation process of an operator step by step according to state data and risk pre-control measures monitored by the safety monitoring module 100. The generation of the work ticket and the operation ticket is determined by the operation area, the real-time state of the equipment and the running mode of the equipment. That is, the safety production management module 400 generates a corresponding work order and an operation order for the field-required device to perform work. And the operation of the field equipment comprises regular work according to the equipment, hidden danger troubleshooting of the equipment, defect treatment of the equipment and planned maintenance operation of the equipment. After the work ticket and the operation ticket are generated, the safety production management module 400 also performs mandatory management and control on the deployment of the field safety measures by using the field safety monitoring device according to the specific content corresponding to the work ticket and the operation ticket. The mandatory and complete safety measures in the safety production operation process are ensured, and the field operation behaviors of safety production operators are monitored.
The safety production management and control device of the embodiment can acquire the operating parameters or state data of the field equipment by connecting the safety monitoring device arranged on the field, and generates corresponding risk pre-control measures according to one or more conditions of an operation task, an equipment state, equipment defects/hidden dangers, equipment early warning/alarming and an equipment operating mode. Therefore, risk information and pre-control measures are extracted according to each operation step, real-time prompt and early warning of operation of field operators are achieved, operation results are received, safety risk pre-control measures of a risk knowledge base are further improved according to operation result data, and closed-loop control over safety production operation is achieved. And all functional modules of the safety production management and control device are interconnected and intercommunicated, and the safety monitoring device arranged in the field is fully utilized to obtain the operating parameters or state data of the field equipment, so that the technical means of combining civil defense, technical defense and physical defense and the overall solution for preventing safety production accidents are realized, the interconnection and intercommunication of enterprise safety production management service information are effectively promoted, the benefit of enterprise safety production management is improved, the safety risk management and control of enterprises are enhanced, and the probability of safety production accidents is reduced.
Specifically, the following describes the interconnection relationship between each device, apparatus and the safety production control apparatus in each working area, and the safety production control apparatus implementing the corresponding function in combination with each apparatus.
Regular work, equipment inspection, operation and maintenance task association of the positioning device and the safety production management and control device realize prevention of mistaken entering of operation areas and misoperation equipment, and can also position and standardize walking routes of operators.
The access control device is associated with the safety production control device, and only through system authorization, the corresponding door lock can be opened through the access control device, and linkage with the video monitoring device is realized.
It should be noted that, when safety measures are required to be deployed on a work site, the safety production management module 400 manages and controls the switches of the access control devices related to the work tasks, authorizes the access control devices in sequence according to the operation sequence of the equipment and the devices in the work tasks, and only if authorized, an operator can open the corresponding door lock through the access control device, so as to prevent safety accidents caused by the fact that the operator operates in a sequence other than the specified sequence.
The door control device and the video monitoring device can be linked, the linkage can be realized through the safety monitoring module 100, and the door control device and the video monitoring device can be independently realized. And after the linkage, when the entrance guard's device is started, the video monitoring device can be automatically started, carries out video monitoring to the condition around the entrance guard's device to can upload the video image who obtains to the safety in the production management and control device, can monitor on-the-spot staff's operation action in real time through the video image.
The electronic label mark of the equipment is the identity mark of the equipment, and the management of the life cycle of the equipment is realized. The equipment management module 200 associates each electronic tag in the monitoring area, so that each piece of equipment can be labeled, the safety monitoring device can be matched with the corresponding equipment, and the states of each piece of production equipment and the safety monitoring device in the monitoring area can be monitored in time.
The intelligent lock control device is also associated with the operation task and the maintenance task of the safety production management and control device, and similar to the access control device, the safety production management module 400 can also set the opening and closing of the intelligent lock control device according to the operation sequence of the work ticket and the operation ticket, and control the operation personnel to perform operation according to the sequence of the operation ticket and the safety measure. The safety of the operation engineering of the operators in the monitoring area is ensured.
The video monitoring device is associated with the equipment state, the entrance guard control device, the RFID positioning device, the equipment electronic tag and the operation task information in the safety production control device, so that the video monitoring linkage and the image monitoring function are realized. The video device can start the video monitoring device according to the information acquired by the access control device, the positioning device and the like, and adjust the video monitoring direction of the video monitoring device. If the access control device is opened, the associated video monitoring device can be driven to acquire the video image of the area of the access control device. Of course, when the video monitoring device is started in other states, the video image of the corresponding area can be obtained, and the video image with the preset duration can be uploaded to the safety production control device. Specifically, the safety monitoring module 100 acquires a video image, and analyzes and processes the video image as a reference factor for safety operation of an operator. For the length of the captured video image, as an implementation, a 5 minute video image may be captured and uploaded to the security monitoring module 100.
The infrared temperature monitoring device monitors the temperature of the coal yard by a thermal imaging technology, and provides early warning and forecast for temperature change of the coal yard and fire. The temperature information acquired by the infrared temperature monitoring device can also go to the safety monitoring module 100, the safety monitoring module 100 analyzes and processes the temperature according to preset conditions, and transmits the information to the risk management and control module 300, if preset temperature values are set, when the temperature is in different ranges, the risk management and control module 300 sets different safety pre-control measures.
The coal conveying belt monitoring device realizes early warning/forecasting and monitoring by optical fiber temperature measurement, open fire detection and smoke detection and video monitoring. And monitoring whether the coal conveying belt normally operates or the operating state so as to deploy a corresponding safety strategy according to the condition of the coal conveying belt.
The temperature monitoring device monitors the temperature in the storage equipment by using a temperature sensor technology, performs early warning and alarming according to the change of the temperature, the state of an early warning value and the state of a maximum value, and realizes linkage with the video monitoring device. If the internal temperature of a certain device exceeds a set value, a warning is generated, and the temperature acquired by the temperature monitoring device is also transmitted to the safety monitoring module 100, the safety monitoring module 100 can divide different temperature intervals, so that the risk management and control module 300 generates different safety pre-control measures.
The pressure monitoring device monitors the pressure in the storage equipment by using a pressure sensor technology, performs early warning and alarming according to the change of the ambient temperature and the pressure, the state of an early warning value and the state of a maximum value, and realizes linkage with the video monitoring device. For example, for the equipment with sudden pressure, the nearest video monitoring device is started to carry out video monitoring on the equipment.
The harmful gas device monitoring selects sensor devices of different models according to the difference of stored harmful substances, and the change, the early warning value and the maximum value state of the concentration of gas in the monitoring environment are subjected to early warning and alarming, and are linked with the video monitoring device, and an emergency management and control mechanism is started.
The intelligent tool cabinet, the intelligent lockset cabinet, the intelligent ground wire cabinet and the intelligent key cabinet support the connection of a wireless and wired communication mode and a safety production management and control device. The safety tool cabinet is responsible for reminding due of a tool equipment inspection period and issuing state information of the tool equipment in the cabinet, and the safety production management and control device can inquire and display the state of the tool equipment in the tool cabinet in real time. The intelligent lockset cabinet is responsible for storing and managing the intelligent lockset and the locking accessory. The intelligent ground wire cabinet is responsible for management of temporary ground wires and display of ground wire states, and taking and recycling of the ground wires are associated with operation tasks of the management and control system. The intelligent key cabinet is responsible for the management of the emergency unlocking key, and the emergency unlocking key can not be taken conveniently and can be used only by the examination and approval and the authorization of the safety production management and control device.
According to the above description, the specific position of the operator can be located by using the positioning device, so that the video device in the safety monitoring device can be further started according to the area where the operator is located, and the operation behavior of the operator can be monitored. And acquiring a video image, and uploading the video image to the safety monitoring module 100, wherein the safety production management module 400 can also acquire the video image. When the safety production management module 400 is connected to the safety supervision module 500, as an intermediate component for communicating with the external mobile terminal 20, the safety supervision module 500 can acquire operation safety monitoring data from the safety production management module 400, for example, the safety production management module 400 can push a video image to the safety supervision module 500, and a safety supervisor can acquire the video image through the mobile terminal 20 via a wireless network, and acquire details of an operation site according to the video image, so as to timely perform safety supervision on the operation personnel when needed. The operation safety supervision data comprises a work ticket, an operation ticket, equipment state data change data and safety measures deployed by the safety production management module 400. And for the data of the mobile terminal 20, the safety supervision module 500 receives the data query request sent by the mobile terminal 20, and sends the corresponding operation safety supervision data to the mobile terminal 20 according to the data query request. However, as mentioned above, the safety production management module 400 may also actively send the relevant job safety supervision data to the mobile terminal 20 in a push manner.
In one embodiment, the safety monitoring module 100 is further configured to obtain field device operating parameters or device status data via safety monitoring devices installed in the monitored area. The device further comprises an emergency management and control module 600, wherein the emergency management and control module 600 is in communication connection with the safety monitoring module 100 and the safety production management module 400 and is used for generating an emergency plan when judging that an abnormal condition occurs in the operation area according to the operation data detected by the safety monitoring module 100.
The method comprises the steps of acquiring field equipment operation parameters or equipment state data, wherein the field equipment operation parameters or the equipment state data refer to monitoring data acquired by a field safety monitoring device, the equipment operation parameters are continuous data acquired in real time, and the equipment state data refer to the state that one operation state of equipment is converted into the other operation state of the equipment. Compared with the above-mentioned on-site device operation parameters, the operation parameters represent data continuously detected by all safety detection devices on the site, and are used for characterizing the operation conditions of the devices in the monitored area to discover abnormal accidents of the devices, such as: if the maximum early warning value is exceeded or the minimum early warning value is lower, sending warning information; and if the maximum value is exceeded or the minimum value is lower, sending defect information and driving the emergency management and control module 600.
It should be noted that after the safety monitoring module 100 acquires the data of each safety monitoring device, the data may be analyzed to some extent, and according to the analysis result, the acquired data processing result may be sent to the emergency management and control module 600, and after the data is analyzed and processed, the emergency management and control module 600 starts a corresponding emergency plan. If the safety monitoring device detects abnormal conditions such as fire alarm and smoke, the emergency management and control module 600 can send accident early warning information. Correspondingly, the safety production management module 400 is further configured to deploy safety measures in the monitored area according to the emergency plan output by the emergency management and control module 600, and push emergency processing information to the connected mobile terminal 20. The safety management supervisor can learn and analyze the abnormal event through the mobile terminal 20. And can make a rescue call through the mobile terminal 20 to process the abnormal event in time.
In other embodiments, the monitoring data acquired by the safety monitoring module 100 may be sent to the emergency management and control module 600 for emergency processing, and if it is found that the defect elimination processing needs to be performed on the equipment according to the operation data acquired by the safety monitoring device (the change of the equipment state is not the range of the emergency processing), the safety monitoring module 100 sends the monitored operation data to the risk management and control module 300 and the safety production management module 400, and the safety production management module 400 generates a corresponding operation task, a work ticket and an operation ticket for repairing the equipment defect according to the operation data.
In combination with the above-mentioned safety production control device, as shown in fig. 2, the present invention further provides a safety production control system, which includes at least one computer and at least one mobile terminal 20 connected to the computer in communication, wherein the computer is connected to the safety monitoring device in the monitoring area in communication via a wired network or a wireless network. And each computer is deployed with the safety production control device of any of the foregoing embodiments, and the computer generates operation safety supervision data through the safety production control device and the safety monitoring device, and sends the operation safety supervision data to the mobile terminal 20. Accordingly, the mobile terminal 20 receives and displays the job security supervision data. Therefore, safety supervision and management personnel can acquire safety supervision information related to operation in time, and can guide and supervise the field operation of the operation personnel according to the operation safety supervision information, so that dangerous accidents caused by irregular operation are prevented.
Wherein, when mobile terminal 20 and the safety in the computer production management and control device interacted, corresponding APP need to be installed in mobile terminal 20, and the APP on mobile terminal 20 is opened to the safety management supervisor, acquires the relevant information of safety in production supervision from the safety in production management and control device through wireless network, like risk early warning and pre-control measures etc.
And in another embodiment, the safety supervision administrator can also use the APP on the mobile terminal 20 to meet the flow requirements of safety production. The operation task list of the safety production is approved, the information issued by the safety production control device is browsed, and the safety supervision service can be managed and the information of the safety production field can be acquired.
In another embodiment, the safety production management and control system further includes an assistant decision module 30, which is capable of extracting data of the equipment management module 200, the safety monitoring module 100, the risk management and control module 300, the safety supervision module 500, the emergency management and control module 600, and the safety production management and control device, performing data classification, sorting, mining, and data analysis processing, generating an operation policy and a maintenance operation policy of the production equipment according to the obtained data, and providing an assistant decision management means for operation management (equipment defect elimination processing) and maintenance operation management of the equipment.
In another embodiment, the safety production management and control system further includes a basic management module 40, configured to provide basic data service and management for the safety production management and control apparatus. The system comprises personnel data management, function authority management, graph model library management, report management, a workflow engine, a data analysis engine and data integration interface service.
The following explains the deployment of the system, the functions of the modules, and the linkage between the modules, by taking the deployment of the safety production management and control system in a power plant as an example.
(I) layout constitution
As shown in fig. 3, a special computer room is provided to install the safety production management and control system, and the specific computer room is provided with: the system comprises a video server, a management and control system server 1 and a management and control system server 2. The video server is provided with video service software, is responsible for accessing, forwarding, storing, decompressing and the like of video streaming media, and provides a video output interface for high-level applications such as video linkage, video intelligent analysis and the like. The management and control system server 1 and the management and control system server 2 are respectively provided with server end software of the safety production management and control system, are responsible for service processing and data storage of the safety production management and control system, and are responsible for data communication and data processing with the video server and the field monitoring device, and the management and control system server 1 and the management and control system server 2 are mutually in hot standby.
The centralized control room of the power plant is provided with: the safety production management and control system comprises a computer workstation and a mobile terminal device, wherein client software of the safety production management and control system is installed on the computer workstation, and the workstation is responsible for the operation of all service human-computer interaction interfaces of the safety production management and control system, the data display of a monitoring device, the display of early warning information and the like. And the mobile terminal is provided with mobile terminal APP software and is responsible for management of safe production mobile operation, business approval and browsing and query of data release information of the safety control platform.
For each department office 1 … N shown in the figure: the realization mode and the function are the same as those of a power plant centralized control room, but the mobile terminal device can be flexibly configured according to the requirements of users, and the mobile terminal device can also be selected and matched to configure corresponding functions and authorities according to the business functions of each department.
For the tool room, an intelligent tool cabinet, an intelligent lock cabinet, an intelligent ground wire cabinet and an intelligent key cabinet are installed, and the intelligent tool cabinet, the intelligent lock cabinet, the intelligent ground wire cabinet and the intelligent key cabinet support wireless and wired communication modes and are in network connection with a safety management and control system.
The following settings are made for different areas of the power plant:
the power generation plant area is provided with: the system comprises a video monitoring device, an RFID positioning device, an entrance guard management and control device, an equipment electronic tag and an intelligent lock control device. The coal yard is provided with: the intelligent monitoring system comprises a video monitoring device, an RFID positioning device, an entrance guard management and control device, an equipment electronic tag, an infrared temperature monitoring device, a coal conveying belt monitoring device and an intelligent lock control device. The ammonia station, the hydrogen station and the oil depot area are provided with: the intelligent door lock control system comprises a video monitoring device, an RFID positioning device, an entrance guard management and control device, an equipment electronic tag, a temperature monitoring device, a pressure monitoring device, a harmful gas monitoring device and an intelligent lock control device. The power plant switching station is provided with: the system comprises a video monitoring device, an RFID positioning device, an entrance guard management and control device, an equipment electronic tag and an intelligent lock control device.
Use and function of video device
As shown in fig. 4, the intelligent identification and application method of the video image technology realizes monitoring and supervision of personnel, equipment and environment in the safety production process, early warning and video surveillance of abnormal risk factors, so as to take precautionary measures in time and process in advance, and the implementation scheme is as follows:
firstly, corresponding video monitoring devices are deployed around key or dangerous areas of an enterprise, a crossing boundary line is set in an area which can be monitored by video monitoring, and when a moving target crosses the set boundary line in the system, the system can push a monitoring image and generate alarm information.
And secondly, when the indicator light of the equipment state is converted into another state from one state or the monitoring instrument of the equipment exceeds an early warning value, the system can identify the change of the indicator light, push the video image and the warning information of the monitoring equipment or the area and store the video image data.
When the equipment monitoring information (such as state displacement, defect/alarm information and the like) sent by other monitoring systems, the system can identify the equipment identity, push the video image and the alarm information of the monitoring equipment or the area and store the video image data.
Fourthly, when the environment of the key area is in the condition of leaving the suspicious articles; or when key equipment is stolen or partially lost, the system can automatically push images of the monitoring area and generate alarm information.
And fifthly, when the dangerous goods enter a key area, registering the information of the vehicles in the system, associating the information with a GPS position acquisition device, moving the device along with the dangerous goods vehicles, driving corresponding video devices according to the GPS position information to monitor the dangerous goods vehicles, and simultaneously storing the moving tracks of the dangerous goods vehicles by the system.
And sixthly, the system receives the access control information, drives the video device corresponding to the access control area, realizes the linkage of access control management and video monitoring, and stores the video information of access of the access control system.
(III) integration of graph and model library and topology analysis
As shown in fig. 5, the graph-model-library integration technology and the topology analysis method realize digital management of a power plant system diagram, intelligent analysis of work ticket security measures and anti-error logic judgment of operation ticket contents, and ensure accuracy and integrity of the work ticket security measures and the operation contents and sequence of the operation tickets, and the implementation scheme is as follows:
firstly, the graph and the real-time database model correspond to each other to achieve data visualization management, and the equipment model is described by four types of parameters: drawing parameters, data parameters, state parameters and reasoning parameters; the device model is a mapping from graphic primitive modeling to device topology modeling, and the device connection topology model can be generated by obtaining parameters of the device model and the device connection relationship thereof.
Secondly, generating an operation sequence according with safe operation rules according to the condition of the changed state (state 1 → state 2) of the equipment, the system graph-model relation database and the equipment state real-time library through a topology analysis algorithm, and associating the operation sequence with a locking device on site.
And thirdly, generating a safety measure of a work ticket according to the maintenance equipment object or the operation area, the system graph-model relation database and the equipment state real-time library through a topological analysis algorithm to meet the requirement that all physical disconnection points of which maintenance boundaries must be obvious, and a grounding device is necessary in the maintenance isolation island and is associated with a boundary physical disconnection point locking device.
(IV) safety production operation process management and control
As shown in fig. 6, the method for managing and controlling the safety production operation process utilizes the internet of things and internet technology to realize intelligent identification of equipment identity, accurate positioning of operation position, automatic tracking and management of safety tools and work ground wires, and behavior management and control of workers in the operation process, and the implementation scheme is as follows:
firstly, operation business process management and control are operated, an operation ticket operation sequence generated in the figure 5 is taken as a template, the operation sequence is downloaded into handheld equipment, locking devices with RFID identification codes are installed on all equipment operation mechanisms, the RFID identification codes have relevance with the equipment, the RFID identification codes of the equipment are firstly identified when the equipment is operated, and the locking devices can be unlocked only when the identity of the equipment is consistent, so that the equipment is operated, and the misoperation of other equipment caused by mistaken touch or misoperation during operation is prevented.
And secondly, managing and controlling the maintenance operation task process, taking the work ticket safety measures generated in the figure 5 as a template, generating a maintenance isolation locking operation ticket, firstly identifying the RFID code of the equipment according to the requirement of the isolation locking operation ticket, selecting different locking devices for locking according to different equipment types when the code value is correct, and attaching identification plates to the locking devices to identify the operation task, the operation time and the work responsible person, so that the condition that other personnel mistakenly operate the equipment during the maintenance process to influence the safety of the maintenance operation is prevented.
And thirdly, process control of safety tools and appliances (including ground wires), wherein RFID identification marks are arranged on the safety tools and appliances (including the ground wires), an identification device (such as a wireless RFID code identification device) is arranged on a safety tool and appliance cabinet, identification codes (such as two-dimensional codes) are arranged on a work ticket and an operation ticket, the safety tools and appliances are firstly identified on the safety tool and appliance cabinet, the taken safety tools and the work ticket or the operation ticket are automatically associated, when the safety tools and appliances leave the safety cabinet door, the identities of the safety tools and appliances are detected through the wireless RFID code identification device, whether the inspection period and the service life of the safety tools and appliances are due or not is prompted, when the safety tools and appliances are returned, the safety tools and appliances are automatically associated with the original work ticket or operation ticket, the returning time is automatically registered, and therefore risk control, life cycle management and management in the operation process are achieved.
And fourthly, as shown in fig. 7, the process of the equipment defect is managed, closed-loop management of the equipment defect from discovery to deletion is realized, the processing flow of the deletion list and the operation task list is strictly specified on the system, the service processing is standardized, the deletion list and the operation task list can be associated and interacted with the two ticket systems, and the interface of the electronic operation task list system and the short message gateway is realized.
The safety production operation process control method is characterized in that: the equipment defect processing, operation and operation safety and maintenance operation safety are associated with the work ticket, the operation ticket, the safety tool and the equipment locking device on the work site, so that safety production accidents caused by artificial work errors in the safety production working process are prevented.
(V) Risk management and control
As shown in fig. 8, the method for automatically identifying safety production operation, equipment hidden danger/defect, and accident/early warning risk, and generating risk pre-control measures guides safety production according to the risk pre-control measures, and the implementation scheme comprises the following steps:
firstly, a risk knowledge base is established, and the risks and safety measures corresponding to the risks are sorted according to the equipment types, the equipment states, the hidden dangers and the defects, and the accidents and the early warning. The operation risk is classified and arranged according to the task type operation place and the operation environment of the operation and the safety measures corresponding to the operation risk. A knowledge base of the system is further established based on the devices and the jobs.
Secondly, according to the risk knowledge base, the risk existing in the operation and the corresponding pre-control measures are inferred through a depth-first search algorithm according to the operation content, the property and the place.
Thirdly, reasoning the risks and the corresponding pre-control measures of the equipment according to the risk knowledge base, the hidden danger/defect of the equipment and the state of the equipment through a depth-first search algorithm.
Fourthly, according to the risk knowledge base, the risk existing in the equipment and the corresponding pre-control measure are inferred through a depth-first search algorithm according to the equipment accident/alarm, the state and the operation mode of the equipment.
On the basis of traditional operation and risk control of equipment, equipment accident/early warning, hidden danger/defect risk control are highlighted, equipment states and operation mode conditions are increased, content of risk control is more perfect, and the degree of risk control practicality is further strengthened.
The application scheme of the risk knowledge base (the corresponding circuit is shown in fig. 9) is shown in table two.
Table two-knife-switch operation risk knowledge base application scheme
Figure BDA0001125163170000171
Figure BDA0001125163170000181
(VI) safety production supervision of mobile terminal
As shown in fig. 10, the information real-time processing mechanism of the safety production operation based on the mobile terminal device and the wireless communication technology, the mobile terminal is wirelessly connected with the safety production management and control system, so that the operation tasks (such as work tickets, operation tickets, equipment defects and the like) needing to be approved can be processed in real time on the mobile terminal device according to the posts and the professions of workers, the state and the defect warning information of the field device can be known in real time, the safety production information and the emergency rescue information can be issued in real time, and the problems of real-time, high efficiency and convenience in the safety production operation management work can be solved.
Besides the mobile terminal APP is used for realizing circulation approval of safety production work business and query and management of business information, the mobile handheld device can be externally hung or integrated with the Internet of things technology, and the mobile terminal APP supports personnel positioning, equipment identity recognition, operation risk recognition and safety production operation process management and control combination, so that safety of operation personnel and equipment is guaranteed.
Based on the same inventive concept, there is also provided a method for safety production management, as shown in fig. 11, comprising the steps of:
s100, the safety monitoring device monitors the change of the field equipment, and when the equipment has early warning/alarming/defect information, the system generates an operation task request. Namely, the job task is generated according to the monitoring information acquired from the safety monitoring device.
And S200, making a maintenance plan according to the equipment maintenance cycle or the life cycle of the equipment, and generating an operation task request according to the made time rule. Namely, the operation task is generated according to the maintenance operation plan.
And S300, generating a work ticket and an operation ticket according to the operation task requirement, and deploying safety measures for the monitored area according to the work ticket and the operation ticket.
The method comprises two parts, wherein one part is that whether production equipment on site needs to be overhauled is judged according to a preset equipment overhaul period condition, if yes, the operation needing to be overhauled is judged, and an operation task request for overhauling the equipment is generated. The preset equipment maintenance condition refers to equipment maintenance time or maintenance period set according to the life cycle of the field equipment, and when certain time is reached, corresponding equipment is maintained, and an equipment maintenance operation task is started. And the other judgment of whether to perform the operation is to judge whether the relevant equipment needs to perform fault processing according to the equipment operation parameters or the equipment state data of the relevant equipment, which are acquired by the safety monitoring device, and if so, judge the operation task which needs to perform the fault processing and generate the operation request of the fault processing. It should be noted that the fault processing mentioned here is to deal with the abnormal phenomenon occurring in the operation process of the equipment, and needs to be maintained to prevent the occurrence of safety accidents.
In addition, if some jobs are needed by human judgment, a job task request can also be manually established.
In the execution process of the method, after the operation request is received, the work ticket and the operation ticket are generated, and the safety measures of the site are deployed according to the safety requirements of the work ticket and the operation ticket. The safety measures of the operation site can only be deployed by the operation personnel according to the requirements of the work ticket and the operation ticket, the mandatory and comprehensive performance of the safety measures of the operation site is ensured, and the safety of the operation personnel and equipment is ensured.
And S400, acquiring the equipment and the equipment state data of the operation area corresponding to the work ticket and the operation ticket in real time through the on-site safety monitoring device, and generating risk pre-control and measures of the operation according to the equipment state and the operation content of the operation task.
And S500, sending the generated risk pre-control and measures of the operation to mobile terminals of operators and safety supervision and management personnel. Meanwhile, the work ticket and the operation ticket are sent to the corresponding mobile terminal. And the behavior of the operating personnel on the operation site is controlled according to the real-time data fed back by the site safety monitoring device and the deployed safety measures.
After the mobile terminal receives the risk pre-control information, the safety supervision and management personnel can supervise the field operation of the operation personnel according to the risk pre-control information, the risk of the safety operation is avoided, and the safety production accidents are reduced. The risk pre-control information is generated according to the equipment and the equipment state corresponding to the current operation, real-time risk tracking and safety supervision existing in the operation process are achieved, data collection is carried out on illegal operation of an operation site, the strength and transparency of safety supervision management are improved, and therefore the operation accident rate is reduced.
In addition, when an abnormal event occurs in the operation field during the operation process of an operator, the abnormal phenomenon of the monitored operation area can be obtained through a safety monitoring device arranged on the operation field, and accident early warning/alarming/defects are generated. And when an emergency situation occurs, driving emergency management according to the monitored data and starting a corresponding emergency plan. And sending the emergency plan and the emergency rescue information to the mobile terminal.
The abnormal events refer to some abnormal phenomena occurring in the operation field. Such as fire, smoke, etc. At the moment, emergency treatment measures need to be started, an emergency plan is sent to the mobile terminal, and safety supervision and management personnel can guide field operation personnel to take the mobile measures to guarantee safety or minimize the danger loss according to the emergency plan. If the situation is found to require the assistance of outside personnel according to the abnormal situation on site, the safety supervisor can dial through the mobile terminal to request the external assistance. Meanwhile, safety supervision and management personnel using the mobile terminal can also guide field operating personnel to evacuate from an operating field according to an emergency plan. The personal safety of operators is ensured.
In addition, it should be noted that communication between the mobile terminal and the computer equipped with the safety production management device can be realized in an active communication manner, a safety supervision and management person sends a data query request to the computer through the APP of the mobile terminal, specifically, sends the data query request to the safety production management device installed on the computer, and the safety production management device returns corresponding query data according to the data query request. Specifically, the method comprises risk factors, pre-control measures and the like corresponding to each operation step.
As shown in fig. 3, a method for controlling the safety production is described with reference to the safety production control system. In a specific method for managing and controlling safety production, two parts of contents are actually included, one part is a system business process, and the other part is a technical control means of a work operation process.
Specifically, as shown in fig. 12, the whole process is implemented according to the following steps:
step S1: the daily operation management of the equipment is the basis of enterprise production management, and the regular maintenance and the regular inspection of the equipment, the monitoring and the management of the operation state of the equipment and the like are completed.
Step S101: the method comprises the steps of establishing an equipment technical standard/an inspection standard/an operation standard, timely modifying, perfecting and supplementing the standard according to the running state and the actual situation of the equipment, and is a dynamic management process. The safety production management and control system deployed in the calculation set can monitor related equipment and devices according to set standards so as to find whether the equipment has problems and needs to be subjected to defect processing.
Step S102: state monitoring, safety monitoring, risk management and control and mobile terminal APP.
Monitoring the equipment state: receiving monitoring information of a monitoring system (such as DCS, SIS and the like), and associating and linking key parameters (such as temperature, pressure and the like) of a monitoring equipment object with safety monitoring, risk control and business process in a safety production control system.
Safety monitoring: different detection means are adopted according to different production equipment and areas, such as: the ammonia station mainly monitors the entering and exiting of dangerous goods vehicles and personnel and the monitoring of ammonia gas leakage; the coal yard is mainly used for monitoring temperature, smoke and open fire, and the association and linkage of safety monitoring, risk control and business process are realized.
Those skilled in the art will appreciate that the condition monitoring and the safety monitoring can be realized by different safety monitoring devices installed on the site.
Risk management and control: according to a risk control knowledge base, risk and pre-control measures of the equipment are automatically generated according to the state, defect, abnormity, early warning and alarming information of the equipment, and the equipment operation management is guided and assisted.
A mobile terminal APP: real-time online inquiry and browse equipment state information and operation information issued by a safety production management and control system, if: regular work, equipment defects, work ticket and operation ticket business approval and the like.
Step S2: and judging whether the current equipment has defects according to the information of the step S1, if not, turning to the step S1, and if so, turning to the step S3.
Step S3: and (4) equipment defect elimination management, namely judging the nature and content of the equipment defect according to the running state of the equipment, establishing an equipment defect elimination job task list, and issuing a work ticket and an operation ticket according to the content and the requirement of the job task list.
Step S301: state monitoring, safety monitoring, risk management and control and mobile terminal APP
And (3) state monitoring: monitoring the change development trend of the defect/abnormity of the equipment, assisting in judging the property of the defect/abnormity of the equipment and assisting in manual decision.
Risk management and control: and generating the risk of the equipment defect and a control measure according to the risk control knowledge base and the property and the operation mode of the equipment defect, and guiding and assisting the equipment defect management.
A mobile terminal APP: process management of device defects can be queried, browsed and tracked online.
Step S4: and establishing an equipment maintenance operation task list according to maintenance plan arrangement, issuing a work order according to the content and the requirement of the operation task list, issuing an operation order according to the requirement of the safety measures of the work order, and implementing the maintenance safety measures.
Step S5: and (4) deploying safety measures on the equipment field according to the requirements of the safety measures of the work tickets and the operation tickets in the steps 3 and 4.
Step S501: the risk management and control in the operation process are realized, and the accuracy of operation objects and operation places and the forced execution of safety measures in the operation process are ensured.
Process management and control: the mobile terminal APP, the Internet of things technology and the on-site locking device are comprehensively applied, so that the on-site operation position is accurate, the equipment object is accurate, and the operation sequence is accurate; the interval is prevented from being mistakenly moved, equipment is prevented from being mistakenly operated, the jumping operation is prevented, and the comprehensiveness, accuracy and compulsory performance of safety measures of field operation are ensured; carrying out process monitoring on the position of a person, operating equipment and operation behaviors in the operation process by utilizing a video technology in combination with equipment monitoring information, access control monitoring and personnel positioning; therefore, the operation process control is realized.
Risk management and control: according to the risk knowledge base, risks, countermeasures and methods existing when the operators work are prompted on site in time according to the working area and environment, the working content and property, the working objects and equipment of the operators, and risk management and control in the working process are achieved.
And (4) safety supervision: a technical means is provided for a safety manager, safety measures, operation risks and pre-control measures can be inquired on line at a working site according to an operation task, an operation area and operation properties (such as overhead operation), the safety manager can purposefully supervise the safety measures, the operation risks and the pre-control measures at the working site, and a mobile terminal can be used for carrying out data acquisition (recording and photographing) on illegal behaviors of field operation personnel.
Step S6: in the process of step S5, if there is no abnormal accident/event, go to step S1, and if there is an abnormal accident/event, go to step S7.
Step S7: when an abnormal accident/event occurs in the operation process, corresponding monitoring equipment is started according to the state of the equipment and accident phenomena (such as fire, smoke and the like), accident early warning information is sent, an emergency control function is started, a corresponding emergency plan is started according to the abnormal accident/event, and emergency rescue information is issued. The safety supervision and management personnel can acquire the emergency plan through the mobile terminal and carry out corresponding emergency treatment arrangement on the site according to the emergency plan.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), or the like.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The utility model provides a safety in production management and control device, its characterized in that, the device includes safety monitoring module, equipment management module, risk management and control module, safety in production management module, emergent management and control module and safety supervision module, wherein:
the equipment management module is associated with an electronic tag of field equipment, provides graph model library data and real-time state data for the safety monitoring module, the risk management and control module and the safety production management module, and displays the graph model library data and the real-time state data in a graphical mode;
the safety monitoring module is used for acquiring field equipment state data, operation field safety measures and worker operation field information through a field safety monitoring device, correlating the field equipment state data, the operation field safety measures and the worker operation field information with the data of the graph model library, refreshing the state data in the graph model library in real time, and meanwhile, acquiring operation parameters of equipment through the safety monitoring device installed on a production field, wherein the field safety monitoring device comprises any one or a combination of more than two of a video monitoring device, an entrance guard control device, a temperature monitoring device, a coal conveying belt detecting device, a harmful gas monitoring device, an intelligent lock control device, an intelligent tool cabinet, an intelligent lock cabinet, an intelligent ground wire cabinet, an intelligent key cabinet, a positioning device and a pressure monitoring device;
the risk management and control module is used for combining state data, current operation content, graph model database data provided by the equipment management module and a risk knowledge base to generate operation risk information and pre-control measures;
the emergency control module acquires the operation data, equipment state change or abnormal condition in the operation area from the safety monitoring module, judges and starts the emergency control module, and generates an emergency plan;
the safety production management module is used for generating an operation task, a work ticket and an operation ticket according to equipment state data or an overhaul operation plan, deploying safety measures of an operation field according to the work ticket and the operation ticket, carrying out safety supervision on the operation process of an operator and carrying out process control on operation behaviors according to the equipment state data, operation risk information, a pre-control measure and the safety measures, meanwhile, starting a video device in the safety monitoring device for controlling the operation field where the operator is located, monitoring the operation behaviors of the operator, deploying the safety measures of a monitoring area according to an emergency plan output by the emergency control module, and pushing emergency processing information to a mobile terminal connected with the safety production management module;
the safety supervision module is in communication connection with an external mobile terminal and is used for acquiring operation safety supervision data from the safety production management module and sending the operation safety supervision data to the mobile terminal through a wireless network, receiving a data query request sent by the mobile terminal and sending corresponding operation safety supervision data to the mobile terminal according to the data query request, wherein the operation safety supervision data comprise operation tasks, work tickets, operation tickets, equipment operation parameters, equipment operation parameter change data, equipment states and equipment state changes, equipment defects/hidden dangers/alarms/early warnings and safety measures deployed by the safety production management module.
2. A safety production management and control system is characterized by comprising more than one computer and at least one mobile terminal in communication connection with the computer, wherein the computer is in communication connection with a field safety monitoring device, the safety production management and control device of claim 1 is deployed in the calculation, and the computer transmits equipment operation parameters and equipment state data acquired by the safety production management and control device and the safety monitoring device to the mobile terminal;
and the mobile terminal receives and displays the operation safety supervision data.
3. The system according to claim 2, further comprising an assistant decision module and a basic management module connected to the safety production management device.
4. The safety production management and control system according to claim 3, wherein the auxiliary decision module is configured to obtain data of the safety monitoring module, the equipment management module, the risk management and control module, and the safety production management module in the safety production management and control device, and generate an operation policy and a maintenance operation policy of equipment according to the obtained data;
and the basic management module is used for providing basic data service for the safety production management and control device.
5. A method for safety production management and control, the method comprising the steps of:
judging whether the on-site production equipment needs to be overhauled or not according to preset equipment overhaul period conditions, if so, judging the operation needing equipment overhaul, and generating an operation task for equipment overhaul;
judging whether the related equipment needs fault processing according to the equipment operation parameters or the equipment state data of the related equipment acquired by the safety monitoring device, if so, judging the job task needing fault processing, and generating the job task needing fault processing;
generating a work ticket and an operation ticket of the operation according to the task requirement of the operation;
generating risk pre-control and measures of the operation according to the identity of the equipment, the type of the equipment and the state of the equipment, the content and the location of the operation and the hidden danger/defect/early warning/alarm of the equipment;
sending the work ticket, the operation risk and the pre-control measure to a mobile terminal;
deploying safety measures on the operation site according to the requirements of the work ticket and the operation ticket;
acquiring real-time data or information of a safety monitoring device of an operation site, associating and interacting with an operation task of the safety production control device, generating an operation request, and acquiring real-time information of the operation site;
managing and controlling the behavior of field operators by combining the deployed safety measures and the acquired real-time information of the operation field;
receiving a data query request sent by a mobile terminal;
returning query data according to the data query request;
the method further comprises the following steps:
after generating the job task, generating a work ticket safety measure according to the graph model library, the connection relation of the graph model library and the real-time state of the equipment, and generating an operation ticket according to the safety measure of the work ticket and the real-time state of the equipment; and judging the correctness of the safety measures of the work ticket and the operation ticket according to the real-time state of the operation task and the equipment.
6. The method of claim 5, further comprising the steps of:
and after the job task is generated, judging the correctness of the safety measures of the work ticket and the operation ticket according to the real-time state of the job task and the equipment.
7. The method of claim 5, further comprising the steps of:
and generating equipment risk and pre-control according to the identity of the equipment, the type of the equipment and the state of the equipment, the operation content and place, and the hidden danger/defect/early warning/warning of the equipment.
8. The method of claim 5, further comprising the steps of:
the mobile terminal conducts circulation examination and approval on the work ticket and the operation ticket according to the business process of the work ticket and the operation ticket, and inquires the safety measures and the examination and approval process of the work ticket and the operation ticket according to the inquiry request; and the mobile terminal can receive equipment operation parameters, equipment real-time state, equipment early warning/alarming information, equipment defects/hidden dangers, equipment operation contents and emergency management and control information.
9. A computer device comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein the processor implements the steps of the method of any one of claims 5 to 8 when executing the computer program.
10. A storage medium having a computer program stored thereon, the computer program, when being executed by a processor, realizing the steps of the method according to any of the claims 5 to 8.
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