CN107869139B - Pile planting machine with monitoring function - Google Patents
Pile planting machine with monitoring function Download PDFInfo
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- CN107869139B CN107869139B CN201711365349.5A CN201711365349A CN107869139B CN 107869139 B CN107869139 B CN 107869139B CN 201711365349 A CN201711365349 A CN 201711365349A CN 107869139 B CN107869139 B CN 107869139B
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/20—Placing by pressure or pulling power
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
- E02D13/06—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers for observation while placing
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- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
A pile planting machine with a monitoring function comprises a walking mechanism, a hoisting mechanism, a support frame, a clamping mechanism and a pile body monitoring system; the clamping mechanism is fixedly arranged on the travelling mechanism; the clamping mechanism comprises an upper machine frame comprising a working platform, a plurality of clamping wedge blocks, a clamping ring, an upper chassis and four groups of upper clamping oil cylinders, a lower clamping mechanism comprising a lower clamping oil cylinder, an arc ring and two symmetrically arranged lower clamping arm frames, a slewing mechanism, a fine adjustment mechanism comprising transverse and longitudinal fine adjustment oil cylinders and four groups of vertical jacking oil cylinders; the pile body monitoring system comprises a plurality of strain gauges, a wire harness and a monitor, and can monitor the whole process of pressing the implanted pile body into the prefabricated hole; the invention effectively improves the pile planting precision of the precast pile, is convenient for the pile body of the precast pile to be butted up and down, reduces the construction cost and improves the operation safety of operators.
Description
Technical Field
The invention relates to an underground foundation construction machine or an improved machine thereof, in particular to a pile planting machine which is used for planting various precast piles into a stratum and has a monitoring function.
Background
With the advancement of basic engineering such as rail transit, intercity railways, bridge culverts, city construction, underground pipe galleries along with old city reconstruction, low-grade improvement in building engineering and the like, the novel pile foundation construction method integrating the combination of the rooted piles of various pile foundation technologies of drilling, deep stirring, reaming and prefabricating gradually starts to be applied and popularized. In the prior art, a special pile planting method is generally adopted, wherein a drilling machine is arranged on a crawler-type or walking-type pile frame upright post, a drill rod and the drilling tool are driven to drill and tunnel downwards, high-pressure water or bentonite mixed liquid is injected while drilling, and a hole body formed by pre-drilling is corrected and protected until the drill rod reaches the position near a bearing stratum required by design; after the drilling machine completes drilling, the configured cement slurry is injected into the bottom of the pre-drilled hole through a grouting pipeline arranged in the inner cavity of the drill rod, the drill rod is lifted up and down to be repeatedly stirred so as to keep the uniformity of the cement slurry at the bottom of the pre-drilled hole, and finally the drill rod is completely pulled out. The construction of planting the stake of various precast piles generally begins after grout pours into 2 hours, utilizes hammering and pile pressing mode to plant the precast pile downtheholely usually, and this work progress needs remove various precast piles to pre-drilling hole department with the help of hoisting equipment at present, utilizes the location to detect the chi and fixes a position the pile body, and the deviation is at 30mm to use two theodolites each other to become the straightness that hangs down that 90 detected the pile body, slowly plant various pile bodies. When pile splicing is needed in a welding mode, a guide hoop is generally arranged at the pile head of an implanted pile body, so that the pile splicing of the implanted pile body above the pile body is convenient to place, the dislocation error of the upper pile body and the lower pile body after welding is generally between 5 and 10mm, and the requirements on the vertical precision and the straightness precision of the implanted pile body are difficult to guarantee. In addition, when the pile body is implanted, construction enterprises need to be equipped with large-scale hoisting equipment for hoisting various implanted pile bodies in place, so that the construction cost is greatly increased. In addition, at the whole pile planting in-process of precast pile, constructor is located all the time around the prefabricated hole, and the environment is abominable, and there is great hidden danger in the operational safety nature.
Disclosure of Invention
The invention aims to provide a pile planting machine with a monitoring function for soft soil foundation pile base treatment, which effectively improves the vertical precision of the planted pile, ensures the construction technical requirement, facilitates the butt joint of the pile bodies of the planted piles, reduces the construction cost and improves the operation safety according to the defects in the prior art.
The invention is realized by the following technical scheme:
a pile planting machine with a monitoring function comprises: running gear, hoisting mechanism, support frame, clamping mechanism and pile body monitoring system, wherein:
clamping mechanism includes upper portion frame, lower part clamping mechanism, rotation mechanism, fine-tuning, lower part frame, perpendicular jacking cylinder, hydraulic system and contains the gas bomb, wire feeder and the electric welding machine storehouse of the automatic welding machine of carbon dioxide gas protection, wherein: the upper machine frame comprises a working platform with a flange inner ring and a fixed sleeve, a plurality of clamping wedges, a clamping ring, an upper underframe with a sleeve, an upper clamping oil cylinder and a connecting plate; the lower clamping mechanism comprises a lower clamping oil cylinder, an arc-shaped ring, two symmetrically arranged lower clamping arm supports and a blocking block; the slewing mechanism comprises a slewing table and two groups of slewing oil cylinders positioned on the outer side of the slewing table; the fine adjustment mechanism comprises a transverse fine adjustment oil cylinder, a longitudinal fine adjustment oil cylinder and a fine adjustment rack; the lower frame is a bottom supporting body with a bottom through hole;
the walking mechanism comprises an upper bracket and a walking chassis;
the hoisting mechanism comprises a suspension arm, a winch and a jacking oil cylinder;
the pile body monitoring system comprises a plurality of strain gauges, a wire harness and a monitor;
the method is characterized in that:
the upper support of the walking mechanism is a rectangular frame structure body, one end of the upper support is provided with a protruding part which protrudes out of one side of the walking chassis; the walking chassis adopts a hydraulic driving mode and is positioned at the front side and the rear side below the upper bracket; the support frame is fixedly arranged on the protruding part of the upper support; the lifting mechanism is fixedly arranged on the upper end surface of the support frame, one end of the jacking oil cylinder is hinged with the suspension arm, and the other end of the jacking oil cylinder is hinged on the support frame; the clamping mechanism is fixedly arranged at the geometric center of the upper bracket of the travelling mechanism through the lower rack of the clamping mechanism;
the upper frame of the clamping mechanism is a cavity-type structure, the upper end of the clamping mechanism is a working platform, the geometric center of the working platform is provided with a through hole, and the inner ring of the flange is positioned in the through hole; the fixed sleeves are symmetrically arranged along the geometric center of the working platform and are positioned at four corners of the lower end of the working platform, and upper hinge seats are arranged in the fixed sleeves; the lower through hole is formed in the geometric center of the upper underframe, the sleeves are symmetrically arranged along the geometric center of the upper underframe and are positioned at four corners of the upper end of the upper underframe, and each sleeve is internally provided with a lower hinge seat and is respectively sleeved in the holes of the four fixing sleeves in an up-and-down movable manner; the upper clamping oil cylinders are provided with four groups and are respectively arranged in inner cavities formed by the enclosing of the inner walls of the fixing sleeve and the sleeve, and the cylinder ends and the piston rod ends of the upper clamping oil cylinders are respectively connected with the upper hinge seat and the lower hinge seat; the clamping rings are fixedly arranged at the through hole positioned at the geometric center of the upper underframe, and dovetail grooves corresponding to the clamping wedges are arranged on the inner wall of each clamping ring; the clamping wedge blocks are respectively arranged in dovetail grooves on the inner wall of the clamping ring through back inclined planes of the clamping wedge blocks, the upper ends of the clamping wedge blocks are respectively hinged with one end of a connecting plate through a pin shaft, and the other end of the connecting plate is respectively hinged with the upper end part of the inner wall of the inner ring of the flange through a pin shaft; therefore, the clamping ring can move downwards or upwards through the expansion or contraction action of the upper clamping oil cylinder, so that a plurality of clamping wedge blocks are driven to loosen or clamp the implanted pile body;
the lower clamping mechanism of the clamping mechanism is positioned below the upper rack and is fixedly arranged on the upper end surface of the rotary table; the two lower clamping arm supports are of arc-shaped arm structures, one ends of the two lower clamping arm supports are respectively connected with two ends of the arc-shaped ring through pin shafts, the two ends of the two lower clamping arm supports are positioned in notches of the blocking blocks at the front side and the rear side outside a central hole of the rotary table, and the other ends of the two lower clamping arm supports are positioned at the upper and lower opposite positions on the right side of the center of the rotary table and are respectively hinged with a cylinder end and a piston rod end of the lower clamping oil cylinder; the blocking block is arranged on the upper end surface of the rotary table outside the two lower clamping arm supports; therefore, when the lower clamping oil cylinder extends or contracts, the opening or the tightening of the two lower clamping arm frames are realized, so that the implanted pile body is loosened or clamped;
the rotary mechanisms of the clamping mechanism are positioned on the upper end face of the fine adjustment mechanism, the left end and the right end of the outer end part of the rotary table are protruded, the middle part of the rotary table is provided with a circular ring part, the two groups of rotary oil cylinders are arranged on the left side and the right side of the rotary table along the longitudinal direction of the lower rack, one ends of the rotary oil cylinders are respectively hinged to one end of the outer end part of the rotary table, the other ends of the rotary oil cylinders are respectively fixedly arranged at the mounting position of the upper end face of the fine adjustment rack of the fine adjustment mechanism through a support, and therefore the rotary oil cylinders simultaneously extend or contract to push or pull the rotary mechanisms to rotate for a;
the bottom through hole of the lower frame of the clamping mechanism is positioned at the geometric center of the lower frame;
the fine adjustment mechanism of the clamping mechanism is positioned above the lower rack and is provided with a fine adjustment rack with an inner cavity box type structure, the fine adjustment rack is positioned at the geometric center of the lower rack, the center of the fine adjustment rack is provided with an inner circular hole communicated with the bottom through hole, and the bottom through hole of the lower rack is positioned at the geometric center; the transverse fine adjustment oil cylinders are symmetrically arranged in front and rear side hole cavities of the fine adjustment rack, one ends of the transverse fine adjustment oil cylinders are respectively hinged with the lower rack through connecting forks, and the other ends of the transverse fine adjustment oil cylinders are respectively hinged with the fine adjustment rack through connecting forks; the longitudinal fine adjustment oil cylinders are symmetrically arranged in the inner cavities at the left side and the right side of the fine adjustment rack, one ends of the longitudinal fine adjustment oil cylinders are respectively hinged with the lower rack through connecting forks, and the other ends of the longitudinal fine adjustment oil cylinders are respectively hinged with the fine adjustment rack through connecting forks; therefore, the fine adjustment mechanism can be finely adjusted in the transverse and longitudinal directions and the center position of the inner circular hole through the telescopic action of the two transverse fine adjustment oil cylinders and the two longitudinal fine adjustment oil cylinders;
four groups of vertical jacking oil cylinders of the clamping mechanism are symmetrically arranged at four corners between the lower end face of the upper underframe of the upper rack and the upper end face of the fine adjustment rack; the cylinder ends of the vertical jacking oil cylinders are fixedly arranged on the lower end face of the upper underframe respectively, and the piston rod ends of the vertical jacking oil cylinders are connected to the upper end face of the fine adjustment rack in a spherical hinge mode respectively, so that the upper rack can move downwards when the four groups of vertical jacking oil cylinders contract simultaneously, the pile bodies of the implanted piles can be pressed into the pre-drilled holes smoothly, the purpose of pressurized pile planting is realized, and the technical requirements of pile planting are met and the construction quality is ensured;
the hydraulic system is positioned on one side of the lower rack and respectively conveys hydraulic oil to each working hydraulic oil cylinder through a hydraulic pump station, a flow collecting valve, a hydraulic lock, a safety valve and a hydraulic pipeline so as to meet each operation procedure of the crawler traveling mechanism, the lifting mechanism and the clamping mechanism;
the electric welding machine bin is positioned on the other side of the lower rack, is provided with a gas storage bottle, a wire feeding device and a carbon dioxide gas protection automatic welding machine, and can be used for welding and lengthening various implanted steel pipe pile bodies to meet the length requirement of the implanted pile;
a plurality of strain gauges of the pile body monitoring system are arranged on the outer peripheral surface of a pile body of the embedded pile body at certain intervals along the axial direction of the pile body, and are connected to a monitor in parallel through a wire harness, so that the whole process of pressing the pile body of the embedded pile into a prefabricated hole can be monitored, and the verticality requirement of the embedded pile is guaranteed.
The angle of the inclined plane at the back of the clamping wedge block is equal to that of each dovetail groove on the inner wall of the clamping ring, and the angle of the inclined plane is α = 5-10 degrees.
The invention can also provide that the dovetail grooves on the inner wall of the clamping ring can be arranged into 3, 4 or 6, and the clamping wedge blocks are also arranged into 3, 4 or 6 corresponding to the clamping wedge blocks.
The front surface of the clamping wedge block is provided with a cushion block so as to adapt to pile planting construction of various pile diameters.
The fine adjustment mechanism can also be used for adjusting the fine adjustment stroke of the fine adjustment mechanism in the longitudinal direction, the transverse direction and the front-back and/or left-right direction of the center position of the inner circular hole to be 0-150 mm.
Drawings
The pile-planting machine with monitoring function and the construction method thereof of the present invention are further described with reference to the accompanying drawings and embodiments:
FIG. 1 is a schematic structural view of a pile-planting machine with a monitoring function according to the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic diagram of the mechanism of the clamping mechanism in the pile-planting machine with monitoring function of the present invention;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a bottom view of FIG. 3;
FIG. 6 is a sectional view taken along line A-A of FIG. 3;
FIG. 7 is an enlarged view of a portion C of FIG. 3;
fig. 8 is an enlarged view of a portion D in fig. 3.
Detailed Description
As shown in fig. 1-8, a pile planting machine with monitoring function includes: the travelling mechanism 110, the hoisting mechanism 120, the support frame 130, the clamping mechanism 100 and the pile body monitoring system 190; wherein: the clamping mechanism 100 comprises an upper frame 1, a lower clamping mechanism 2, a swing mechanism 3, a fine adjustment mechanism 52, a lower frame 8, a vertical jacking cylinder 4, a hydraulic system 6 and an electric welding machine bin 7 containing a gas storage bottle, a wire feeding device and a carbon dioxide gas protection automatic welding machine, wherein: the upper frame 1 comprises a working platform 11 with a flange inner ring 112 and a fixed sleeve 116, a plurality of clamping wedges 15, a clamping ring 12, an upper underframe 13 with a sleeve 161, an upper clamping oil cylinder 16 and a connecting plate 17; the lower clamping mechanism 2 comprises a lower clamping oil cylinder 21, an arc-shaped ring 23, two symmetrically arranged lower clamping arm supports 22 and 22' and a stop block 24; the slewing mechanism 3 comprises a slewing table 32 and two sets of slewing cylinders 31 and 31' positioned at the outer side of the slewing table; the fine adjustment mechanism 52 comprises transverse fine adjustment oil cylinders 521 and 521 ', longitudinal fine adjustment oil cylinders 522 and 522' and a fine adjustment frame 523; the lower frame 8 is a bottom support having a bottom through hole 85; the traveling mechanism 110 includes an upper bracket 1101 and a traveling chassis 1102; the hoisting mechanism 120 comprises a boom 1201, a winch and a jacking oil cylinder 1202; the piling monitoring system 190 includes a plurality of strain gauges 1901, a wiring harness 1902, and a monitor 1903; wherein:
the upper bracket 1101 of the traveling mechanism 110 is a rectangular frame structure having a protrusion 11011 protruding from one side of the longitudinal traveling chassis 1102 at one end; the walking chassis 1102 adopts a hydraulic driving mode, and the walking chassis are positioned at the front side and the rear side below the upper support 1101; the supporting frame 130 is fixedly arranged on the protruding part 11011 of the upper bracket 1101; the lifting mechanism 120 is fixedly mounted on the upper end surface of the support frame 130, one end of the jacking oil cylinder 1202 is hinged with the suspension arm 1201, and the other end of the jacking oil cylinder is hinged on the support frame 130; the clamping mechanism 100 is fixed to the geometric center of the upper bracket 1101 of the traveling mechanism 110 by the lower frame 8 thereof.
The upper machine frame 1 of the clamping mechanism 100 is a cavity-type structure, the upper end of the cavity-type structure is a working platform 11, the geometric center of the working platform 11 is provided with a through hole, the flange inner ring 112 is positioned in the through hole, the fixing sleeves 116 are symmetrically arranged along the geometric center of the working platform 11 and positioned at four corners of the lower end of the working platform 11, upper hinge seats 162 are arranged in the fixing sleeves 116, the geometric center of the upper underframe 13 is provided with a lower through hole, the sleeves 161 are symmetrically arranged along the geometric center of the upper underframe 13 and positioned at four corners of the upper end of the upper underframe, the sleeves 161 are respectively provided with lower hinge seats 163 therein and are respectively sleeved in the holes of the four fixing sleeves 116 in an up-and-down movable mode, the upper clamping cylinders 16 are provided with four groups and are respectively arranged in inner cavities enclosed by the inner walls of the fixing sleeves 116 and the sleeves 161, the ends and the rod ends of the pistons are respectively connected with the upper hinge seats 162 and the lower hinge seats 163, the clamping wedges 15 are long-shaped bodies with slopes having slopes with slopes at the back parts having slopes, the clamping wedges 12 are uniformly arranged along the circumferential direction of the flange inner ring 112 of the flange inner ring 12, the clamping rings 12 are fixedly arranged at the inner walls of the dovetail groove 13, the inner walls of the dovetail grooves, the clamping rings are arranged at the inner walls of the dovetail grooves, the clamping rings are arranged corresponding to clamp the clamping wedges 15, the clamping rings are arranged corresponding to clamp the clamping wedges 15, the clamping rings are arranged at the inner walls of the clamping rings, the inner grooves, the inner walls of the clamping rings.
The lower clamping mechanism 2 of the clamping mechanism 100 is positioned below the upper rack 1 and is fixedly arranged on the upper end surface of the rotary table 32 below the lower clamping mechanism; the lower clamping arm supports 22 and 22' are of arc-shaped arm structures, and one ends of the lower clamping arm supports are respectively connected with two ends of the arc-shaped ring 23 through pin shafts and then fixedly arranged at the front side and the rear side outside the central hole of the rotary table 32 and positioned in the notch of the stop block 24; the lower clamping oil cylinder 21 is positioned at the right side of the center of the rotary table 32, and the cylinder end and the piston rod end of the lower clamping oil cylinder are respectively hinged with the other ends of the two lower clamping arm frames 22 and 22'; the stop block 24 is fixedly arranged on the upper end surfaces of the rotary tables 32 at the outer sides of the two lower clamping arm frames 22 and 22'; therefore, when the lower clamping cylinder 21 extends or contracts, the two lower clamping arm supports 22 and 22' are opened or tightened, so that the implanted pile body is loosened or clamped.
The swing mechanism 3 of the clamping mechanism 100 is located on the upper end surface of the fine adjustment mechanism 52, the left and right ends of the outer ends 322, 322 'of the rotary table 32 are protruded, the middle part is a circular ring part, the two sets of swing cylinders 31, 31' are arranged on the left and right sides of the rotary table 32 along the longitudinal direction of the lower frame 8, one ends of the two sets of swing cylinders are respectively hinged to one ends of the outer ends 322, 322 'of the rotary table 32, and the other ends of the two sets of swing cylinders are respectively fixedly arranged on the mounting positions of the upper end surface of the fine adjustment frame 523 of the fine adjustment mechanism 52 through a support, so that the swing mechanism 3 is pushed or pulled by the simultaneous extension or contraction of the two sets of swing cylinders 31, 31' to rotate for a certain angle around the geometric.
The bottom through hole 85 of the lower frame 8 of the clamping mechanism 100 is located at the geometric center of the lower frame 8.
The fine adjustment mechanism 52 of the clamping mechanism 100 is positioned above the lower rack 8 and is provided with a fine adjustment rack 523 with an inner cavity box type structure, the fine adjustment rack 523 is positioned at the geometric center of the lower rack 8, the center of the fine adjustment rack is provided with an inner circular hole 524 communicated with a bottom through hole 85 of the lower rack 8, and the bottom through hole 85 of the lower rack 8 is positioned at the geometric center; the transverse fine-tuning oil cylinders 521 and 521' are symmetrically arranged in front and rear side cavities of the fine-tuning frame 523, one ends of the transverse fine-tuning oil cylinders are respectively hinged with the lower frame 8 through connecting forks, and the other ends of the transverse fine-tuning oil cylinders are respectively hinged with the fine-tuning frame 523 through connecting forks; the longitudinal fine-tuning oil cylinders 522 and 522' are symmetrically arranged in the inner cavities at the left side and the right side of the fine-tuning rack 523, one ends of the longitudinal fine-tuning oil cylinders are respectively hinged with the lower rack 8 through connecting forks, and the other ends of the longitudinal fine-tuning oil cylinders are respectively hinged with the fine-tuning rack 523 through connecting forks; thus, the fine adjustment of the fine adjustment mechanism 52 and the center position of the inner circular hole 524 in the transverse and longitudinal directions can be realized through the telescopic action of the two transverse fine adjustment cylinders 521, 521 'and the two longitudinal fine adjustment cylinders 522, 522'; the fine adjustment stroke of the fine adjustment rack 523 of the fine adjustment mechanism 52 in the longitudinal direction and the transverse direction and the front-back and/or left-right fine adjustment stroke of the center position of the inner circular hole 524 are both 0-150 mm; the accurate positioning of the planted pile is ensured, the construction precision is effectively improved, and the construction quality is ensured.
Four groups of vertical jacking oil cylinders 4 of the clamping mechanism 100 are symmetrically arranged at four corners between the lower end surface of the upper underframe 13 of the upper rack 1 and the upper end surface of the fine-tuning rack 523 of the lower rack 8; the cylinder ends of the vertical jacking cylinders 4 are fixedly arranged on the lower end face of the upper underframe 13 respectively, and the piston rod ends of the vertical jacking cylinders 4 are connected to the upper end face of the fine adjustment rack 523 in a spherical hinge mode respectively, so that the upper rack 1 moves downwards when the four groups of vertical jacking cylinders 4 contract simultaneously, the pile bodies of the implanted piles are favorably pressed into the pre-drilled holes smoothly, the purpose of pressurized pile planting is achieved, and the technical requirements of pile planting are met and the construction quality is guaranteed.
The hydraulic system 6 is located on one side of the lower frame 8, and respectively delivers hydraulic oil to each working hydraulic cylinder through a hydraulic pump station, a collecting valve, a hydraulic lock, a safety valve and a hydraulic pipeline so as to meet each operation procedure of the crawler traveling mechanism 110, the hoisting mechanism 120 and the clamping mechanism 100.
The electric welding machine bin 7 is located on the other side of the lower portion rack 8 and is provided with the gas storage bottle, the wire feeding device and the automatic carbon dioxide gas protection welding machine, an operator can weld and lengthen various implanted steel pipe pile bodies on the working platform 11 of the upper portion rack 1, the length requirement of a planted pile is met, and operation safety is effectively improved.
A plurality of strain gauges 1901 of pile body monitoring system 190 set up on its pile body outer peripheral face along implanting a pile body axial direction at a certain distance apart, through pencil 1902 parallel connection to monitor 1903, can monitor the whole process of the prefabricated hole of impressing the pile body of implanting, guarantee the straightness requirement that hangs down of planting a pile.
Claims (5)
1. A pile planting machine with a monitoring function comprises: running gear (110), hoisting mechanism (120), support frame (130), clamping mechanism (100) and pile body monitoring system (190), wherein:
clamping mechanism (100) includes upper portion frame (1), lower part clamping mechanism (2), rotation mechanism (3), fine-tuning (52), lower part frame (8), perpendicular jacking cylinder (4), hydraulic system (6) and electric welding machine storehouse (7) that contain gas bomb, wire drive feed unit and carbon dioxide gas protection automatic welding machine, wherein: the upper machine frame (1) comprises a working platform (11) with a flange inner ring (112) and a fixed sleeve (116), a plurality of clamping wedges (15), a clamping ring (12), an upper underframe (13) with a sleeve (161), an upper clamping oil cylinder (16) and a connecting plate (17); the lower clamping mechanism (2) comprises a lower clamping oil cylinder (21), an arc-shaped ring (23), two lower clamping arm supports (22, 22') and a blocking block (24), wherein the two lower clamping arm supports are symmetrically arranged; the slewing mechanism (3) comprises a slewing table (32) and two groups of slewing oil cylinders (31, 31') positioned at the outer side of the slewing table; the fine adjustment mechanism (52) comprises a transverse fine adjustment oil cylinder (521, 521 '), a longitudinal fine adjustment oil cylinder (522, 522') and a fine adjustment frame (523); the lower frame (8) is a bottom support body with a bottom through hole (85);
the walking mechanism (110) comprises an upper bracket (1101) and a walking chassis (1102);
the hoisting mechanism (120) comprises a boom (1201), a winch and a jacking oil cylinder (1202);
the pile monitoring system (190) comprises a plurality of strain gauges (1901), a wire harness (1902) and a monitor gauge (1903);
the method is characterized in that:
the upper support (1101) of the travelling mechanism (110) is a rectangular frame structure body, one end of which is provided with a protruding part (11011) protruding out of one side of the travelling chassis (1102); the walking chassis (1102) adopts a hydraulic driving mode, and the walking chassis are positioned at the front side and the rear side below the upper support (1101); the supporting frame (130) is fixedly arranged on a protruding part (11011) of the upper bracket (1101); the lifting mechanism (120) is fixedly arranged on the upper end surface of the support frame (130), one end of the jacking oil cylinder (1202) is hinged with the suspension arm (1201), and the other end of the jacking oil cylinder is hinged on the support frame (130); the clamping mechanism (100) is fixedly arranged at the geometric center of an upper support (1101) of the travelling mechanism (110) through a lower rack (8) of the clamping mechanism;
the upper frame (1) of the clamping mechanism (100) is a cavity-type structure, the upper end of the upper frame is a working platform (11), the geometric center of the working platform (11) is provided with a through hole, and the flange inner ring (112) is positioned in the through hole; the fixed sleeve (116) is symmetrically arranged along the geometric center of the working platform (11) and is positioned at four corners of the lower end of the working platform, and upper hinged seats (162) are arranged in the fixed sleeve (116); the geometric center of the upper underframe (13) is provided with a lower through hole, the sleeves (161) are symmetrically arranged along the geometric center of the upper underframe (13) and are positioned at four corners of the upper end of the upper underframe, and the sleeves (161) are respectively provided with a lower hinged seat (163) therein and are respectively sleeved in the holes of the four fixed sleeves (116) in a vertically movable manner; the upper clamping oil cylinders (16) are provided with four groups and are respectively arranged in an inner cavity which is formed by enclosing the inner walls of the fixing sleeve (116) and the sleeve (161), and the cylinder ends and the piston rod ends of the four groups are respectively connected with the upper hinge seat (162) and the lower hinge seat (163); the clamping wedges (15) are strip-shaped bodies with slopes on the back, are uniformly arranged along the circumferential direction of the flange inner ring (112), the front surfaces of the clamping wedges are provided with cushion blocks (153), the clamping ring (12) is fixedly arranged at a through hole positioned at the geometric center of the upper chassis (13), and the inner wall of the clamping ring is provided with dovetail grooves (121) corresponding to the clamping wedges (15); the clamping wedges (15) are respectively arranged in dovetail grooves (121) on the inner wall of the clamping ring (12) through back inclined planes of the clamping wedges, the inclined plane angle of the back of each clamping wedge (15) is equal to the inclined plane angle of each dovetail groove (121) on the inner wall of the clamping ring (12), the upper ends of the clamping wedges are respectively hinged with one end of a connecting plate (17) through a pin shaft, and the other end of the connecting plate (17) is respectively hinged to the upper end part of the inner wall of the flange inner ring (112) through a pin shaft; therefore, the clamping ring (12) can move downwards or upwards through the expansion or contraction action of the upper clamping oil cylinder (16), so that a plurality of clamping wedge blocks (15) are driven to loosen or clamp the implanted pile body;
the lower clamping mechanism (2) of the clamping mechanism (100) is positioned below the upper rack (1) and is fixedly arranged on the upper end surface of the rotary table (32); the two lower clamping arm supports (22, 22') are of arc-shaped arm structures, one ends of the two lower clamping arm supports are respectively connected with two ends of an arc-shaped ring (23) through pin shafts, the two ends are positioned in notches of the blocking blocks (24) at the front side and the rear side outside a central hole of the rotary table (32), and the other ends are positioned at the upper and lower opposite positions on the right side of the center of the rotary table (32) and are respectively hinged with a cylinder barrel end and a piston rod end of the lower clamping oil cylinder (21) through pin shafts; the stop block (24) is arranged on the upper end surface of the rotary table (32) outside the two lower clamping arm supports (22, 22'); therefore, when the lower clamping oil cylinder (21) extends or contracts, the two lower clamping arm frames (22, 22') are opened or tightened, so that the implanted pile body is loosened or clamped;
the rotary mechanism (3) of the clamping mechanism (100) is positioned on the upper end face of the fine adjustment mechanism (52), the left end and the right end of the rotary table (32) are provided with convex outer ends (322, 322 '), the middle part is provided with a circular ring part, the two groups of rotary oil cylinders (31, 31') are arranged on the left side and the right side of the rotary table (32) along the longitudinal direction of the lower rack (8), one ends of the rotary oil cylinders are respectively hinged to one end of the outer ends (322, 322 ') of the rotary table (32), the other ends of the rotary oil cylinders are respectively fixedly arranged at the mounting position of the upper end face of the fine adjustment rack (523) of the fine adjustment mechanism (52) through a support and are horizontal, and therefore the rotary mechanism (3) is pushed or pulled by simultaneously extending or contracting the two groups of rotary oil cylinders (31, 31') to rotate for a certain angle around the geometric center of the fine;
the bottom through hole (85) of the lower rack (8) of the clamping mechanism (100) is positioned at the geometric center of the lower rack (8);
the fine adjustment mechanism (52) of the clamping mechanism (100) is positioned above the lower rack (8) and is provided with a fine adjustment rack (523) with an inner cavity box type structure, the center of the fine adjustment rack (523) is provided with an inner circular hole (524) communicated with a bottom through hole (85) of the lower rack (8), and the front and the back as well as the left and the right of the fine adjustment rack are provided with open hole cavities; the transverse fine-tuning oil cylinders (521, 521') are symmetrically arranged in front and rear side cavities of the fine-tuning frame (523), one ends of the transverse fine-tuning oil cylinders are respectively hinged with the lower frame (8) through connecting forks, and the other ends of the transverse fine-tuning oil cylinders are respectively hinged with the fine-tuning frame (523) through connecting forks; the longitudinal fine adjustment oil cylinders (522, 522') are symmetrically arranged in the inner cavities at the left side and the right side of the fine adjustment rack (523), one ends of the longitudinal fine adjustment oil cylinders are respectively hinged with the lower rack (8) through connecting forks, and the other ends of the longitudinal fine adjustment oil cylinders are respectively hinged with the fine adjustment rack (523) through connecting forks; therefore, the fine adjustment of the fine adjustment mechanism (52) and the center position of the inner circular hole (524) in the transverse direction and the longitudinal direction can be realized through the telescopic action of the two transverse fine adjustment oil cylinders (521, 521 ') and the two longitudinal fine adjustment oil cylinders (522, 522');
four groups of vertical jacking oil cylinders (4) of the clamping mechanism (100) are symmetrically arranged at four corners between the lower end surface of an upper underframe (13) of the upper rack (1) and the upper end surface of the fine adjustment rack (523); the cylinder ends of the vertical jacking oil cylinders (4) are fixedly arranged on the lower end surface of the upper underframe (13) respectively, and the piston rod ends of the vertical jacking oil cylinders (4) are connected to the upper end surface of the fine adjustment rack (523) in a spherical hinge mode respectively, so that the upper rack (1) can move downwards when the four groups of vertical jacking oil cylinders (4) contract simultaneously;
the hydraulic system (6) is positioned at one side of the lower rack (8) and respectively conveys hydraulic oil to each working hydraulic oil cylinder through a hydraulic pump station, a collecting valve, a hydraulic lock, a safety valve and a hydraulic pipeline so as to meet each operation procedure of the crawler travelling mechanism (110), the hoisting mechanism (120) and the clamping mechanism (100);
the electric welding machine bin (7) is positioned on the other side of the lower rack (8), is provided with a gas storage bottle, a wire feeding device and a carbon dioxide gas protection automatic welding machine, and is used for welding and lengthening various implanted steel pipe pile bodies to meet the length requirement of the implanted piles;
a plurality of strain gauges (1901) of stake body monitoring system (190) set up on its stake body outer peripheral face along precast pile body axial direction at a certain distance interval, through pencil (1902) parallel connection to monitor (1903), can monitor the precast hole overall process of precast pile body implantation, guarantee the straightness requirement that hangs down of planting a stake.
2. The pile-planting machine with monitoring function according to claim 1, wherein the bevel angle of the back of the clamping wedge (15) and the bevel angle of the dovetail groove (121) are both α -5-10 °.
3. The pile-planting machine with monitoring function according to claim 1, characterized in that the dovetail grooves (121) on the inner wall of the clamping ring (12) are arranged into 3, 4 or 6, and the clamping wedge blocks (15) are also arranged into 3, 4 or 6 corresponding to the clamping wedge blocks.
4. The pile-planting machine with monitoring function as claimed in claim 1, wherein the cushion block (153) can adapt to pile-planting construction of various pile diameters.
5. The pile planting machine with the monitoring function according to claim 1, wherein the fine adjustment frame (523) of the fine adjustment mechanism (52) has fine adjustment strokes of 0-150 mm in the longitudinal and transverse directions and the center of the inner circular hole (524).
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CN107869139B true CN107869139B (en) | 2020-06-19 |
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CN109467008A (en) * | 2018-12-07 | 2019-03-15 | 中铁九桥工程有限公司 | A kind of novel walking system applied to erection crane |
CN110821190A (en) * | 2019-12-17 | 2020-02-21 | 黑龙江大东机械有限责任公司 | Installing and verticality adjusting machine for steel pipe column and installing and verticality adjusting method for steel pipe column |
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JPS58213920A (en) * | 1982-06-04 | 1983-12-13 | Takeshi Ito | Measure for displacing amount of driven pile during driving period |
CN2632150Y (en) * | 2003-06-02 | 2004-08-11 | 彭志明 | Hydraulic vibration pile press |
CN201843140U (en) * | 2010-11-05 | 2011-05-25 | 张国兴 | Pneumatic pile planter |
CN202039364U (en) * | 2011-04-18 | 2011-11-16 | 湖北毅力机械有限公司 | Wedge clamp type clamping mechanism of pile machine |
CN105649080A (en) * | 2015-12-31 | 2016-06-08 | 中交第三航务工程局有限公司宁波分公司 | Single-pile pile sinking method |
CN206256445U (en) * | 2016-10-27 | 2017-06-16 | 上海工程机械厂有限公司 | A kind of static-pressure pile planting machine |
CN207700189U (en) * | 2017-12-18 | 2018-08-07 | 上海广大基础工程有限公司 | A kind of pile-grafting machine with monitoring function |
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