CN107845870A - A kind of jack connector - Google Patents
A kind of jack connector Download PDFInfo
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- CN107845870A CN107845870A CN201711281890.8A CN201711281890A CN107845870A CN 107845870 A CN107845870 A CN 107845870A CN 201711281890 A CN201711281890 A CN 201711281890A CN 107845870 A CN107845870 A CN 107845870A
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- contact
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- cylindrical contact
- sleeve
- cage
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- 239000000463 material Substances 0.000 claims abstract description 27
- 239000012530 fluid Substances 0.000 claims description 35
- 239000002861 polymer material Substances 0.000 claims description 7
- 229920001971 elastomer Polymers 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 239000005060 rubber Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 description 9
- DMFGNRRURHSENX-UHFFFAOYSA-N beryllium copper Chemical compound [Be].[Cu] DMFGNRRURHSENX-UHFFFAOYSA-N 0.000 description 7
- 238000003780 insertion Methods 0.000 description 7
- 230000037431 insertion Effects 0.000 description 7
- 230000004048 modification Effects 0.000 description 7
- 238000012986 modification Methods 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 229920002379 silicone rubber Polymers 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- IUYOGGFTLHZHEG-UHFFFAOYSA-N copper titanium Chemical compound [Ti].[Cu] IUYOGGFTLHZHEG-UHFFFAOYSA-N 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000012761 high-performance material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 231100000701 toxic element Toxicity 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
本申请提供一种插孔接插件,包括:插孔套筒,包括圆柱状接触套筒;圆笼式筒状接触件,由高电导率材料制成,安装于圆柱状接触套筒内,为线簧或片簧结构,包括与圆柱状接触套筒电连接的固定接触部和与插针分离或接触的可分合接触部;与可分合接触部对应的压力部,包裹可分合接触部,安装于圆笼式筒状接触件和圆柱状接触套筒之间,在插针与圆笼式筒状接触件接触时提供外部压力。圆笼式筒状接触件与圆柱状接触套筒电连接形成电流通道,而包裹于其外部的压力部提供外部压力,使得圆笼式筒状接触件部分兼顾或完全不用兼顾提供弹力的功能,可选择高电导率材料。提高了线簧或片簧接触件的导电率,且使用专门的压力部可提供所需要的外部压力。
The application provides a socket connector, including: a socket sleeve, including a cylindrical contact sleeve; a cage-type cylindrical contact piece, made of high-conductivity material, installed in the cylindrical contact sleeve, for Wire spring or leaf spring structure, including a fixed contact part electrically connected to a cylindrical contact sleeve and a separable contact part that is separated from or in contact with a pin; a pressure part corresponding to the separable contact part wraps the separable contact The part, installed between the cage-type cylindrical contact and the cylindrical contact sleeve, provides external pressure when the pin is in contact with the cage-type cylindrical contact. The cage-type cylindrical contact is electrically connected with the cylindrical contact sleeve to form a current channel, and the pressure part wrapped outside it provides external pressure, so that the cage-type cylindrical contact partially or completely does not take into account the function of providing elastic force, High conductivity materials are available as an option. The conductivity of the wire spring or leaf spring contact is improved, and the required external pressure can be provided by using a special pressure part.
Description
技术领域technical field
本申请涉及电连接件,尤其涉及一种插孔接插件。The present application relates to electrical connectors, in particular to a socket connector.
背景技术Background technique
在电连接领域中,有一类型为圆形的插针插孔接插件,插针常常不直接与插孔的内孔进行硬接触,而是在插孔的内孔中安装有接触件。接触件是一种弹性结构体,插合时插针压迫接触件,以便在插针与插孔内孔壁之间产生长久的接触力,从而保证插针与插孔之间电连接的持久性和可靠性。In the field of electrical connection, there is a type of circular pin socket connector, and the pins are often not directly in hard contact with the inner hole of the jack, but contacts are installed in the inner hole of the jack. The contact piece is a kind of elastic structure, and the pin presses the contact piece when mating, so as to generate a long-term contact force between the pin and the inner hole wall of the socket, so as to ensure the durability of the electrical connection between the pin and the socket and reliability.
接触件中,有一类型为线簧丝(即弹性较好的金属丝),使用线簧丝做接触件的插孔称之为线簧插孔,其全称为单叶回转双曲面线簧插孔,因其插拔力小、接触电阻小和可靠性高,主要用于各种关键设备用连接器,如航空航天、武器装备、医疗设备、汽车电子测试、铁路机车车辆、电子通讯、智能设备、石油、化工、勘探等,应用范围非常广泛。线簧丝的两端从内套的孔内绕过内套的壁翻转后,两端分别通过前套和后套压装,使线簧丝两端紧配于内套与外套(即前套或后套)之间;线簧丝的中段是可分合接触部,置于内套的孔内,与插针可进行分离或接触;线簧接触件总体形状呈圆笼式筒状体。Among the contacts, there is a type of wire spring wire (that is, a metal wire with better elasticity). The socket that uses the wire spring wire as the contact is called a wire spring socket, and its full name is a single-leaf rotary hyperboloid wire spring socket. , because of its small insertion force, small contact resistance and high reliability, it is mainly used in connectors for various key equipment, such as aerospace, weaponry, medical equipment, automotive electronics testing, railway rolling stock, electronic communications, smart devices , Petroleum, chemical industry, exploration, etc., the application range is very wide. After the two ends of the wire spring wire are turned over from the hole of the inner sleeve around the wall of the inner sleeve, the two ends are respectively pressed through the front sleeve and the rear sleeve, so that the two ends of the wire spring wire are tightly matched to the inner sleeve and the outer sleeve (ie, the front sleeve). or the back sleeve); the middle section of the wire spring wire is a separable contact part, which is placed in the hole of the inner sleeve and can be separated or contacted with the pin; the overall shape of the wire spring contact is a cage-like cylindrical body.
接触件中,还有一类型为片簧,因其低电阻、高可靠、低成本的特点,在插孔接插件中大量使用。使用片簧做接触件的插孔称之为片簧插孔,即是片簧插孔接插件。片簧由金属平板一体成型而成,外形呈圆笼式筒状体,包含有两端圆形接触环和连接两端的栅条。片簧的制作工艺通常为:(1)金属平板,通过去除材料分割成栅栏状,栅栏两端之间通过若干片栅条连接;(2)如有需要,可对栅栏两端或栅条继续整形;(3)卷圆成圆笼式筒状体;(4)还可依产品要求进一步增强其弹性效果,如在栅条中部弯曲缩腰(例如“冠簧”)或者通过一端圆形接触环绕中心轴线相对另一端扭转成螺旋曲线状(例如“扭簧”、“转簧”),使每一片栅条在中部向轴心收缩,形成两头大中间小的结构。Among the contacts, there is also a type of leaf spring, which is widely used in jack connectors because of its low resistance, high reliability, and low cost. A jack that uses a leaf spring as a contact is called a leaf spring jack, that is, a leaf spring jack connector. The leaf spring is integrally formed by a metal plate, and the shape is a cage-like cylindrical body, including two circular contact rings at both ends and grid bars connecting the two ends. The manufacturing process of the leaf spring is usually: (1) the metal plate is divided into a fence shape by removing material, and the two ends of the fence are connected by several pieces of fence bars; (2) if necessary, the two ends of the fence or the fence bars can be continued Reshaping; (3) rolling into a cage-shaped cylindrical body; (4) according to product requirements, its elastic effect can be further enhanced, such as bending and shrinking in the middle of the grid (such as "crown spring") or through a round contact at one end to surround The central axis is twisted into a helical curve shape relative to the other end (such as "torsion spring", "rotation spring"), so that each grid bar shrinks toward the axis in the middle, forming a structure with two ends large and the middle small.
线簧或片簧接触件,在机械性能上要提供弹力性能,为与插针的接触提供持久的接触压力;在电气性能上,线簧或片簧接触件本身要完成电传导功能。因此,线簧或片簧接触件承担起既要提供弹力又要导电的两种基本功能,对材料的综合性能要求高。在目前电接触的材料中,当材料的机械性能较好时,导电性能却较差;当导电性能较好时,机械性能却较差。线簧或片簧接触件以铜合金材料为主,比如黄铜、磷铜、铍铜、钛铜等等。The wire spring or leaf spring contact must provide elastic properties in terms of mechanical properties, and provide a durable contact pressure for the contact with the pin; in terms of electrical performance, the wire spring or leaf spring contact itself must complete the electrical conduction function. Therefore, the wire spring or leaf spring contact has two basic functions of providing elastic force and conducting electricity, and has high requirements on the comprehensive performance of the material. In the current electrical contact materials, when the mechanical properties of the material are good, the electrical conductivity is poor; when the electrical conductivity is good, the mechanical properties are poor. Wire spring or leaf spring contacts are mainly made of copper alloy materials, such as brass, phosphor bronze, beryllium copper, titanium copper and so on.
新能源行业,由于电流大,几十安到几百安为主。所以,通常需要选择综合性能很好的接触件材料,例如铍铜,但此材料价格高昂,以进口为主,交期长达好几个月。而且现有技术的铍铜材料也存在诸多不足,例如:铍铜导电率(%IACS)为17%~65%之间,与纯铜100%导电率之间还是有很大差异,导致接触件本身发热较高;铍铜材料的正常使用温度普遍在150度以下,当温度达到更高时,容易导致材料的应力松弛加剧,逐渐失去弹力;在材料厚度、弹性形变程度确定的条件下,很难去调整插拔力大小;铍铜材料与纯铜相比,价格昂贵很多,并且购买时间长。In the new energy industry, due to the large current, tens of amperes to hundreds of amperes are mainly used. Therefore, it is usually necessary to choose a contact material with good comprehensive performance, such as beryllium copper, but this material is expensive, mainly imported, and the delivery time is as long as several months. And there are also many deficiencies in the beryllium copper material of the prior art, for example: the electrical conductivity of beryllium copper (%IACS) is between 17%~65%, and there is still a big difference between the 100% electrical conductivity of pure copper, resulting in contact parts Its own heat is high; the normal use temperature of beryllium copper materials is generally below 150 degrees, when the temperature reaches a higher level, it is easy to cause the stress relaxation of the material to intensify, and gradually lose its elasticity; under the conditions of the material thickness and elastic deformation degree It is difficult to adjust the insertion force; beryllium copper is much more expensive than pure copper, and it takes a long time to purchase.
发明内容Contents of the invention
有鉴于此,本申请的目的在于将接触件提供弹力功能的结构与提供导电功能的结构分开,提供一种既能提高导电率又能提升插拔弹性的插孔接插件。In view of this, the purpose of the present application is to separate the structure providing the elastic function of the contact piece from the structure providing the conducting function, and provide a socket connector that can not only improve the electrical conductivity but also improve the plugging elasticity.
本申请涉及插孔接插件,包括:插孔套筒,包括圆柱状接触套筒;圆笼式筒状接触件,由高电导率材料制成,安装于圆柱状接触套筒内,为线簧或片簧结构,包括与圆柱状接触套筒电连接的固定接触部和与插针可分离或接触的可分合接触部;与可分合接触部对应的压力部,所述对应的压力部可以是包裹可分合接触部,还可以是以点或线提供相应的压力;所述压力部安装于圆笼式筒状接触件和圆柱状接触套筒之间,在插针与圆笼式筒状接触件接触时提供外部压力;内套圈至于固定接触部和圆柱状接触套筒之间,起加固和增强电接触的作用。所述圆笼式筒状接触件由线簧丝或片簧构成,所述线簧丝或片簧固定于内套圈上,所述内套圈与线簧丝或片簧之间对应有压力部;所述圆笼式筒状接触件包括内套筒以及固于其上的线簧丝或片簧,所述线簧丝或片簧在内套筒中的部分构成可分合接触部,在内套筒两端向外翻折的部分构成固定接触部,所述内套筒和线簧丝或片簧之间对应有压力部;所述对应压力部可以是包裹可分合接触部,还可以是以点或线提供相应的压力。This application relates to a socket connector, including: a socket sleeve, including a cylindrical contact sleeve; a cage-type cylindrical contact piece, made of a high-conductivity material, installed in a cylindrical contact sleeve, and is a wire spring Or a leaf spring structure, including a fixed contact portion electrically connected to a cylindrical contact sleeve and a separable contact portion that can be separated or contacted with a pin; a pressure portion corresponding to the separable contact portion, the corresponding pressure portion It can be a wrapping separable contact part, and can also provide corresponding pressure with points or lines; the pressure part is installed between the cage-shaped cylindrical contact piece and the cylindrical contact sleeve, between the pin and the cage-type The cylindrical contact provides external pressure when in contact; the inner ferrule is placed between the fixed contact part and the cylindrical contact sleeve to reinforce and enhance the electrical contact. The cage-type cylindrical contact piece is composed of wire spring wire or leaf spring, and the wire spring wire or leaf spring is fixed on the inner ferrule, and there is corresponding pressure between the inner ferrule and the wire spring wire or leaf spring. part; the cage-type cylindrical contact piece includes an inner sleeve and a wire spring wire or a leaf spring fixed thereon, and the part of the wire spring wire or leaf spring in the inner sleeve constitutes a separable contact portion, The outwardly folded parts at both ends of the inner sleeve form a fixed contact portion, and there is a corresponding pressure portion between the inner sleeve and the wire spring wire or leaf spring; the corresponding pressure portion may be a wrapping detachable contact portion, It is also possible to provide the corresponding pressure as points or lines.
在本申请所涉及的插孔接插件中,圆笼式筒状接触件与圆柱状接触套筒电连接形成电流通道,而包裹于其外部的压力部提供外部压力,使得圆笼式筒状接触件部分兼顾或完全不用兼顾提供弹力的功能,可选择高电导率材料,例如纯铜,提高了线簧或片簧接触件的导电率,大幅降低了接触件本身产生的热量。且使用专门的压力部可提供外部压力,在插针插合时通过圆笼式筒状接触件转化为所需要的接触压力,其可以选用耐高温的材料,从而提升插孔工作的耐受温度。In the jack connector involved in the present application, the cage-type cylindrical contact is electrically connected with the cylindrical contact sleeve to form a current channel, and the pressure part wrapped outside it provides external pressure, so that the cage-type cylindrical contact Partially or completely not taking into account the function of providing elastic force, high conductivity materials can be selected, such as pure copper, which improves the conductivity of the wire spring or leaf spring contact and greatly reduces the heat generated by the contact itself. And the use of a special pressure part can provide external pressure, which is converted into the required contact pressure through the cage-type cylindrical contact when the pin is mated. It can use high-temperature-resistant materials to increase the withstand temperature of the jack. .
另外,在本申请所涉及的插孔接插件中,可选地,压力部包括弹性体、非弹性体或两者的结合。非弹性体包括压块、滑块和其他可以方便加压或减压的结构。In addition, in the jack connector involved in the present application, optionally, the pressure part includes elastic body, non-elastic body or a combination of both. Non-elastomeric bodies include pressure blocks, sliders, and other structures that facilitate pressurization or decompression.
另外,在本申请所涉及的插孔接插件中,可选地,弹性体为弹簧或弹片中的任一种,还可以是由连接片连接的多个弹片构成的弹性体。In addition, in the receptacle connector involved in the present application, optionally, the elastic body is any one of a spring or an elastic piece, and may also be an elastic body composed of a plurality of elastic pieces connected by connecting pieces.
在本申请所涉及的插孔接插件中,采用弹簧或弹片作为弹性体来提供接触件的接触弹性,成本低廉、实现简单方便。In the socket connector involved in the present application, a spring or a spring is used as the elastic body to provide the contact elasticity of the contact piece, which is low in cost and simple and convenient to implement.
另外,在本申请所涉及的插孔接插件中,可选地,弹性体由高分子材料制成。In addition, in the socket connector involved in the present application, optionally, the elastic body is made of a polymer material.
另外,在本申请所涉及的插孔接插件中,可选地,高分子材料为硅胶、橡胶或塑胶材料中的任一种,也可以是硅胶、橡胶或塑胶材料混合的高分子材料。In addition, in the jack connector involved in the present application, optionally, the polymer material is any one of silica gel, rubber or plastic materials, or a polymer material mixed with silica gel, rubber or plastic materials.
另外,在本申请所涉及的插孔接插件中,可选地,其中压力部包括流体压力包,流体压力包包括腔体、充盈腔体的流体。In addition, in the socket connector involved in the present application, optionally, the pressure part includes a fluid pressure bag, and the fluid pressure bag includes a cavity and a fluid filling the cavity.
另外,在本申请所涉及的插孔接插件中,可选地,其中流体压力包还包括设置在腔体上的流体出入口,所述出入口可以是一个流体入口和一个流体出口,也可以是一个流体入口,还可以是一个流体出口。In addition, in the jack connector involved in the present application, optionally, the fluid pressure pack further includes a fluid inlet and outlet provided on the cavity, and the inlet and outlet can be a fluid inlet and a fluid outlet, or a The fluid inlet can also be a fluid outlet.
在本申请所涉及的插孔接插件中,在腔体上设置流体入口和流体出口,可在需要提供外部压力时,比如插针已经完全插入插孔后,通过流体入口充入流体,从而产生外部压力;而在插针插入或拔出过程中,为了减少插拔时接触件和插针之间的磨损,应在插拔动作前可通过流体出口放出流体,从而减少或去除外部压力,这样可在方便插拔的同时,减少磨损而延长使用寿命。In the socket connector involved in this application, a fluid inlet and a fluid outlet are provided on the cavity, and when it is necessary to provide external pressure, such as after the pin has been fully inserted into the socket, the fluid is filled through the fluid inlet, thereby generating External pressure; and in the process of pin insertion or extraction, in order to reduce the wear between the contact and the pin during insertion, the fluid should be released through the fluid outlet before the insertion action, thereby reducing or removing the external pressure, so that It can reduce wear and prolong service life while facilitating plugging and unplugging.
另外,在本申请所涉及的插孔接插件中,可选地,其中压力部包括一个或多个首尾异性连接的永磁铁弧形环片形成的压力环。In addition, in the jack connector involved in the present application, optionally, the pressure portion includes one or more pressure rings formed by permanent magnet arc-shaped ring pieces connected head to tail with opposite sex.
在本申请所涉及的插孔接插件中,由永磁铁弧形环片形成压力环,一方面可方便地由磁性产生外部压力,另一方面还可通过外置磁场来改变永磁体的压力,实现在插拔时和稳定接触时形成不同的外部压力。In the socket connector involved in this application, the pressure ring is formed by the permanent magnet arc-shaped ring piece. On the one hand, the external pressure can be conveniently generated by magnetism, and on the other hand, the pressure of the permanent magnet can also be changed by an external magnetic field. Realize the formation of different external pressures during plugging and stable contact.
另外,在本申请所涉及的插孔接插件中,可选地,其中插孔套筒还包括外连接部,外连接部与圆柱状接触套筒的一端侧连接。In addition, in the receptacle connector involved in the present application, optionally, the receptacle sleeve further includes an outer connecting portion, and the outer connecting portion is connected to one end side of the cylindrical contact sleeve.
此外,在本申请所涉及的插孔接插件中,可选地,其中圆笼式筒状接触件为多节或多个片簧。所述圆笼式筒状接触件可以是1个以上的组合使用,还可以是至少包含两个可分合接触部的圆笼式筒状接触件。In addition, in the jack connector involved in the present application, optionally, the cage-type cylindrical contact piece is a multi-section or a plurality of leaf springs. The cage-type cylindrical contact piece may be used in combination of more than one, and may also be a cage-type cylindrical contact piece including at least two separable contact parts.
在本申请所涉及的片簧插孔接插件中,可根据需要,设置为多节或多个片簧,增加使用的适应性。In the leaf spring socket connector involved in the present application, it can be set as multi-section or a plurality of leaf springs according to needs, so as to increase the adaptability of use.
本申请与现有技术相比不限于以下有益效果:通过压力部的结构设计,改变了原有产品的部件功能,增强了导电性能,降低了产品的成本,减少了对高性能材质的需求,延长了产品的使用寿命;通过流体压力包的设计,减少插拔时接触件和插针之间的磨损从而延长使用寿命;通过压力环的设计增强了接触的稳定性;通过外连接部的设计,方便插孔接插件进行连接使用,实现不同性能的需求。Compared with the prior art, the present application is not limited to the following beneficial effects: through the structural design of the pressure part, the function of the components of the original product is changed, the electrical conductivity is enhanced, the cost of the product is reduced, and the demand for high-performance materials is reduced. The service life of the product is extended; through the design of the fluid pressure bag, the wear between the contact piece and the pin is reduced during insertion and extraction, thus prolonging the service life; the design of the pressure ring enhances the stability of the contact; the design of the external connection part , to facilitate the connection and use of jack connectors to meet the needs of different performances.
附图说明Description of drawings
图1a示出了本申请第一实施方式所涉及的插孔接插件的立体图;Figure 1a shows a perspective view of the socket connector involved in the first embodiment of the present application;
图1b示出了本申请第一实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 1b shows a cross-sectional view along the axis of the socket connector involved in the first embodiment of the present application;
图1c示出了本申请第一实施方式所涉及的插孔接插件的分解图;Fig. 1c shows an exploded view of the jack connector involved in the first embodiment of the present application;
图1d示出了本申请第一实施方式所涉及的接触件和压力部的立体图;Fig. 1d shows a perspective view of the contact piece and the pressure part involved in the first embodiment of the present application;
图1e示出了本申请第一实施方式所涉及的非圆形截面的弹簧立体图;Fig. 1e shows a perspective view of a spring with a non-circular section according to the first embodiment of the present application;
图1f示出了本申请第一实施方式所涉及的弹片的立体图;Figure 1f shows a perspective view of the shrapnel involved in the first embodiment of the present application;
图1g示出了本申请第一实施方式所涉及的多弹片连接的立体图;Fig. 1g shows a perspective view of the multi-elastic connection involved in the first embodiment of the present application;
图2a示出了本申请第二实施方式所涉及的插孔接插件的分解图;Figure 2a shows an exploded view of the jack connector involved in the second embodiment of the present application;
图2b示出了本申请第二实施方式所涉及的接触件和压力部的立体图;Fig. 2b shows a perspective view of the contact piece and the pressure part involved in the second embodiment of the present application;
图2c示出了本申请第二实施方式所涉及的O型环硅胶弹性体的立体图;Figure 2c shows a perspective view of the O-ring silicone elastomer involved in the second embodiment of the present application;
图3a示出了本申请第三实施方式所涉及的插孔接插件的立体图;Fig. 3a shows a perspective view of the socket connector involved in the third embodiment of the present application;
图3b示出了本申请第三实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 3b shows a cross-sectional view along the axis of the socket connector involved in the third embodiment of the present application;
图3c示出了本申请第三实施方式所涉及的插孔接插件的分解图;Fig. 3c shows an exploded view of the jack connector involved in the third embodiment of the present application;
图3d示出了本申请第三实施方式所涉及的接触件和压力部的立体图;Fig. 3d shows a perspective view of the contact piece and the pressure part involved in the third embodiment of the present application;
图4a示出了本申请第四实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 4a shows a cross-sectional view along the axis of the socket connector involved in the fourth embodiment of the present application;
图4b示出了本申请第四实施方式所涉及的插孔接插件的分解图;Fig. 4b shows an exploded view of the socket connector involved in the fourth embodiment of the present application;
图4c示出了本申请第四实施方式所涉及的接触件和压力部的立体图;Fig. 4c shows a perspective view of the contact piece and the pressure part involved in the fourth embodiment of the present application;
图5a示出了本申请第五实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 5a shows a cross-sectional view along the axis of the socket connector involved in the fifth embodiment of the present application;
图5b示出了本申请第五实施方式所涉及的插孔接插件的分解图;Fig. 5b shows an exploded view of the jack connector involved in the fifth embodiment of the present application;
图5c示出了本申请第五实施方式所涉及的接触件和压力部的立体图;Fig. 5c shows a perspective view of the contact piece and the pressure part involved in the fifth embodiment of the present application;
图6a示出了本申请第六实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 6a shows a cross-sectional view along the axis of the socket connector involved in the sixth embodiment of the present application;
图6b示出了本申请第六实施方式所涉及的插孔接插件的分解图;Fig. 6b shows an exploded view of the jack connector involved in the sixth embodiment of the present application;
图6c示出了本申请第六实施方式所涉及的接触件和压力部的立体图;Fig. 6c shows a perspective view of the contact piece and the pressure part involved in the sixth embodiment of the present application;
图7示出了本申请第七实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 7 shows a cross-sectional view along the axis of the socket connector involved in the seventh embodiment of the present application;
图8a示出了本申请第八实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 8a shows a cross-sectional view along the axis of the socket connector involved in the eighth embodiment of the present application;
图8b示出了本申请第八实施方式所涉及的接触件和压力部沿轴线的剖视图;Fig. 8b shows a cross-sectional view along the axis of the contact piece and the pressure part involved in the eighth embodiment of the present application;
图8c示出了本申请第八实施方式所涉及的接触件和压力部的立体图;Fig. 8c shows a perspective view of the contact piece and the pressure part involved in the eighth embodiment of the present application;
图8d示出了本申请第八实施方式所涉及的接触件和压力部的分解图;Fig. 8d shows an exploded view of the contact piece and the pressure part involved in the eighth embodiment of the present application;
图8e示出了本申请第八实施方式所涉及的插孔接插件的装配图;Fig. 8e shows an assembly diagram of the socket connector involved in the eighth embodiment of the present application;
图9a示出了本申请第九实施方式所涉及的插孔接插件的沿轴线的剖视图;Fig. 9a shows a cross-sectional view along the axis of the socket connector involved in the ninth embodiment of the present application;
图9b示出了本申请第九实施方式的接触件和压力部的立体图;Fig. 9b shows a perspective view of the contact piece and the pressure part according to the ninth embodiment of the present application;
图9c示出了本申请第九实施方式所涉及的插孔接插件的分解图。Fig. 9c shows an exploded view of the jack connector involved in the ninth embodiment of the present application.
附图标记:Reference signs:
01、02、03、04、05、06、07、08 插孔接插件,01, 02, 03, 04, 05, 06, 07, 08 jack connectors,
20、201、202、203 插孔套筒,20, 201, 202, 203 Socket socket,
20a、201a、202a、203a 圆柱状接触套筒,20a, 201a, 202a, 203a cylindrical contact sleeve,
201b、202b 外连接部,201b, 202b external connection part,
21 内套圈,21 Inner ring,
22、221、222、223 圆笼式筒状接触件,22, 221, 222, 223 Cage-type cylindrical contacts,
22a、221a、222a、223a 固定接触部,22a, 221a, 222a, 223a fixed contacts,
22b、221b、222b、223b 可分合接触部,22b, 221b, 222b, 223b are detachable contact parts,
222c、223c 内套筒,222c, 223c inner sleeve,
222d 线簧丝,222d wire spring wire,
223d RADSOK 片簧,223d RADSOK leaf spring,
23、231、232、233、234、235 压力部,23, 231, 232, 233, 234, 235 pressure section,
23a、231a 弹簧,23a, 231a spring,
232a、233a 弹片,232a, 233a shrapnel,
233b 连接片,233b connecting piece,
234a 硅胶弹性体,234a silicone elastomer,
235a 流体入口,235a Fluid Inlet,
235b 流体出口,235b Fluid outlet,
235c 腔体,235c cavity,
236a 弧形环片,236a Arc ring,
24 轴线。24 axis.
具体实施方式Detailed ways
以下,参考附图详细地说明本申请的优选实施方式。在下面的说明中,对于相同的部件赋予相同的符号,省略重复的说明。另外,附图只是示意性的图,部件相互之间的尺寸的比例或者部件的形状可以与实际的不同。Hereinafter, preferred embodiments of the present application will be described in detail with reference to the drawings. In the following description, the same reference numerals are given to the same components, and repeated descriptions are omitted. In addition, the drawings are only schematic diagrams, and the ratio of dimensions between components or the shape of components may be different from the actual ones.
本申请所涉及的接插件可以适用于电连接器,例如线簧类型、冠簧、扭簧、转簧、RADSOK等片簧类型所适用的插针插孔连接器等。The connectors involved in this application can be applied to electrical connectors, such as pin socket connectors applicable to leaf spring types such as wire springs, crown springs, torsion springs, torsion springs, and RADSOK.
(第一实施方式)(first embodiment)
图1a示出了本申请第一实施方式所涉及的插孔接插件的立体图。图1b示出了本申请第一实施方式所涉及的插孔接插件的沿轴线的剖视图。图1c示出了本申请第一实施方式所涉及的插孔接插件的分解图。图1d示出了本申请第一实施方式所涉及的接触件和压力部的立体图。Fig. 1a shows a perspective view of the jack connector involved in the first embodiment of the present application. Fig. 1b shows a cross-sectional view along the axis of the socket connector involved in the first embodiment of the present application. Fig. 1c shows an exploded view of the jack connector involved in the first embodiment of the present application. Fig. 1d shows a perspective view of the contact piece and the pressure part involved in the first embodiment of the present application.
如图1a、1b、1c和1d所示,本申请第一实施方式所涉及的插孔接插件01包括插孔套筒20、两个内套圈21、圆笼式筒状接触件22和压力部23。插孔套筒20进一步包括圆柱状接触套筒20a。圆笼式筒状接触件22为单节片簧,包括两个圆环形与圆柱状接触套筒20a内壁通过固定安装进行永久接触的固定接触部22a,这两个固定接触部22a分布于接触件22的两端。这两个固定接触部22a之间连接有与插针可分离或接触的可分合接触部22b,本实施方式中,22b实现为斜栅条,即该栅条在轴向截面上的投影与接触件22的中心轴线24倾斜,本领域技术人员也可以采用其他形状结构的片簧接触件,比如传统冠簧,其栅条在轴向截面上的投影与接触件中心轴线平行。接触件22安装于圆柱状接触套筒20a内。两个内套圈21分别置于两个固定接触部22a内,固定接触部22a紧配于圆柱状接触套筒20a和内套圈21之间。通过内套圈21与固定接触部22a及圆柱状接触套管20a的紧配能实现非常好的电接触,而不是仅仅依靠固定接触部22a的张力来实现,因而增加了电接触的稳定性和可靠性。压力部23是一种弹性体,该弹性体为弹簧23a,其截面为圆形,结构为螺旋形。As shown in Figures 1a, 1b, 1c and 1d, the receptacle connector 01 involved in the first embodiment of the present application includes a receptacle sleeve 20, two inner ferrules 21, a cage-type cylindrical contact 22 and a pressure Section 23. The socket sleeve 20 further includes a cylindrical contact sleeve 20a. The cage-type cylindrical contact piece 22 is a single-section leaf spring, including two ring-shaped fixed contact parts 22a that are permanently in contact with the inner wall of the cylindrical contact sleeve 20a through fixed installation. The two fixed contact parts 22a are distributed in the contact both ends of piece 22. Between the two fixed contact parts 22a is connected a separable contact part 22b that can be separated or contacted with the pin. In this embodiment, 22b is implemented as a diagonal grid, that is, the projection of the grid on the axial section The central axis 24 of the contact 22 is inclined, and those skilled in the art can also use leaf spring contacts of other shapes and structures, such as traditional crown springs, and the projection of the grid strips on the axial section is parallel to the central axis of the contact. The contact piece 22 is installed in the cylindrical contact sleeve 20a. The two inner ferrules 21 are respectively placed in the two fixed contact parts 22a, and the fixed contact parts 22a are tightly fitted between the cylindrical contact sleeve 20a and the inner ferrule 21. Very good electrical contact can be achieved through the tight fit of the inner ferrule 21, the fixed contact portion 22a and the cylindrical contact sleeve 20a, rather than relying solely on the tension of the fixed contact portion 22a, thus increasing the stability and stability of the electrical contact. reliability. The pressure part 23 is an elastic body, the elastic body is a spring 23a, its cross section is circular, and its structure is helical.
图1e示出了本申请第一实施方式所涉及的非圆形截面的弹簧立体图,图1f示出了本申请第一实施方式所涉及的弹片的立体图,图1g示出了本申请第一实施方式所涉及的多弹片连接的立体图。Fig. 1e shows a perspective view of the non-circular cross-section spring involved in the first embodiment of the present application, Fig. 1f shows a perspective view of the shrapnel involved in the first embodiment of the present application, and Fig. 1g shows the first embodiment of the present application A perspective view of the multi-shrapnel connection involved in the method.
另一种实施方式,压力部231可实现为截面为多边形的弹簧231a,如图1e所示。In another embodiment, the pressure part 231 may be implemented as a spring 231a with a polygonal cross section, as shown in FIG. 1e.
再一种实施方式,压力部232实现为弹片232a形成的弹性体,如图1f所示,其结构为非螺旋形,本实施方式中实现为C形环结构,本领域技术人员应该理解,压力部还可实现为如图1g所示的233,由多个弹片233a形成。为了使得多个弹片连成一体,构成一个弹性体,还可包括连接片233b,连接片233b连接相邻的两个弹片233a,可由钣金冲压一体卷圆而成。In yet another embodiment, the pressure part 232 is realized as an elastic body formed by a shrapnel 232a. As shown in FIG. 1f, its structure is non-helical. The portion can also be realized as 233 as shown in FIG. 1g, formed by a plurality of elastic pieces 233a. In order to connect a plurality of elastic pieces together to form an elastic body, a connecting piece 233b may also be included. The connecting piece 233b connects two adjacent elastic pieces 233a, and may be formed by sheet metal stamping and integral rolling.
产品的装配顺序,大致如下:先把压力部23与圆笼式筒状接触件22装配,如图1d所示,然后一起装入不带外连接部的插孔套筒20内孔中,最后两端装配内套圈21,片簧插孔接插件即装配完成。The assembly sequence of the product is roughly as follows: first assemble the pressure part 23 and the cage-type cylindrical contact piece 22, as shown in Figure 1d, then put them together into the inner hole of the jack sleeve 20 without an external connection part, and finally The inner ferrule 21 is assembled at both ends, and the leaf spring socket connector is assembled.
当插针与插孔插合时,插针与接触件两者之间进行电接触,而接触压力对接触电阻有极大的影响。传统的片簧插孔中,接触压力由片簧接触件自身的弹力提供;电流通过片簧接触件,实现与插孔套筒的电连接,片簧接触件本身要承担起电传导的功能。因此,片簧接触件承担起既要提供弹力又要导电的两种基本功能,对材料的综合性能要求高。目前的电接触材料中,当材料的机械性能较好时,导电性能却较差;当导电性能较好时,机械性能却较差。在本实施方式所涉及的接插件01中,把片簧接触件22提供弹力功能的一部分剥离出来,让压力部23来补偿提供;使片簧接触件22主要承担导电功能,因此可选用导电率接近纯铜100%导电率的材料,达到提高性能、降低成本、提升供应链安全的目的。不使用铍铜材料,也利于减轻铍这种剧毒元素对环境的污染。压力部23还可选用耐高温的材料,从而提升插孔工作的耐受温度。在不改变片簧接触件22材料厚度、形变高度的条件下,通过调整压力部22,比如调整弹簧的弹性系数,就可方便地调整插孔插拔力的大小。When the pin is mated with the socket, electrical contact is made between the pin and the contact, and the contact pressure has a great influence on the contact resistance. In the traditional leaf spring socket, the contact pressure is provided by the spring force of the leaf spring contact itself; the current passes through the leaf spring contact to realize the electrical connection with the socket sleeve, and the leaf spring contact itself has to undertake the function of electrical conduction. Therefore, the leaf spring contact has two basic functions of providing elastic force and conducting electricity, and has high requirements on the comprehensive performance of the material. In the current electrical contact materials, when the mechanical properties of the material are good, the electrical conductivity is poor; when the electrical conductivity is good, the mechanical properties are poor. In the connector 01 involved in this embodiment, a part of the elastic function of the leaf spring contact 22 is peeled off, and the pressure part 23 is used to provide compensation; the leaf spring contact 22 mainly undertakes the conductive function, so the electrical conductivity can be selected. A material close to the 100% conductivity of pure copper, to achieve the purpose of improving performance, reducing costs, and improving supply chain security. Not using beryllium copper material is also beneficial to reduce the pollution of beryllium, a highly toxic element, to the environment. The pressure part 23 can also be made of high-temperature-resistant material, so as to increase the working temperature of the socket. Without changing the material thickness and deformation height of the leaf spring contact piece 22, by adjusting the pressure part 22, such as adjusting the elastic coefficient of the spring, the insertion and withdrawal force of the socket can be adjusted conveniently.
(第二实施方式)(second embodiment)
图2a示出了本申请第二实施方式所涉及的插孔接插件的分解图,图2b示出了本申请第二实施方式所涉及的接触件和压力部的立体图。图2c示出了本申请第二实施方式所涉及的O型环硅胶弹性体的立体图。Fig. 2a shows an exploded view of the socket connector involved in the second embodiment of the present application, and Fig. 2b shows a perspective view of the contact piece and the pressure part involved in the second embodiment of the present application. Fig. 2c shows a perspective view of the O-ring silicone elastomer involved in the second embodiment of the present application.
如图2a和2b所示,本申请第二实施方式是对第一实施方式的变形,其区别在于接插件02的压力部234实现为高分子材料形成的弹性体,本实施方式中压力部234为硅胶弹性体234a。如图2a所示,硅胶弹性体234a为圆环柱状体,也可以采用本领域技术人员所公知的其他弹性结构,例如O型环(O-Ring),如图2C所示。压力部234也可以实现为橡胶、塑胶等弹性体。As shown in Figures 2a and 2b, the second embodiment of the present application is a deformation of the first embodiment, and the difference is that the pressure part 234 of the connector 02 is realized as an elastic body formed of a polymer material. In this embodiment, the pressure part 234 It is a silicone elastomer 234a. As shown in FIG. 2a , the silicone elastic body 234a is a circular cylindrical body, and other elastic structures known to those skilled in the art can also be used, such as an O-ring (O-Ring), as shown in FIG. 2C . The pressure part 234 can also be implemented as an elastic body such as rubber or plastic.
(第三实施方式)(third embodiment)
图3a示出了本申请第三实施方式所涉及的插孔接插件的立体图。图3b示出了本申请第三实施方式所涉及的插孔接插件的沿轴线的剖视图。图3c示出了本申请第三实施方式所涉及的插孔接插件的分解图。图3d示出了本申请第三实施方式所涉及的接触件和压力部的立体图。Fig. 3a shows a perspective view of the jack connector involved in the third embodiment of the present application. Fig. 3b shows a cross-sectional view along the axis of the socket connector involved in the third embodiment of the present application. Fig. 3c shows an exploded view of the jack connector involved in the third embodiment of the present application. Fig. 3d shows a perspective view of the contact piece and the pressure part involved in the third embodiment of the present application.
如图3a、3b、3c和3d所示,本申请第三实施方式是对第一实施方式的变形,其区别在于接插件03的压力部235实现为压力包结构,其包括流体入口235a、流体出口235b和腔体235c。填充在腔体中的流体为气体,也可以是液体。同时插孔套筒201也在流体入口235a和流体出口235b的相应处留有缺口。在插拔过程中,通过改变腔体235c中流体的量来控制压力的大小,比如调小外部压力,这样可提升插拔寿命。如果切断压力的供应,只在插合状态下供给外部压力,则可大幅降低插拔过程中的磨损,极大延长插拔寿命。本实施方式使用方式、装配顺序与第一实施方式一致。本领域技术人员应该理解,流体入口235a和流体出口235b的存在是为了在需要提供压力时,输入流体;而在不需要提供压力时,输出流体。也可以简化,将二者去除,始终保持流体压力。As shown in Figures 3a, 3b, 3c and 3d, the third embodiment of the present application is a deformation of the first embodiment, the difference is that the pressure part 235 of the connector 03 is implemented as a pressure bag structure, which includes a fluid inlet 235a, a fluid Outlet 235b and cavity 235c. The fluid filled in the cavity is gas or liquid. At the same time, the socket sleeve 201 also leaves gaps at corresponding positions of the fluid inlet 235a and the fluid outlet 235b. During the plugging and unplugging process, the pressure is controlled by changing the amount of fluid in the cavity 235c, such as reducing the external pressure, which can increase the life of plugging and unplugging. If the pressure supply is cut off and the external pressure is supplied only in the mated state, the wear during the mating process can be greatly reduced, and the plugging life can be greatly extended. The use method and assembly sequence of this embodiment are consistent with those of the first embodiment. Those skilled in the art should understand that the existence of the fluid inlet 235a and the fluid outlet 235b is to input fluid when pressure needs to be provided, and to output fluid when no pressure needs to be provided. It can also be simplified by removing the two and maintaining fluid pressure at all times.
(第四实施方式)(fourth embodiment)
图4a示出了本申请第四实施方式所涉及的插孔接插件的沿轴线的剖视图。图4b示出了本申请第四实施方式所涉及的插孔接插件的分解图。图4c示出了本申请第四实施方式所涉及的接触件和压力部的立体图。Fig. 4a shows a sectional view along the axis of the socket connector according to the fourth embodiment of the present application. Fig. 4b shows an exploded view of the jack connector involved in the fourth embodiment of the present application. Fig. 4c shows a perspective view of the contact piece and the pressure part involved in the fourth embodiment of the present application.
如图4a、4b、4c所示,本申请第四实施方式是对第一实施方式的变形,其区别在于接插件04的压力部236为两个首尾异性连接的永磁铁弧形环片236a形成的压力环。在本实施方式所涉及的插孔接插件04中,永磁铁弧形环片236a形成压力环,本身就可由磁性产生压力,还可通过外置磁场(图未示)来改变永磁体弧形环片236a的压力,实现在插拔时和稳定接触时形成不同的接触压力。本实施例的两片弧形环片236a是示例性的,本领域技术人员可根据需要设置更多的弧形环片。As shown in Figures 4a, 4b, and 4c, the fourth embodiment of the present application is a modification of the first embodiment, and the difference is that the pressure portion 236 of the connector 04 is formed by two permanent magnet arc-shaped ring pieces 236a connected end to end with opposite sexes. pressure ring. In the socket connector 04 involved in this embodiment, the permanent magnet arc-shaped ring piece 236a forms a pressure ring, which can generate pressure itself by magnetism, and can also change the arc-shaped ring of the permanent magnet through an external magnetic field (not shown). The pressure of the sheet 236a realizes the formation of different contact pressures during plugging and stable contact. The two arc-shaped ring pieces 236a in this embodiment are exemplary, and those skilled in the art can provide more arc-shaped ring pieces as required.
(第五实施方式)(fifth embodiment)
图5a示出了本申请第五实施方式所涉及的插孔接插件的沿轴线的剖视图。图5b示出了本申请第五实施方式所涉及的插孔接插件的分解图。图5c示出了本申请第五实施方式所涉及的接触件和压力部的立体图。Fig. 5a shows a cross-sectional view along the axis of the socket connector according to the fifth embodiment of the present application. Fig. 5b shows an exploded view of the jack connector involved in the fifth embodiment of the present application. Fig. 5c shows a perspective view of the contact piece and the pressure part involved in the fifth embodiment of the present application.
如图5a、5b、5c所示,本申请第五实施方式是对第一实施方式的变形,其区别在于接插件05的圆笼式筒状接触件221为2节片簧,包括3个固定接触部221a和2个可分合接触部221b。在可分合接触部221b的外面分别包裹着压力部23。本实施方式中的2节片簧是示例性的,本领域技术人员可以根据需要使用2节以上的多节片簧。As shown in Figures 5a, 5b, and 5c, the fifth embodiment of the present application is a modification of the first embodiment. The contact portion 221a and two separable contact portions 221b. The pressure parts 23 are respectively wrapped around the outer surfaces of the separable contact parts 221b. The two-segment leaf spring in this embodiment is exemplary, and those skilled in the art may use more than two-segment multi-segment leaf springs as needed.
(第六实施方式)(sixth embodiment)
图6a示出了本申请第六实施方式所涉及的插孔接插件的沿轴线的剖视图。图6b示出了本申请第六实施方式所涉及的插孔接插件的分解图。图6c示出了本申请第六实施方式所涉及的接触件和压力部的立体图。Fig. 6a shows a cross-sectional view along the axis of the socket connector according to the sixth embodiment of the present application. Fig. 6b shows an exploded view of the jack connector involved in the sixth embodiment of the present application. Fig. 6c shows a perspective view of the contact piece and the pressure part involved in the sixth embodiment of the present application.
如图6a、6b、6c所示,本申请第六实施方式是对第一实施方式的变形,其区别在于接插件06使用两个圆笼式筒状接触件22,每个接触件22为单节片簧。每个接触件22的可分合接触部分别被压力部23包裹着。As shown in Figures 6a, 6b, and 6c, the sixth embodiment of the present application is a modification of the first embodiment. The difference is that the connector 06 uses two cage-shaped cylindrical contacts 22, and each contact 22 is a single leaf spring. The detachable contact portion of each contact piece 22 is wrapped by the pressure portion 23 respectively.
(第七实施方式)(seventh embodiment)
图7示出了本申请第七实施方式所涉及的插孔接插件的沿轴线的剖视图。Fig. 7 is a cross-sectional view along the axis of the receptacle connector according to the seventh embodiment of the present application.
如图7所示,本申请第七实施方式是对第一实施方式的变形,其区别在于接插件07使用插孔套筒201,其除了圆柱状接触套筒201a外,还包括外连接部201b,外连接部201b可具有压线孔或螺纹等连接方式。As shown in Figure 7, the seventh embodiment of the present application is a modification of the first embodiment, the difference is that the connector 07 uses a socket sleeve 201, which includes an outer connecting portion 201b in addition to a cylindrical contact sleeve 201a , The external connection part 201b may have connection methods such as crimping holes or threads.
(第八实施方式)(eighth embodiment)
图8a示出了本申请第八实施方式所涉及的插孔接插件的沿轴线的剖视图。图8b示出了本申请第八实施方式所涉及的接触件和压力部沿轴线的剖视图。图8c示出了本申请第八实施方式所涉及的接触件和压力部的立体图。图8d示出了本申请第八实施方式所涉及的接触件和压力部的分解图。图8e示出了本申请第八实施方式所涉及的插孔接插件的装配图。Fig. 8a shows a sectional view along the axis of the socket connector according to the eighth embodiment of the present application. Fig. 8b shows a cross-sectional view along the axis of the contact piece and the pressure part according to the eighth embodiment of the present application. Fig. 8c shows a perspective view of the contact piece and the pressure part involved in the eighth embodiment of the present application. Fig. 8d shows an exploded view of the contact piece and the pressure part involved in the eighth embodiment of the present application. Fig. 8e shows an assembly view of the jack connector involved in the eighth embodiment of the present application.
如图8a、8b、8c和8d所示,本实施方式是对第一实施方式的变形,其区别在于接插件08使用圆笼式筒状接触件222,其为一种线簧结构,进一步包括固定接触部222a和可分合接触部222b。圆笼式筒状接触件222包括内套筒222c以及在其上缠绕的线簧丝222d。线簧丝222d在内套筒222c中的部分构成了可分合接触部222b,而在内套筒222c两端向外翻折的部分构成了固定接触部222a。压力部23安装在内套筒222c内壁和线簧丝222d之间。As shown in Figures 8a, 8b, 8c and 8d, this embodiment is a modification of the first embodiment, the difference is that the connector 08 uses a cage-type cylindrical contact 222, which is a wire spring structure, and further includes The fixed contact portion 222a and the separable contact portion 222b. The cage-type cylindrical contact 222 includes an inner sleeve 222c and a wire spring wire 222d wound thereon. The part of the wire spring wire 222d in the inner sleeve 222c constitutes the separable contact part 222b, and the part of the inner sleeve 222c which is turned outward at both ends constitutes the fixed contact part 222a. The pressure part 23 is installed between the inner wall of the inner sleeve 222c and the wire spring wire 222d.
总体装配工艺顺序为:把压力部23先装入内套筒222c中,然后把线簧丝222d绕在内套筒222c的内孔中,线簧丝222d的两端从内套筒222c的孔内绕过内套筒222c的壁进行翻转后朝内套筒222c的外圆弧面贴合,如图8c所示。The overall assembly process sequence is: the pressure part 23 is first loaded into the inner sleeve 222c, and then the wire spring wire 222d is wound in the inner hole of the inner sleeve 222c, and the two ends of the wire spring wire 222d are drawn from the hole of the inner sleeve 222c. After turning around the wall of the inner sleeve 222c, it is attached to the outer arc surface of the inner sleeve 222c, as shown in FIG. 8c.
本实施方式的插孔套筒202包括圆柱状接触套筒202a和外连接部202b。其中外连接部202b可具有压线孔或螺纹等连接方式。圆柱状接触套筒202a分为两个部分,其中一部分先与图8b、8c所示的部分组装,然后再沿轴线24与另一部分合并,如图8e所示。The receptacle sleeve 202 of this embodiment includes a cylindrical contact sleeve 202a and an outer connection portion 202b. Wherein, the outer connection part 202b may have a connection method such as a crimping hole or a screw thread. The cylindrical contact sleeve 202a is divided into two parts, one of which is first assembled with the part shown in Figures 8b, 8c and then merged with the other part along the axis 24, as shown in Figure 8e.
本实施方式所涉及的接插件08是在传统线簧接插件结构的基础上,增加压力部23,使其安装在线簧丝222d与插孔套筒202之间。把线簧丝222d提供弹力功能的一部分剥离出来,让压力部23来补偿提供;使线簧丝222d主要承担导电功能,因此可选用导电率接近纯铜100%导电率的材料,达到提高性能、降低成本、提升供应链安全的目的。The connector 08 involved in this embodiment is based on the traditional wire spring connector structure, and the pressure part 23 is added to be installed between the wire spring wire 222d and the socket sleeve 202 . Strip the part of spring wire 222d that provides the elastic function, and let the pressure part 23 provide compensation; make the wire spring wire 222d mainly undertake the conductive function, so the material with conductivity close to the 100% conductivity of pure copper can be selected to improve performance. The purpose of reducing costs and improving supply chain security.
本实施例所涉及的接触件222可以和第二实施方式、第三实施方式、第四实施方式结合,分别使用高分子材料、流体压力包或永磁材料的压力部。The contact piece 222 involved in this embodiment can be combined with the second embodiment, the third embodiment, and the fourth embodiment, respectively using a polymer material, a fluid pressure bag or a pressure part of a permanent magnetic material.
(第九实施方式)(ninth embodiment)
图9a示出了本申请第九实施方式所涉及的插孔接插件的沿轴线的剖视图。图9b示出了本申请第九实施方式的接触件和压力部的立体图。图9c示出了本申请第九实施方式所涉及的插孔接插件的分解图。Fig. 9a shows a cross-sectional view along the axis of the receptacle connector according to the ninth embodiment of the present application. Fig. 9b shows a perspective view of the contact piece and the pressure part according to the ninth embodiment of the present application. Fig. 9c shows an exploded view of the jack connector involved in the ninth embodiment of the present application.
如图9a、9b和9c所示,本实施方式是对第一实施方式的变形,其区别在于接插件09使用圆笼式筒状接触件223,包括固定接触部223a和可分合接触部223b。圆笼式筒状接触件223包括内套筒223c以及RADSOK片簧223d。RADSOK片簧223d在内套筒223c中的部分构成了可分合接触部223b,而在内套筒223c两端向外翻折的部分构成了固定接触部223a。压力部23安装在内套筒223c内壁和RADSOK片簧223d之间。另外,插孔套筒203也有不同,是由两个对称的部分构成,如图9a所示。As shown in Figures 9a, 9b and 9c, this embodiment is a modification of the first embodiment, the difference is that the connector 09 uses a cage-type cylindrical contact 223, including a fixed contact part 223a and a separable contact part 223b . The cage-type cylindrical contact 223 includes an inner sleeve 223c and a RADSOK leaf spring 223d. The part of the RADSOK leaf spring 223d in the inner sleeve 223c constitutes the separable contact part 223b, and the part of the inner sleeve 223c which is turned outward at both ends constitutes the fixed contact part 223a. The pressure part 23 is installed between the inner wall of the inner sleeve 223c and the RADSOK leaf spring 223d. In addition, the socket sleeve 203 is also different, being composed of two symmetrical parts, as shown in Fig. 9a.
其装配顺序总体如下:(1)把圈圆后的RADSOK片簧223d装入内套筒223c的内孔中;(2)RADSOK片簧223d一端侧的外侧栅条(即固定接触部223a)进行180度朝内套筒223c外面翻边并用插孔套筒203其中的1个固定;(3)RADSOK片簧223d另一端绕中心轴线24相对片簧223d固定端进行扭转;(4)RADSOK片簧223d未固定一端外侧的栅条(即固定接触部223a)进行180度朝内套筒223c外面翻边并利用插孔套筒203的另一个固定。Its assembly sequence is generally as follows: (1) pack the RADSOK leaf spring 223d after the circle into the inner hole of the inner sleeve 223c; 180 degrees to the outside of the inner sleeve 223c and fixed with one of the jack sleeves 203; (3) the other end of the RADSOK leaf spring 223d is twisted around the central axis 24 relative to the fixed end of the leaf spring 223d; (4) the RADSOK leaf spring 223d is not fixed at one end of the outer grid bar (ie the fixed contact portion 223a ) to perform 180 degree inward flanging of the outer side of the sleeve 223c and another fixation with the socket sleeve 203 .
本实施方式所涉及的接插件09是在传统RADSOK接插件结构的基础上,增加压力部23,使其安装在RADSOK片簧223d与插孔套筒203之间。The connector 09 involved in this embodiment is based on the structure of the traditional RADSOK connector, and the pressure part 23 is added so that it is installed between the RADSOK leaf spring 223d and the socket sleeve 203 .
以上所述仅为本申请的较佳实施例而已,是结合具体的优选实施方式对本申请所作的进一步详细说明,不能认定本申请的具体实施只局限于这些说明。凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are further detailed descriptions of the present application in conjunction with specific preferred implementation modes, and it cannot be assumed that the specific implementation of the present application is limited to these descriptions. Any modifications, equivalent replacements and improvements made within the spirit and principles of this application shall be included within the protection scope of this application.
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CN201711281890.8A CN107845870A (en) | 2017-12-07 | 2017-12-07 | A kind of jack connector |
PCT/CN2018/119298 WO2019109930A1 (en) | 2017-12-07 | 2018-12-05 | Jack connector |
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CN113131255A (en) * | 2021-04-14 | 2021-07-16 | 惠州尼索科连接技术有限公司 | Folding spring contact |
CN113131255B (en) * | 2021-04-14 | 2023-03-07 | 惠州尼索科连接技术有限公司 | Folding spring contact |
CN117791205A (en) * | 2024-01-05 | 2024-03-29 | 惠州尼索科连接技术有限公司 | Terminal structure |
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Inventor after: He Binquan Inventor before: Ma Yuanfeng |