CN107837700A - A kind of insecticide, disinfectant are prepared automatically and spraying system - Google Patents
A kind of insecticide, disinfectant are prepared automatically and spraying system Download PDFInfo
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- CN107837700A CN107837700A CN201711322541.6A CN201711322541A CN107837700A CN 107837700 A CN107837700 A CN 107837700A CN 201711322541 A CN201711322541 A CN 201711322541A CN 107837700 A CN107837700 A CN 107837700A
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- 238000005507 spraying Methods 0.000 title claims abstract description 41
- 239000002917 insecticide Substances 0.000 title claims abstract description 16
- 239000000645 desinfectant Substances 0.000 title claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 202
- 238000003860 storage Methods 0.000 claims abstract description 67
- 238000002360 preparation method Methods 0.000 claims abstract description 32
- 238000009826 distribution Methods 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims description 32
- 230000001815 facial effect Effects 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 2
- 239000000126 substance Substances 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000003814 drug Substances 0.000 abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 18
- 229940079593 drug Drugs 0.000 abstract description 7
- 230000005489 elastic deformation Effects 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract description 2
- 241000208125 Nicotiana Species 0.000 description 8
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 8
- 230000000749 insecticidal effect Effects 0.000 description 7
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- IHGSAQHSAGRWNI-UHFFFAOYSA-N 1-(4-bromophenyl)-2,2,2-trifluoroethanone Chemical compound FC(F)(F)C(=O)C1=CC=C(Br)C=C1 IHGSAQHSAGRWNI-UHFFFAOYSA-N 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005273 aeration Methods 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000077 insect repellent Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000000447 pesticide residue Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/20—Jet mixers, i.e. mixers using high-speed fluid streams
- B01F25/27—Mixing by jetting components into a conduit for agitating its contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/04—Mixing biocidal, pesticidal or herbicidal ingredients used in agriculture or horticulture, e.g. for spraying
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Catching Or Destruction (AREA)
Abstract
本发明公开了一种杀虫剂、消毒剂自动配制及喷施系统,包括一配制机构,液机构,以及一喷施机构,配制机构包括一进液腔和一配液腔,所述储液机构包括一组储液桶,在储液桶中连接有吸液管,在储液桶外壁还设有检测器;喷施机构包括喷药泵和喷头,喷药泵通过导管连通配制机构和喷头;还包括PLC控制系统,实现液体配制、喷施的自动控制。本发明的有益效果是:凸轮驱动腔室实现弹性变形,腔室内的液体呈连续的脉冲状态进入和喷出,在液体喷入配液腔内时,其冲击力便于不同药液和水之间的冲击混合,一次脉冲形成的混合液体,经配液腔短暂存储后,由喷施机构喷出,配液腔内不易出现残留。实现药液随用随配,避免出现剩余。
The invention discloses an insecticide and disinfectant automatic preparation and spraying system, which comprises a preparation mechanism, a liquid mechanism, and a spraying mechanism. The preparation mechanism includes a liquid inlet chamber and a liquid distribution chamber. The liquid storage The mechanism includes a group of liquid storage barrels, in which a suction pipe is connected, and a detector is arranged on the outer wall of the liquid storage barrel; the spraying mechanism includes a spray pump and a spray head, and the spray pump communicates with the preparation mechanism and the spray head through a conduit ; It also includes a PLC control system to realize automatic control of liquid preparation and spraying. The beneficial effects of the present invention are: the cam drives the chamber to achieve elastic deformation, the liquid in the chamber enters and ejects in a continuous pulse state, and when the liquid is sprayed into the liquid distribution chamber, its impact force facilitates the separation between different liquid medicines and water. The impact mixing, the mixed liquid formed by one pulse, is sprayed out by the spraying mechanism after being stored in the liquid distribution chamber for a short time, and residues are not easy to appear in the liquid distribution chamber. The liquid medicine can be dispensed as needed to avoid surplus.
Description
技术领域technical field
本发明涉及烟叶存储过程中的杀虫驱虫领域,特别是一种杀虫剂、消毒剂自动配制及喷施系统。The invention relates to the field of insecticide and insect repellent in the storage process of tobacco leaves, in particular to an automatic preparation and spraying system of insecticide and disinfectant.
背景技术Background technique
园林、农田、酒店、农舍、烟叶储藏室等场所,喷药消毒或者杀虫时,需要先配制好药液,再喷施。药液喷施后,通常会剩余一部分,这些剩余的药液,如果放置一段时间后再使用,药效会降低,直接倒掉又会污染环境。In gardens, farmland, hotels, farmhouses, tobacco storage rooms and other places, when spraying for disinfection or insecticide, it is necessary to prepare the liquid medicine before spraying. After the liquid medicine is sprayed, there will usually be a part of it remaining. If the remaining liquid medicine is left for a period of time before use, the efficacy of the medicine will decrease, and if it is directly poured out, it will pollute the environment.
人工喷药时,人处于喷药场所内,容易接触到药液,或者是药液喷洒在身上,对身体造成伤害。During artificial spraying, people are in the spraying place and are likely to come into contact with the liquid medicine, or the liquid medicine is sprayed on the body, causing harm to the body.
专利文献CN 203226256 U公开了一种烟叶杀虫气体投放装置,该装置使用时,将固体杀虫剂如固体磷化铝(ALP) 药片放置于网状支架上,启动喷水管路,开始向反应罐内洒水,磷化铝(ALP) 药片遇水后发生化学反应产生磷化氢(PH3)气体,控制系统中控制充气风机和流量计的相关参数,定量的向单元式烟叶杀虫装置内投放杀虫气体。投放完毕后,拆开充气管路与单元式烟叶杀虫装置的进气管路的连接。完成整个杀虫工作后,将单元式烟叶杀虫装置密闭容器上的排气管路与本实用新型排气系统的排气管路连接,启动排气风机,将单元式烟叶杀虫装置密闭容器内余下的磷化氢(PH3)的回收到反应罐内。反应罐内多余的水沿出水管路排出。Patent document CN 203226256 U discloses a kind of tobacco leaves insecticidal gas injection device, when the device is in use, solid insecticide such as solid aluminum phosphide (ALP) tablets are placed on the mesh support, start the water spray pipeline, and start to Sprinkle water in the reaction tank, aluminum phosphide (ALP) tablets react with water to produce phosphine (PH3) gas, control the relevant parameters of the aeration fan and flowmeter in the control system, and quantitatively inject it into the unit tobacco leaf insecticidal device Release insecticide gas. After putting in, dismantle the connection of the air-inflating pipeline and the air-intake pipeline of the unitary tobacco leaf desinsection device. After completing the entire insecticidal work, connect the exhaust pipeline on the airtight container of the unitary tobacco leaf insecticidal device with the exhaust pipeline of the exhaust system of the utility model, start the exhaust fan, and put the airtight container of the unitary tobacco leaf insecticidal device The remaining phosphine (PH3) in the tank is recycled to the reaction tank. Excess water in the reaction tank is discharged along the outlet pipe.
在配制杀虫气体、投放、以及结束处理工作中,都需要人工辅助,人接触到管路时容易接触到杀虫气体,容易对人体产生危害。反应罐内多余的水沿出水管路排出,这些水中掺杂有固体杀虫剂的残留物,其药效已经降低,这些水不能再作为药剂使用,排放后会造成污染。In the process of preparing insecticidal gas, putting it in, and finishing the treatment, manual assistance is required. When people come into contact with the pipeline, they are easy to come into contact with the insecticidal gas, which is likely to cause harm to the human body. The excess water in the reaction tank is discharged along the outlet pipeline. The water is mixed with solid pesticide residues, and its efficacy has been reduced. The water can no longer be used as a chemical agent and will cause pollution after discharge.
专利文献CN206549515U公开了一种农药搅拌装置,该装置设有长颈漏斗作为进料斗,便于倒入药物,配药时先注入水并淹没在进料斗的下端,然后导入药物,药物直接从水中扩散开便于搅拌。搅拌轴、拨料杆的设置,便于充分搅拌,避免出现药物漂浮或沉淀。Patent document CN206549515U discloses a pesticide mixing device, which is provided with a long-necked funnel as a feed hopper, which is convenient for pouring medicines into. When dispensing, water is first injected and submerged in the lower end of the feed hopper, and then the medicines are introduced, and the medicines are directly discharged from the water. Spreads out for easy stirring. The setting of the stirring shaft and the stirring rod is convenient for full stirring and avoids drug floating or sedimentation.
该装置虽然能够实现便捷倒药以及充分搅拌,但是对于药物用量以及水的用量不能时时检测,需要提前称取或计算。同样的药剂剩余后不便于处理,造成浪费和污染。Although the device can realize convenient pouring of medicine and sufficient stirring, it cannot constantly detect the dosage of medicine and water, and needs to be weighed or calculated in advance. It is inconvenient to handle the same medicament remaining, causing waste and pollution.
发明内容Contents of the invention
本发明的目的在于客服以上技术缺陷,提出一种能够在药液使用过程中随用随配,避免药液剩余,并且能够自动喷洒的杀虫剂、消毒剂自动配制及喷施系统。The purpose of the present invention is to overcome the above technical defects, and propose an automatic preparation and spraying system for insecticides and disinfectants that can be dispensed during the use of the medicinal liquid, avoiding the remaining medicinal liquid, and can be sprayed automatically.
本发明为解决其技术问题所提出的技术方案是:一种杀虫剂、消毒剂自动配制及喷施系统,包括一配制机构,连接在所述配制机构一侧的储液机构,以及连接在所述配制机构另一侧的喷施机构,所述喷施机构、配制机构、储液机构之间连接有导管,其特征在于:The technical solution proposed by the present invention to solve the technical problems is: an automatic preparation and spraying system for insecticides and disinfectants, including a preparation mechanism, a liquid storage mechanism connected to one side of the preparation mechanism, and a liquid storage mechanism connected to the The spraying mechanism on the other side of the preparation mechanism, a conduit is connected between the spraying mechanism, the preparation mechanism, and the liquid storage mechanism, and it is characterized in that:
所述配制机构包括一进液腔和一配液腔,所述进液腔与所述配液腔之间连接有导管,所述进液腔通过导管与所述储液机构连接,并设有进液电动阀控制进液,所述配液腔通过导管与所述喷施机构连接,并设有喷液电动阀控制出液;The compounding mechanism includes a liquid inlet chamber and a liquid distribution chamber, a conduit is connected between the liquid inlet chamber and the liquid distribution chamber, the liquid inlet chamber is connected to the liquid storage mechanism through a conduit, and is provided with The liquid inlet electric valve controls the liquid inlet, and the liquid distribution chamber is connected to the spraying mechanism through a conduit, and is equipped with a liquid spray electric valve to control the liquid outlet;
所述储液机构包括一组储液桶,在所述储液桶中连接有吸液管,所述吸液管一端深入所述储液桶底部,另一端伸出所述储液桶外,在所述吸液管上、所述储液桶外还设有取液泵,在所述储液桶外壁上、所述吸液管下端还设有检测器;The liquid storage mechanism includes a group of liquid storage barrels, a liquid suction pipe is connected to the liquid storage barrel, one end of the liquid suction pipe goes deep into the bottom of the liquid storage barrel, and the other end extends out of the liquid storage barrel, A liquid extraction pump is also provided on the liquid suction pipe and outside the liquid storage barrel, and a detector is also provided on the outer wall of the liquid storage barrel and at the lower end of the liquid suction pipe;
所述喷施机构包括喷药泵和喷头,所述喷药泵通过导管连通配制机构和喷头;The spraying mechanism includes a spray pump and a spray head, and the spray pump communicates with the preparation mechanism and the spray head through a conduit;
还包括用于控制所述配制机构、储液机构、喷施机构的PLC控制系统,实现液体配制、喷施的自动控制。It also includes a PLC control system for controlling the preparation mechanism, liquid storage mechanism and spraying mechanism to realize automatic control of liquid preparation and spraying.
优选的,所述进液腔包括一腔室和一设置在所述腔室上方的按压部件,所述按压部件通过支撑架可活动地连接在所述腔室上,Preferably, the liquid inlet chamber includes a chamber and a pressing part arranged above the chamber, and the pressing part is movably connected to the chamber through a support frame,
所述腔室包括上面部、底面部、左侧面部及右侧面部,上面部和底面部分别为平板状,左侧面部及右侧面部为波纹管状,左侧面部及右侧面部可在上下方向上伸缩;The chamber includes an upper face, a bottom face, a left face and a right face. The upper face and the bottom face are flat plates respectively. Stretch in direction;
所述按压部件包括一按压臂以及贯穿所述按压臂的轴孔,在所述轴孔内设有转轴,所述转轴两端固定在所述支撑架上,所述按压臂包括后方臂和前方臂,前方臂从轴孔向前方延伸,并越过腔室的前端,在前方臂末端设有输入部;后方臂从轴孔向后方水平延伸,在后方臂的末端设有按压部,按压部与上面部接触。输入部通过按压臂将驱动力传递到按压部,进而传递到上面部;The pressing part includes a pressing arm and a shaft hole passing through the pressing arm, a rotating shaft is arranged in the shaft hole, both ends of the rotating shaft are fixed on the support frame, and the pressing arm includes a rear arm and a front arm. The front arm extends forward from the shaft hole and crosses the front end of the chamber, and an input part is provided at the end of the front arm; the rear arm extends horizontally from the shaft hole to the rear, and a pressing part is provided at the end of the rear arm. above facial contact. The input part transmits the driving force to the pressing part through the pressing arm, and then to the upper part;
在所述支撑架的前部、所述输入部的下方,还设有凸轮机构,所述凸轮机构与所述输入部接触。A cam mechanism is also provided on the front part of the support frame and below the input part, and the cam mechanism is in contact with the input part.
优选的,所述右侧面部下端连接在底面部右侧,上端延伸到上面部下方,使得上面部与右侧面部间隔出进液孔;左侧面部上端连接在上面部左侧,下端延伸到底面部上方,使得底面部与左侧面部间隔出出液孔;所述进液孔通过导管与所述进液电动阀连接,所述出液孔通过导管与所述配液腔连接;Preferably, the lower end of the right face is connected to the right side of the bottom face, and the upper end extends to the bottom of the upper face, so that the upper face and the right face are separated by a liquid inlet and outlet hole; the upper end of the left face is connected to the left side of the upper face, and the lower end extends to the bottom Above the face, the bottom face is separated from the left face by a liquid outlet hole; the liquid inlet hole is connected to the liquid inlet electric valve through a conduit, and the liquid outlet hole is connected to the liquid distribution chamber through a conduit;
所述按压部被加工为球面,输入部的底面也被加工为球面,所述凸轮机构包括电动机和设置在电动机上的变速箱,在所述变速箱的输出轴上设置凸轮,所述凸轮与所述输入部相切。The pressing part is processed into a spherical surface, and the bottom surface of the input part is also processed into a spherical surface. The cam mechanism includes a motor and a gearbox arranged on the motor, and a cam is arranged on the output shaft of the gearbox. The cam and The input is tangential.
优选的,所述储液桶内的导管,开口处位于储液桶桶底的上方,使得导管开口处与储液桶桶底之间出现液体存储空间。Preferably, the opening of the conduit in the liquid storage barrel is located above the bottom of the liquid storage barrel, so that there is a liquid storage space between the opening of the conduit and the bottom of the liquid storage barrel.
优选的,所述储液桶外壁上的检测器为液位传感器,所述液位传感器用于检测液体存储空间内的液体高度。Preferably, the detector on the outer wall of the liquid storage barrel is a liquid level sensor, and the liquid level sensor is used to detect the liquid level in the liquid storage space.
优选的,PLC控制系统包括CPU、ROM、RAM、可编程只读存储器、集成电路、驱动器IC,以及连接上述电子设备的电路。Preferably, the PLC control system includes CPU, ROM, RAM, programmable read-only memory, integrated circuit, driver IC, and circuits connected to the above-mentioned electronic devices.
本发明的有益效果是:凸轮驱动腔室实现弹性变形,腔室内的液体呈连续的脉冲状态进入和喷出,在液体喷入配液腔内时,其冲击力便于不同药液和水之间的冲击混合,一次脉冲形成的混合液体,经配液腔短暂存储后,由喷施机构喷出,配液腔内不易出现残留。实现药液随用随配,避免出现剩余。The beneficial effects of the present invention are: the cam drives the chamber to achieve elastic deformation, the liquid in the chamber enters and ejects in a continuous pulse state, and when the liquid is sprayed into the liquid distribution chamber, its impact force facilitates the separation between different liquid medicines and water. The impact mixing, the mixed liquid formed by one pulse, is sprayed out by the spraying mechanism after being stored in the liquid distribution chamber for a short time, and residues are not easy to appear in the liquid distribution chamber. Realize that the medicine solution can be prepared as needed to avoid surplus.
附图说明Description of drawings
图1为本发明整体示意图。Fig. 1 is the overall schematic diagram of the present invention.
图2为配制机构结构图。Figure 2 is a structural diagram of the preparation mechanism.
图3为配制机构侧视结构图。Fig. 3 is a side structural view of the dispensing mechanism.
图4为配制机构剖切图。Figure 4 is a sectional view of the preparation mechanism.
图5为储液机构结构图。Figure 5 is a structural diagram of the liquid storage mechanism.
图中:1、配制机构;2、储液机构;3、喷施机构;5、进液腔;4、配液腔;In the figure: 1. Preparation mechanism; 2. Liquid storage mechanism; 3. Spraying mechanism; 5. Liquid inlet chamber; 4. Liquid distribution chamber;
6、进液电动阀;7、喷液电动阀;8、储液桶;9、吸液管;10、取液泵;11、检测器;6. Liquid inlet electric valve; 7. Liquid injection electric valve; 8. Liquid storage tank; 9. Suction pipe; 10. Liquid pump; 11. Detector;
12、喷药泵;13、喷头;51、腔室;52、按压部件;53、支撑架; 54、凸轮机构;12. Spray pump; 13. Nozzle; 51. Chamber; 52. Pressing parts; 53. Support frame; 54. Cam mechanism;
511、上面部;512、底面部;513、左侧面部;514、右侧面部;515、进液孔;516、出液孔;521、按压臂;522、轴孔;523、转轴;5211、后方臂;5212、前方臂;5213、输入部;5214、按压部;541、电动机;542、变速箱;543、凸轮;80、液体存储空间。511, upper face; 512, bottom face; 513, left face; 514, right face; 515, liquid inlet; 516, liquid outlet; 521, pressing arm; 522, shaft hole; 5212, front arm; 5213, input part; 5214, pressing part; 541, electric motor; 542, gearbox; 543, cam; 80, liquid storage space.
具体实施方式Detailed ways
下面结合附图实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
实施例一Embodiment one
如图1-5所示:一种杀虫剂、消毒剂自动配制及喷施系统,包括一配制机构1,连接在配制机构1一侧的储液机构2,以及连接在配制机构1另一侧的喷施机构3,喷施机构3、配制机构1、储液机构2之间连接有导管,As shown in Figures 1-5: an automatic preparation and spraying system for insecticides and disinfectants, including a preparation mechanism 1, a liquid storage mechanism 2 connected to one side of the preparation mechanism 1, and a liquid storage mechanism connected to the other side of the preparation mechanism 1. The spraying mechanism 3 on the side, the spraying mechanism 3, the preparation mechanism 1, and the liquid storage mechanism 2 are connected with a conduit,
所述配制机构1包括一进液腔5和一配液腔4,所述进液腔5与所述配液腔4之间连接有导管,所述进液腔5通过导管与所述储液机构2连接,并设有进液电动阀6控制进液,所述配液腔4通过导管与所述喷施机构3连接,并设有喷液电动阀7控制出液;The compounding mechanism 1 includes a liquid inlet chamber 5 and a liquid distribution chamber 4, a conduit is connected between the liquid inlet chamber 5 and the liquid distribution chamber 4, and the liquid inlet chamber 5 is connected to the liquid storage through the conduit. The mechanism 2 is connected, and an electric valve 6 is provided to control the liquid intake. The liquid distribution chamber 4 is connected to the spraying mechanism 3 through a conduit, and an electric valve 7 is provided to control the liquid discharge;
所述储液机构2包括一组储液桶8,在所述储液桶8中连接有吸液管9,所述吸液管9一端深入所述储液桶8底部,另一端伸出所述储液桶8外,在所述吸液管9上、所述储液桶8外还设有取液泵10,在所述储液桶8外壁上、所述吸液管9下端还设有检测器11;The liquid storage mechanism 2 includes a group of liquid storage barrels 8, a liquid suction pipe 9 is connected to the liquid storage barrel 8, one end of the liquid suction pipe 9 goes deep into the bottom of the liquid storage barrel 8, and the other end extends out of the liquid storage barrel 8. Outside the liquid storage barrel 8, a liquid extraction pump 10 is also provided on the liquid suction pipe 9 and outside the liquid storage barrel 8, and a liquid extraction pump 10 is also provided on the outer wall of the liquid storage barrel 8 and at the lower end of the liquid suction pipe 9. There is a detector 11;
所述喷施机构3包括喷药泵12和喷头13,所述喷药泵12通过导管连通配制机构1和喷头13;The spraying mechanism 3 includes a spray pump 12 and a spray head 13, and the spray pump 12 communicates with the preparation mechanism 1 and the spray head 13 through a conduit;
还包括用于控制所述配制机构1、储液机构2、喷施机构3的PLC控制系统,实现液体配制、喷施的自动控制。It also includes a PLC control system for controlling the preparation mechanism 1, the liquid storage mechanism 2, and the spraying mechanism 3, so as to realize automatic control of liquid preparation and spraying.
所述进液腔5包括一腔室51和一设置在所述腔室51上方的按压部件52,所述按压部件52通过支撑架53可活动地连接在所述腔室51上,The liquid inlet chamber 5 includes a chamber 51 and a pressing member 52 arranged above the chamber 51, the pressing member 52 is movably connected to the chamber 51 through a support frame 53,
所述腔室51包括上面部511、底面部512、左侧面部513及右侧面部514,上面部511和底面部512分别为平板状,左侧面部513及右侧面部514为波纹管状,左侧面部513及右侧面部514可在上下方向上伸缩。The chamber 51 includes an upper portion 511, a bottom portion 512, a left side portion 513 and a right side portion 514. The upper portion 511 and the bottom portion 512 are respectively flat, the left side portion 513 and the right side portion 514 are bellows-shaped, and the left side portion 513 and the right side portion 514 are bellows-shaped. The side surface 513 and the right side surface 514 can expand and contract in the vertical direction.
所述按压部件52包括一按压臂521以及贯穿所述按压臂521的轴孔522,在所述轴孔522内设有转轴523,所述转轴523两端固定在所述支撑架53上,所述按压臂521包括后方臂5211和前方臂5212,前方臂5212从轴孔522向前方延伸,并越过腔室51的前端,在前方臂5212末端设有输入部5213;后方臂5211从轴孔522向后方水平延伸,在后方臂5211的末端设有按压部5214,按压部5214与上面部接触;输入部5213通过按压臂521将驱动力传递到按压部5214,进而传递到上面部511。The pressing member 52 includes a pressing arm 521 and a shaft hole 522 passing through the pressing arm 521, a rotating shaft 523 is arranged in the shaft hole 522, and both ends of the rotating shaft 523 are fixed on the support frame 53, so that The pressing arm 521 includes a rear arm 5211 and a front arm 5212. The front arm 5212 extends forward from the shaft hole 522 and crosses the front end of the chamber 51. An input part 5213 is provided at the end of the front arm 5212; the rear arm 5211 extends from the shaft hole 522 Extending horizontally to the rear, a pressing part 5214 is provided at the end of the rear arm 5211, and the pressing part 5214 is in contact with the upper surface; the input part 5213 transmits the driving force to the pressing part 5214 through the pressing arm 521, and then to the upper surface 511.
在所述支撑架53的前部、所述输入部5213的下方,还设有凸轮机构54,所述凸轮机构54与所述输入部5213接触。At the front of the support frame 53 and below the input portion 5213 , a cam mechanism 54 is further provided, and the cam mechanism 54 is in contact with the input portion 5213 .
所述右侧面部514下端连接在底面部512右侧,上端延伸到上面部511下方,使得上面部511与右侧面部514间隔出进液孔515;左侧面513部上端连接在上面部511左侧,下端延伸到底面部512上方,使得底面部512与左侧面部513间隔出出液孔516;所述进液孔515通过导管与所述进液电动阀6连接,所述出液孔516通过导管与所述配液腔4连接;The lower end of the right side face 514 is connected to the right side of the bottom face 512, and the upper end extends below the upper face 511, so that the upper face 511 and the right side face 514 are separated from the liquid inlet 515; the upper end of the left side 513 is connected to the upper face 511 On the left side, the lower end extends above the bottom surface 512, so that the bottom surface 512 and the left side surface 513 are separated by a liquid outlet hole 516; the liquid inlet 515 is connected to the liquid inlet electric valve 6 through a conduit, and the liquid outlet 516 Connect with the liquid distribution cavity 4 through a catheter;
所述按压部5214被加工为球面,输入部5213的底面也被加工为球面,所述凸轮机构54包括电动机541和设置在电动机541上的变速箱542,在所述变速箱542的输出轴上设置凸轮543,所述凸轮543与所述输入部5213相切。The pressing part 5214 is processed into a spherical surface, and the bottom surface of the input part 5213 is also processed into a spherical surface. The cam mechanism 54 includes a motor 541 and a gearbox 542 arranged on the motor 541. On the output shaft of the gearbox 542 A cam 543 is provided which is tangential to the input 5213 .
所述储液桶8内的吸液管9,开口处位于储液桶8桶底的上方,使得吸液管9开口处与储液桶8桶底之间出现液体存储空间80。The opening of the liquid suction pipe 9 in the liquid storage barrel 8 is located above the bottom of the liquid storage barrel 8 , so that a liquid storage space 80 appears between the opening of the liquid suction pipe 9 and the bottom of the liquid storage barrel 8 .
所述储液桶8外壁上的检测器为液位传感器14,所述液位传感器14用于检测液体存储空间80内的液体高度。The detector on the outer wall of the liquid storage barrel 8 is a liquid level sensor 14 , and the liquid level sensor 14 is used to detect the liquid level in the liquid storage space 80 .
PLC控制系统包括CPU、ROM、RAM、可编程只读存储器、集成电路、驱动器IC,以及连接上述电子设备的电路。The PLC control system includes CPU, ROM, RAM, programmable read-only memory, integrated circuit, driver IC, and circuits connecting the above-mentioned electronic devices.
本发明的工作原理如下:The working principle of the present invention is as follows:
储液桶8设有多个,本实施例中设有五个,每个储液桶都配有与其连通的配制机构1,配制机构1将吸取的液体通过导管都输进同一个配液腔4内。There are multiple liquid storage barrels 8, five of which are provided in this embodiment, and each liquid storage barrel is equipped with a preparation mechanism 1 communicating with it, and the preparation mechanism 1 inputs the absorbed liquid into the same liquid distribution chamber through the catheter 4 within.
首先在四个储液桶内分别注入不同的药剂,在第五个储液桶内注入水,取液泵10从储液桶内吸取液体,通过导管输送,此时将进液电动阀6、喷液电动阀7都打开,药液和水进入进液腔5,导管内的空气排入配液腔4,并由喷施机构抽出。First, inject different medicaments into the four liquid storage barrels respectively, inject water into the fifth liquid storage barrel, and the liquid extraction pump 10 absorbs the liquid from the liquid storage barrels and transports it through the catheter. At this time, the liquid inlet electric valve 6, Liquid injection electric valve 7 is all opened, medicinal liquid and water enter liquid inlet cavity 5, and the air in the conduit discharges into liquid distribution cavity 4, and is extracted out by spraying mechanism.
关闭进液电动阀6,启动凸轮机构54,凸轮543转动时,其大头端对输入部5213施加力时,按压臂521以转轴523为支点顺时针摇动,从而向下方按压后方臂5211,在上面部511上方设置板,向下方按压后方臂5211时,按压部5214与板接触,向板作用按压力,腔室51的左侧面部513、右侧面部514收缩,将腔室51内的液体挤压,通过喷液电动阀7进入配液腔4。Close the liquid inlet electric valve 6, start the cam mechanism 54, when the cam 543 rotates, when the large end of the cam 543 exerts a force on the input part 5213, the pressing arm 521 swings clockwise with the rotating shaft 523 as the fulcrum, thereby pressing the rear arm 5211 downward, and pressing the rear arm 5211 downward. A plate is arranged above the part 511, and when the rear arm 5211 is pressed downward, the pressing part 5214 contacts the plate, and a pressing force is applied to the plate, and the left side part 513 and the right side part 514 of the chamber 51 shrink, and the liquid in the chamber 51 is squeezed out. pressure, and enter the liquid distribution chamber 4 through the liquid injection electric valve 7.
凸轮543小头端接触输入部5213时,该挤压力解除,左侧面部513、右侧面部514恢复为原始形状,关闭喷液电动阀7,打开进液电动阀6,药液和水再次进入进液腔5。因此通过腔室51的弹性变形,实现吸取和喷出药液和水。When the small head end of the cam 543 touches the input part 5213, the extrusion force is released, the left side face 513 and the right side face 514 return to their original shapes, the liquid injection electric valve 7 is closed, the liquid inlet electric valve 6 is opened, and the liquid medicine and water are refilled. Enter the liquid inlet chamber 5. Therefore, through the elastic deformation of the chamber 51, suction and discharge of the liquid medicine and water are realized.
药液和水进入配液腔4,由于凸轮543驱动腔室51实现弹性变形,腔室51内的液体呈连续的脉冲状态进入和喷出,在液体喷入配液腔4内时,其冲击力便于不同药液和水之间的冲击混合,一次脉冲形成的混合液体,经配液腔4短暂存储后,由喷施机构喷出,配液腔4内不易出现残留。The liquid medicine and water enter the liquid distribution chamber 4. Since the cam 543 drives the chamber 51 to realize elastic deformation, the liquid in the chamber 51 enters and ejects in a continuous pulse state. When the liquid is sprayed into the liquid distribution chamber 4, its impact The force is convenient for the impact mixing between different medicinal liquids and water. The mixed liquid formed by one pulse is temporarily stored in the liquid distribution chamber 4 and then sprayed out by the spraying mechanism, so that residues are not easy to appear in the liquid distribution chamber 4.
所述储液桶8外壁上的液位传感器14,检测桶内的液体存储情况,当任一储液桶内液位低于检测位置时,液位传感器工作,该储液桶及其连通的配置机构停止工作,信息反馈到控制系统,提示操作人员忘储液桶内添加相应的液体。这种设置还便于根据需要选取若干个储液桶进行配液。The liquid level sensor 14 on the outer wall of the liquid storage barrel 8 detects the liquid storage situation in the barrel. When the liquid level in any liquid storage barrel is lower than the detection position, the liquid level sensor works, and the liquid storage barrel and its connected The configuration mechanism stops working, and the information is fed back to the control system, prompting the operator to forget to add the corresponding liquid in the liquid storage tank. This setting is also convenient for selecting several liquid storage barrels for liquid dosing as required.
该系统可用于园林、农田、酒店、农舍、烟叶储藏室等不同喷洒场所,根据喷施面积的大小,可以选取不同规格的进液腔以及凸轮机构,实现合理取液、配液。喷施机构也可以根据需要选取,可以改变药泵的功率,喷头的流量。The system can be used in different spraying places such as gardens, farmlands, hotels, farmhouses, and tobacco storage rooms. According to the size of the spraying area, different specifications of the liquid inlet chamber and cam mechanism can be selected to achieve reasonable liquid intake and distribution. The spraying mechanism can also be selected according to the needs, and the power of the drug pump and the flow rate of the nozzle can be changed.
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