CN107834793A - A kind of bar winding mechanism of novel motor stator three - Google Patents
A kind of bar winding mechanism of novel motor stator three Download PDFInfo
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- CN107834793A CN107834793A CN201711023694.0A CN201711023694A CN107834793A CN 107834793 A CN107834793 A CN 107834793A CN 201711023694 A CN201711023694 A CN 201711023694A CN 107834793 A CN107834793 A CN 107834793A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
- H02K15/043—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines winding flat conductive wires or sheets
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- Manufacture Of Motors, Generators (AREA)
Abstract
本发明公开了一种新型电机定子三杆绕线机构,其特点是:包括基座、滑动臂、机械臂、套筒、伸缩杆、弹簧、三角凸轮、滚轮、绕线杆、缠线柱、定子骨架、绕线杆线头、定子夹具、定子夹具底座、伺服电机。其中套筒上安装了三个绕线杆,在套筒内安装了三角凸轮,当绕线杆需要进给时,能根据三角凸轮外轮廓使三个绕线杆同时进给;缠线柱绕线方式无需翻转,只需通过绕线杆的上下、进给运动,配合定子夹具的转动,即可实现漆包线在缠线柱的缠绕。将这种多杆绕线机构应用于无刷电机定子绕线机器中,工作结构简单,大大提高了绕线速度和生产效率。
The invention discloses a novel motor stator three-rod winding mechanism. Stator frame, wire end of winding rod, stator fixture, stator fixture base, servo motor. Among them, three winding rods are installed on the sleeve, and a triangular cam is installed in the sleeve. When the winding rods need to be fed, the three winding rods can be fed at the same time according to the outer contour of the triangular cam; The wire method does not need to be flipped, and the winding of the enameled wire on the winding column can be realized only through the up and down and feeding movement of the winding rod and the rotation of the stator clamp. Applying this multi-rod winding mechanism to a brushless motor stator winding machine has a simple working structure and greatly improves the winding speed and production efficiency.
Description
技术领域technical field
本发明涉及一种电机定子绕线机构,尤其是一种自动化生产过程中的高效无刷电机定子多杆绕线机构。The invention relates to a motor stator winding mechanism, in particular to a high-efficiency brushless motor stator multi-rod winding mechanism in the automatic production process.
背景技术Background technique
当前由于机械电子工业发展迅速,作为机电一体化装备的数控绕线机,集高效、柔性、精密、复合、集成诸多优点于一身,已经成为当前机械电子设备制造业的主力加工设备,各类电机定子绕线机也相应发展起来。目前电机定子绕线机构生产过程中,主要工序是绕线,但目前电机定子绕线机构多为单绕线杆,生产效率较低;缠线柱方式多为翻转式,结构较为复杂,只能应用于绕线要求相对不高的场合。At present, due to the rapid development of the mechanical and electronic industry, as a mechanical and electrical integration equipment, the CNC winding machine has many advantages of high efficiency, flexibility, precision, compounding and integration, and has become the main processing equipment in the current mechanical and electronic equipment manufacturing industry. The stator winding machine has also developed accordingly. At present, in the production process of the motor stator winding mechanism, the main process is winding, but at present, the motor stator winding mechanism is mostly a single winding rod, and the production efficiency is low; It is used in occasions where winding requirements are relatively low.
发明内容Contents of the invention
为解决上述技术不足问题,本发明提供了一种新型电机定子三杆绕线机构。该机构适用于小型电机定子绕线系统,且结构简单,工作成本低,绕线速度快,提高了生产效率,有利于产品的批量生产。In order to solve the above technical deficiencies, the present invention provides a novel motor stator three-rod winding mechanism. The mechanism is suitable for a stator winding system of a small motor, and has the advantages of simple structure, low work cost, fast winding speed, improved production efficiency, and is beneficial to mass production of products.
本发明所采用的技术方案是,一种新型电机定子三杆绕线机构,其特征是,包括基座、滑动臂、机械臂、套筒、伸缩杆、弹簧、三角凸轮、滚轮、绕线杆、缠线柱、定子骨架、绕线杆线头、定子夹具、定子夹具底座、伺服电机;所述滑动臂可沿基座轴向上下运动;所述机械臂安装在滑动臂上;所述套筒安装在机械臂上;所述三个伸缩杆呈120度均匀安装在套筒上,伸缩杆一端与套筒内壁间安装有弹簧,伸缩杆可沿套筒径向运动,且伸缩杆末端安装滚轮;所述三角凸轮外轮廓与滚轮接触;所述伺服电机带动三角凸轮旋转;所述绕线杆与伸缩杆连接,且末端安装绕线杆线头;所述定子夹具上安装有调节卡箍。The technical solution adopted in the present invention is a new motor stator three-bar winding mechanism, which is characterized in that it includes a base, a sliding arm, a mechanical arm, a sleeve, a telescopic rod, a spring, a triangular cam, a roller, and a winding rod , coiling post, stator skeleton, winding rod wire head, stator clamp, stator clamp base, servo motor; the sliding arm can move up and down along the axis of the base; the mechanical arm is mounted on the sliding arm; the sleeve Installed on the mechanical arm; the three telescopic rods are evenly installed on the sleeve at 120 degrees, a spring is installed between one end of the telescopic rod and the inner wall of the sleeve, the telescopic rod can move radially along the sleeve, and rollers are installed at the end of the telescopic rod The outer contour of the triangular cam is in contact with the roller; the servo motor drives the triangular cam to rotate; the winding rod is connected to the telescopic rod, and the end of the winding rod is installed with the end of the winding rod;
根据上述的一种新型电机定子三杆绕线机构,其特征在于:所述定子绕线过程,通过伺服电机控制带动三角凸轮旋转实现伸缩杆的进给运动,保证绕线杆的进给量,同时滑动臂上下运动带动绕线杆的上下运动,最终实现漆包线完整有序的排布在定子骨架上;所述定子夹具上安装有调节卡箍,能根据定子的不同尺寸定位,扩大了定子绕线装置的使用范围。According to the above-mentioned novel motor stator three-rod winding mechanism, it is characterized in that: the stator winding process is controlled by a servo motor to drive the triangular cam to rotate to realize the feed movement of the telescopic rod, ensuring the feed amount of the winding rod, At the same time, the up and down movement of the sliding arm drives the up and down movement of the winding rod, and finally the complete and orderly arrangement of the enameled wires on the stator frame is realized; the stator clamp is equipped with an adjusting hoop, which can be positioned according to different sizes of the stator, expanding the stator winding. The scope of use of the line device.
与现有技术相比,本发明的有益效果是,滑动臂能同时控制三个绕线杆的上下往复运动,三角凸轮机构能同时控制三个绕线杆的进给运动,一次可以同时缠绕三个定子骨架,漆包线可以整齐有序的缠绕在电机定子骨架上,最终提高了生产效率。Compared with the prior art, the beneficial effect of the present invention is that the sliding arm can simultaneously control the up and down reciprocating movements of the three winding rods, and the triangular cam mechanism can simultaneously control the feeding motion of the three winding rods, and can simultaneously wind three winding rods at a time. A stator frame, the enameled wire can be wound neatly and orderly on the stator frame of the motor, which ultimately improves the production efficiency.
附图说明Description of drawings
图1为本发明的一种新型电机定子三杆绕线机构的结构示意图。Fig. 1 is a structural schematic diagram of a novel motor stator three-rod winding mechanism of the present invention.
图2为本发明的一种新型电机定子三杆绕线机构中三角凸轮机构的结构示意图。Fig. 2 is a structural schematic diagram of a triangular cam mechanism in a novel motor stator three-bar winding mechanism of the present invention.
图中标号:1-基座、2-滑动臂、3-机械臂、4-套筒、5–伸缩杆、6-绕线杆、7-缠线柱、8-定子骨架、9-绕线杆线头、10-定子夹具、11-定子夹具底座、12-调节卡箍、13-三角凸轮、14-弹簧、15-滚轮、16-伺服电机。Numbers in the figure: 1-base, 2-sliding arm, 3-mechanical arm, 4-sleeve, 5-telescopic rod, 6-winding rod, 7-winding column, 8-stator skeleton, 9-winding Rod wire head, 10-stator clamp, 11-stator clamp base, 12-adjusting hoop, 13-triangular cam, 14-spring, 15-roller, 16-servo motor.
具体实施方式Detailed ways
下面结合具体图例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with specific illustrations.
如图1和图2所示,本发明中所述的一种新型电机定子三杆绕线机构,包括基座1、滑动臂2、机械臂3、套筒4、伸缩杆5、绕线杆6、缠线柱7、定子骨架8、绕线杆线头9、定子夹具10、定子夹具底座11、调节卡箍12、三角凸轮13、弹簧14、滚轮15、伺服电机16;所述滑动臂2带动绕线套筒4作上下运动;所述套筒4内的伺服电机16带动其内的三角凸轮13旋转,通过正向旋转,推动伸缩杆5沿套筒4径向进给,从而实现绕线杆6的进给运动,完成漆包线在定子骨架8上的均匀排布,当伺服电机16反向旋转,在弹簧14的作用下,伸缩杆5复位,回到初始位置此过程即完成绕线功能的一次往复进给运动;由于该装置有三个绕线杆6,每完成一次上述绕线过程,三个定子骨架8均完成漆包线的均匀排布。As shown in Figures 1 and 2, a novel motor stator three-bar winding mechanism described in the present invention includes a base 1, a sliding arm 2, a mechanical arm 3, a sleeve 4, a telescopic rod 5, and a winding rod 6. Winding column 7, stator skeleton 8, winding rod wire end 9, stator clamp 10, stator clamp base 11, adjustment clamp 12, triangular cam 13, spring 14, roller 15, servo motor 16; the sliding arm 2 Drive the winding sleeve 4 to move up and down; the servo motor 16 in the sleeve 4 drives the triangular cam 13 inside to rotate, and through forward rotation, the telescopic rod 5 is pushed to feed radially along the sleeve 4, thereby realizing winding The feed movement of the wire rod 6 completes the uniform arrangement of the enameled wires on the stator frame 8. When the servo motor 16 rotates in the opposite direction, under the action of the spring 14, the telescopic rod 5 resets and returns to the initial position. This process completes the winding One reciprocating feed movement of the function; since the device has three winding rods 6, each time the above winding process is completed, the three stator frames 8 complete the uniform arrangement of the enameled wires.
以上所述仅为本发明的较佳实例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred example of the present invention, and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention within.
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CN201711023694.0A CN107834793A (en) | 2017-10-27 | 2017-10-27 | A kind of bar winding mechanism of novel motor stator three |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108574357A (en) * | 2018-06-21 | 2018-09-25 | 宁波富佳实业有限公司 | A kind of rotor assembly and permanent magnetic brushless |
CN108683310A (en) * | 2018-07-23 | 2018-10-19 | 王绍霞 | Coiling all-in-one machine inside and outside brushless motor |
CN117277711A (en) * | 2023-11-23 | 2023-12-22 | 允博(天津)电机科技发展有限公司 | An automatic winding device for motor coils |
Citations (4)
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JPS6059945A (en) * | 1983-09-12 | 1985-04-06 | Sanko Kiki Kk | Holding and cutting device for lead wire in coil winding device |
JPH08322212A (en) * | 1995-05-29 | 1996-12-03 | Mitsubishi Electric Corp | Coil winding device |
CN101986528A (en) * | 2010-12-01 | 2011-03-16 | 浙江巨力电机成套设备有限公司 | Mold-free winding power head for series excited motor stator |
CN207304322U (en) * | 2017-10-27 | 2018-05-01 | 哈尔滨理工大学 | A kind of more bar winding mechanisms of motor stator |
-
2017
- 2017-10-27 CN CN201711023694.0A patent/CN107834793A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6059945A (en) * | 1983-09-12 | 1985-04-06 | Sanko Kiki Kk | Holding and cutting device for lead wire in coil winding device |
JPH08322212A (en) * | 1995-05-29 | 1996-12-03 | Mitsubishi Electric Corp | Coil winding device |
CN101986528A (en) * | 2010-12-01 | 2011-03-16 | 浙江巨力电机成套设备有限公司 | Mold-free winding power head for series excited motor stator |
CN207304322U (en) * | 2017-10-27 | 2018-05-01 | 哈尔滨理工大学 | A kind of more bar winding mechanisms of motor stator |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108574357A (en) * | 2018-06-21 | 2018-09-25 | 宁波富佳实业有限公司 | A kind of rotor assembly and permanent magnetic brushless |
CN108683310A (en) * | 2018-07-23 | 2018-10-19 | 王绍霞 | Coiling all-in-one machine inside and outside brushless motor |
CN117277711A (en) * | 2023-11-23 | 2023-12-22 | 允博(天津)电机科技发展有限公司 | An automatic winding device for motor coils |
CN117277711B (en) * | 2023-11-23 | 2024-01-30 | 允博(天津)电机科技发展有限公司 | Automatic winding device for motor coil |
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Application publication date: 20180323 |