CN107859889A - A kind of flat LED lamp - Google Patents
A kind of flat LED lamp Download PDFInfo
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- CN107859889A CN107859889A CN201711197791.1A CN201711197791A CN107859889A CN 107859889 A CN107859889 A CN 107859889A CN 201711197791 A CN201711197791 A CN 201711197791A CN 107859889 A CN107859889 A CN 107859889A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/60—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air
- F21V29/67—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2105/00—Planar light sources
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及照明灯具技术领域,具体涉及一种平板LED灯(LED:Light EmittingDiode,发光二极管)。The present invention relates to the technical field of lighting fixtures, in particular to a flat panel LED lamp (LED: Light Emitting Diode, light emitting diode).
背景技术Background technique
目前,公知的照明用灯具都是采用自然散热方式散热,从增大散热面积、增加与空气的接触,把发光件产生的热量散发出去。但是照明灯具产品的核心部件在工作中都大量发热,这种自然散热方式散热速度慢、效果差,严重影响照明灯具产品的使用及其寿命。并且照明灯具在照明过程中的发热使产品使用温度升高,反过来严重影响灯具的使用效果:发光效果严重下降,并后造成能源浪费。现有的照明灯具,特别是LED平板灯具,需要大量布置发光元器件,这些LED发光体在使用中大量发热,造成产品使用性能降低、造成能源浪费,由于散热效果不好,热量散不出去,严重限制平板LED灯的大小,灯具的功率低下,不能实现大功率平板LED灯具的生产。At present, the known lighting fixtures all use natural heat dissipation to dissipate heat generated by the light-emitting parts by increasing the heat dissipation area and increasing the contact with the air. However, the core components of lighting products generate a lot of heat during work. This natural heat dissipation method has a slow heat dissipation speed and poor effect, which seriously affects the use and life of lighting products. Moreover, the heating of lighting fixtures during the lighting process increases the temperature of the product, which in turn seriously affects the use effect of the lighting fixtures: the luminous effect is seriously reduced, and finally causes energy waste. Existing lighting fixtures, especially LED flat panel lighting, require a large number of light-emitting components. These LED light-emitting bodies generate a lot of heat during use, resulting in reduced product performance and energy waste. Due to poor heat dissipation, the heat cannot be dissipated. Severely limit the size of flat-panel LED lamps, the power of lamps is low, and the production of high-power flat-panel LED lamps cannot be realized.
发明内容Contents of the invention
本发明的目的在于公开了一种平板LED灯,解决了现有大功率平板LED灯大量发热散热效果不好的问题。The purpose of the present invention is to disclose a flat LED lamp, which solves the problem that the existing high-power flat LED lamp generates a large amount of heat and has poor cooling effect.
为达到上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种平板LED灯,包括LED灯本体和连接LED灯本体的风冷装置,风冷装置包括风冷装置外壳、设于风冷装置外壳内的冷却风扇和连接冷却风扇的电机;风冷装置外壳上设有第一缺口和第二缺口,风冷装置外壳内部通过第一缺口连通外界,第二缺口连接LED灯本体;电机驱动冷却风扇旋转,外界空气通过第一缺口进入风冷装置外壳内,冷却风扇形成的风从第二缺口吹向LED灯本体,实现加快对LED灯本体散热。A flat panel LED lamp, comprising an LED lamp body and an air cooling device connected to the LED lamp body, the air cooling device comprising an air cooling device shell, a cooling fan disposed in the air cooling device shell and a motor connected to the cooling fan; the air cooling device shell There is a first gap and a second gap, the inside of the air-cooling device casing is connected to the outside world through the first gap, and the second gap is connected to the LED lamp body; the motor drives the cooling fan to rotate, and the outside air enters the air-cooling device casing through the first gap. The wind formed by the cooling fan blows to the LED lamp body from the second gap, so as to accelerate the heat dissipation of the LED lamp body.
进一步,所述LED灯本体包括平板灯散热板、设于平板灯散热板上的LED灯珠基板、设于LED灯珠基板上的LED灯珠聚光体和覆盖在LED灯珠聚光体上的灯具盖板;所述第二缺口正对平板灯散热板、LED灯珠基板、LED灯珠聚光体和灯具盖板组成的整体,从第二缺口出来的空气流向所述整体的空隙。Further, the LED lamp body includes a flat panel lamp heat sink, an LED lamp bead substrate disposed on the flat panel lamp heat sink, an LED lamp bead concentrator disposed on the LED lamp bead substrate, and an LED lamp bead concentrator covering the LED lamp bead concentrator. The cover plate of the lamp; the second gap is facing the whole composed of the heat sink plate of the flat panel lamp, the LED lamp bead substrate, the LED lamp bead concentrator and the lamp cover plate, and the air coming out of the second gap flows to the gap of the whole body.
进一步,所述风冷装置还包括通过联轴器连接所述电机的传动轴、套设于传动轴上的轴承和设于所述冷却风扇两端的冷却风扇端盖;传动轴通过轴承固定在所述风冷装置外壳的孔中,实现传动轴相对风冷装置外壳旋转;同时传动轴和冷却风扇端盖上的中心孔连接,实现电机通过传动轴和冷却风扇端盖驱动冷却风扇旋转。Further, the air-cooling device also includes a transmission shaft connected to the motor through a coupling, a bearing sleeved on the transmission shaft, and cooling fan end covers arranged at both ends of the cooling fan; the transmission shaft is fixed on the In the hole of the housing of the air-cooling device described above, the transmission shaft is rotated relative to the housing of the air-cooling device; at the same time, the transmission shaft is connected to the central hole on the cooling fan end cover, so that the motor drives the cooling fan to rotate through the transmission shaft and the cooling fan end cover.
进一步,所述冷却风扇上的叶片与所述风冷装置外壳内部形成风道,叶片转动驱动空气通过所述第一缺口进入风道,风道内的空气从喇叭状的所述第二缺口进入所述LED灯本体的空隙中。Further, the blades on the cooling fan form an air duct with the inside of the housing of the air-cooling device, and the blades rotate to drive air into the air duct through the first gap, and the air in the air duct enters the air duct from the horn-shaped second gap. In the gap of the LED lamp body.
进一步,所述风道呈楔形结构。Further, the air duct is wedge-shaped.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
本发明采用风冷装置结构,在传统的平板LED灯上增加一尺寸小的风冷装置,可以解决平板LED灯本体的散热,从而实现小尺寸、大功率平板LED灯。把LED灯本体和风冷装置全部内置一体化封装,结构可靠、简单,节省空间,实现大功率平板LED灯的小型化。风冷装置全部内置一体化封装,结构简单,制造精度要求低、安装要求低,提高了使用安全性,尺寸较小,可广泛应用于各种电子产品核心部件发热器件的冷却,保证电子产品的安全性。本发明结构简单、紧凑,是一种制造精度要求及安装要求低的、操作方便、安全的可实现大功率的平板LED灯具。The present invention adopts the structure of the air-cooling device, and adds a small-sized air-cooling device to the traditional flat-panel LED lamp, which can solve the heat dissipation of the flat-panel LED lamp body, thereby realizing small-sized, high-power flat-panel LED lamps. The LED lamp body and air-cooling device are all built into an integrated package, the structure is reliable, simple, space-saving, and the miniaturization of high-power flat-panel LED lamps is realized. The air-cooling device is all built-in integrated packaging, with simple structure, low manufacturing precision requirements, low installation requirements, improved safety in use, small size, and can be widely used in the cooling of heating devices, which are core components of various electronic products, to ensure the safety of electronic products. safety. The invention has a simple and compact structure, and is a high-power flat-panel LED lamp with low manufacturing precision and installation requirements, convenient operation and safety.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是本发明一种平板LED灯实施例的主视示意图;Fig. 1 is a schematic front view of an embodiment of a flat panel LED lamp of the present invention;
图2是图1的左视示意图;Fig. 2 is a schematic left view of Fig. 1;
图3是图1的俯视示意图;Fig. 3 is a top view schematic diagram of Fig. 1;
图4是图1中LED灯本体的灯板结构剖视示意图;Fig. 4 is a schematic cross-sectional view of the lamp panel structure of the LED lamp body in Fig. 1;
图5a是图1中冷却风扇的方案1的立体示意图;Fig. 5a is a three-dimensional schematic diagram of scheme 1 of the cooling fan in Fig. 1;
图5b是图5a的主视示意图;Figure 5b is a schematic front view of Figure 5a;
图5c是图5b的仰视示意图;Figure 5c is a schematic bottom view of Figure 5b;
图6a是图1中冷却风扇的方案2的立体示意图;Fig. 6a is a three-dimensional schematic diagram of scheme 2 of the cooling fan in Fig. 1;
图6b是图6a的主视示意图;Figure 6b is a schematic front view of Figure 6a;
图6c是图6b的仰视示意图;Figure 6c is a schematic bottom view of Figure 6b;
图7是图1中风冷装置外壳的立体示意图。FIG. 7 is a schematic perspective view of the housing of the air cooling device in FIG. 1 .
图中,100-风冷装置;1-电机;2-联轴器;3-轴承;4-传动轴;5-风冷装置外壳;51-第一缺口;52-第二缺口;6-冷却风扇端盖;7-冷却风扇;71-叶片;200-LED灯本体;8-平板灯散热板;9-LED灯珠基板;10-LED灯珠聚光体;11-灯具盖板。In the figure, 100-air cooling device; 1-motor; 2-coupling; 3-bearing; 4-transmission shaft; 5-air cooling device shell; 51-first gap; 52-second gap; 6-cooling Fan end cover; 7-cooling fan; 71-blade; 200-LED lamp body; 8-panel lamp cooling plate; 9-LED lamp bead substrate;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1至图7所示实施例一种平板LED灯,包括LED灯本体200和连接LED灯本体200的风冷装置100。风冷装置100包括风冷装置外壳5、设于风冷装置外壳5内的冷却风扇7和连接冷却风扇7的电机1,风冷装置5外壳上设有第一缺口51和第二缺口52,风冷装置外壳5内部通过第一缺口51连通外界,第二缺口52连接LED灯本体200,电机1驱动冷却风扇7旋转,在风冷装置外壳5内形成低压,外界高压空气通过第一缺口51进入风冷装置外壳5内,冷却风扇7形成的风从第二缺口52吹向LED灯本体200,实现加快对LED灯本体200散热。As shown in FIGS. 1 to 7 , an embodiment of a flat panel LED lamp includes an LED lamp body 200 and an air cooling device 100 connected to the LED lamp body 200 . The air-cooling device 100 includes an air-cooling device housing 5, a cooling fan 7 disposed in the air-cooling device housing 5 and a motor 1 connected to the cooling fan 7. The air-cooling device 5 housing is provided with a first gap 51 and a second gap 52, The inside of the air-cooling device housing 5 is connected to the outside world through the first gap 51, the second gap 52 is connected to the LED lamp body 200, the motor 1 drives the cooling fan 7 to rotate, and a low pressure is formed in the air-cooling device housing 5, and the high-pressure air from the outside passes through the first gap 51 Entering into the housing 5 of the air-cooling device, the wind formed by the cooling fan 7 blows to the LED lamp body 200 from the second gap 52 to accelerate the heat dissipation of the LED lamp body 200 .
LED灯本体200包括平板灯散热板8、设于平板灯散热板8上的LED灯珠基板9、设于LED灯珠基板9上的LED灯珠聚光体10和覆盖在LED灯珠聚光体上的灯具盖板11。第二缺口52正对平板灯散热板8、LED灯珠基板9、LED灯珠聚光体10和灯具盖板11组成的整体,从第二缺口52出来的空气流向该整体的空隙。The LED lamp body 200 includes a panel lamp heat sink 8, an LED lamp bead substrate 9 disposed on the panel lamp heat sink 8, an LED lamp bead concentrator 10 disposed on the LED lamp bead substrate 9, and an LED lamp bead concentrator covered on the LED lamp bead condenser. The lamp cover plate 11 on the body. The second notch 52 faces the whole composed of the heat sink plate 8 of the flat panel lamp, the LED bead substrate 9 , the LED bead concentrator 10 and the lamp cover 11 , and the air coming out of the second notch 52 flows into the gap of the whole.
作为对本实施例的进一步说明,风冷装置100还包括通过联轴器2连接电机1的传动轴4、套设于传动轴4上的轴承3和设于冷却风扇7两端的冷却风扇端盖6。传动轴4通过轴承3固定在风冷装置外壳5的孔中,实现相对风冷装置外壳5旋转。同时传动轴4和冷却风扇端盖6上的中心孔连接,实现电机1通过传动轴4和冷却风扇端盖6驱动冷却风扇7旋转。本实施例中,冷却风扇7上的叶片71与风冷装置外壳5内部形成楔形结构的风道,电机1转动并带动冷却风扇7转动,通过冷却风扇7上的叶片,搅动空气,在风道内形成低压,外界高压空气进入冷却风扇7上的叶片之间,叶片转动驱动空气进入风道,从而形成循环;风道的空气从喇叭状的第二缺口52进入LED灯本体200的空隙中,驱动LED灯本体200内的空气流动,流动空气带走平板灯散热板8表面的热量,从加速平板灯散热板8的冷却,使灯具整体的温度上升有限,从而保证本实施例的散热效果,由于散热良好,可以实现大功率平板灯的设计和生产,并且可以实现平板LED灯具的尺寸小型化。As a further description of this embodiment, the air cooling device 100 also includes a transmission shaft 4 connected to the motor 1 through a coupling 2, a bearing 3 sleeved on the transmission shaft 4, and cooling fan end covers 6 arranged at both ends of the cooling fan 7 . The transmission shaft 4 is fixed in the hole of the air-cooling device housing 5 through the bearing 3 to realize rotation relative to the air-cooling device housing 5 . At the same time, the transmission shaft 4 is connected to the central hole on the cooling fan end cover 6, so that the motor 1 drives the cooling fan 7 to rotate through the transmission shaft 4 and the cooling fan end cover 6. In this embodiment, the blades 71 on the cooling fan 7 and the inside of the air-cooling device housing 5 form an air duct with a wedge-shaped structure. The motor 1 rotates and drives the cooling fan 7 to rotate, and the blades on the cooling fan 7 stir the air. A low pressure is formed, and the high-pressure air from the outside enters between the blades on the cooling fan 7, and the blades rotate to drive the air into the air duct, thereby forming a circulation; the air in the air duct enters the gap of the LED lamp body 200 from the horn-shaped second gap 52, and drives The air in the LED lamp body 200 flows, and the flowing air takes away the heat on the surface of the heat sink plate 8 of the flat lamp, thereby accelerating the cooling of the heat sink plate 8 of the flat lamp, so that the overall temperature rise of the lamp is limited, thereby ensuring the heat dissipation effect of this embodiment. Good heat dissipation can realize the design and production of high-power flat-panel lamps, and can realize the miniaturization of flat-panel LED lamps.
本实施例的其它结构参见现有技术。For other structures of this embodiment, refer to the prior art.
本发明并不局限于上述实施方式,如果对本发明的各种改动或变型不脱离本发明的精神和范围,倘若这些改动和变型属于本发明的权利要求和等同技术范围之内,则本发明也意图包含这些改动和变型。The present invention is not limited to the above-mentioned embodiments, if the various changes or modifications of the present invention do not depart from the spirit and scope of the present invention, if these changes and modifications belong to the claims of the present invention and the equivalent technical scope, then the present invention is also It is intended that such modifications and variations are included.
Claims (5)
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110118341A (en) * | 2019-05-07 | 2019-08-13 | 广东奥普特科技股份有限公司 | Air-cooled LED light source device |
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Application publication date: 20180330 |