A method of preparing stratiform aluminum matrix composite
Technical field
The present invention relates to a kind of preparation methods of laminar composite.
Background technique
Non-homogeneous composite material is due to being expected to break through existing with higher resistant to damage tolerance ability and good tough matching
The performance boundary of metal-base composites, therefore extensive research has been obtained in recent years, wherein to imitate the laminated metal of clam shell feature
Based composites are studied the most deep.
The method of preparation layer structure metal-base composites mainly has powder laying method and rolling etc. at present.Powder paving
Layer method first, in accordance with the proportion of setting, ceramic powders are mixed with metal powder, then according still further to composition proportion be laid with
And sintering.The price of aluminium powder is 10 times or more of aluminium alloy block price, therefore the composite material cost of raw material is high;Simultaneously because
Diameier is usually at 10 μm, therefore when carrying out laying using the composite powder of aluminium alloy and ceramic particle, it is difficult to lay out thickness
The composite layer less than 100 μm is spent, composite laminate constructions adjustable range is narrow;In addition powder laying method is mainly closed in aluminium
The sintering preparation of composite material, therefore not formed effective atom key between ceramic particle and aluminum substrate are carried out below golden fusing point
It closes, binding mechanism is mainly mechanical bond, and interfacial combined function is weaker, so there are the costs of raw material using powder laying method
High, the problems such as thickness modification scope is narrow, interfacial combined function is weak.Rolling is to be superimposed composite layer with metal material layer
Afterwards, then by the way of rolling deformation thick-layer is become into thin layer.Since composite layer intensity is higher, plasticity is poor, this
Composite layer original thickness is usually 1mm or more in kind method, and by repeatedly accumulating rolling, can obtain minimum thickness is about
20 μm of composite layer.Therefore rolling can adjust the thickness of composite laminate constructions in a wider range;Lead to simultaneously
Excessive deformation processing can effectively improve the Interface adhesive strength of ceramic phase and aluminum metal substrate in composite material, interface knot
It is high to close intensity.But since composite layer deformability is poor, single deformation volume under pressure is usually less than 50%, therefore to obtain
Relatively thin composite layer requires heat to 400 DEG C~500 DEG C and handles by 5~10 accumulation rolling deformations, therefore composite wood
Expect that complex process, process costs are high;Marginal portion is easy to crack during the rolling process simultaneously, therefore the quality finally obtained is preferable
The weight of laminar composite plate be about the 40%~60% of original weight, be lost during composite technology larger.Cause
This prepares laminar composite at present, and there are thickness modulation process complexity at high cost, layer structure layer, interfacial combined function are weak
The problems such as, it is unfavorable for industrial production.
Summary of the invention
The present invention is the preparation process layer thicknesses modulation process complexity for solving current laminar composite, interfacial combined function
The problems such as weak and preparation cost is high, proposes that a kind of doctor-blade casting process prepares stratiform aluminum matrix composite in conjunction with pressure infiltration method
Method.
A kind of method that doctor-blade casting process prepares stratiform aluminum matrix composite in conjunction with pressure infiltration method specifically presses following step
It is rapid to carry out:
One, weighing:
Weigh 5~35 parts of SiC powder, 20~40 parts of solvent, 0.01~0.5 part of dispersion respectively by mass fraction
Agent, 5~20 parts of plasticizer, 4.5~69.9 parts of binder and 65~95 parts of aluminum metal are as raw material;
The purity of the SiC powder is greater than 97%, and average grain diameter is 0.3~50 μm;SiC powder is in 3C, 2H, 4H, 6H
One or more of any combinations.
The solvent is dehydrated alcohol and n-butanol (0.5~1) in mass ratio: 1 mixture;The purity of dehydrated alcohol >
97%, purity >=99.5% of n-butanol;
The dispersing agent is fish oil;Specially liquid catfish fish oil, purity > 99%;
The plasticizer is tributyl phosphate, purity >=99%;
The binder is polyvinyl butyral resin powder, and granularity is 20~200 mesh;
The aluminum metal is fine aluminium or aluminium alloy block;
The aluminium alloy be Al-Si alloy, made of Al-Cu alloy, Al-Mg alloy, Al-Si-Cu alloy, Al-Si-Mg alloy,
Al-Cu-Mg alloy, Al-Zn-Cu alloy, Al-Zn-Mg-Cu alloy, Al-Be alloy, Al-Li alloy, Al-Si-Cu-Mg alloy
One or more of mixture;The mass fraction of Si is 0.5%~25% in the Al-Si alloy;The made of Al-Cu alloy
The mass fraction of middle Cu is 0.5%~53%;The mass fraction of Mg is 0.5%~38% in the Al-Mg alloy;Al-Si-Cu
The mass fraction that the mass fraction of Si is 0.5%~25%, Cu in alloy is 0.5%~53%;Si in Al-Si-Mg alloy
The mass fraction that mass fraction is 0.5%~25%, Mg is 0.5%~38%;The mass fraction of Cu is in Al-Cu-Mg alloy
The mass fraction of 0.5%~53%, Mg are 0.5%~38%;In Al-Zn-Cu alloy the mass fraction of Zn be 0.5%~
The mass fraction of 55%, Cu are 0.5%~53%;The mass fraction of Zn is 0.5%~55%, Mg in Al-Zn-Mg-Cu alloy
Mass fraction be 0.5%~38%, Cu mass fraction be 0.5%~53%;The mass fraction of Be is in Al-Be alloy
0.5%~20%;The mass fraction of Li is 0.5%~35% in Al-Li alloy;The mass fraction of Al-Si-Cu-Mg alloy Si
The mass fraction that mass fraction for 0.5%~25%, Cu is 0.5%~53%, Mg is 0.5%~38%;
Two, prepared by SiC slurry:
The weighed SiC powder of step 1, solvent and dispersant are obtained into mixed slurry, ultrasound is carried out to mixed slurry
Dispersion, the mixed slurry after then dispersing ultrasonic wave are placed in ball mill, and it is 5mm~30mm's that diameter is added into ball mill
Alumina balls simultaneously carry out ball milling for the first time, and the weighed plasticizer of step 1 and binder are then added into ball mill and carries out secondary
Ball milling obtains SiC slurry;
Ultrasonic power when the progress ultrasonic disperse is 200~400W, and the ultrasonic disperse time is 1~10min;Its
In, the purpose of ultrasonic disperse is that obtain SiC powder in SiC powder, solvent and dispersant evenly dispersed in mixed-powder;
It is described progress for the first time ball milling when rotational speed of ball-mill be 10~500r/min, Ball-milling Time be 2~48h;Carry out secondary ball
Rotational speed of ball-mill is 10~500r/min when mill, and Ball-milling Time is 24~96h;
Three, SiC powder raw cook tape casting:
The SiC slurry that step 2 is obtained is placed in 1~5min of standing in environment under low pressure, then carries out tape casting and is given birth to
Base;Green compact are air-dried to 3 at room temperature~for 24 hours, obtain the stratiform SiC powder raw cook with a thickness of 0.1~2.5mm;
Base band uses polypropylene material during the tape casting, and 0.2~3mm, the traveling of base band is arranged in scraper height
Speed is 0.1~10mm/s;
The air pressure of the environment under low pressure be lower than standard atmospheric pressure, specially 1 × 10-1~1 × 105Pa;
Wherein, green compact are air-dried to 3 at room temperature~purpose for 24 hours is to remove the Flux Volatilization in green compact;By SiC
Slurry be placed in environment under low pressure stand 1~5min the purpose of be carry out degassing processing, with remove in mechanical milling process introduce slurry gas
Bubble;
Four, prepared by precast body:
The resulting SiC powder raw cook of step 3 is cut out, be laminated after be fitted into mold and carry out cold pressing treatment, obtain
Stratiform SiC powder raw cook precast body;
The technique of the cold pressing treatment are as follows: 0.01MPa~0.2MPa is forced into simultaneously with the pressing speed of 0.1~3mm/min
10~60min of pressure maintaining;Wherein, by adjusting the dwell time, the thickness of aluminum metal layer in adjustable final laminar composite;
Five, degreasing processing and mold preheating:
The mold of the resulting stratiform SiC powder raw cook precast body equipped with preheating of step 4 is put into heating furnace, is being protected
It protects under atmosphere, stratiform SiC powder raw cook precast body is heated to 450~600 DEG C and 2~10h of the heat preservation stratiform SiC preheated
Powder raw cook precast body;Simultaneously under protective atmosphere, the weighed aluminum metal of step 1 is heated to 250~350 DEG C of fusing point or more,
The aluminum metal melted;
The protective atmosphere is nitrogen, argon gas or helium;
Stratiform SiC powder raw cook precast body is wherein heated to 450~600 DEG C and the purpose for keeping the temperature 2~10h is to make SiC
Organic matter (such as fish oil, binder, plasticizer) in powder raw cook decomposes volatilization;The weighed aluminum metal of step 1 is heated to
More than fusing point 250~350 DEG C are to melt aluminum metal, and have preferable mobility energy, aluminum metal can be made in impressed pressure
The hole of precast body is filled up completely under effect;And if temperature is excessively high, first is that aluminum metal itself alloying element scaling loss, on the other hand
Aluminum metal is also more easier generation deleterious interfacial with SiC and reacts, and can reduce performance instead.
Six, liquid aluminium infiltrates:
The mold for the stratiform SiC powder raw cook precast body equipped with preheating that step 5 obtains is placed on pressing machine table-board,
The upper surface that the aluminum metal for the melting that step 5 obtains is cast in the stratiform SiC powder raw cook precast body of preheating, then carries out
Pressure Infiltration processing, after the aluminum metal of melting is infiltrated up to completely in the stratiform SiC powder raw cook precast body of preheating, with 20~40
DEG C/speed of min is cooling, it finally demoulds, obtains (SiCp/Al)-Al laminar composite ingot casting, that is, complete;
Applying when Pressure Infiltration processing is 20~50MPa, and the speed of infiltration is 1~3mm/s;
The invention has the benefit that
1, the structure of (SiCp/Al)-Al laminar composite prepared by the present invention is SiCp/Al composite layer and aluminium gold
Belong to the alternate laminar composite of layer, wherein the thickness of SiCp/Al composite layer can be by adjusting tape casting raw cook
Thickness is realized to be adjusted in 0.1~2.5mm range;It can make lamellar composite by the dwell time in prefabricated production procedure
The thickness of aluminum metal layer is adjusted in 50 μm~200 μ ms in material.
2, the present invention provides a kind of methods that low cost prepares (SiCp/Al)-Al laminar composite.With powder laying
Method is compared, and does not need using the aluminium powder of high price to be raw material, raw material cost is low;Compared with rolling, without passing through complexity
Multiple deformation, therefore composite technology is at low cost.
3, the present invention prepares SiC powder raw cook using doctor-blade casting process first, by adjusting the height of scraper to control
The thickness of SiC powder raw cook, and then realize the thickness for adjusting SiCp/Al composite layer in (SiCp/Al)-Al laminar composite
Degree, method for controlling thickness is simple and thickness control is accurate;
4, the interface cohesion in powder laying method and rolling is mainly mechanical bond, and interfacial combined function is weaker, and this
Invention realizes the thickness of regulation SiC powder raw cook, while liquid aluminium being soaked by controlling scraper height during tape casting
It is seeped between the lamella of SiC powder raw cook and inside SiC powder raw cook, because the present invention is at high temperature under high pressure by liquid aluminium
Metal is filled between the lamella of stratiform SiC powder raw cook and inside SiC powder raw cook, therefore the combination of SiC and aluminum metal
For metallurgical bonding, obtained (SiCp/Al)-Al laminar composite interface cohesion is excellent;Solve ceramic material and metal not
The problem of wetting, reduces compound difficulty, and present invention process specifications compared with powder laying method and rolling are low, raw
It is simple to produce equipment, high production efficiency;
5, in (SiCp/Al)-Al laminar composite prepared by the present invention, SiC particulate content is 5~35%;(SiCp/
Al) density of-Al laminar composite is 2.69~2.85g/cm3, elasticity modulus is 80~135GPa, bending strength 300
~900MPa, yield strength are 110~450MPa, and tensile strength is 180~700MPa, and elongation percentage is 6~25%;
Detailed description of the invention:
Fig. 1 is the microstructure picture of (SiCp/Al)-Al laminar composite prepared by embodiment 1;In figure, 1 is aluminium gold
Belong to layer, 2 be SiCp/Al composite layer.
Specific embodiment:
The technical solution of the present invention is not limited to the following list, further includes between each specific embodiment
Any reasonable combination.
Specific embodiment 1: present embodiment doctor-blade casting process prepares stratiform aluminium base composite wood in conjunction with pressure infiltration method
The method of material sequentially includes the following steps:
One, weighing:
Weigh 5~35 parts of SiC powder, 20~40 parts of solvent, 0.01~0.5 part of dispersion respectively by mass fraction
Agent, 5~20 parts of plasticizer, 4.5~69.9 parts of binder and 65~95 parts of aluminum metal are as raw material;
The solvent is dehydrated alcohol and n-butanol (0.5~1) in mass ratio: 1 mixture;
The dispersing agent is fish oil;
The plasticizer is tributyl phosphate;
The binder is polyvinyl butyral resin powder;
Two, prepared by SiC slurry:
The weighed SiC powder of step 1, solvent and dispersant are obtained into mixed slurry, ultrasound is carried out to mixed slurry
Dispersion, the mixed slurry after then dispersing ultrasonic wave are placed in ball mill, and it is 5mm~30mm's that diameter is added into ball mill
Alumina balls simultaneously carry out ball milling for the first time, and the weighed plasticizer of step 1 and binder are then added into ball mill and carries out secondary
Ball milling obtains SiC slurry;
Three, SiC powder raw cook tape casting:
The SiC slurry that step 2 is obtained is placed in 1~5min of standing in environment under low pressure, then carries out tape casting and is given birth to
Base;Green compact are air-dried to 3 at room temperature~for 24 hours, obtain the stratiform SiC powder raw cook with a thickness of 0.1~2.5mm;
Four, prepared by precast body:
The resulting SiC powder raw cook of step 3 is cut out, be laminated after be fitted into mold and carry out cold pressing treatment, obtain
Stratiform SiC powder raw cook precast body;
The technique of the cold pressing treatment are as follows: 0.01MPa~0.2MPa is forced into simultaneously with the pressing speed of 0.1~3mm/min
10~60min of pressure maintaining;
Five, degreasing processing and mold preheating:
The mold of the resulting stratiform SiC powder raw cook precast body equipped with preheating of step 4 is put into heating furnace, is being protected
It protects under atmosphere, stratiform SiC powder raw cook precast body is heated to 450~600 DEG C and 2~10h of the heat preservation stratiform SiC preheated
Powder raw cook precast body;Simultaneously under protective atmosphere, the weighed aluminum metal of step 1 is heated to 250~350 DEG C of fusing point or more,
The aluminum metal melted;
Six, liquid aluminium infiltrates:
The mold for the stratiform SiC powder raw cook precast body equipped with preheating that step 5 obtains is placed on pressing machine table-board,
The upper surface that the aluminum metal for the melting that step 5 obtains is cast in the stratiform SiC powder raw cook precast body of preheating, then carries out
Pressure Infiltration processing, after the aluminum metal of melting is infiltrated up to completely in the stratiform SiC powder raw cook precast body of preheating, with 20~40
DEG C/speed of min is cooling, it finally demoulds, obtains (SiCp/Al)-Al laminar composite ingot casting, that is, complete;
Present embodiment has the beneficial effect that
1, present embodiment preparation (SiCp/Al)-Al laminar composite structure be SiCp/Al composite layer with
The alternate laminar composite of aluminum metal layer, wherein the thickness of SiCp/Al composite layer can be raw by adjusting tape casting
The thickness of piece is realized to be adjusted in 0.1~2.5mm range;It can make stratiform by the dwell time in prefabricated production procedure
The thickness of aluminum metal layer is adjusted in 50 μm~200 μ ms in composite material.
2, present embodiments provide for a kind of methods that low cost prepares (SiCp/Al)-Al laminar composite.With powder
Laying method is compared, and does not need using the aluminium powder of high price to be raw material, raw material cost is low;Compared with rolling, without passing through
Complicated multiple deformation, therefore composite technology is at low cost.
3, present embodiment prepares SiC powder raw cook using doctor-blade casting process first, by adjust the height of scraper to
The thickness of SiC powder raw cook is controlled, and then realizes and adjusts SiCp/Al composite layer in (SiCp/Al)-Al laminar composite
Thickness, method for controlling thickness is simple and thickness control is accurate;
4, the interface cohesion in powder laying method and rolling is mainly mechanical bond, and interfacial combined function is weaker, and this
Embodiment realizes the thickness of regulation SiC powder raw cook, while by liquid by controlling scraper height during tape casting
Aluminium is infiltrated up between the lamella of SiC powder raw cook and inside SiC powder raw cook, because present embodiment is at high temperature under high pressure
Liquid aluminum metal is filled between the lamella of stratiform SiC powder raw cook and inside SiC powder raw cook, therefore SiC and aluminium gold
What is belonged to is combined into metallurgical bonding, and obtained (SiCp/Al)-Al laminar composite interface cohesion is excellent;Solves ceramic material
With the non-wetted problem of metal, compound difficulty, and present embodiment technique compared with powder laying method and rolling are reduced
Technical requirements are low, and production equipment is simple, high production efficiency;
5, in (SiCp/Al)-Al laminar composite prepared by the present invention, SiC particulate content is 5~35%;(SiCp/
Al) density of-Al laminar composite is 2.69~2.85g/cm3, elasticity modulus is 80~135GPa, bending strength 300
~900MPa, yield strength are 110~450MPa, and tensile strength is 180~700MPa, and elongation percentage is 6~25%;
Specific embodiment 2: the present embodiment is different from the first embodiment in that: SiC powder described in step 1
Purity be greater than 97%, average grain diameter be 0.3~50 μm;SiC powder is any ratio of one or more of 3C, 2H, 4H, 6H
Combination.Other steps and parameter are same as the specific embodiment one.
Specific embodiment 3: the present embodiment is different from the first and the second embodiment in that: aluminium described in step 1
Metal is fine aluminium or aluminium alloy block;The aluminium alloy is Al-Si alloy, made of Al-Cu alloy, Al-Mg alloy, Al-Si-Cu conjunction
Gold, Al-Si-Mg alloy, Al-Cu-Mg alloy, Al-Zn-Cu alloy, Al-Zn-Mg-Cu alloy, Al-Be alloy, Al-Li are closed
The mixture of one or more of gold, Al-Si-Cu-Mg alloy;In the Al-Si alloy mass fraction of Si be 0.5%~
25%;The mass fraction of Cu is 0.5%~53% in the made of Al-Cu alloy;The mass fraction of Mg is in the Al-Mg alloy
0.5%~38%;The mass fraction that the mass fraction of Si is 0.5%~25%, Cu in Al-Si-Cu alloy is 0.5%~
53%;The mass fraction that the mass fraction of Si is 0.5%~25%, Mg in Al-Si-Mg alloy is 0.5%~38%;Al-Cu-
The mass fraction that the mass fraction of Cu is 0.5%~53%, Mg in Mg alloy is 0.5%~38%;Zn in Al-Zn-Cu alloy
Mass fraction be 0.5%~55%, Cu mass fraction be 0.5%~53%;The quality of Zn point in Al-Zn-Mg-Cu alloy
The mass fraction that the mass fraction that number is 0.5%~55%, Mg is 0.5%~38%, Cu is 0.5%~53%;Al-Be alloy
The mass fraction of middle Be is 0.5%~20%;The mass fraction of Li is 0.5%~35% in Al-Li alloy;Al-Si-Cu-Mg
The mass fraction that the mass fraction that the mass fraction of alloy Si is 0.5%~25%, Cu is 0.5%~53%, Mg is 0.5%~
38%.Other steps and parameter are the same as one or two specific embodiments.
Specific embodiment 4: unlike one of present embodiment and specific embodiment one to three: institute in step 2
Stating ultrasonic power when carrying out ultrasonic disperse is 200~400W, and the ultrasonic disperse time is 1~10min.Other steps and parameter
It is identical as one of specific embodiment one to three.
Specific embodiment 5: unlike one of present embodiment and specific embodiment one to four: institute in step 2
Stating rotational speed of ball-mill when carrying out ball milling for the first time is 10~500r/min, and Ball-milling Time is 2~48h;Ball milling when secondary ball milling is carried out to turn
Speed is 10~500r/min, and Ball-milling Time is 24~96h.Other steps and one of parameter and specific embodiment one to four phase
Together.
Specific embodiment 6: unlike one of present embodiment and specific embodiment one to five: institute in step 3
Base band is stated during tape casting using polypropylene material, scraper height is arranged 0.2~3mm, and the travel speed of base band is 0.1~
10mm/s.Other steps and parameter are identical as one of specific embodiment one to five.
Specific embodiment 7: unlike one of present embodiment and specific embodiment one to six:: institute in step 3
The air pressure of environment under low pressure is stated lower than standard atmospheric pressure, specially 1 × 10-1~1 × 105Pa.Other steps and parameter and specific reality
It is identical to apply one of mode one to six.
Specific embodiment 8: unlike one of present embodiment and specific embodiment one to seven: institute in step 5
Stating protective atmosphere is nitrogen, argon gas or helium.Other steps and parameter are identical as one of specific embodiment one to seven.
Specific embodiment 9: unlike one of present embodiment and specific embodiment one to eight: institute in step 6
Applying when stating Pressure Infiltration processing is 20~50MPa, and the speed of infiltration is 1~3mm/s.Other steps and parameter and specific reality
It is identical to apply one of mode one to eight.
Specific embodiment 10: unlike one of present embodiment and specific embodiment one to nine: institute in step 1
The granularity for stating binder is 20~200 mesh.Other steps and parameter are identical as one of specific embodiment one to nine.
Specific embodiment 11: unlike one of present embodiment and specific embodiment one to ten: in step 1
Purity > 97% of the dehydrated alcohol.Other steps and parameter are identical as one of specific embodiment one to ten.
Specific embodiment 12: present embodiment is unlike specific embodiment one to one of 11: step 1
Described in n-butanol purity >=99.5%.Other steps and parameter are identical as specific embodiment one to one of 11.
Specific embodiment 13: present embodiment is unlike specific embodiment one to one of 12: step 1
Described in fish oil be specially liquid catfish fish oil, purity > 99%.Other steps and parameter and specific embodiment one to 12 it
One is identical.
Specific embodiment 14: present embodiment is unlike specific embodiment one to one of 13: step 1
Described in tributyl phosphate purity >=99%.Other steps and parameter are identical as specific embodiment one to one of 13.
Beneficial effects of the present invention are verified using following embodiment:
Embodiment 1:
A kind of method that doctor-blade casting process prepares stratiform aluminum matrix composite in conjunction with pressure infiltration method specifically presses following step
It is rapid to carry out:
One, weighing:
Weigh 25 parts of SiC powder, 30 parts of solvent, 0.3 part of dispersing agent, 10 parts of plasticising respectively by mass fraction
Agent, 34.7 parts of binder and 75 parts of aluminum metal are as raw material;
The purity of the SiC powder is 97.4%, and average grain diameter is 10 μm;SiC powder is 3C-SiC powder;
The solvent is dehydrated alcohol and the n-butanol mixture of 0.5:1 in mass ratio;The purity of dehydrated alcohol is 98%,
The purity of n-butanol is 99.5%;
The dispersing agent is fish oil;Specially liquid catfish fish oil, purity 99.5%;
The plasticizer is tributyl phosphate, purity 99.5%;
The binder is polyvinyl butyral resin powder, and granularity is 100 mesh;
The aluminum metal is Al-Si-Mg alloy;The mass fraction that wherein mass fraction of Si is 10%, Mg is 10%;
Two, prepared by SiC slurry:
The weighed SiC powder of step 1, solvent and dispersant are obtained into mixed slurry, ultrasound is carried out to mixed slurry
Dispersion, the mixed slurry after then dispersing ultrasonic wave are placed in ball mill, and the aluminium oxide that diameter is 5mm is added into ball mill
Ball simultaneously carries out ball milling for the first time, and the weighed plasticizer of step 1 and binder are then added into ball mill and carries out secondary ball milling,
Obtain SiC slurry;
Ultrasonic power when the progress ultrasonic disperse is 200W, and the ultrasonic disperse time is 5min;The progress is for the first time
Rotational speed of ball-mill is 300r/min, Ball-milling Time 12h when ball milling;Carrying out rotational speed of ball-mill when secondary ball milling is 250r/min, ball milling
Time is 48h;
Three, SiC powder raw cook tape casting:
The SiC slurry that step 2 is obtained, which is placed in environment under low pressure, stands 3min, then carries out tape casting and obtains green compact;
Green compact are air-dried 8h at room temperature, obtain the stratiform SiC powder raw cook with a thickness of 0.4mm;
Base band uses polypropylene material during the tape casting, and 2mm is arranged in scraper height, and the travel speed of base band is
5mm/s;
The air pressure of the environment under low pressure be lower than standard atmospheric pressure, specially 1 × 103Pa;
Four, prepared by precast body:
The resulting SiC powder raw cook of step 3 is cut out, be laminated after be fitted into mold and carry out cold pressing treatment, obtain
Stratiform SiC powder raw cook precast body;
The technique of the cold pressing treatment are as follows: 0.05MPa and pressure maintaining 30min are forced into the pressing speed of 2mm/min;
Five, degreasing processing and mold preheating:
The mold of the resulting stratiform SiC powder raw cook precast body equipped with preheating of step 4 is put into heating furnace, is being protected
It protects under atmosphere, stratiform SiC powder raw cook precast body is heated to 500 DEG C and keeps the temperature the stratiform SiC powder raw cook that 3h preheated
Precast body;Simultaneously under protective atmosphere, the weighed aluminum metal of step 1 is heated to 280 DEG C of fusing point or more, the aluminium melted
Metal;
The protective atmosphere is helium;
Six, liquid aluminium infiltrates:
The mold for the stratiform SiC powder raw cook precast body equipped with preheating that step 5 obtains is placed on pressing machine table-board,
The upper surface that the aluminum metal for the melting that step 5 obtains is cast in the stratiform SiC powder raw cook precast body of preheating, then carries out
Pressure Infiltration processing, after the aluminum metal of melting is infiltrated up to completely in the stratiform SiC powder raw cook precast body of preheating, with 30 DEG C/
The speed of min is cooling, finally demoulds, obtains (SiCp/Al)-Al laminar composite ingot casting, that is, complete;
Applying when Pressure Infiltration processing is 40MPa, and the speed of infiltration is 2mm/s;
Stratiform aluminum matrix composite (SiCp/Al)-Al, through detecting, density 2.78g/ are prepared in the present embodiment
cm3, consistency 98.5%, elasticity modulus 105GPa, bending strength 700MPa, yield strength 235MPa, stretching is by force
Degree is 363MPa, elongation percentage 21%.Fig. 1 is the microstructure of (SiCp/Al)-Al laminar composite prepared by embodiment 1
Picture;In figure, 1 is Al metal layer, and 2 be SiCp/Al composite layer.From the figure, it can be seen that SiCp/Al composite layer and
Al metal layer is alternately arranged, and is layer structure.
Embodiment 2:
A kind of method that doctor-blade casting process prepares stratiform aluminum matrix composite in conjunction with pressure infiltration method specifically presses following step
It is rapid to carry out:
One, weighing:
Weigh 35 parts of SiC powder, 40 parts of solvent, 0.05 part of dispersing agent, 20 parts of plasticising respectively by mass fraction
Agent, 4.95 parts of binder and 65 parts of aluminum metal are as raw material;
The purity of the SiC powder is 97.9%, and average grain diameter is 5 μm;SiC powder is 6H-SiC powder;
The solvent is dehydrated alcohol and the n-butanol mixture of 1:1 in mass ratio;The purity of dehydrated alcohol is 98%, just
The purity of butanol is 99.5%;
The dispersing agent is fish oil;Specially liquid catfish fish oil, purity 99.5%;
The plasticizer is tributyl phosphate, purity 99.5%;
The binder is polyvinyl butyral resin powder, and granularity is 100 mesh;
Aluminum metal described in step 1 is that aluminum metal described in step 1 is Al-Cu-Mg alloy;The wherein mass fraction of Cu
Mass fraction for 2.5%, Mg is 3%;
Two, prepared by SiC slurry:
The weighed SiC powder of step 1, solvent and dispersant are obtained into mixed slurry, ultrasound is carried out to mixed slurry
Dispersion, the mixed slurry after then dispersing ultrasonic wave are placed in ball mill, and the oxidation that diameter is 20mm is added into ball mill
Aluminium ball simultaneously carries out ball milling for the first time, and the weighed plasticizer of step 1 and binder are then added into ball mill and carries out secondary ball
Mill, obtains SiC slurry;
Ultrasonic power when the progress ultrasonic disperse is 400W, and the ultrasonic disperse time is 1min;The progress is for the first time
Rotational speed of ball-mill is 320r/min, Ball-milling Time 16h when ball milling;Carrying out rotational speed of ball-mill when secondary ball milling is 300r/min, ball milling
Time is 50h;
Three, SiC powder raw cook tape casting:
The SiC slurry that step 2 is obtained, which is placed in environment under low pressure, stands 4min, then carries out tape casting and obtains green compact;
Green compact are air-dried 8h at room temperature, obtain the stratiform SiC powder raw cook with a thickness of 0.2mm;
Base band uses polypropylene material during the tape casting, and 1.5mm, the travel speed of base band is arranged in scraper height
For 5mm/s;
The air pressure of the environment under low pressure be lower than standard atmospheric pressure, specially 1 × 104Pa;
Four, prepared by precast body:
The resulting SiC powder raw cook of step 3 is cut out, be laminated after be fitted into mold and carry out cold pressing treatment, obtain
Stratiform SiC powder raw cook precast body;
The technique of the cold pressing treatment are as follows: 0.18MPa and pressure maintaining 50min are forced into the pressing speed of 2mm/min;
Five, degreasing processing and mold preheating:
The mold of the resulting stratiform SiC powder raw cook precast body equipped with preheating of step 4 is put into heating furnace, is being protected
It protects under atmosphere, stratiform SiC powder raw cook precast body is heated to 550 DEG C and keeps the temperature the stratiform SiC powder raw cook that 10h preheated
Precast body;Simultaneously under protective atmosphere, the weighed aluminum metal of step 1 is heated to 330 DEG C of fusing point or more, the aluminium melted
Metal;
The protective atmosphere is argon gas;
Six, liquid aluminium infiltrates:
The mold for the stratiform SiC powder raw cook precast body equipped with preheating that step 5 obtains is placed on pressing machine table-board,
The upper surface that the aluminum metal for the melting that step 5 obtains is cast in the stratiform SiC powder raw cook precast body of preheating, then carries out
Pressure Infiltration processing, after the aluminum metal of melting is infiltrated up to completely in the stratiform SiC powder raw cook precast body of preheating, with 30 DEG C/
The speed of min is cooling, finally demoulds, obtains (SiCp/Al)-Al laminar composite ingot casting, that is, complete;
Applying when Pressure Infiltration processing is 35MPa, and the speed of infiltration is 2mm/s;
Stratiform aluminum matrix composite (SiCp/Al)-Al, through detecting, density 2.75g/ are prepared in the present embodiment
cm3, consistency 97.9%, elasticity modulus 135GPa, bending strength 882MPa, yield strength 437MPa, stretching is by force
Degree is 695MPa, elongation percentage 6.5%.
Embodiment 3:
A kind of method that doctor-blade casting process prepares stratiform aluminum matrix composite in conjunction with pressure infiltration method specifically presses following step
It is rapid to carry out:
One, weighing:
Weigh 35 parts of SiC powder, 40 parts of solvent, 0.05 part of dispersing agent, 20 parts of plasticising respectively by mass fraction
Agent, 4.95 parts of binder and 65 parts of aluminum metal are as raw material;
The purity of the SiC powder is greater than 97.4%, and average grain diameter is 5 μm;SiC powder is 6H-SiC powder;
The solvent is dehydrated alcohol and the n-butanol mixture of 1:1 in mass ratio;The purity of dehydrated alcohol is 98%, just
The purity of butanol is 99.5%;
The dispersing agent is fish oil;Specially liquid catfish fish oil, purity 99.5%;
The plasticizer is tributyl phosphate, purity 99.5%;
The binder is polyvinyl butyral resin powder, and granularity is 100 mesh;
Aluminum metal described in step 1 is that aluminum metal described in step 1 is Al-Cu-Mg alloy;The wherein mass fraction of Cu
Mass fraction for 2.5%, Mg is 3%;
Two, prepared by SiC slurry:
The weighed SiC powder of step 1, solvent and dispersant are obtained into mixed slurry, ultrasound is carried out to mixed slurry
Dispersion, the mixed slurry after then dispersing ultrasonic wave are placed in ball mill, and the oxidation that diameter is 20mm is added into ball mill
Aluminium ball simultaneously carries out ball milling for the first time, and the weighed plasticizer of step 1 and binder are then added into ball mill and carries out secondary ball
Mill, obtains SiC slurry;
Ultrasonic power when the progress ultrasonic disperse is 400W, and the ultrasonic disperse time is 1min;The progress is for the first time
Rotational speed of ball-mill is 320r/min, Ball-milling Time 16h when ball milling;Carrying out rotational speed of ball-mill when secondary ball milling is 300r/min, ball milling
Time is 50h;
Three, SiC powder raw cook tape casting:
The SiC slurry that step 2 is obtained, which is placed in environment under low pressure, stands 4min, then carries out tape casting and obtains green compact;
Green compact are air-dried 8h at room temperature, obtain the stratiform SiC powder raw cook with a thickness of 0.2mm;
Base band uses polypropylene material during the tape casting, and 1.5mm, the travel speed of base band is arranged in scraper height
For 5mm/s;
The air pressure of the environment under low pressure be lower than standard atmospheric pressure, specially 1 × 104Pa;
Four, prepared by precast body:
The resulting SiC powder raw cook of step 3 is cut out, be laminated after be fitted into mold and carry out cold pressing treatment, obtain
Stratiform SiC powder raw cook precast body;
The technique of the cold pressing treatment are as follows: 0.18MPa and pressure maintaining 50min are forced into the pressing speed of 2mm/min;
Five, degreasing processing and mold preheating:
The mold of the resulting stratiform SiC powder raw cook precast body equipped with preheating of step 4 is put into heating furnace, is being protected
It protects under atmosphere, stratiform SiC powder raw cook precast body is heated to 550 DEG C and keeps the temperature the stratiform SiC powder raw cook that 10h preheated
Precast body;Simultaneously under protective atmosphere, the weighed aluminum metal of step 1 is heated to 330 DEG C of fusing point or more, the aluminium melted
Metal;
The protective atmosphere is argon gas;
Six, liquid aluminium infiltrates:
The mold for the stratiform SiC powder raw cook precast body equipped with preheating that step 5 obtains is placed on pressing machine table-board,
The upper surface that the aluminum metal for the melting that step 5 obtains is cast in the stratiform SiC powder raw cook precast body of preheating, then carries out
Pressure Infiltration processing, after the aluminum metal of melting is infiltrated up to completely in the stratiform SiC powder raw cook precast body of preheating, with 30 DEG C/
The speed of min is cooling, finally demoulds, obtains (SiCp/Al)-Al laminar composite ingot casting, that is, complete;
Applying when Pressure Infiltration processing is 35MPa, and the speed of infiltration is 2mm/s;
Stratiform aluminum matrix composite (SiCp/Al)-Al, through detecting, density 2.72g/ are prepared in the present embodiment
cm3, consistency 98.5%, elasticity modulus 81.2GPa, bending strength 314MPa, yield strength 112MPa, stretching is by force
Degree is 187MPa, elongation percentage 24.7%.