CN107830520A - A kind of burning-point burner - Google Patents
A kind of burning-point burner Download PDFInfo
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- CN107830520A CN107830520A CN201710889668.XA CN201710889668A CN107830520A CN 107830520 A CN107830520 A CN 107830520A CN 201710889668 A CN201710889668 A CN 201710889668A CN 107830520 A CN107830520 A CN 107830520A
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- Prior art keywords
- stirred reactor
- mechanically stirred
- parts
- flame
- minutes
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- 238000002485 combustion reaction Methods 0.000 claims abstract description 35
- 230000001105 regulatory effect Effects 0.000 claims abstract description 23
- 239000003990 capacitor Substances 0.000 claims abstract description 16
- 239000007789 gas Substances 0.000 claims description 59
- 229910052788 barium Inorganic materials 0.000 claims description 57
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 57
- 239000002105 nanoparticle Substances 0.000 claims description 56
- 238000010438 heat treatment Methods 0.000 claims description 40
- 238000003756 stirring Methods 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 26
- DWBYKKOMRNYEMS-UHFFFAOYSA-N 1,5-diamino-9,10-dioxoanthracene-2-sulfonic acid Chemical compound O=C1C2=C(N)C(S(O)(=O)=O)=CC=C2C(=O)C2=C1C=CC=C2N DWBYKKOMRNYEMS-UHFFFAOYSA-N 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- -1 polyoxyethylene sulfosuccinate Polymers 0.000 claims description 13
- 229910052724 xenon Inorganic materials 0.000 claims description 12
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 238000006114 decarboxylation reaction Methods 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 10
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical class CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 claims description 9
- QZZSAWGVHXXMID-UHFFFAOYSA-N 1-amino-4-bromo-9,10-dioxoanthracene-2-sulfonic acid Chemical compound C1=CC=C2C(=O)C3=C(Br)C=C(S(O)(=O)=O)C(N)=C3C(=O)C2=C1 QZZSAWGVHXXMID-UHFFFAOYSA-N 0.000 claims description 8
- JDBDDNFATWXGQZ-UHFFFAOYSA-N 5-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical class C1=CC(C)CC2C(=O)OC(=O)C12 JDBDDNFATWXGQZ-UHFFFAOYSA-N 0.000 claims description 8
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 claims description 8
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 claims description 8
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 claims description 7
- 229940092714 benzenesulfonic acid Drugs 0.000 claims description 7
- GWTCIAGIKURVBJ-UHFFFAOYSA-L dipotassium;dodecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCOP([O-])([O-])=O GWTCIAGIKURVBJ-UHFFFAOYSA-L 0.000 claims description 7
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 230000035484 reaction time Effects 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- 229910000617 Mangalloy Inorganic materials 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- 125000002490 anilino group Chemical group [H]N(*)C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 4
- 229910001369 Brass Inorganic materials 0.000 claims description 3
- 239000010951 brass Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 3
- KFGCNCWYUHCIBF-UHFFFAOYSA-N C(CCC(=O)O)(=O)O.C(C)C(CCCCC)[Na] Chemical compound C(CCC(=O)O)(=O)O.C(C)C(CCCCC)[Na] KFGCNCWYUHCIBF-UHFFFAOYSA-N 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- KLIDCXVFHGNTTM-UHFFFAOYSA-N syringol Natural products COC1=CC=CC(OC)=C1O KLIDCXVFHGNTTM-UHFFFAOYSA-N 0.000 claims 4
- 235000015424 sodium Nutrition 0.000 claims 3
- 239000002253 acid Substances 0.000 claims 2
- 238000013019 agitation Methods 0.000 claims 2
- 238000002955 isolation Methods 0.000 claims 2
- 229910052760 oxygen Inorganic materials 0.000 claims 2
- 239000001301 oxygen Substances 0.000 claims 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims 2
- CWYUPVIHIIRPGA-UHFFFAOYSA-N triacontyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCOP(O)(O)=O CWYUPVIHIIRPGA-UHFFFAOYSA-N 0.000 claims 2
- DPZNOMCNRMUKPS-UHFFFAOYSA-N 1,3-Dimethoxybenzene Chemical class COC1=CC=CC(OC)=C1 DPZNOMCNRMUKPS-UHFFFAOYSA-N 0.000 claims 1
- YIFRANFPHCPHBU-UHFFFAOYSA-N 1,3-diamino-9,10-dioxoanthracene-2-sulfonic acid Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=C(N)C(S(O)(=O)=O)=C2N YIFRANFPHCPHBU-UHFFFAOYSA-N 0.000 claims 1
- VWBVCOPVKXNMMZ-UHFFFAOYSA-N 1,5-diaminoanthracene-9,10-dione Chemical compound O=C1C2=C(N)C=CC=C2C(=O)C2=C1C=CC=C2N VWBVCOPVKXNMMZ-UHFFFAOYSA-N 0.000 claims 1
- YPHVAUHAOHVMND-UHFFFAOYSA-N 1-bromo-9,10-dioxoanthracene-2-sulfonic acid Chemical compound C1=CC=C2C(=O)C3=C(Br)C(S(=O)(=O)O)=CC=C3C(=O)C2=C1 YPHVAUHAOHVMND-UHFFFAOYSA-N 0.000 claims 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 240000007594 Oryza sativa Species 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 claims 1
- 206010034719 Personality change Diseases 0.000 claims 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims 1
- 241000255964 Pieridae Species 0.000 claims 1
- 230000001133 acceleration Effects 0.000 claims 1
- ZXOUDEYDUQFDRR-UHFFFAOYSA-N aniline fluoromethane Chemical compound NC1=CC=CC=C1.CF ZXOUDEYDUQFDRR-UHFFFAOYSA-N 0.000 claims 1
- IPQGOTUZADECCY-UHFFFAOYSA-M anthracene-2-sulfonate Chemical compound C1=CC=CC2=CC3=CC(S(=O)(=O)[O-])=CC=C3C=C21 IPQGOTUZADECCY-UHFFFAOYSA-M 0.000 claims 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims 1
- 239000000567 combustion gas Substances 0.000 claims 1
- TVACALAUIQMRDF-UHFFFAOYSA-N dodecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCOP(O)(O)=O TVACALAUIQMRDF-UHFFFAOYSA-N 0.000 claims 1
- 238000010828 elution Methods 0.000 claims 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims 1
- 238000006014 halodecarboxylation reaction Methods 0.000 claims 1
- 229910052736 halogen Inorganic materials 0.000 claims 1
- 150000002367 halogens Chemical class 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- RQUXYBHREKXNKT-UHFFFAOYSA-N n-butyl-4-methylbenzenesulfonamide Chemical compound CCCCNS(=O)(=O)C1=CC=C(C)C=C1 RQUXYBHREKXNKT-UHFFFAOYSA-N 0.000 claims 1
- 125000000449 nitro group Chemical class [O-][N+](*)=O 0.000 claims 1
- 235000009566 rice Nutrition 0.000 claims 1
- 239000013049 sediment Substances 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 229960005137 succinic acid Drugs 0.000 claims 1
- 229940124530 sulfonamide Drugs 0.000 claims 1
- 238000002525 ultrasonication Methods 0.000 claims 1
- 238000010792 warming Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 18
- 238000002844 melting Methods 0.000 abstract description 8
- 230000008018 melting Effects 0.000 abstract description 8
- 230000004888 barrier function Effects 0.000 abstract description 5
- 238000010285 flame spraying Methods 0.000 abstract description 5
- XQDNFAMOIPNVES-UHFFFAOYSA-N 3,5-Dimethoxyphenol Chemical compound COC1=CC(O)=CC(OC)=C1 XQDNFAMOIPNVES-UHFFFAOYSA-N 0.000 description 42
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 31
- 239000000243 solution Substances 0.000 description 13
- 230000009977 dual effect Effects 0.000 description 12
- 238000010907 mechanical stirring Methods 0.000 description 12
- 238000004321 preservation Methods 0.000 description 9
- 229910019142 PO4 Inorganic materials 0.000 description 8
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 8
- 239000010452 phosphate Substances 0.000 description 8
- 150000002191 fatty alcohols Chemical class 0.000 description 7
- 229940051841 polyoxyethylene ether Drugs 0.000 description 7
- 229920000056 polyoxyethylene ether Polymers 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000000748 compression moulding Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- WAVCPQSNCVWVJI-UHFFFAOYSA-N triazol-1-ylmethanamine Chemical compound NCN1C=CN=N1 WAVCPQSNCVWVJI-UHFFFAOYSA-N 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 5
- IIPRUQZTMZETSL-UHFFFAOYSA-N 1-bromo-4-(methylamino)anthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(Br)=CC=C2NC IIPRUQZTMZETSL-UHFFFAOYSA-N 0.000 description 4
- SMDHCQAYESWHAE-UHFFFAOYSA-N benfluralin Chemical compound CCCCN(CC)C1=C([N+]([O-])=O)C=C(C(F)(F)F)C=C1[N+]([O-])=O SMDHCQAYESWHAE-UHFFFAOYSA-N 0.000 description 4
- IMCFOGGSTQCWBU-UHFFFAOYSA-M sodium;1-amino-4-[4-[(2-chloroacetyl)amino]anilino]-9,10-dioxoanthracene-2-sulfonate Chemical compound [Na+].C1=2C(=O)C3=CC=CC=C3C(=O)C=2C(N)=C(S([O-])(=O)=O)C=C1NC1=CC=C(NC(=O)CCl)C=C1 IMCFOGGSTQCWBU-UHFFFAOYSA-M 0.000 description 4
- XPZRLOAGIQPVBC-UHFFFAOYSA-N 2-bromo-1-(methylamino)anthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC(Br)=C2NC XPZRLOAGIQPVBC-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000012295 chemical reaction liquid Substances 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- GGCZERPQGJTIQP-UHFFFAOYSA-M sodium 2-anthraquinonesulfonate Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)[O-])=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-M 0.000 description 3
- 230000009897 systematic effect Effects 0.000 description 3
- LMYRWZFENFIFIT-UHFFFAOYSA-N toluene-4-sulfonamide Chemical compound CC1=CC=C(S(N)(=O)=O)C=C1 LMYRWZFENFIFIT-UHFFFAOYSA-N 0.000 description 3
- WSQCBGZSSIUKQP-UHFFFAOYSA-N 2,5-dichloro-4-[4-[[3-[ethyl(phenyl)sulfamoyl]-4-methylphenyl]diazenyl]-3-methyl-5-oxo-4h-pyrazol-1-yl]benzenesulfonic acid Chemical compound C=1C(N=NC2C(N(N=C2C)C=2C(=CC(=C(Cl)C=2)S(O)(=O)=O)Cl)=O)=CC=C(C)C=1S(=O)(=O)N(CC)C1=CC=CC=C1 WSQCBGZSSIUKQP-UHFFFAOYSA-N 0.000 description 2
- YCMLQMDWSXFTIF-UHFFFAOYSA-N 2-methylbenzenesulfonimidic acid Chemical compound CC1=CC=CC=C1S(N)(=O)=O YCMLQMDWSXFTIF-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methylaniline Chemical compound CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- QYJXDIUNDMRLAO-UHFFFAOYSA-N butyl 4-methylbenzenesulfonate Chemical compound CCCCOS(=O)(=O)C1=CC=C(C)C=C1 QYJXDIUNDMRLAO-UHFFFAOYSA-N 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000003673 groundwater Substances 0.000 description 2
- 210000004185 liver Anatomy 0.000 description 2
- OKQVTLCUHATGDD-UHFFFAOYSA-N n-(benzotriazol-1-ylmethyl)-2-ethyl-n-(2-ethylhexyl)hexan-1-amine Chemical compound C1=CC=C2N(CN(CC(CC)CCCC)CC(CC)CCCC)N=NC2=C1 OKQVTLCUHATGDD-UHFFFAOYSA-N 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 1
- 231100000693 bioaccumulation Toxicity 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 210000003169 central nervous system Anatomy 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- KXHORCXSQZTQQI-UHFFFAOYSA-N n-(fluoromethyl)aniline Chemical compound FCNC1=CC=CC=C1 KXHORCXSQZTQQI-UHFFFAOYSA-N 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/34—Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air
- F23D14/36—Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air in which the compressor and burner form a single unit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
- F23G7/061—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating
- F23G7/065—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating using gaseous or liquid fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/10—Flame diffusing means
- F23D2203/104—Grids, e.g. honeycomb grids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2207/00—Ignition devices associated with burner
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Environmental & Geological Engineering (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
一种燃点燃烧器,横向风道的左端具有弯头;气动嵌套调节阀的下端与弯头的上端连接,气动嵌套调节阀和弯头之间设有格栅底板;气动嵌套调节阀的上端连接有燃烧室;火焰环固设在燃烧室的中部,其上表面设置有多个火焰喷熔端口;火焰环与燃气引入管的一端固定连接;燃气引入管的另一端燃气调节旋转阀与微波混交室的出气端连接;微波混交室内设有微波振荡器;微波混交室的进气端连接有气动增压泵;高压金属化脉冲电容器设在燃烧室下部;提升管固设在火焰环的正上方;旋涡火焰导燃栅栏固设于喇叭形出风段的上部;在燃烧室的顶部铰接地连接有隔离式安全栅板。该燃烧器体积小、结构合理、紧凑度高,适用于对氯化碳的处理。
An ignition burner, the left end of the horizontal air duct has an elbow; the lower end of the pneumatic nested regulating valve is connected to the upper end of the elbow, and a grill bottom plate is arranged between the pneumatic nested regulating valve and the elbow; the pneumatic nested regulating valve The upper end of the combustion chamber is connected to the combustion chamber; the flame ring is fixed in the middle of the combustion chamber, and its upper surface is provided with a plurality of flame spraying and melting ports; the flame ring is fixedly connected to one end of the gas introduction pipe; the other end of the gas introduction pipe is a gas regulating rotary valve It is connected to the gas outlet of the microwave mixing chamber; a microwave oscillator is installed in the microwave mixing chamber; a pneumatic booster pump is connected to the inlet end of the microwave mixing chamber; a high-voltage metallized pulse capacitor is installed at the lower part of the combustion chamber; directly above; the vortex flame combustion barrier is fixed on the upper part of the trumpet-shaped air outlet section; an isolated safety grille is hingedly connected to the top of the combustion chamber. The burner is small in size, reasonable in structure and high in compactness, and is suitable for treating chlorinated carbons.
Description
技术领域technical field
本发明涉及环保设备技术领域,具体涉及一种燃点燃烧器。The invention relates to the technical field of environmental protection equipment, in particular to an ignition burner.
背景技术Background technique
四氯化碳(CCl4)是一种人工合成的低沸点有机氯代烃(比重1.591g/cm3,沸点77℃),微溶于水。国外研究表明:四氯化碳属于典型的肝脏毒物,高浓度时,首先是影响中枢神经系统,随后影响肝、肾。它在环境中具有持久性、长期残留性和生物蓄积性,因此自1979年被美国EPA列入了“含四氯化碳地下水中优先控制的污染物”,也被我国列入了68种“水中优先控制的污染物”名单。Carbon tetrachloride (CCl4) is a synthetic low-boiling organic chlorinated hydrocarbon (specific gravity 1.591g/cm3, boiling point 77°C), slightly soluble in water. Foreign studies have shown that carbon tetrachloride is a typical liver poison. When it is in high concentration, it will first affect the central nervous system, and then affect the liver and kidney. It has persistence, long-term residue and bioaccumulation in the environment, so since 1979 it has been listed by the U.S. EPA as a "priority control pollutant in groundwater containing carbon tetrachloride", and it has also been listed as 68 kinds of pollutants in my country. Priority pollutants in water" list.
上个世纪七十年代由于大量制造和使用农药,造成了一些地区地下水被四氯化碳污染,如美国的密西根含水层和加拿大渥太华附近的含水层均受到过四氯化碳的污染(在含水层中它多以非水相(NAPL)存在)。In the 1970s, due to the large-scale production and use of pesticides, groundwater in some areas was polluted by carbon tetrachloride, such as the Michigan aquifer in the United States and the aquifer near Ottawa, Canada, which were all polluted by carbon tetrachloride (in It mostly exists in non-aqueous phase (NAPL) in the aquifer).
目前,各种用于四氯化碳处理的设备不断涌现。燃烧器作为一个重要的四氯化碳处理的设备也得到了一定的发展。但是现有的用于四氯化碳处理的燃烧器体积大、结构不合理、紧凑度不高,其对气态的四氯化碳处理效果不理想,不适用于四氯化碳系统化的处理。At present, a variety of equipment for carbon tetrachloride treatment continues to emerge. As an important equipment for carbon tetrachloride treatment, the burner has also been developed to a certain extent. However, the existing burners for carbon tetrachloride treatment have large volume, unreasonable structure, and low compactness, and their effect on gaseous carbon tetrachloride treatment is not ideal, so they are not suitable for systematic treatment of carbon tetrachloride. .
发明内容Contents of the invention
针对上述现有技术存在的问题,本发明提供一种燃点燃烧器,该燃烧器体积小、结构合理、紧凑度高,其对氯化碳的处理效果理想,适用于四氯化碳系统化的处理。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a kind of ignition burner, the burner is small in size, reasonable in structure, high in compactness, and its effect on the treatment of carbon chloride is ideal, and is suitable for the systemization of carbon tetrachloride deal with.
为了实现上述目的,本发明提供一种燃点燃烧器,包括横向风道、高压金属化脉冲电容器、气动嵌套调节阀、火焰环、提升管和旋涡火焰导燃栅栏;In order to achieve the above object, the present invention provides an ignition burner, including a transverse air duct, a high-voltage metallized pulse capacitor, a pneumatic nested regulating valve, a flame ring, a riser and a vortex flame conduction grill;
所述横向风道的左端向上弯折形成弯头;所述气动嵌套调节阀的下端与所述弯头的上端连接,气动嵌套调节阀和弯头之间的连接处设置有格栅底板,格栅底板为格栅结构;气动嵌套调节阀的上端连接有燃烧室;The left end of the transverse air duct is bent upwards to form an elbow; the lower end of the pneumatic nested regulating valve is connected to the upper end of the elbow, and a grid bottom plate is arranged at the connection between the pneumatic nested regulating valve and the elbow , the grid bottom plate is a grid structure; the upper end of the pneumatic nested regulating valve is connected with a combustion chamber;
所述火焰环固定设置在燃烧室的中部,火焰环由中空管状的金属材料制成,其上表面周向均匀地固定连接有多个与其内腔相连通火焰喷熔端口;火焰环与燃气引入管的一端固定连接,且二者的内腔相连通;所述燃气引入管的另一端穿出燃烧室后通过燃气调节旋转阀与微波混交室的出气端连接;所述微波混交室内设置有微波振荡器;微波混交室的进气端连接有气动增压泵;The flame ring is fixedly arranged in the middle of the combustion chamber, and the flame ring is made of a hollow tubular metal material, and its upper surface is uniformly and fixedly connected with a plurality of flame spraying and melting ports communicating with its inner cavity; the flame ring is introduced into the combustion chamber. One end of the pipe is fixedly connected, and the inner chambers of the two are connected; the other end of the gas introduction pipe passes through the combustion chamber and is connected to the gas outlet end of the microwave mixing chamber through the gas regulating rotary valve; the microwave mixing chamber is provided with a microwave Oscillator; the inlet end of the microwave mixing chamber is connected with a pneumatic booster pump;
所述高压金属化脉冲电容器设置在所述燃烧室下部且位于火焰环的内侧,高压金属化脉冲电容器由高压电源与放电装置组成;The high-voltage metallized pulse capacitor is arranged at the lower part of the combustion chamber and inside the flame ring, and the high-voltage metallized pulse capacitor is composed of a high-voltage power supply and a discharge device;
所述提升管固定设置在火焰环的正上方且具有下部的直管段和上部的喇叭形出风段;The riser is fixedly arranged directly above the flame ring and has a lower straight pipe section and an upper trumpet-shaped air outlet section;
所述旋涡火焰导燃栅栏固定设置于喇叭形出风段的上部,旋涡火焰导燃栅栏为格栅结构;The vortex flame combustion barrier is fixedly arranged on the upper part of the trumpet-shaped air outlet section, and the vortex flame combustion barrier is a grid structure;
在燃烧室的顶部铰接地连接有隔离式安全栅板,隔离式安全栅板为格栅结构。An isolated safety grille is hingedly connected to the top of the combustion chamber, and the isolated safety grille is a grid structure.
在该技术方案中,通过燃气调节旋转阀设置在横向风道与燃烧室之间,可以便捷地控制进入燃烧室的待处理的气体的流量;通过气动增压泵的设置,可以对进入燃烧室的可燃气体进行充分的增压,进而能提供更充分的可燃气体,以便于促进燃烧,且能获得更高的燃点,从而能提高更高温的火焰。高压金属化脉冲电容器的设置可以提高稳定的脉冲电的释放,以快速点燃可燃气体。火焰环由中空管状的金属材料制成可以保证其具有较长时间的使用寿命,且能耐高温、耐高压。微波振荡器设置在微波混交室内可以对其内部的气体实现充分的混匀,从而可以使燃烧过程更充分更彻底。提升管的直壁段的设置能够对火焰进行高度的提升,喇叭形出风段的设置可以促进尾气的排放。旋涡火焰导燃栅栏可以引导尾气及火焰外排的方向。该燃烧器体积小、结构合理、紧凑度高,其对氯化碳的处理效果理想,适用于四氯化碳系统化的处理。In this technical solution, the gas regulating rotary valve is arranged between the horizontal air channel and the combustion chamber, so that the flow rate of the gas to be treated entering the combustion chamber can be conveniently controlled; The combustible gas can be fully pressurized, and then more combustible gas can be provided to facilitate combustion, and a higher ignition point can be obtained, so that a higher temperature flame can be improved. The setting of high-voltage metallized pulse capacitors can improve the release of stable pulse electricity to quickly ignite combustible gases. The flame ring is made of hollow tubular metal material to ensure its long service life, and it can withstand high temperature and high pressure. The microwave oscillator is set in the microwave mixing chamber to fully mix the gas inside, so that the combustion process can be more fully and thoroughly. The setting of the straight wall section of the riser can raise the height of the flame, and the setting of the trumpet-shaped air outlet section can promote the discharge of exhaust gas. The vortex flame guide fence can guide the direction of exhaust gas and flame discharge. The burner is small in size, reasonable in structure and high in compactness, and has an ideal treatment effect on carbon chloride, and is suitable for systematic treatment of carbon tetrachloride.
进一步,为了提高格栅底板的使用寿命,所述格栅底板由以下组分按重量份数配比组成:Further, in order to improve the service life of the grid bottom plate, the grid bottom plate is composed of the following components in proportion by weight:
软化水249~474份,脂肪醇聚氧乙烯醚磺基琥珀酸单酯二钠盐41~83份,琥珀酸(乙基已基)磺酸钠44~153份,N-丁基对甲苯磺酰胺40~57份,N-乙基-N-丁基-2,6-二硝基-4-三氟甲基苯胺43~100份,1-氨基-4-[4-(2-氯乙酰氨基)苯氨基]-9,10-二氢-9,10-二氧代蒽-2-磺酸钠盐46~107份,1,5-二氨基蒽醌-2-磺酸43~66份,3,5-二甲氧基苯酚40~85份,钡纳米微粒48~103份,质量浓度为44.7ppm~274.2ppm的4-溴-1-甲氨基蒽醌41~83份,2,5-二氯-4-[4-[[3-[(乙基苯基氨基)磺酰基]-4-甲基苯基]偶氮]-4,5-二氢-3-甲基-5-氧-1H-吡唑-1-基]苯磺酸31~74份,三十烷基磷酸酯(盐)32~68份,N,N-二(2-乙基己基)-1H-苯并三唑-1-甲胺43~83份,4-甲基四氢苯酐50~94份,质量浓度为40.6ppm~307.4ppm的单十二烷基磷酸酯钾73~127份;质量浓度为40.25ppm~220.27ppm的1-氨基-4-溴蒽醌-2-磺酸50.53~75.23份;2-乙基-1,3-己二醇36.78~65.36份。249-474 parts of demineralized water, 41-83 parts of fatty alcohol polyoxyethylene ether sulfosuccinic acid monoester disodium salt, 44-153 parts of sodium succinic acid (ethylhexyl) sulfonate, N-butyl p-toluenesulfonate 40-57 parts of amide, 43-100 parts of N-ethyl-N-butyl-2,6-dinitro-4-trifluoromethylaniline, 1-amino-4-[4-(2-chloroacetyl Amino)anilino]-9,10-dihydro-9,10-dioxoanthracene-2-sulfonic acid sodium salt 46~107 parts, 1,5-diaminoanthraquinone-2-sulfonic acid 43~66 parts , 40-85 parts of 3,5-dimethoxyphenol, 48-103 parts of barium nanoparticles, 41-83 parts of 4-bromo-1-methylaminoanthraquinone with a mass concentration of 44.7ppm-274.2ppm, 2,5 -Dichloro-4-[4-[[3-[(ethylphenylamino)sulfonyl]-4-methylphenyl]azo]-4,5-dihydro-3-methyl-5- Oxygen-1H-pyrazol-1-yl]benzenesulfonic acid 31~74 parts, triaconyl phosphate (salt) 32~68 parts, N,N-di(2-ethylhexyl)-1H-benzo 43-83 parts of triazole-1-methylamine, 50-94 parts of 4-methyltetrahydrophthalic anhydride, 73-127 parts of potassium monododecyl phosphate with a mass concentration of 40.6ppm-307.4ppm; the mass concentration is 40.25 50.53 to 75.23 parts of 1-amino-4-bromoanthraquinone-2-sulfonic acid in ppm to 220.27 ppm; 36.78 to 65.36 parts of 2-ethyl-1,3-hexanediol.
进一步,为了提高格栅底板的使用寿命,所述钡纳米微粒的粒径为48.6μm~58.9μm。Further, in order to improve the service life of the grid bottom plate, the particle size of the barium nanoparticles is 48.6 μm˜58.9 μm.
进一步,为了使格栅底板的性能更可靠,所述格栅底板由以下步骤制备而成:Further, in order to make the performance of the grid bottom plate more reliable, the grid bottom plate is prepared by the following steps:
第1步:在机械搅拌反应器中,加入软化水和脂肪醇聚氧乙烯醚磺基琥珀酸单酯二钠盐,启动机械搅拌反应器中的搅拌机,设定转速为42rpm~88rpm,启动机械搅拌反应器中的双重加热炉,使温度升至57.9℃~58.1℃,加入琥珀酸(乙基已基)磺酸钠搅拌均匀,进行卤代脱羧化反应34~45分钟,加入N-丁基对甲苯磺酰胺,通入流量为33.383m3/min~74.180m3/min的氙气0.4~0.1小时;之后在机械搅拌反应器中加入N-乙基-N-丁基-2,6-二硝基-4-三氟甲基苯胺,再次启动机械搅拌反应器中的双重加热炉,使温度升至74.9℃~107.1℃,保温34~45分钟,加入1-氨基-4-[4-(2-氯乙酰氨基)苯氨基]-9,10-二氢-9,10-二氧代蒽-2-磺酸钠盐,调整机械搅拌反应器中溶液的pH值为4.8~8.9,保温34~274分钟;Step 1: In the mechanically stirred reactor, add demineralized water and fatty alcohol polyoxyethylene ether sulfosuccinic acid monoester disodium salt, start the mixer in the mechanically stirred reactor, set the speed at 42rpm~88rpm, start the mechanical Stir the double heating furnace in the reactor, raise the temperature to 57.9℃~58.1℃, add sodium succinic acid (ethylhexyl) sulfonate and stir evenly, carry out the halogenated decarboxylation reaction for 34~45 minutes, add N-butyl For p-toluenesulfonamide, feed xenon gas with a flow rate of 33.383m 3 /min to 74.180m 3 /min for 0.4 to 0.1 hours; then add N-ethyl-N-butyl-2,6-di Nitro-4-trifluoromethylaniline, start the double heating furnace in the mechanical stirring reactor again, make the temperature rise to 74.9 ℃~107.1 ℃, keep warm for 34~45 minutes, add 1-amino-4-[4-( 2-Chloroacetamido)anilino]-9,10-dihydro-9,10-dioxoanthracene-2-sulfonic acid sodium salt, adjust the pH value of the solution in the mechanically stirred reactor to 4.8-8.9, keep warm for 34 ~274 minutes;
第2步:另取钡纳米微粒,将钡纳米微粒在功率为5.748KW~11.189KW下超声波处理0.4~0.1小时;将钡纳米微粒加入到另一个机械搅拌反应器中,加入质量浓度为44.7ppm~274.2ppm的4-溴-1-甲氨基蒽醌分散钡纳米微粒,启动机械搅拌反应器中的双重加热炉,使溶液温度在4.83×10℃~8.91×10℃之间,启动机械搅拌反应器中的搅拌机,并以4.89×102rpm~8.94×102rpm的速度搅拌,调整pH值在4.8~8.9之间,保温搅拌0.5~1.1小时;之后停止反应静置5.7×10~11.1×10分钟,去除杂质;将悬浮液加入N,N-二(2-乙基己基)-1H-苯并三唑-1-甲胺,调整pH值在1.3~2.1之间,形成沉淀物用软化水洗脱,通过离心机在转速4.399×103rpm~9.674×103rpm下得到固形物,在2.226×102℃~3.45×102℃温度下干燥,研磨后过420~520目筛,备用;Step 2: Take another barium nanoparticle and ultrasonically treat the barium nanoparticle at a power of 5.748KW~11.189KW for 0.4~0.1 hours; add the barium nanoparticle into another mechanically stirred reactor with a mass concentration of 44.7ppm ~274.2ppm of 4-bromo-1-methylaminoanthraquinone disperses barium nanoparticles, start the double heating furnace in the mechanically stirred reactor, make the solution temperature between 4.83×10℃~8.91×10℃, start the mechanically stirred reaction The stirrer in the container, and stir at a speed of 4.89×10 2 rpm to 8.94×10 2 rpm, adjust the pH value between 4.8 and 8.9, keep stirring for 0.5 to 1.1 hours; then stop the reaction and let it stand for 5.7×10 to 11.1× For 10 minutes, remove impurities; add N,N-di(2-ethylhexyl)-1H-benzotriazole-1-methanamine to the suspension, adjust the pH value between 1.3 and 2.1, and form a precipitate with softener Elute with water, pass through a centrifuge at a speed of 4.399×10 3 rpm to 9.674×10 3 rpm to obtain solids, dry at a temperature of 2.226×10 2 ℃ to 3.45×10 2 ℃, and pass through a 420 to 520 mesh sieve after grinding. spare;
第3步:另取1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和第2步处理后钡纳米微粒,混合均匀后采用60Co外照射辐照,60Co外照射辐照的能量为31.363MeV~59.126MeV、剂量为79.90kGy~119.270kGy、照射时间为43~68分钟,得到性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物;将1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物置于另一机械搅拌反应器中,启动机械搅拌反应器中的双重加热炉,设定温度42.5℃~88.1℃,启动机械搅拌反应器中的搅拌机,转速为34rpm~429rpm,pH调整到4.8~8.9之间,脱水43~57分钟,备用;Step 3: Take another 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticles treated in the second step, mix them evenly and irradiate them with 60Co external irradiation, 60Co The energy of external irradiation is 31.363MeV~59.126MeV, the dose is 79.90kGy~119.270kGy, and the irradiation time is 43~68 minutes to obtain 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5 -dimethoxyphenol and barium nanoparticle mixture; 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticle mixture in another mechanically stirred reactor , start the dual heating furnace in the mechanically stirred reactor, set the temperature at 42.5°C to 88.1°C, start the stirrer in the mechanically stirred reactor with a speed of 34rpm to 429rpm, adjust the pH to 4.8 to 8.9, and dehydrate for 43 to 57 minutes ,spare;
第4步:将第3步得到的性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合均匀,加至质量浓度为40.2ppm~220.2ppm的1-氨基-4-溴蒽醌-2-磺酸中,并流加至第1步的机械搅拌反应器中,流加速度为179.6mL/min~907.9mL/min;启动机械搅拌反应器搅拌机,设定转速为48rpm~88rpm;搅拌4~8分钟;再加入2,5-二氯-4-[4-[[3-[(乙基苯基氨基)磺酰基]-4-甲基苯基]偶氮]-4,5-二氢-3-甲基-5-氧-1H-吡唑-1-基]苯磺酸,启动机械搅拌反应器中的双重加热炉,升温至78.1℃~115.2℃,pH调整到4.8~8.9之间,通入氙气通气量为33.221m3/min~74.283m3/min,保温静置68~98分钟;再次启动机械搅拌反应器搅拌机,转速为43rpm~88rpm,加入三十烷基磷酸酯(盐),使其反应液的亲水亲脂平衡临界值为5.748~11.189,并使得pH调整到4.8~8.9之间,保温静置67~107分钟;Step 4: Mix the changed 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticles obtained in step 3 until the mass concentration is 40.2ppm ~220.2ppm of 1-amino-4-bromoanthraquinone-2-sulfonic acid, and flow into the mechanically stirred reactor in the first step, the flow rate is 179.6mL/min~907.9mL/min; start the mechanical stirring Reactor mixer, set the speed at 48rpm~88rpm; stir for 4~8 minutes; then add 2,5-dichloro-4-[4-[[3-[(ethylphenylamino)sulfonyl]-4- Methylphenyl]azo]-4,5-dihydro-3-methyl-5-oxo-1H-pyrazol-1-yl]benzenesulfonic acid, start the dual heating furnace in the mechanically stirred reactor, heat up To 78.1 ℃ ~ 115.2 ℃, adjust the pH to 4.8 ~ 8.9, the ventilation rate of xenon gas is 33.221m 3 /min ~ 74.283m 3 /min, heat preservation and stand for 68 ~ 98 minutes; start the mechanical stirring reactor mixer again, The rotating speed is 43rpm~88rpm, add triacyl phosphate (salt), make the hydrophilic-lipophilic equilibrium critical value of the reaction liquid is 5.748~11.189, and adjust the pH to between 4.8~8.9, keep warm and stand for 67~ 107 minutes;
第5步:启动机械搅拌反应器中的搅拌机,设定转速为40rpm~107rpm,边搅拌边向机械搅拌反应器中加入2-乙基-1,3-己二醇,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为4.990×102℃~9.811×102℃,保温67~107分钟后,加入4-甲基四氢苯酐,卤代脱羧化反应34~45分钟;之后加入单十二烷基磷酸酯钾,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为118.9℃~174.8℃,pH调整至4.8~8.9之间,压力为0.441MPa~0.479MPa,反应时间为0.4~0.9小时;之后降压至0MPa,降温至54.4℃~59.4℃出料入压模机,即得到格栅底板。Step 5: Start the mixer in the mechanically stirred reactor, set the speed at 40rpm~107rpm, add 2-ethyl-1,3-hexanediol into the mechanically stirred reactor while stirring, and start the mechanically stirred reactor Double heating furnace, set the temperature in the mechanically stirred reactor to 4.990×10 2 ℃~9.811×10 2 ℃, after 67~107 minutes of heat preservation, add 4-methyltetrahydrophthalic anhydride, and the halogenated decarboxylation reaction is 34~ 45 minutes; then add potassium monododecyl phosphate, start the double heating furnace in the mechanically stirred reactor, set the temperature in the mechanically stirred reactor to be 118.9°C to 174.8°C, adjust the pH to 4.8 to 8.9, The pressure is 0.441MPa-0.479MPa, and the reaction time is 0.4-0.9 hours; then the pressure is reduced to 0MPa, the temperature is lowered to 54.4°C-59.4°C, and the material is discharged into the compression molding machine to obtain the grid bottom plate.
进一步,为了提高火焰的喷射压力,并能提升火焰的温度,所述火焰喷熔端口的数量为20-30个,火焰喷熔端口由锰钢制成,且其呈上小下大的锥台型。Further, in order to increase the injection pressure of the flame and increase the temperature of the flame, the number of the flame spraying and melting ports is 20-30, and the flame spraying and melting ports are made of manganese steel, and it is in the shape of a small cone with a small top and a large bottom type.
进一步,为了提高引导效果,旋涡火焰导燃栅栏到喇叭形出风段上端的距离为20-30mm,旋涡火焰导燃栅栏采用锰钢制成。Further, in order to improve the guiding effect, the distance from the vortex flame guide fence to the upper end of the trumpet-shaped air outlet section is 20-30mm, and the vortex flame guide fence is made of manganese steel.
进一步,格栅底板为圆盘形,直径50-60mm,栅格板的数量20-30个。Further, the grid bottom plate is disc-shaped, with a diameter of 50-60mm, and the number of grid plates is 20-30.
进一步,为了提升火焰的高度,提升管与火焰环之间的距离为20-30mm。Further, in order to increase the height of the flame, the distance between the riser and the flame ring is 20-30mm.
进一步,为了提高火焰的温度,并能具有较长的使用寿命,火焰环和燃气引入管均采用黄铜制成。Further, in order to increase the temperature of the flame and have a longer service life, both the flame ring and the gas introduction pipe are made of brass.
附图说明Description of drawings
图1是本发明中的结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图中:3-1、横向风道,3-2、格栅底板,3-3、高压金属化脉冲电容器,3-4、气动嵌套调节阀,3-5、喇叭形出风段,3-6、旋涡火焰导燃栅栏,3-7、隔离式安全栅板,3-8、提升管,3-9、火焰喷熔端口,3-10、燃气引入管,3-11、燃气调节旋转阀,3-12、气动增压泵,3-13、微波混交室,3-14、火焰环,3-15、燃烧室。In the figure: 3-1, horizontal air duct, 3-2, grille bottom plate, 3-3, high-voltage metallized pulse capacitor, 3-4, pneumatic nested regulating valve, 3-5, horn-shaped air outlet section, 3 -6, vortex flame guide fence, 3-7, isolated safety grille, 3-8, riser pipe, 3-9, flame spray melting port, 3-10, gas inlet pipe, 3-11, gas regulating rotation Valve, 3-12, pneumatic booster pump, 3-13, microwave mixing chamber, 3-14, flame ring, 3-15, combustion chamber.
具体实施方式Detailed ways
下面将对本发明作进一步说明。The present invention will be further described below.
如图1所示,一种燃点燃烧器,包括横向风道3-1、高压金属化脉冲电容器3-3、气动嵌套调节阀3-4、火焰环3-14、提升管3-8和旋涡火焰导燃栅栏3-6;As shown in Figure 1, an ignition burner includes a transverse air duct 3-1, a high-voltage metallized pulse capacitor 3-3, a pneumatic nested regulating valve 3-4, a flame ring 3-14, a riser 3-8 and Vortex flame guide fence 3-6;
所述横向风道3-1的左端向上弯折形成弯头;所述气动嵌套调节阀3-4的下端与所述弯头的上端连接,气动嵌套调节阀3-4和弯头之间的连接处设置有格栅底板3-2,格栅底板3-2为格栅结构;气动嵌套调节阀3-4的上端连接有燃烧室3-15;The left end of the transverse air duct 3-1 is bent upwards to form an elbow; the lower end of the pneumatic nested control valve 3-4 is connected to the upper end of the elbow, and the connection between the pneumatic nested control valve 3-4 and the elbow is A grid bottom plate 3-2 is provided at the joint between them, and the grid bottom plate 3-2 is a grid structure; the upper end of the pneumatic nested regulating valve 3-4 is connected with a combustion chamber 3-15;
所述火焰环3-14固定设置在燃烧室3-15的中部,火焰环3-14由中空管状的金属材料制成,其上表面周向均匀地固定连接有多个与其内腔相连通火焰喷熔端口3-9;火焰环3-14与燃气引入管3-10的一端固定连接,且二者的内腔相连通;所述燃气引入管3-10的另一端穿出燃烧室3-15后通过燃气调节旋转阀3-11与微波混交室3-13的出气端连接;燃气调节旋转阀3-11实现对燃气的可控调节,所述微波混交室3-13内设置有微波振荡器,微波振荡器选用HGY-1型微波振荡器,以实现对气体的混匀,具体的可以实现甲烷气体与二氧化硫指示性气体按照一定比例混合;微波混交室3-13的进气端连接有气动增压泵3-12;微波混交室3-13的进气端与甲烷气体与二氧化硫指示性气体的混合气体源连接,气动增压泵3-12用于对可燃气体的增压。The flame ring 3-14 is fixedly arranged in the middle of the combustion chamber 3-15, and the flame ring 3-14 is made of a hollow tubular metal material, and its upper surface is uniformly fixed and connected with a plurality of flame rings communicating with its inner cavity. Melting port 3-9; flame ring 3-14 is fixedly connected to one end of the gas introduction pipe 3-10, and the inner chambers of the two are connected; the other end of the gas introduction pipe 3-10 passes through the combustion chamber 3- After 15, connect the gas outlet end of the microwave mixing chamber 3-13 through the gas regulating rotary valve 3-11; the gas regulating rotary valve 3-11 realizes the controllable adjustment of the gas, and the microwave mixing chamber 3-13 is provided with microwave oscillation The microwave oscillator uses HGY-1 type microwave oscillator to realize the mixing of gas. Specifically, it can realize the mixing of methane gas and sulfur dioxide indicator gas according to a certain proportion; the inlet end of microwave mixing chamber 3-13 is connected with Pneumatic booster pump 3-12; the inlet end of the microwave mixing chamber 3-13 is connected to the mixed gas source of methane gas and sulfur dioxide indicator gas, and the pneumatic booster pump 3-12 is used to boost the combustible gas.
所述高压金属化脉冲电容器3-3设置在所述燃烧室3-15下部且位于火焰环3-14的内侧,高压金属化脉冲电容器3-3由高压电源与放电装置组成,高压金属化脉冲电容器3-3采用BSMJ0.45-30-3高压脉冲电容器,所述放电装置的上端靠近火焰喷熔端口3-9地设置;The high-voltage metallized pulse capacitor 3-3 is arranged at the lower part of the combustion chamber 3-15 and inside the flame ring 3-14. The high-voltage metallized pulse capacitor 3-3 is composed of a high-voltage power supply and a discharge device. The high-voltage metallized pulse capacitor The capacitor 3-3 adopts a BSMJ0.45-30-3 high-voltage pulse capacitor, and the upper end of the discharge device is set close to the flame spray port 3-9;
所述提升管3-8固定设置在火焰环3-14的正上方且具有下部的直管段和上部的喇叭形出风段3-5,喇叭形出风段3-5促进尾气的外排;The riser 3-8 is fixedly arranged directly above the flame ring 3-14 and has a lower straight pipe section and an upper trumpet-shaped air outlet section 3-5, and the trumpet-shaped air outlet section 3-5 promotes the exhaust of exhaust gas;
所述旋涡火焰导燃栅栏3-6固定设置于喇叭形出风段3-5的上部,旋涡火焰导燃栅栏3-6为格栅结构;旋涡火焰导燃栅栏3-6引导尾气及火焰外排的运动方向。The vortex flame-guiding fence 3-6 is fixedly arranged on the upper part of the horn-shaped air outlet section 3-5, and the vortex flame-guiding fence 3-6 is a grid structure; the vortex flame-guiding fence 3-6 guides the exhaust gas and the flame outside The row's direction of motion.
在燃烧室3-15的顶部出气口处铰接地连接有隔离式安全栅板3-7,隔离式安全栅板3-7为格栅结构,其直径与出气口等值,与出气口铰接设计,开启角度可调,可以实现对出气口的全封闭和全开启。An isolated safety grille 3-7 is hingedly connected to the air outlet on the top of the combustion chamber 3-15, and the isolated safety grille 3-7 is a grid structure, and its diameter is equivalent to the air outlet, and is designed to be hinged with the air outlet , The opening angle is adjustable, which can realize the full closure and full opening of the air outlet.
通过燃气调节旋转阀设置在横向风道与燃烧室之间,可以便捷地控制进入燃烧室的待处理的气体的流量;通过气动增压泵的设置,可以对进入燃烧室的可燃气体进行充分的增压,进而能提供更充分的可燃气体,以便于促进燃烧,且能获得更高的燃点,从而能提高更高温的火焰。高压金属化脉冲电容器的设置可以提高稳定的脉冲电的释放,以快速点燃可燃气体。火焰环由中空管状的金属材料制成可以保证其具有较长时间的使用寿命,且能耐高温、耐高压。微波振荡器设置在微波混交室内可以对其内部的气体实现充分的混匀,从而可以使燃烧过程更充分更彻底。提升管的直壁段的设置能够对火焰进行高度的提升,喇叭形出风段的设置可以促进尾气的排放。旋涡火焰导燃栅栏可以引导尾气及火焰外排的方向。该燃烧器体积小、结构合理、紧凑度高,其对氯化碳的处理效果理想,适用于四氯化碳系统化的处理。By setting the gas regulating rotary valve between the horizontal air channel and the combustion chamber, the flow rate of the gas to be treated entering the combustion chamber can be conveniently controlled; through the setting of the pneumatic booster pump, the combustible gas entering the combustion chamber can be fully controlled The pressurization can provide more sufficient combustible gas to facilitate combustion, and can obtain a higher ignition point, thereby increasing the flame at a higher temperature. The setting of high-voltage metallized pulse capacitors can improve the release of stable pulse electricity to quickly ignite combustible gases. The flame ring is made of hollow tubular metal material to ensure its long service life, and it can withstand high temperature and high pressure. The microwave oscillator is set in the microwave mixing chamber to fully mix the gas inside, so that the combustion process can be more fully and thoroughly. The setting of the straight wall section of the riser can raise the height of the flame, and the setting of the trumpet-shaped air outlet section can promote the discharge of exhaust gas. The vortex flame guide fence can guide the direction of exhaust gas and flame discharge. The burner is small in size, reasonable in structure and high in compactness, and has an ideal treatment effect on carbon chloride, and is suitable for systematic treatment of carbon tetrachloride.
为了提高格栅底板的使用寿命,所述格栅底板3-2由以下组分按重量份数配比组成:In order to improve the service life of the grid bottom plate, the grid bottom plate 3-2 is composed of the following components in proportion by weight:
软化水249~474份,脂肪醇聚氧乙烯醚磺基琥珀酸单酯二钠盐41~83份,琥珀酸(乙基已基)磺酸钠44~153份,N-丁基对甲苯磺酰胺40~57份,N-乙基-N-丁基-2,6-二硝基-4-三氟甲基苯胺43~100份,1-氨基-4-[4-(2-氯乙酰氨基)苯氨基]-9,10-二氢-9,10-二氧代蒽-2-磺酸钠盐46~107份,1,5-二氨基蒽醌-2-磺酸43~66份,3,5-二甲氧基苯酚40~85份,钡纳米微粒48~103份,质量浓度为44.7ppm~274.2ppm的4-溴-1-甲氨基蒽醌41~83份,2,5-二氯-4-[4-[[3-[(乙基苯基氨基)磺酰基]-4-甲基苯基]偶氮]-4,5-二氢-3-甲基-5-氧-1H-吡唑-1-基]苯磺酸31~74份,三十烷基磷酸酯(盐)32~68份,N,N-二(2-乙基己基)-1H-苯并三唑-1-甲胺43~83份,4-甲基四氢苯酐50~94份,质量浓度为40.6ppm~307.4ppm的单十二烷基磷酸酯钾73~127份;质量浓度为40.2ppm~220.2ppm的1-氨基-4-溴蒽醌-2-磺酸50.53~75.23份;2-乙基-1,3-己二醇36~65份。249-474 parts of demineralized water, 41-83 parts of fatty alcohol polyoxyethylene ether sulfosuccinic acid monoester disodium salt, 44-153 parts of sodium succinic acid (ethylhexyl) sulfonate, N-butyl p-toluenesulfonate 40-57 parts of amide, 43-100 parts of N-ethyl-N-butyl-2,6-dinitro-4-trifluoromethylaniline, 1-amino-4-[4-(2-chloroacetyl Amino)anilino]-9,10-dihydro-9,10-dioxoanthracene-2-sulfonic acid sodium salt 46~107 parts, 1,5-diaminoanthraquinone-2-sulfonic acid 43~66 parts , 40-85 parts of 3,5-dimethoxyphenol, 48-103 parts of barium nanoparticles, 41-83 parts of 4-bromo-1-methylaminoanthraquinone with a mass concentration of 44.7ppm-274.2ppm, 2,5 -Dichloro-4-[4-[[3-[(ethylphenylamino)sulfonyl]-4-methylphenyl]azo]-4,5-dihydro-3-methyl-5- Oxygen-1H-pyrazol-1-yl]benzenesulfonic acid 31~74 parts, triaconyl phosphate (salt) 32~68 parts, N,N-di(2-ethylhexyl)-1H-benzo 43 to 83 parts of triazole-1-methylamine, 50 to 94 parts of 4-methyltetrahydrophthalic anhydride, 73 to 127 parts of potassium monododecyl phosphate with a mass concentration of 40.6 ppm to 307.4 ppm; the mass concentration is 40.2 50.53 to 75.23 parts of 1-amino-4-bromoanthraquinone-2-sulfonic acid in ppm to 220.2 ppm; 36 to 65 parts of 2-ethyl-1,3-hexanediol.
为了提高格栅底板的使用寿命,所述钡纳米微粒的粒径为48.6μm~58.9μm。In order to improve the service life of the grid bottom plate, the particle size of the barium nanoparticles is 48.6 μm˜58.9 μm.
为了使格栅底板的性能更可靠,所述格栅底板3-2由以下步骤制备而成:In order to make the performance of the grid bottom plate more reliable, the grid bottom plate 3-2 is prepared by the following steps:
第1步:在机械搅拌反应器中,加入软化水和脂肪醇聚氧乙烯醚磺基琥珀酸单酯二钠盐,启动机械搅拌反应器中的搅拌机,设定转速为42rpm~88rpm,启动机械搅拌反应器中的双重加热炉,使温度升至57.9℃~58.1℃,加入琥珀酸(乙基已基)磺酸钠搅拌均匀,进行卤代脱羧化反应34~45分钟,加入N-丁基对甲苯磺酰胺,通入流量为33.383m3/min~74.180m3/min的氙气0.4~0.1小时;之后在机械搅拌反应器中加入N-乙基-N-丁基-2,6-二硝基-4-三氟甲基苯胺,再次启动机械搅拌反应器中的双重加热炉,使温度升至74.9℃~107.1℃,保温34~45分钟,加入1-氨基-4-[4-(2-氯乙酰氨基)苯氨基]-9,10-二氢-9,10-二氧代蒽-2-磺酸钠盐,调整机械搅拌反应器中溶液的pH值为4.8~8.9,保温34~274分钟;Step 1: In the mechanically stirred reactor, add demineralized water and fatty alcohol polyoxyethylene ether sulfosuccinic acid monoester disodium salt, start the mixer in the mechanically stirred reactor, set the speed at 42rpm~88rpm, start the mechanical Stir the double heating furnace in the reactor, raise the temperature to 57.9℃~58.1℃, add sodium succinic acid (ethylhexyl) sulfonate and stir evenly, carry out the halogenated decarboxylation reaction for 34~45 minutes, add N-butyl For p-toluenesulfonamide, feed xenon gas with a flow rate of 33.383m 3 /min to 74.180m 3 /min for 0.4 to 0.1 hours; then add N-ethyl-N-butyl-2,6-di Nitro-4-trifluoromethylaniline, start the double heating furnace in the mechanical stirring reactor again, make the temperature rise to 74.9 ℃~107.1 ℃, keep warm for 34~45 minutes, add 1-amino-4-[4-( 2-Chloroacetamido)anilino]-9,10-dihydro-9,10-dioxoanthracene-2-sulfonic acid sodium salt, adjust the pH value of the solution in the mechanically stirred reactor to 4.8-8.9, keep warm for 34 ~274 minutes;
第2步:另取钡纳米微粒,将钡纳米微粒在功率为5.748KW~11.189KW下超声波处理0.4~0.1小时;将钡纳米微粒加入到另一个机械搅拌反应器中,加入质量浓度为44.7ppm~274.2ppm的4-溴-1-甲氨基蒽醌分散钡纳米微粒,启动机械搅拌反应器中的双重加热炉,使溶液温度在4.83×10℃~8.91×10℃之间,启动机械搅拌反应器中的搅拌机,并以4.89×102rpm~8.94×102rpm的速度搅拌,调整pH值在4.8~8.9之间,保温搅拌0.5~1.1小时;之后停止反应静置5.7×10~11.1×10分钟,去除杂质;将悬浮液加入N,N-二(2-乙基己基)-1H-苯并三唑-1-甲胺,调整pH值在1.3~2.1之间,形成沉淀物用软化水洗脱,通过离心机在转速4.399×103rpm~9.674×103rpm下得到固形物,在2.226×102℃~3.45×102℃温度下干燥,研磨后过420~520目筛,备用;Step 2: Take another barium nanoparticle and ultrasonically treat the barium nanoparticle at a power of 5.748KW~11.189KW for 0.4~0.1 hours; add the barium nanoparticle into another mechanically stirred reactor with a mass concentration of 44.7ppm ~274.2ppm of 4-bromo-1-methylaminoanthraquinone disperses barium nanoparticles, start the double heating furnace in the mechanically stirred reactor, make the solution temperature between 4.83×10℃~8.91×10℃, start the mechanically stirred reaction The stirrer in the container, and stir at a speed of 4.89×10 2 rpm to 8.94×10 2 rpm, adjust the pH value between 4.8 and 8.9, keep stirring for 0.5 to 1.1 hours; then stop the reaction and let it stand for 5.7×10 to 11.1× For 10 minutes, remove impurities; add N,N-di(2-ethylhexyl)-1H-benzotriazole-1-methanamine to the suspension, adjust the pH value between 1.3 and 2.1, and form a precipitate with softener Elute with water, pass through a centrifuge at a speed of 4.399×10 3 rpm to 9.674×10 3 rpm to obtain solids, dry at a temperature of 2.226×10 2 ℃ to 3.45×10 2 ℃, and pass through a 420 to 520 mesh sieve after grinding. spare;
第3步:另取1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和第2步处理后钡纳米微粒,混合均匀后采用60Co外照射辐照,60Co外照射辐照的能量为31.363MeV~59.126MeV、剂量为79.90kGy~119.270kGy、照射时间为43~68分钟,得到性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物;将1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物置于另一机械搅拌反应器中,启动机械搅拌反应器中的双重加热炉,设定温度42.5℃~88.1℃,启动机械搅拌反应器中的搅拌机,转速为34rpm~429rpm,pH调整到4.8~8.9之间,脱水43~57分钟,备用;Step 3: Take another 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticles treated in the second step, mix them evenly and irradiate them with 60Co external irradiation, 60Co The energy of external irradiation is 31.363MeV~59.126MeV, the dose is 79.90kGy~119.270kGy, and the irradiation time is 43~68 minutes to obtain 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5 -dimethoxyphenol and barium nanoparticle mixture; 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticle mixture in another mechanically stirred reactor , start the dual heating furnace in the mechanically stirred reactor, set the temperature at 42.5°C to 88.1°C, start the stirrer in the mechanically stirred reactor with a speed of 34rpm to 429rpm, adjust the pH to 4.8 to 8.9, and dehydrate for 43 to 57 minutes ,spare;
第4步:将第3步得到的性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合均匀,加至质量浓度为40.2ppm~220.2ppm的1-氨基-4-溴蒽醌-2-磺酸中,并流加至第1步的机械搅拌反应器中,流加速度为179.6mL/min~907.9mL/min;启动机械搅拌反应器搅拌机,设定转速为48rpm~88rpm;搅拌4~8分钟;再加入2,5-二氯-4-[4-[[3-[(乙基苯基氨基)磺酰基]-4-甲基苯基]偶氮]-4,5-二氢-3-甲基-5-氧-1H-吡唑-1-基]苯磺酸,启动机械搅拌反应器中的双重加热炉,升温至78.1℃~115.2℃,pH调整到4.8~8.9之间,通入氙气通气量为33.221m3/min~74.283m3/min,保温静置68~98分钟;再次启动机械搅拌反应器搅拌机,转速为43rpm~88rpm,加入三十烷基磷酸酯(盐),使其反应液的亲水亲脂平衡临界值为5.748~11.189,并使得pH调整到4.8~8.9之间,保温静置67~107分钟;Step 4: Mix the changed 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticles obtained in step 3 until the mass concentration is 40.2ppm ~220.2ppm of 1-amino-4-bromoanthraquinone-2-sulfonic acid, and flow into the mechanically stirred reactor in the first step, the flow rate is 179.6mL/min~907.9mL/min; start the mechanical stirring Reactor mixer, set the speed at 48rpm~88rpm; stir for 4~8 minutes; then add 2,5-dichloro-4-[4-[[3-[(ethylphenylamino)sulfonyl]-4- Methylphenyl]azo]-4,5-dihydro-3-methyl-5-oxo-1H-pyrazol-1-yl]benzenesulfonic acid, start the dual heating furnace in the mechanically stirred reactor, heat up To 78.1 ℃ ~ 115.2 ℃, adjust the pH to 4.8 ~ 8.9, the ventilation rate of xenon gas is 33.221m 3 /min ~ 74.283m 3 /min, heat preservation and stand for 68 ~ 98 minutes; start the mechanical stirring reactor mixer again, The rotating speed is 43rpm~88rpm, add triacyl phosphate (salt), make the hydrophilic-lipophilic equilibrium critical value of the reaction liquid is 5.748~11.189, and adjust the pH to between 4.8~8.9, keep warm and stand for 67~ 107 minutes;
第5步:启动机械搅拌反应器中的搅拌机,设定转速为40rpm~107rpm,边搅拌边向机械搅拌反应器中加入2-乙基-1,3-己二醇,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为4.990×102℃~9.811×102℃,保温67~107分钟后,加入4-甲基四氢苯酐,卤代脱羧化反应34~45分钟;之后加入单十二烷基磷酸酯钾,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为118.9℃~174.8℃,pH调整至4.8~8.9之间,压力为0.441MPa~0.479MPa,反应时间为0.4~0.9小时;之后降压至0MPa,降温至54.4℃~59.4℃出料入压模机,即得到格栅底板3-2。Step 5: Start the mixer in the mechanically stirred reactor, set the speed at 40rpm~107rpm, add 2-ethyl-1,3-hexanediol into the mechanically stirred reactor while stirring, and start the mechanically stirred reactor Double heating furnace, set the temperature in the mechanically stirred reactor to 4.990×10 2 ℃~9.811×10 2 ℃, after 67~107 minutes of heat preservation, add 4-methyltetrahydrophthalic anhydride, and the halogenated decarboxylation reaction is 34~ 45 minutes; then add potassium monododecyl phosphate, start the double heating furnace in the mechanically stirred reactor, set the temperature in the mechanically stirred reactor to be 118.9°C to 174.8°C, adjust the pH to 4.8 to 8.9, The pressure is 0.441MPa-0.479MPa, and the reaction time is 0.4-0.9 hours; then the pressure is reduced to 0MPa, the temperature is lowered to 54.4°C-59.4°C, and the material is discharged into the compression molding machine to obtain the grid bottom plate 3-2.
以下实施例进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。The following examples further illustrate the content of the present invention, but should not be construed as limiting the present invention. Without departing from the spirit and essence of the present invention, the modifications and substitutions made to the methods, steps or conditions of the present invention all belong to the scope of the present invention. Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
实施例1Example 1
按照以下步骤制备本发明所述光栅,并按重量份数计:The grating of the present invention is prepared according to the following steps, and is calculated in parts by weight:
第1步:在机械搅拌反应器中,加入软化水249份,脂肪醇聚氧乙烯醚磺基琥珀酸单酯二钠盐41份,启动机械搅拌反应器中的搅拌机,设定转速为42rpm,启动机械搅拌反应器中的双重加热炉,使温度升至57.9℃,加入琥珀酸(乙基已基)磺酸钠44份搅拌均匀,进行卤代脱羧化反应34分钟,加入N-丁基对甲苯磺酰胺40份,通入流量为33.383m3/min的氙气0.4小时;之后在机械搅拌反应器中加入N-乙基-N-丁基-2,6-二硝基-4-三氟甲基苯胺43份,再次启动机械搅拌反应器中的双重加热炉,使温度升至74.9℃,保温34分钟,加入1-氨基-4-[4-(2-氯乙酰氨基)苯氨基]-9,10-二氢-9,10-二氧代蒽-2-磺酸钠盐46份,调整机械搅拌反应器中溶液的pH值为4.8,保温34分钟;Step 1: In the mechanically stirred reactor, add 249 parts of demineralized water, 41 parts of fatty alcohol polyoxyethylene ether sulfosuccinic acid monoester disodium salt, start the stirrer in the mechanically stirred reactor, set the speed at 42rpm, Start the double heating furnace in the mechanically stirred reactor, raise the temperature to 57.9°C, add 44 parts of sodium succinic acid (ethylhexyl) sulfonate and stir evenly, carry out the halogenated decarboxylation reaction for 34 minutes, add N-butyl to 40 parts of toluenesulfonamide, the xenon gas with a flow rate of 33.383m 3 /min was introduced for 0.4 hours; after that, N-ethyl-N-butyl-2,6-dinitro-4-trifluoro was added to the mechanically stirred reactor 43 parts of methylaniline, start the double heating furnace in the mechanically stirred reactor again, make the temperature rise to 74.9 ℃, keep warm for 34 minutes, add 1-amino-4-[4-(2-chloroacetamido)anilino]- 46 parts of 9,10-dihydro-9,10-dioxoanthracene-2-sulfonic acid sodium salt, adjust the pH value of the solution in the mechanically stirred reactor to 4.8, and keep it warm for 34 minutes;
第2步:另取钡纳米微粒48份,将钡纳米微粒在功率为5.748KW下超声波处理0.4小时;将钡纳米微粒加入到另一个机械搅拌反应器中,加入质量浓度为44.7ppm的4-溴-1-甲氨基蒽醌41份,分散钡纳米微粒,启动机械搅拌反应器中的双重加热炉,使溶液温度在4.83×10℃,启动机械搅拌反应器中的搅拌机,并以4.89×102rpm的速度搅拌,调整pH值在4.8,保温搅拌0.5小时;之后停止反应静置5.7×10分钟,去除杂质;将悬浮液加入N,N-二(2-乙基己基)-1H-苯并三唑-1-甲胺43份,调整pH值在1.3,形成沉淀物用软化水洗脱,通过离心机在转速4.399×103rpm下得到固形物,在2.226×102℃温度下干燥,研磨后过420目筛,备用;Step 2: Take 48 parts of barium nanoparticles in addition, and ultrasonically treat the barium nanoparticles at a power of 5.748KW for 0.4 hours; add the barium nanoparticles to another mechanically stirred reactor, and add 4- 41 parts of bromo-1-methylaminoanthraquinone, disperse barium nanoparticles, start the double heating furnace in the mechanically stirred reactor, make the solution temperature at 4.83 * 10 ℃, start the stirrer in the mechanically stirred reactor, and with 4.89 * 10 Stir at a speed of 2 rpm, adjust the pH value to 4.8, keep stirring for 0.5 hours; then stop the reaction and let stand for 5.7×10 minutes to remove impurities; add N,N-di(2-ethylhexyl)-1H-benzene to the suspension 43 parts of triazole-1-methylamine, adjust the pH value to 1.3, form a precipitate, elute with demineralized water, obtain solid matter by centrifuge at 4.399×10 3 rpm, and dry at 2.226×10 2 ℃ , pass through a 420-mesh sieve after grinding, and set aside;
第3步:另取1,5-二氨基蒽醌-2-磺酸43份、3,5-二甲氧基苯酚40份和第2步处理后钡纳米微粒48份,混合均匀后采用60Co外照射辐照,60Co外照射辐照的能量为31.363MeV、剂量为79.90kGy、照射时间为43分钟,得到性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物;将1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物置于另一机械搅拌反应器中,启动机械搅拌反应器中的双重加热炉,设定温度42.5℃,启动机械搅拌反应器中的搅拌机,转速为34rpm,pH调整到4.8,脱水43分钟,备用;Step 3: Take another 43 parts of 1,5-diaminoanthraquinone-2-sulfonic acid, 40 parts of 3,5-dimethoxyphenol and 48 parts of barium nanoparticles treated in the second step, and mix them uniformly with 60Co External irradiation, the energy of 60Co external irradiation is 31.363MeV, the dose is 79.90kGy, and the irradiation time is 43 minutes, to obtain 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-di Methoxyphenol and barium nanoparticle mixture; place 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticle mixture in another mechanically stirred reactor, start In the dual heating furnace in the mechanically stirred reactor, set the temperature at 42.5°C, start the stirrer in the mechanically stirred reactor at a speed of 34rpm, adjust the pH to 4.8, dehydrate for 43 minutes, and set aside;
第4步:将第3步得到的性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合均匀,加至质量浓度为40.2ppm的1-氨基-4-溴蒽醌-2-磺酸50份中,并流加至第1步的机械搅拌反应器中,流加速度为179.6mL/min;启动机械搅拌反应器搅拌机,设定转速为48rpm;搅拌4分钟;再加入2,5-二氯-4-[4-[[3-[(乙基苯基氨基)磺酰基]-4-甲基苯基]偶氮]-4,5-二氢-3-甲基-5-氧-1H-吡唑-1-基]苯磺酸31份,启动机械搅拌反应器中的双重加热炉,升温至78.1℃,pH调整到4.8,通入氙气通气量为33.221m3/min,保温静置68分钟;再次启动机械搅拌反应器搅拌机,转速为43rpm,加入三十烷基磷酸酯(盐)32.603份,使其反应液的亲水亲脂平衡临界值为5.748,并使得pH调整到4.8,保温静置67分钟;Step 4: Mix the changed 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticles obtained in step 3 until the mass concentration is 40.2ppm 50 parts of 1-amino-4-bromoanthraquinone-2-sulfonic acid, and flow into the first step of the mechanically stirred reactor, the flow rate is 179.6mL/min; start the mechanically stirred reactor mixer, set The rotation speed is 48rpm; stir for 4 minutes; then add 2,5-dichloro-4-[4-[[3-[(ethylphenylamino)sulfonyl]-4-methylphenyl]azo]-4 , 31 parts of 5-dihydro-3-methyl-5-oxo-1H-pyrazol-1-yl]benzenesulfonic acid, start the double heating furnace in the mechanically stirred reactor, raise the temperature to 78.1°C, and adjust the pH to 4.8 , the ventilation rate of feeding xenon gas is 33.221m 3 /min, and the heat preservation is allowed to stand for 68 minutes; the mechanical stirring reactor mixer is started again, and the rotating speed is 43rpm, and 32.603 parts of triaconyl phosphate (salt) are added to make the reaction liquid close The critical value of the water-lipophilic balance is 5.748, and the pH is adjusted to 4.8, and the temperature is kept for 67 minutes;
第5步:启动机械搅拌反应器中的搅拌机,设定转速为40rpm,边搅拌边向机械搅拌反应器中加入2-乙基-1,3-己二醇36份,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为4.990×102℃,保温67分钟后,加入4-甲基四氢苯酐50份,进行卤代脱羧化反应34分钟;之后加入40.6ppm的单十二烷基磷酸酯钾73份,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为118.9℃,pH调整至4.8,压力为0.441MPa,反应时间为0.4小时;之后降压至0MPa,降温至54.4℃出料入压模机,即得到格栅底板3-2。Step 5: Start the mixer in the mechanically stirred reactor, set the speed at 40rpm, add 36 parts of 2-ethyl-1,3-hexanediol to the mechanically stirred reactor while stirring, start the mechanically stirred reactor In the dual heating furnace, set the temperature in the mechanically stirred reactor to 4.990×10 2 ℃, after 67 minutes of heat preservation, add 50 parts of 4-methyltetrahydrophthalic anhydride, and carry out the halogenated decarboxylation reaction for 34 minutes; then add 40.6ppm 73 parts of potassium monododecyl phosphate, start the dual heating furnace in the mechanically stirred reactor, set the temperature in the mechanically stirred reactor to 118.9°C, adjust the pH to 4.8, the pressure to 0.441MPa, and the reaction time to 0.4 After that, the pressure was lowered to 0MPa, the temperature was lowered to 54.4°C, and the material was discharged into a compression molding machine to obtain the grid bottom plate 3-2.
其中所述钡纳米微粒的粒径为48.6μm。Wherein the particle size of the barium nanoparticles is 48.6 μm.
实施例2Example 2
按照以下步骤制备本发明所述光栅,并按重量份数计:The grating of the present invention is prepared according to the following steps, and is calculated in parts by weight:
第1步:在机械搅拌反应器中,加入软化水474份,脂肪醇聚氧乙烯醚磺基琥珀酸单酯二钠盐83份,启动机械搅拌反应器中的搅拌机,设定转速为88rpm,启动机械搅拌反应器中的双重加热炉,使温度升至58℃,加入琥珀酸(乙基已基)磺酸钠153份搅拌均匀,进行卤代脱羧化反应.45分钟,加入N-丁基对甲苯磺酰胺57份,通入流量为74.180m3/min的氙气0.1小时;之后在机械搅拌反应器中加入N-乙基-N-丁基-2,6-二硝基-4-三氟甲基苯胺100份,再次启动机械搅拌反应器中的双重加热炉,使温度升至107.1℃,保温45分钟,加入1-氨基-4-[4-(2-氯乙酰氨基)苯氨基]-9,10-二氢-9,10-二氧代蒽-2-磺酸钠盐107份,调整机械搅拌反应器中溶液的pH值为8.9,保温274分钟;Step 1: In the mechanically stirred reactor, add 474 parts of demineralized water, 83 parts of fatty alcohol polyoxyethylene ether sulfosuccinic acid monoester disodium salt, start the stirrer in the mechanically stirred reactor, set the rotating speed to 88rpm, Start the double heating furnace in the mechanically stirred reactor, raise the temperature to 58°C, add 153 parts of succinic acid (ethylhexyl) sodium sulfonate and stir evenly, carry out the halogenated decarboxylation reaction. For 45 minutes, add N-butyl 57 parts of p-toluenesulfonamide, the xenon gas with a flow rate of 74.180m 3 /min was introduced for 0.1 hour; after that, N-ethyl-N-butyl-2,6-dinitro-4-tri 100 parts of fluoromethylaniline, start the double heating furnace in the mechanically stirred reactor again, make the temperature rise to 107.1°C, keep it warm for 45 minutes, add 1-amino-4-[4-(2-chloroacetylamino)aniline] -107 parts of 9,10-dihydro-9,10-dioxoanthracene-2-sulfonic acid sodium salt, adjust the pH value of the solution in the mechanically stirred reactor to 8.9, and keep it warm for 274 minutes;
第2步:另取钡纳米微粒103份,将钡纳米微粒在功率为11.189KW下超声波处理0.1小时;将钡纳米微粒加入到另一个机械搅拌反应器中,加入质量浓度为274.2ppm的4-溴-1-甲氨基蒽醌83份,分散钡纳米微粒,启动机械搅拌反应器中的双重加热炉,使溶液温度在8.91×10℃,启动机械搅拌反应器中的搅拌机,并以8.94×102rpm的速度搅拌,调整pH值在8.9,保温搅拌1.1小时;之后停止反应静置11.1×10分钟,去除杂质;将悬浮液加入N,N-二(2-乙基己基)-1H-苯并三唑-1-甲胺83份,调整pH值在2.1,形成沉淀物用软化水洗脱,通过离心机在转速9.674×103rpm下得到固形物,在3.45×102℃温度下干燥,研磨后过520目筛,备用;Step 2: Take another 103 parts of barium nanoparticles, and ultrasonically treat the barium nanoparticles at a power of 11.189KW for 0.1 hour; add the barium nanoparticles to another mechanically stirred reactor, and add 4- 83 parts of bromo-1-methylaminoanthraquinone, disperse the barium nanoparticles, start the dual heating furnace in the mechanically stirred reactor, make the solution temperature at 8.91×10°C, start the stirrer in the mechanically stirred reactor, and use 8.94×10 Stir at a speed of 2 rpm, adjust the pH value to 8.9, keep stirring for 1.1 hours; then stop the reaction and let stand for 11.1×10 minutes to remove impurities; add N,N-di(2-ethylhexyl)-1H-benzene to the suspension 83 parts of triazole-1-methylamine, adjust the pH value at 2.1, form a precipitate, elute with demineralized water, obtain solid matter by centrifuge at 9.674×10 3 rpm, and dry at 3.45×10 2 ℃ , pass through a 520-mesh sieve after grinding, and set aside;
第3步:另取1,5-二氨基蒽醌-2-磺酸66.份、3,5-二甲氧基苯酚85份和第2步处理后钡纳米微粒103份,混合均匀后采用60Co外照射辐照,60Co外照射辐照的能量为59.126MeV、剂量为119.270kGy、照射时间为68分钟,得到性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物;将1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物置于另一机械搅拌反应器中,启动机械搅拌反应器中的双重加热炉,设定温度88.1℃,启动机械搅拌反应器中的搅拌机,转速为429rpm,pH调整到8.9,脱水57分钟,备用;Step 3: Take another 66. parts of 1,5-diaminoanthraquinone-2-sulfonic acid, 85 parts of 3,5-dimethoxyphenol, and 103 parts of barium nanoparticles after the treatment in step 2, mix them evenly and use 60Co external irradiation, the energy of 60Co external irradiation is 59.126MeV, the dose is 119.270kGy, and the irradiation time is 68 minutes, to obtain 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5- Dimethoxyphenol and barium nanoparticle mixture; 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticle mixture were placed in another mechanically stirred reactor, Start the dual heating furnace in the mechanically stirred reactor, set the temperature at 88.1°C, start the stirrer in the mechanically stirred reactor, the speed is 429rpm, adjust the pH to 8.9, dehydrate for 57 minutes, and set aside;
第4步:将第3步得到的性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合均匀,加至质量浓度为220.2ppm的1-氨基-4-溴蒽醌-2-磺酸75份中,并流加至第1步的机械搅拌反应器中,流加速度为907.9mL/min;启动机械搅拌反应器搅拌机,设定转速为88rpm;搅拌8分钟;再加入2,5-二氯-4-[4-[[3-[(乙基苯基氨基)磺酰基]-4-甲基苯基]偶氮]-4,5-二氢-3-甲基-5-氧-1H-吡唑-1-基]苯磺酸74份,启动机械搅拌反应器中的双重加热炉,升温至115.2℃,pH调整到8.9,通入氙气通气量为74.283m3/min,保温静置98分钟;再次启动机械搅拌反应器搅拌机,转速为88rpm,加入三十烷基磷酸酯(盐)68份,使其反应液的亲水亲脂平衡临界值为11.189,并使得pH调整到8.9,保温静置107分钟;Step 4: Mix the changed 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticles obtained in step 3 until the mass concentration is 220.2ppm 75 parts of 1-amino-4-bromoanthraquinone-2-sulfonic acid, and flow into the first step of the mechanical stirring reactor, the flow rate is 907.9mL/min; start the mechanical stirring reactor mixer, set The rotation speed is 88rpm; stir for 8 minutes; then add 2,5-dichloro-4-[4-[[3-[(ethylphenylamino)sulfonyl]-4-methylphenyl]azo]-4 , 74 parts of 5-dihydro-3-methyl-5-oxo-1H-pyrazol-1-yl]benzenesulfonic acid, start the double heating furnace in the mechanically stirred reactor, raise the temperature to 115.2°C, and adjust the pH to 8.9 , the ventilation rate of feeding xenon gas is 74.283m 3 /min, and the insulation is left to stand for 98 minutes; the mechanical stirring reactor mixer is started again, and the rotating speed is 88rpm, and 68 parts of triaconyl phosphate (salt) are added to make the reaction solution close The critical value of the water-lipophilic balance is 11.189, and the pH is adjusted to 8.9, and the temperature is kept for 107 minutes;
第5步:启动机械搅拌反应器中的搅拌机,设定转速为107rpm,边搅拌边向机械搅拌反应器中加入2-乙基-1,3-己二醇65份,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为9.811×102℃,保温107分钟后,加入4-甲基四氢苯酐94份,进行卤代脱羧化反应45分钟;之后加入307.4ppm的单十二烷基磷酸酯钾127份,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为174.8℃,pH调整至8.9,压力为0.479MPa,反应时间为0.9小时;之后降压至0MPa,降温至59.4℃出料入压模机,即得到格栅底板3-2。Step 5: Start the mixer in the mechanically stirred reactor, set the speed at 107rpm, add 65 parts of 2-ethyl-1,3-hexanediol to the mechanically stirred reactor while stirring, start the mechanically stirred reactor In the dual heating furnace, set the temperature in the mechanically stirred reactor to 9.811×10 2 ℃, after 107 minutes of heat preservation, add 94 parts of 4-methyltetrahydrophthalic anhydride, and carry out the halogenated decarboxylation reaction for 45 minutes; then add 307.4ppm 127 parts of potassium monododecyl phosphate, start the dual heating furnace in the mechanically stirred reactor, set the temperature in the mechanically stirred reactor to 174.8°C, adjust the pH to 8.9, the pressure to 0.479MPa, and the reaction time to 0.9 After that, the pressure was lowered to 0MPa, the temperature was lowered to 59.4°C, and the material was discharged into a compression molding machine to obtain the grid bottom plate 3-2.
其中所述钡纳米微粒的粒径为58.964μm。Wherein the particle size of the barium nanoparticles is 58.964 μm.
实施例3Example 3
按照以下步骤制备本发明所述光栅,并按重量份数计:The grating of the present invention is prepared according to the following steps, and is calculated in parts by weight:
第1步:在机械搅拌反应器中,加入软化水321份,脂肪醇聚氧乙烯醚磺基琥珀酸单酯二钠盐60份,启动机械搅拌反应器中的搅拌机,设定转速为62rpm,启动机械搅拌反应器中的双重加热炉,使温度升至58℃,加入琥珀酸(乙基已基)磺酸钠80份搅拌均匀,进行卤代脱羧化反应34分钟,加入N-丁基对甲苯磺酰胺52份,通入流量为52.938m3/min的氙气0.3小时;之后在机械搅拌反应器中加入N-乙基-N-丁基-2,6-二硝基-4-三氟甲基苯胺65份,再次启动机械搅拌反应器中的双重加热炉,使温度升至84.9℃,保温39分钟,加入1-氨基-4-[4-(2-氯乙酰氨基)苯氨基]-9,10-二氢-9,10-二氧代蒽-2-磺酸钠盐66份,调整机械搅拌反应器中溶液的pH值为6.8,保温54分钟;Step 1: In the mechanically stirred reactor, add 321 parts of demineralized water, 60 parts of fatty alcohol polyoxyethylene ether sulfosuccinic acid monoester disodium salt, start the stirrer in the mechanically stirred reactor, set the speed at 62rpm, Start the dual heating furnace in the mechanically stirred reactor, raise the temperature to 58°C, add 80 parts of sodium succinic acid (ethylhexyl) sulfonate and stir evenly, carry out the halogenated decarboxylation reaction for 34 minutes, add N-butyl to 52 parts of toluenesulfonamide, the xenon gas with a flow rate of 52.938m 3 /min was introduced for 0.3 hours; after that, N-ethyl-N-butyl-2,6-dinitro-4-trifluoro was added to the mechanically stirred reactor 65 parts of methylaniline, start the double heating furnace in the mechanical stirring reactor again, make the temperature rise to 84.9 ℃, keep the temperature for 39 minutes, add 1-amino-4-[4-(2-chloroacetamido)anilino]- 66 parts of 9,10-dihydro-9,10-dioxoanthracene-2-sulfonic acid sodium salt, adjust the pH value of the solution in the mechanically stirred reactor to 6.8, and keep it warm for 54 minutes;
第2步:另取钡纳米微粒69份,将钡纳米微粒在功率为8.749KW下超声波处理0.2小时;将钡纳米微粒加入到另一个机械搅拌反应器中,加入质量浓度为64.9ppm的4-溴-1-甲氨基蒽醌65份,分散钡纳米微粒,启动机械搅拌反应器中的双重加热炉,使溶液温度在6.89×10℃,启动机械搅拌反应器中的搅拌机,并以6.89×102rpm的速度搅拌,调整pH值在6.8,保温搅拌0.8小时;之后停止反应静置7.7×10分钟,去除杂质;将悬浮液加入N,N-二(2-乙基己基)-1H-苯并三唑-1-甲胺63份,调整pH值在1.938,形成沉淀物用软化水洗脱,通过离心机在转速6.939×103rpm下得到固形物,在2.922×102℃温度下干燥,研磨后过500目筛,备用;Step 2: Take another 69 parts of barium nanoparticles, and ultrasonically treat the barium nanoparticles at a power of 8.749KW for 0.2 hours; add the barium nanoparticles to another mechanically stirred reactor, and add 4- 65 parts of bromo-1-methylaminoanthraquinone, disperse barium nanoparticles, start the double heating furnace in the mechanically stirred reactor, make the solution temperature at 6.89 * 10 ℃, start the stirrer in the mechanically stirred reactor, and with 6.89 * 10 Stir at a speed of 2 rpm, adjust the pH value to 6.8, and keep stirring for 0.8 hours; then stop the reaction and let stand for 7.7×10 minutes to remove impurities; add N,N-di(2-ethylhexyl)-1H-benzene to the suspension 63 parts of triazole-1-methylamine, adjust the pH value at 1.938, form a precipitate, elute with demineralized water, obtain solid matter by centrifuge at 6.939×10 3 rpm, and dry at 2.922×10 2 ℃ , pass through a 500-mesh sieve after grinding, and set aside;
第3步:另取1,5-二氨基蒽醌-2-磺酸52份、3,5-二甲氧基苯酚63份和第2步处理后钡纳米微粒52份,混合均匀后采用60Co外照射辐照,60Co外照射辐照的能量为41.936MeV、剂量为99.990kGy、照射时间为53分钟,得到性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物;将1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合物置于另一机械搅拌反应器中,启动机械搅拌反应器中的双重加热炉,设定温度52.9℃,启动机械搅拌反应器中的搅拌机,转速为64rpm,pH调整到6.8,脱水49分钟,备用;Step 3: Take another 52 parts of 1,5-diaminoanthraquinone-2-sulfonic acid, 63 parts of 3,5-dimethoxyphenol and 52 parts of barium nanoparticles treated in the second step, and mix them uniformly with 60Co External irradiation, the energy of 60Co external irradiation is 41.936MeV, the dose is 99.990kGy, and the irradiation time is 53 minutes, to obtain 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-di Methoxyphenol and barium nanoparticle mixture; place 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticle mixture in another mechanically stirred reactor, start The double heating furnace in the mechanically stirred reactor, set the temperature at 52.9°C, start the stirrer in the mechanically stirred reactor, the speed is 64rpm, adjust the pH to 6.8, dehydrate for 49 minutes, and set aside;
第4步:将第3步得到的性状改变的1,5-二氨基蒽醌-2-磺酸、3,5-二甲氧基苯酚和钡纳米微粒混合均匀,加至质量浓度为50.9ppm的1-氨基-4-溴蒽醌-2-磺酸61份中,并流加至第1步的机械搅拌反应器中,流加速度为279.95mL/min;启动机械搅拌反应器搅拌机,设定转速为58rpm;搅拌6分钟;再加入2,5-二氯-4-[4-[[3-[(乙基苯基氨基)磺酰基]-4-甲基苯基]偶氮]-4,5-二氢-3-甲基-5-氧-1H-吡唑-1-基]苯磺酸44份,启动机械搅拌反应器中的双重加热炉,升温至98.9℃,pH调整到6.8,通入氙气通气量为53.922m3/min,保温静置78分钟;再次启动机械搅拌反应器搅拌机,转速为63rpm,加入三十烷基磷酸酯(盐)52份,使其反应液的亲水亲脂平衡临界值为7.749,并使得pH调整到6.8,保温静置77分钟;Step 4: Mix the changed 1,5-diaminoanthraquinone-2-sulfonic acid, 3,5-dimethoxyphenol and barium nanoparticles obtained in step 3 until the mass concentration is 50.9ppm 61 parts of 1-amino-4-bromoanthraquinone-2-sulfonic acid, and flow into the first step of the mechanically stirred reactor, the flow rate is 279.95mL/min; start the mechanically stirred reactor mixer, set The rotation speed is 58rpm; stir for 6 minutes; then add 2,5-dichloro-4-[4-[[3-[(ethylphenylamino)sulfonyl]-4-methylphenyl]azo]-4 , 44 parts of 5-dihydro-3-methyl-5-oxo-1H-pyrazol-1-yl]benzenesulfonic acid, start the double heating furnace in the mechanically stirred reactor, raise the temperature to 98.9°C, and adjust the pH to 6.8 , feed the xenon gas ventilation rate to be 53.922m 3 /min, keep the heat preservation for 78 minutes; start the mechanical stirring reactor mixer again, the rotating speed is 63rpm, add 52 parts of triaconyl phosphate (salt), make the affinity of the reaction solution The critical value of the water-lipophilic balance is 7.749, and the pH is adjusted to 6.8, and the temperature is kept for 77 minutes;
第5步:启动机械搅拌反应器中的搅拌机,设定转速为60rpm,边搅拌边向机械搅拌反应器中加入2-乙基-1,3-己二醇53份,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为6.999×102℃,保温87分钟后,加入4-甲基四氢苯酐70份,进行卤代脱羧化反应38分钟;之后加入单十二烷基磷酸酯钾77份,启动机械搅拌反应器中的双重加热炉,设定机械搅拌反应器内的温度为138.9℃,pH调整至5.8,压力为0.4641MPa,反应时间为0.5小时;之后降压至0MPa,降温至56.4℃出料入压模机,即得到格栅底板3-2。Step 5: Start the mixer in the mechanically stirred reactor, set the speed at 60rpm, add 53 parts of 2-ethyl-1,3-hexanediol to the mechanically stirred reactor while stirring, start the mechanically stirred reactor set the temperature in the mechanically stirred reactor to 6.999×10 2 ℃, after 87 minutes of heat preservation, add 70 parts of 4-methyltetrahydrophthalic anhydride, and carry out the halogenated decarboxylation reaction for 38 minutes; 77 parts of potassium dialkyl phosphate, start the double heating furnace in the mechanically stirred reactor, set the temperature in the mechanically stirred reactor to 138.9°C, adjust the pH to 5.8, the pressure to 0.4641MPa, and the reaction time to 0.5 hours; after that Decrease the pressure to 0 MPa, cool down to 56.4°C and discharge the material into the compression molding machine to obtain the grid bottom plate 3-2.
其中所述钡纳米微粒的粒径为53.9μm。Wherein the particle size of the barium nanoparticles is 53.9 μm.
对照例:Control example:
对照例为市售某品牌的格栅底板。The control example is a commercially available grille base plate of a certain brand.
将实施例1~3制备获得的格栅底板3-2和对照例所述的格栅底板进行使用效果对比。对二者导热率、耐高温度、耐高压度、耐腐蚀度进行统计,结果如表1所示。The grid base plate 3-2 prepared in Examples 1 to 3 was compared with the grid base plate described in the comparative example. The thermal conductivity, high temperature resistance, high pressure resistance, and corrosion resistance of the two are counted, and the results are shown in Table 1.
从表1可见,本发明所制备出的所述的格栅底板3-2,其导热率、耐高温度、耐高压度、耐腐蚀度等指标均优于现有技术生产的产品。It can be seen from Table 1 that the grid bottom plate 3-2 prepared by the present invention has better thermal conductivity, high temperature resistance, high pressure resistance, corrosion resistance and other indicators than the products produced in the prior art.
为了提高火焰的喷射压力,并能提升火焰的温度,所述火焰喷熔端口3-9的数量为20-30个,火焰喷熔端口3-9由锰钢制成,且其呈上小下大的锥台型,以便于实现火焰的喷射。In order to increase the injection pressure of the flame and increase the temperature of the flame, the number of the flame spraying and melting ports 3-9 is 20-30. Large truncated cone for easy flame injection.
为了提高引导效果旋涡火焰导燃栅栏3-6到喇叭形出风段3-5上端的距离为20-30mm,旋涡火焰导燃栅栏3-6采用锰钢制成。In order to improve the guiding effect, the distance from the vortex flame combustion barrier 3-6 to the upper end of the trumpet-shaped air outlet section 3-5 is 20-30mm, and the vortex flame combustion barrier 3-6 is made of manganese steel.
格栅底板3-2为圆盘形,直径50-60mm,栅格板的数量20-30个,格栅底板3-2好的格栅板可进行角度调节,其中偶数位置栅格板相对于基数位置的栅格板能进行水平位移以实现闭合。The grid bottom plate 3-2 is disc-shaped, with a diameter of 50-60mm, and the number of grid plates is 20-30. The good grid plates of the grid bottom plate 3-2 can be adjusted in angle, and the even-numbered position grid plates are relative to The grid plate in the cardinal position can be displaced horizontally to achieve closure.
提升管3-8与火焰环3-14之间的距离为20-30mm。The distance between the riser 3-8 and the flame ring 3-14 is 20-30mm.
作为优选,火焰环3-14和燃气引入管3-10均采用黄铜制成。Preferably, both the flame ring 3-14 and the gas introduction pipe 3-10 are made of brass.
工作过程:空气从横向风道3-1进入,气动嵌套调节阀3-4控制格栅底板3-2对空气进入的角度、流量进行调节;可燃性气体甲烷通过气动增压泵3-12增压后,进入微波混交室3-13,在微波混交室3-13内与指示性气体二氧化硫按一定比例混合;在微波混交室3-13中设有燃气调节旋转阀3-11,其控制二氧化硫、甲烷混合气源进入燃气引入管3-10的流量,进而通过火焰喷熔端口3-9喷出;与此同时,高压金属化脉冲电容器3-3产生高压脉冲火花,促使从火焰喷熔端口3-9喷出的可燃性气体燃烧;位于火焰喷熔端口3-9上部设有提升管3-8、喇叭形出风口3-5、旋涡火焰导燃栅栏3-6,其引导尾气外排的运动方向;位于出气口顶部的安全封盖3-7,通过开启角度的调节,实现对出口尾气全封闭、全开启的控制。Working process: air enters from the horizontal air duct 3-1, and the pneumatic nested regulating valve 3-4 controls the grille bottom plate 3-2 to adjust the angle and flow of air entering; the combustible gas methane passes through the pneumatic booster pump 3-12 After pressurization, enter the microwave mixing chamber 3-13, and mix with the indicator gas sulfur dioxide in a certain proportion in the microwave mixing chamber 3-13; a gas regulating rotary valve 3-11 is provided in the microwave mixing chamber 3-13, and its control The sulfur dioxide and methane mixed gas source enters the flow rate of the gas inlet pipe 3-10, and then is sprayed out through the flame spray melting port 3-9; The combustible gas ejected from the port 3-9 burns; the upper part of the flame blowing port 3-9 is provided with a riser 3-8, a trumpet-shaped air outlet 3-5, and a vortex flame guide grill 3-6, which guides the exhaust gas outside The movement direction of the row; the safety cover 3-7 located on the top of the air outlet can realize the control of fully sealing and fully opening the outlet exhaust gas through the adjustment of the opening angle.
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