CN107833924B - Top-gate thin film transistor and preparation method thereof, array substrate and display panel - Google Patents
Top-gate thin film transistor and preparation method thereof, array substrate and display panel Download PDFInfo
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Abstract
本公开提供一种顶栅型薄膜晶体管及其制备方法、阵列基板、显示面板,涉及显示技术领域。该顶栅型薄膜晶体管的制备方法包括:在形成有半导体有源层、源极和漏极、第一栅绝缘层、以及第一栅极的基板上制备第二栅绝缘层,并在所述第二栅绝缘层上方形成一刻蚀保护层;将形成有所述第二栅绝缘层和所述刻蚀保护层的基板置于氢氟酸清洗装置中进行氧化处理和氢氟酸清洗,以在所述氢氟酸清洗的过程中去除所述刻蚀保护层;在经过所述氢氟酸清洗之后的基板上制备第二栅极。本公开可改善氢氟酸清洗栅绝缘层而造成的表面损伤,从而保证薄膜晶体管的电学性能以及后续工艺的稳定性。
The present disclosure provides a top-gate thin film transistor and a preparation method thereof, an array substrate and a display panel, and relates to the technical field of display. The preparation method of the top-gate thin film transistor includes: preparing a second gate insulating layer on a substrate formed with a semiconductor active layer, a source electrode and a drain electrode, a first gate insulating layer, and a first gate electrode, and forming a second gate insulating layer on the substrate. An etching protection layer is formed over the second gate insulating layer; the substrate on which the second gate insulating layer and the etching protection layer are formed is placed in a hydrofluoric acid cleaning device for oxidation treatment and hydrofluoric acid cleaning to The etching protection layer is removed during the hydrofluoric acid cleaning process; and a second gate electrode is prepared on the substrate after the hydrofluoric acid cleaning. The present disclosure can improve the surface damage caused by cleaning the gate insulating layer with hydrofluoric acid, thereby ensuring the electrical performance of the thin film transistor and the stability of the subsequent process.
Description
技术领域technical field
本公开涉及显示技术领域,尤其涉及一种顶栅型薄膜晶体管及其制备方法、阵列基板、显示面板。The present disclosure relates to the field of display technology, and in particular, to a top-gate thin film transistor and a preparation method thereof, an array substrate and a display panel.
背景技术Background technique
随着半导体技术的高速发展,LTPS(Low Temperature Poly-silicon,低温多晶硅)背板技术以其高迁移率、高开口率、可实现GOA(Gate Driver on Array,阵列基板行驱动)等优势,使得基于LTPS技术的显示面板相比于基于a-Si(非晶硅)技术的显示面板具有更佳的显示效果,因此受到了越来越为广泛的重视。With the rapid development of semiconductor technology, LTPS (Low Temperature Poly-silicon, low-temperature polysilicon) backplane technology has the advantages of high mobility, high aperture ratio, and GOA (Gate Driver on Array, array substrate row drive), etc. Compared with the display panel based on a-Si (amorphous silicon) technology, the display panel based on LTPS technology has better display effect, so it has received more and more extensive attention.
如今人们对于显示器的分辨率要求越来越高,高PPI(Pixels Per Inch,每英寸像素数量)显示器对于现有的LTPS工艺是很大的挑战。在LTPS工艺中会有栅绝缘层刻蚀的工艺步骤,该步骤需要对栅绝缘层进行氢氟酸(HF)清洗,但清洗过程中不可避免的会对栅绝缘层产生一定的影响,例如会造成栅绝缘层的减薄、甚至在爬坡处造成短路风险等,从而影响后续工艺的稳定性以及TFT(Thin Film Transistor,薄膜晶体管)的电学特性。Nowadays, people have higher and higher resolution requirements for displays, and high PPI (Pixels Per Inch, pixels per inch) displays are a great challenge to the existing LTPS process. In the LTPS process, there will be a process step of etching the gate insulating layer. This step requires hydrofluoric acid (HF) cleaning of the gate insulating layer, but the cleaning process will inevitably have a certain impact on the gate insulating layer. This results in thinning of the gate insulating layer, and even a risk of short circuit at the slope, thereby affecting the stability of the subsequent process and the electrical characteristics of a TFT (Thin Film Transistor, thin film transistor).
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本公开的背景的理解,因此可以包括不构成对本领域普通技术人员已知的现有技术的信息。It should be noted that the information disclosed in the above Background section is only for enhancement of understanding of the background of the present disclosure, and therefore may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.
发明内容SUMMARY OF THE INVENTION
本公开的目的在于提供一种顶栅型薄膜晶体管及其制备方法、阵列基板、显示面板,进而至少在一定程度上克服由于相关技术的限制和缺陷而导致的一个或者多个问题。The purpose of the present disclosure is to provide a top-gate thin film transistor and a method for fabricating the same, an array substrate, and a display panel, thereby at least to a certain extent overcoming one or more problems caused by limitations and defects of the related art.
本公开的其他特性和优点将通过下面的详细描述变得显然,或部分地通过本公开的实践而习得。Other features and advantages of the present disclosure will become apparent from the following detailed description, or be learned in part by practice of the present disclosure.
根据本公开的一个方面,提供一种顶栅型薄膜晶体管的制备方法,包括:According to one aspect of the present disclosure, there is provided a method for fabricating a top-gate thin film transistor, comprising:
在形成有半导体有源层、源极和漏极、第一栅绝缘层、以及第一栅极的基板上制备第二栅绝缘层,并在所述第二栅绝缘层上方形成一刻蚀保护层;A second gate insulating layer is prepared on the substrate formed with the semiconductor active layer, the source and drain electrodes, the first gate insulating layer, and the first gate electrode, and an etching protection layer is formed over the second gate insulating layer ;
将形成有所述第二栅绝缘层和所述刻蚀保护层的基板置于氢氟酸清洗装置中进行氧化处理和氢氟酸清洗,以在所述氢氟酸清洗的过程中去除所述刻蚀保护层;The substrate on which the second gate insulating layer and the etching protection layer are formed is placed in a hydrofluoric acid cleaning device for oxidation treatment and hydrofluoric acid cleaning, so as to remove the etching protective layer;
在经过所述氢氟酸清洗之后的基板上制备第二栅极。A second gate electrode is prepared on the substrate after the hydrofluoric acid cleaning.
本公开的一种示例性实施例中,在所述第二栅绝缘层上方形成一刻蚀保护层包括:In an exemplary embodiment of the present disclosure, forming an etch protection layer over the second gate insulating layer includes:
在所述第二栅绝缘层上方形成一层非晶硅薄膜。An amorphous silicon film is formed over the second gate insulating layer.
本公开的一种示例性实施例中,将形成有所述第二栅绝缘层和所述刻蚀保护层的基板置于氢氟酸清洗装置中进行氧化处理包括:In an exemplary embodiment of the present disclosure, placing the substrate on which the second gate insulating layer and the etch protection layer are formed for oxidation treatment in a hydrofluoric acid cleaning device includes:
将形成有所述第二栅绝缘层和所述非晶硅薄膜的基板置于氢氟酸清洗装置中进行臭氧氧化处理,以使所述非晶硅薄膜转换为氧化硅薄膜。The substrate on which the second gate insulating layer and the amorphous silicon film are formed is placed in a hydrofluoric acid cleaning device for ozone oxidation treatment, so that the amorphous silicon film is converted into a silicon oxide film.
本公开的一种示例性实施例中,在所述第二栅绝缘层上方形成一刻蚀保护层包括:In an exemplary embodiment of the present disclosure, forming an etch protection layer over the second gate insulating layer includes:
在所述第二栅绝缘层上方形成一层氧化硅薄膜。A silicon oxide film is formed over the second gate insulating layer.
本公开的一种示例性实施例中,所述刻蚀保护层的厚度为 In an exemplary embodiment of the present disclosure, the thickness of the etching protection layer is
本公开的一种示例性实施例中,所述第二栅绝缘层和所述刻蚀保护层在同一薄膜沉积设备中进行制备。In an exemplary embodiment of the present disclosure, the second gate insulating layer and the etching protection layer are prepared in the same thin film deposition equipment.
本公开的一种示例性实施例中,在形成有半导体有源层、源极和漏极、第一栅绝缘层、以及第一栅极的基板上制备第二栅绝缘层包括:In an exemplary embodiment of the present disclosure, preparing the second gate insulating layer on the substrate formed with the semiconductor active layer, the source and drain electrodes, the first gate insulating layer, and the first gate electrode includes:
在形成有半导体有源层、源极和漏极、第一栅绝缘层、以及第一栅极的基板上形成氮化硅薄膜、氧化硅薄膜、以及氮氧化硅薄膜中的一种或多种。One or more of a silicon nitride film, a silicon oxide film, and a silicon oxynitride film are formed on the substrate on which the semiconductor active layer, the source and drain electrodes, the first gate insulating layer, and the first gate electrode are formed .
本公开的一种示例性实施例中,所述形成有半导体有源层、源极和漏极、第一栅绝缘层、以及第一栅极的基板包括:In an exemplary embodiment of the present disclosure, the substrate formed with a semiconductor active layer, source and drain electrodes, a first gate insulating layer, and a first gate electrode includes:
衬底基板;substrate substrate;
形成于所述衬底基板上方的源极和漏极;a source electrode and a drain electrode formed above the base substrate;
形成于所述源极和所述漏极上方的半导体有源层;a semiconductor active layer formed over the source electrode and the drain electrode;
形成于所述半导体有源层上方的第一栅绝缘层;以及,a first gate insulating layer formed over the semiconductor active layer; and,
形成于所述第一栅绝缘层上方的第一栅极。a first gate formed over the first gate insulating layer.
本公开的一种示例性实施例中,所述形成有半导体有源层、源极和漏极、第一栅绝缘层、以及第一栅极的基板还包括:In an exemplary embodiment of the present disclosure, the substrate formed with the semiconductor active layer, the source and drain electrodes, the first gate insulating layer, and the first gate electrode further includes:
形成于所述衬底基板面向所述半导体有源层一侧的缓冲层。The buffer layer is formed on the side of the base substrate facing the semiconductor active layer.
根据本公开的一个方面,提供一种顶栅型薄膜晶体管,所述顶栅型薄膜晶体管采用上述的制备方法制备而得。According to one aspect of the present disclosure, there is provided a top-gate thin film transistor prepared by using the above-mentioned preparation method.
根据本公开的一个方面,提供一种阵列基板,包括上述的顶栅型薄膜晶体管。According to an aspect of the present disclosure, there is provided an array substrate including the above-mentioned top-gate thin film transistor.
根据本公开的一个方面,提供一种显示面板,包括上述的顶栅型薄膜晶体管。According to an aspect of the present disclosure, there is provided a display panel including the above-mentioned top-gate thin film transistor.
本公开示例性实施方式所提供的顶栅型薄膜晶体管及其制备方法,在对第二栅绝缘层进行氢氟酸清洗之前先在其表面形成一刻蚀保护层,并将形成有刻蚀保护层的基板置于氢氟酸清洗装置中以备清洗。这样一来,在氢氟酸清洗装置中,该刻蚀保护层会经过氧化处理而形成一氧化膜,该氧化膜在进行氢氟酸清洗时会对其下方的第二栅绝缘层起到保护作用,从而防止第二栅绝缘层受到氢氟酸刻蚀而被过度减薄,以此改善第二栅绝缘层的表面损伤情况,进而能够保证薄膜晶体管的电学性能,并改善后续工艺的稳定性。In the top-gate thin film transistor and the method for fabricating the same provided by the exemplary embodiments of the present disclosure, an etching protection layer is formed on the surface of the second gate insulating layer before the hydrofluoric acid cleaning is performed, and the etching protection layer is formed thereon. The substrate is placed in a hydrofluoric acid cleaning device for cleaning. In this way, in the hydrofluoric acid cleaning device, the etching protection layer will be oxidized to form an oxide film, and the oxide film will protect the second gate insulating layer below it during the hydrofluoric acid cleaning Therefore, the second gate insulating layer is prevented from being excessively thinned by hydrofluoric acid etching, thereby improving the surface damage of the second gate insulating layer, thereby ensuring the electrical performance of the thin film transistor and improving the stability of the subsequent process. .
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure. Obviously, the drawings in the following description are only some embodiments of the present disclosure, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1示意性示出本公开示例性实施例中薄膜晶体管的结构示意图;FIG. 1 schematically shows a schematic structural diagram of a thin film transistor in an exemplary embodiment of the present disclosure;
图2示意性示出现有技术中氢氟酸清洗不同条件的栅绝缘层所造成的表面损伤数据;Fig. 2 schematically shows the surface damage data caused by cleaning the gate insulating layer under different conditions with hydrofluoric acid in the prior art;
图3示意性示出现有技术中氢氟酸清洗之前栅绝缘层顶部的扫描分析测试图;Fig. 3 schematically shows the scanning analysis test chart of the top of the gate insulating layer before hydrofluoric acid cleaning in the prior art;
图4示意性示出现有技术中氢氟酸清洗之前栅绝缘层爬坡处的扫描分析测试图;Fig. 4 schematically shows the scanning analysis test diagram at the ramp of the gate insulating layer before hydrofluoric acid cleaning in the prior art;
图5示意性示出现有技术中氢氟酸清洗之后栅绝缘层的扫描分析测试图;Fig. 5 schematically shows the scanning analysis test chart of the gate insulating layer after hydrofluoric acid cleaning in the prior art;
图6示意性示出本公开示例性实施例中薄膜晶体管的制备方法流程图;FIG. 6 schematically shows a flow chart of a method for fabricating a thin film transistor in an exemplary embodiment of the present disclosure;
图7至图9示意性示出本公开示例性实施例中薄膜晶体管的制备过程示意图。FIG. 7 to FIG. 9 are schematic diagrams illustrating the fabrication process of the thin film transistor in the exemplary embodiment of the present disclosure.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施例。然而,示例实施例能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施例使得本公开将更加全面和完整,并将示例实施例的构思全面地传达给本领域的技术人员。所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。在下面的描述中,提供许多具体细节从而给出对本公开的实施例的充分理解。然而,本领域技术人员将意识到,可以实践本公开的技术方案而省略所述特定细节中的一个或更多,或者可以采用其它的方法、组元、装置、步骤等。在其它情况下,不详细示出或描述公知技术方案以避免使本公开的各方面变得模糊。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments, however, can be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided in order to give a thorough understanding of the embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details, or other methods, components, devices, steps, etc. may be employed. In other instances, well-known solutions have not been shown or described in detail to avoid obscuring aspects of the present disclosure.
此外,附图仅为本公开的示意性图解,并非一定是按比例绘制。附图中各层的厚度和形状不反映真实比例,仅是为了便于说明本公开的内容。图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。Furthermore, the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The thicknesses and shapes of the layers in the drawings do not reflect true scale, but are only for convenience of illustrating the present disclosure. The same reference numerals in the drawings denote the same or similar parts, and thus their repeated descriptions will be omitted.
本示例实施方式提供了一种薄膜晶体管,该薄膜晶体管为双顶栅型晶体管。图1所示为该双顶栅型薄膜晶体管的结构示意图。所述薄膜晶体管10的结构主要可以包括:This example embodiment provides a thin film transistor, which is a double top-gate transistor. FIG. 1 is a schematic structural diagram of the double top-gate thin film transistor. The structure of the
衬底基板101,该衬底基板101可以为玻璃基板或者柔性基板;A
位于衬底基板101上方的缓冲层102,该缓冲层102可以为单层结构或者多层结构;The
位于缓冲层102上方的源极103和漏极104、以及半导体有源层105,该半导体有源层105可以位于源极103和漏极104的上方,也可以位于源极103和漏极104的下方;The
位于源极103和漏极104、以及半导体有源层105上方的第一栅绝缘层106和第一栅极107,该第一栅绝缘层106可以包括氮化硅薄膜、氧化硅薄膜、氮氧化硅薄膜、氧化铝薄膜、以及氧化铪薄膜中的一种或多种,其可以为单层结构,也可以为多层复合结构;The first
位于第一栅绝缘层106和第一栅极107上方的第二栅绝缘层108和第二栅极109,该第二栅绝缘层108可以包括氮化硅薄膜、氧化硅薄膜、以及氮氧化硅薄膜中的一种或多种,其可以为单层结构,也可以为多层复合结构;A second
以及位于第二栅绝缘层108和第二栅极109上方的保护层110。and a
需要说明的是:在上述薄膜晶体管的制备过程中,具体是在第二栅绝缘层108形成之后、第二栅极109形成之前,需要进行一次氢氟酸HF清洗。即,将基板置于氢氟酸清洗装置中,依次经过臭氧O3氧化处理-氢氟酸HF清洗-臭氧O3氧化处理的过程,旨在将半导体有源层105进行均匀的氧化,以使后续ELA(Excimer Laser Annealing,准分子激光晶化)过程中的晶化更佳均匀。It should be noted that: in the preparation process of the above-mentioned thin film transistor, specifically after the formation of the second
但是,氢氟酸清洗不可避免的会使第二栅绝缘层108的表面产生一定的损伤。其中,图2为经过实验测定的氢氟酸清洗不同条件的第二栅绝缘层108所造成的表面损伤数据。这里所述的不同条件例如可以为不同的栅绝缘层厚度、不同的栅极刻蚀方式(湿法WET刻蚀和感应耦合等离子体ICP刻蚀)等。由此可知,在第二栅绝缘层108的膜厚为和的情况下,无论采用何种刻蚀方式,在顶部和爬坡处的膜层均有左右的减薄。However, the hydrofluoric acid cleaning will inevitably cause certain damage to the surface of the second
下面以一具体实例进行说明。在进行氢氟酸清洗之前,如图3和图4所示,第二栅绝缘层108的扫描分析测试结果显示,第二栅绝缘层108在爬坡处的厚度比顶部的厚度小左右。在进行氢氟酸清洗之后,如图5所示,第二栅绝缘层108进行扫描分析测试结果显示,第二栅绝缘层108在爬坡处和顶部的厚度均减薄左右。A specific example is given below. Before performing the hydrofluoric acid cleaning, as shown in FIG. 3 and FIG. 4 , the scanning analysis test results of the second
这样一来,对于第二栅绝缘层108的顶部位置,经过减薄的膜层会对TFT器件工作时的电学特性产生一定的影响;而对于本来就很薄的爬坡位置,如此的减薄量将会带来短路的风险,从而影响后续工艺的稳定性。具体而言,第二栅绝缘层108在爬坡处沉积的厚度本就有一定的减薄,而在氢氟酸清洗之后会有进一步的减薄,这两次减薄的共同作用使得爬坡处的减薄量达到在此基础上,由于a-Si晶化后得到的p-Si在晶界处会有一定的凸起,因此会使爬坡处存在短路的风险。In this way, for the top position of the second
基于此,本示例实施方式提供了一种薄膜晶体管的制备方法,用于制备上述结构的双顶栅型薄膜晶体管。如图6所示,该薄膜晶体管10的制备方法可以包括:Based on this, the present exemplary embodiment provides a method for fabricating a thin film transistor, which is used for fabricating a double top-gate thin film transistor with the above structure. As shown in FIG. 6 , the preparation method of the
S1、参考图7所示,在形成有源极103和漏极104、半导体有源层105、第一栅绝缘层106、以及第一栅极107的基板上制备第二栅绝缘层108,并在第二栅绝缘层108上方形成一刻蚀保护层200;S1. Referring to FIG. 7, a second
S2、参考图8所示,将形成有第二栅绝缘层108和刻蚀保护层200的基板置于氢氟酸清洗装置中进行氧化处理和氢氟酸清洗,以在氢氟酸清洗的过程中去除刻蚀保护层200;S2. Referring to FIG. 8 , place the substrate on which the second
S3、参考图9所示,在经过氢氟酸清洗之后的基板上制备第二栅极109。S3. Referring to FIG. 9, a
其中,所述氢氟酸清洗装置可以包括依次相连的氧化处理单元、氢氟酸清洗单元、氧化处理单元。Wherein, the hydrofluoric acid cleaning device may include an oxidation treatment unit, a hydrofluoric acid cleaning unit, and an oxidation treatment unit which are connected in sequence.
本公开示例性实施方式所提供的薄膜晶体管的制备方法,在对第二栅绝缘层108进行氢氟酸清洗之前先在其表面形成一刻蚀保护层200,并将形成有刻蚀保护层200的基板置于氢氟酸清洗装置中以备清洗。这样一来,在氢氟酸清洗装置中,该刻蚀保护层200经过氧化处理会形成一氧化膜,该氧化膜在进行氢氟酸清洗时会对其下方的第二栅绝缘层108起到保护作用,从而防止第二栅绝缘层108受到氢氟酸刻蚀而被过度减薄,以此改善第二栅绝缘层108的表面损伤情况,进而能够保证薄膜晶体管10的电学性能,并改善后续工艺的稳定性。In the preparation method of the thin film transistor provided by the exemplary embodiment of the present disclosure, before the hydrofluoric acid cleaning is performed on the second
下面结合附图对本示例实施方式中的薄膜晶体管的制备方法进行详细的说明。The manufacturing method of the thin film transistor in this exemplary embodiment will be described in detail below with reference to the accompanying drawings.
在步骤S1中,参考图7所示,在形成有源极103和漏极104、半导体有源层105、第一栅绝缘层106、以及第一栅极107的基板上制备第二栅绝缘层108,并在第二栅绝缘层108上方形成一刻蚀保护层200。In step S1, referring to FIG. 7, a second gate insulating layer is prepared on the substrate on which the
本示例实施方式中,所述形成有源极103和漏极104、半导体有源层105、第一栅绝缘层106、以及第一栅极107的基板可以包括:衬底基板101,形成于衬底基板101上方的缓冲层102,形成于缓冲层102上方的源极103、漏极104、以及半导体有源层105,形成于源极103、漏极104、以及半导体有源层105上方的第一栅绝缘层106,形成于第一栅绝缘层106上方的第一栅极107。In this example embodiment, the substrate on which the
其中,半导体有源层105可以形成于源极103和漏极104的上方,也可以形成于源极103和漏极104的下方,这里对此不作限定。The semiconductor
需要说明的是:本实施例中的“上方”和“下方”是以制备工艺的先后顺序为依据进行说明的,即,先形成的结构在下、后形成的结构在上,其与附图中的上下相对位置并非绝对关系。It should be noted that: "above" and "below" in this embodiment are described based on the order of the preparation process, that is, the structure formed first is at the bottom, and the structure formed later is at the top. The relative position of up and down is not absolute.
基于此,所述制备第二栅绝缘层108可以包括:通过CVD(Chemical VaporDeposition,化学气相沉积)法在上述基板上形成氮化硅SiN薄膜、氧化硅SiO2薄膜、以及氮氧化硅SiNO薄膜中的一种或多种。该第二栅绝缘层108可以为单层结构,也可以为多层复合结构。Based on this, the preparation of the second
当然,本实施例并不以此为限,第二栅绝缘层108还可以采用其它的绝缘材料进行制备。Of course, this embodiment is not limited to this, and the second
在此基础上,所述在第二栅绝缘层108上方形成一刻蚀保护层200可以包括:通过CVD法在第二栅绝缘层108上方形成所述刻蚀保护层200。On this basis, the forming the
其中,该刻蚀保护层200可与第二栅绝缘层108在同一CVD设备例如同一PECVD(Plasma Enhanced Chemical Vapor Deposition,等离子体增强化学气相沉积)设备中进行制备。这样一来,在同一设备中沉积完第二栅绝缘层108之后直接沉积刻蚀保护层200,可避免引入其它杂质,从而获得优质的膜层。The
优选的,所述刻蚀保护层200的厚度可以为在该厚度范围内,既可有效的防止第二栅绝缘层108在氢氟酸清洗过程中受到氢氟酸刻蚀而被过度减薄,又不至于增大第二栅绝缘层108的厚度,从而可保证薄膜晶体管具有良好的电学性能。Preferably, the thickness of the
本示例的一种实施方式中,所述刻蚀保护层200可以为非晶硅a-Si薄膜。在此情况下,在第二栅绝缘层108上方形成一刻蚀保护层200可以为:在第二栅绝缘层108上方形成一层非晶硅a-Si薄膜。In an implementation manner of this example, the
本示例的另一种实施方式中,所述刻蚀保护层200也可以为氧化硅SiO2薄膜。在此情况下,在第二栅绝缘层108上方形成一刻蚀保护层200可以为:在第二栅绝缘层108上方形成一层氧化硅SiO2薄膜。In another implementation manner of this example, the
在步骤S2中,参考图8所示,将形成有第二栅绝缘层108和刻蚀保护层200的基板置于氢氟酸清洗装置中进行氧化处理和氢氟酸清洗,以在氢氟酸清洗的过程中去除刻蚀保护层200。In step S2 , referring to FIG. 8 , the substrate on which the second
本示例实施方式中,所述基板在氢氟酸清洗装置中需要依次经过臭氧O3氧化处理、氢氟酸清洗、臭氧O3氧化处理。在O3氧化处理的过程中,该基板上形成的膜层尤其是基板表面的刻蚀保护层200会被氧化而生成对应的氧化物,该氧化物在进行氢氟酸清洗时会被刻蚀掉。In this exemplary embodiment, the substrate needs to undergo ozone O 3 oxidation treatment, hydrofluoric acid cleaning, and ozone O 3 oxidation treatment in sequence in the hydrofluoric acid cleaning device. During the O 3 oxidation treatment, the film layer formed on the substrate, especially the
当刻蚀保护层200为非晶硅a-Si薄膜时,该非晶硅a-Si薄膜在氢氟酸清洗装置中经过O3氧化处理后便会转换为氧化硅SiO2薄膜。在此情况下,在氢氟酸清洗过程中会先对氧化硅SiO2薄膜进行刻蚀,而后可能会对第二栅绝缘层108例如氮化硅SiN薄膜进行少量的刻蚀,这样即可有效的减少对第二栅绝缘层108的表面损伤。When the
需要说明的是:在非晶硅a-Si薄膜的氧化过程中,根据其厚度的不同可能存在大部分非晶硅a-Si被氧化、而少量非晶硅a-Si未被氧化的情况,此时残留的非晶硅a-Si也会在氢氟酸清洗过程中被刻蚀。It should be noted that: in the oxidation process of amorphous silicon a-Si thin film, according to the difference of its thickness, there may be a situation that most of the amorphous silicon a-Si is oxidized, but a small amount of amorphous silicon a-Si is not oxidized. At this time, the residual amorphous silicon a-Si is also etched during the hydrofluoric acid cleaning process.
当刻蚀保护层200为氧化硅SiO2薄膜时,该氧化硅SiO2薄膜在氢氟酸清洗装置中经过O3氧化处理后仍然保持为氧化硅SiO2薄膜。在此情况下,在氢氟酸清洗过程中会先对氧化硅SiO2薄膜进行刻蚀,而后可能会对第二栅绝缘层108例如氮化硅SiN薄膜进行少量的刻蚀,这样即可有效的减少对第二栅绝缘层108的表面损伤。When the
考虑到刻蚀保护层200的厚度相对较小例如在之间,而氧化硅SiO2薄膜的沉积厚度较小时其均一性较差,因此本实施例优选采用非晶硅a-Si薄膜作为所述刻蚀保护层200。Considering that the thickness of the
在步骤S3中,参考图9所示,在经过氢氟酸清洗之后的基板上制备第二栅极109。In step S3, referring to FIG. 9, a
本示例实施方式中,所述第二栅极109形成在经过氢氟酸清洗后的第二栅绝缘层108上,此后还可在第二栅极109上方形成保护层110。In this example embodiment, the
其中,第一栅极107和第二栅极109的材料均可以为钼、钨、钽、钼钨等金属或合金中的任一种;第一栅绝缘层106、第二栅绝缘层108、以及保护层110的材料均可以为氧化硅、氮化硅、氮氧化硅、氧化铪、氧化铝等绝缘材料中的任一种;半导体有源层105的材料可以为单晶硅、非晶硅、多晶硅、以及金属氧化物半导体中的任一种,且本实施例优选为非晶硅经过后续的ELA工艺而转换为多晶硅。Wherein, the material of the
基于以上描述,本示例实施方式所提供的薄膜晶体管10可采用上述的制备方法进行制备,从而防止第二栅绝缘层108受到氢氟酸刻蚀而被过度减薄,以此改善第二栅绝缘层108的表面损伤情况,进而能够保证薄膜晶体管10的电学性能,并改善后续工艺的稳定性。Based on the above description, the
本示例实施方式还提供了一种阵列基板,包括上述的薄膜晶体管10。The present exemplary embodiment also provides an array substrate including the above-mentioned
其中,该阵列基板可以应用于LCD(Liquid Crystal Display,液晶显示器),并与彩膜基板对盒形成LCD面板。Wherein, the array substrate can be applied to an LCD (Liquid Crystal Display, liquid crystal display), and is assembled with a color filter substrate to form an LCD panel.
或者,该阵列基板也可应用于OLED(Organic Light Emitting Diode,有机发光二极管显示器),并与封装基板对盒形成OLED面板。Alternatively, the array substrate can also be applied to an OLED (Organic Light Emitting Diode, organic light emitting diode display), and is assembled with a packaging substrate to form an OLED panel.
基于此,本示例实施方式还提供了一种显示面板,包括上述的薄膜晶体管10或者上述的阵列基板。Based on this, the present exemplary embodiment further provides a display panel including the above-mentioned
由于本实施例所提供的薄膜晶体管10具有稳定的电学性能,因此应用该薄膜晶体管10的显示面板也可获得良好的显示效果。Since the
本示例实施方式还提供了一种显示装置,包括上述的显示面板。The present exemplary embodiment also provides a display device including the above-mentioned display panel.
其中,所述显示装置例如可以包括手机、平板电脑、电视机、笔记本电脑、数码相框、导航仪等任何具有显示功能的产品或部件,本公开对此不进行特殊限定。The display device may include, for example, a mobile phone, a tablet computer, a television, a notebook computer, a digital photo frame, a navigator, or any other product or component with a display function, which is not specifically limited in the present disclosure.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由所附的权利要求指出。Other embodiments of the present disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or techniques in the technical field not disclosed by the present disclosure . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the disclosure being indicated by the appended claims.
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。It is to be understood that the present disclosure is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
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