CN107817026B - High-resolution differential pressure type flow sensor based on synchronous resonance and detection method - Google Patents
High-resolution differential pressure type flow sensor based on synchronous resonance and detection method Download PDFInfo
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Abstract
本发明提供一种基于同步共振的高分辨率差压式流量传感器及检测方法,属于差压式流量传感器。底座内流道一端与引压流道密封相连,另一端与支撑部压缩腔密封连接,分隔膜处于底座与支撑部中间,支撑部与两对同步共振悬臂梁连接,支撑部内流道一端与压缩腔相连,另一端与检测梁内流道连接,且检测梁内流道与敏感腔相连,检测梁基底上表面设置有压电激振片,拾振梁基底上表面设置有压电拾振片,两对同步共振悬臂梁组成差动式结构。本发明结构新颖,与节流装置配合使用,将水压的变化转化成密闭气体密度的变化,利用同步共振悬臂梁结构实现对流体压差的高分辨率测量,从而求得被测流体的流量。
The invention provides a high-resolution differential pressure flow sensor and a detection method based on synchronous resonance, which belong to a differential pressure flow sensor. One end of the flow channel in the base is sealingly connected to the pressure-inducing flow channel, and the other end is sealingly connected to the compression chamber of the support part. The separation membrane is located between the base and the support part. The support part is connected to two pairs of synchronous resonance cantilever beams. One end of the flow channel in the support part is connected to the compression chamber. The cavity is connected, and the other end is connected to the flow channel in the detection beam, and the flow channel in the detection beam is connected to the sensitive cavity. The upper surface of the detection beam base is provided with a piezoelectric excitation piece, and the upper surface of the base of the pickup beam is provided with a piezoelectric vibration pickup piece. , two pairs of synchronous resonance cantilever beams form a differential structure. The invention has a novel structure and is used in conjunction with a throttling device to convert changes in water pressure into changes in closed gas density. It uses a synchronous resonance cantilever beam structure to achieve high-resolution measurement of fluid pressure difference, thereby obtaining the flow rate of the measured fluid. .
Description
技术领域Technical field
本发明属于差压式流量传感器,尤其涉及一种基于同步共振的高分辨率差压式流量传感器及其检测方法。The invention belongs to a differential pressure flow sensor, and in particular relates to a high-resolution differential pressure flow sensor based on synchronous resonance and a detection method thereof.
背景技术Background technique
近年来,流量传感器作为检测流体流量的主要工具,广泛应用于能源运输、医学诊断、生化实验、航空航天、公共安全等各个领域。差压式流量计应用最多的是孔板式结构,其结构牢固,性能稳定可靠,使用寿命长,且应用范围广泛,至今尚无任何一类流量计可以与之相比拟。In recent years, flow sensors, as the main tool for detecting fluid flow, have been widely used in various fields such as energy transportation, medical diagnosis, biochemical experiments, aerospace, and public safety. The most commonly used differential pressure flow meter is the orifice plate structure. It has a solid structure, stable and reliable performance, long service life, and a wide range of applications. So far, no flow meter can compare with it.
目前已有很多机构为获得高分辨率的流量传感器,对传感器的结构、信号传输进行了探索和设计。早在17世纪,托里拆利奠定差压式流量计的理论基础,自那以后,18、19世纪流量测量的许多类型仪表的雏形开始形成,如皮托管、文丘里管、容积、涡轮及靶式流量计等。英国格林威治大学提出了一种基于小波变换的新方法,用于评估DP流量传感器中感测线路的阻塞,从而提高对流量检测的分辨率;中国计量学院计量测试工程学院提出了一种由双锥组成的新型差压式流量传感器,其流量传感器比传统的差压流量计有压力损失小、流动状态更稳定,从而提高测量精度。但目前流量传感器量程都比较小,且当流量不足满量程的1/3时,节流形成的压差较小,导致测量误差较大。At present, many institutions have explored and designed the structure and signal transmission of sensors to obtain high-resolution flow sensors. As early as the 17th century, Torricelli laid the theoretical foundation for differential pressure flow meters. Since then, the prototypes of many types of flow measurement instruments began to take shape in the 18th and 19th centuries, such as pitot tubes, venturi tubes, volumetric, turbine and Target flow meter, etc. The University of Greenwich in the UK has proposed a new method based on wavelet transform to evaluate the obstruction of the sensing line in the DP flow sensor, thereby improving the resolution of flow detection; the School of Measurement and Testing Engineering of China Metrology Institute has proposed a method based on The new type of differential pressure flow sensor composed of double cones has smaller pressure loss and more stable flow state than the traditional differential pressure flow meter, thereby improving measurement accuracy. However, current flow sensors have relatively small ranges, and when the flow rate is less than 1/3 of the full scale, the pressure difference caused by throttling is small, resulting in large measurement errors.
发明内容Contents of the invention
本发明提供一种基于同步共振的高分辨率差压式流量传感器及检测方法,通过将压强的变化转换为气体密度的变化,进而引起质量的变化,然后利用同步共振悬臂梁结构实现对质量微弱变化的检测,从而提高传感器的分辨率。The present invention provides a high-resolution differential pressure flow sensor and detection method based on synchronous resonance. By converting changes in pressure into changes in gas density, thereby causing changes in mass, the synchronous resonance cantilever beam structure is then used to achieve weak detection of mass. Detection of changes, thereby improving sensor resolution.
本发明采取的技术方案是:分隔膜处于底座与支撑部中间,底座内流道与支撑部压缩腔位于分隔膜两侧,第一对同步共振悬臂梁和第二对同步共振悬臂梁的一端分别与支撑部连接、另一端分别与敏感腔连接,第一对同步共振悬臂梁和第二对同步共振悬臂梁的结构相同、且第一对同步共振悬臂梁与第二对同步共振悬臂梁形成差动结构,其中第一对同步共振悬臂梁结构是:检测梁通过耦合梁与拾振梁相连,检测梁内流道一端与支撑部内流道连接、另一端与敏感腔连接,该支撑部内流道还与支撑部压缩腔连接,支撑部压缩腔、支撑部内流道、检测梁内流道和敏感腔中充满气体。The technical solution adopted by the present invention is: the separation membrane is located between the base and the support part, the flow channel in the base and the compression cavity of the support part are located on both sides of the separation membrane, one end of the first pair of synchronous resonance cantilever beams and the second pair of synchronous resonance cantilever beams are respectively The first pair of synchronous resonance cantilever beams and the second pair of synchronous resonance cantilever beams have the same structure, and the first pair of synchronous resonance cantilever beams and the second pair of synchronous resonance cantilever beams form a difference The first pair of synchronous resonance cantilever beam structures is a dynamic structure, in which the detection beam is connected to the pickup beam through a coupling beam. One end of the internal flow channel of the detection beam is connected to the internal flow channel of the support part, and the other end is connected to the sensitive cavity. The internal flow channel of the support part is It is also connected to the compression chamber of the support part. The compression chamber of the support part, the inner flow channel of the support part, the inner flow channel of the detection beam and the sensitive cavity are filled with gas.
所述的拾振梁包括拾振梁基底,所述拾振梁基底上表面依次设置下绝缘层一、压电拾振片和上绝缘层一。The vibration-picking beam includes a vibration-picking beam base, and a lower insulation layer, a piezoelectric vibration-picking piece, and an upper insulation layer are arranged on the upper surface of the vibration-picking beam base in sequence.
所述的检测梁包括检测梁基底,所述检测梁基底上表面依次设置下绝缘层二、压电激振片、上绝缘层二,检测梁基底内有检测梁内流道。The detection beam includes a detection beam base. The upper surface of the detection beam base is provided with a second lower insulation layer, a piezoelectric excitation piece, and a second upper insulation layer in sequence. There is a detection beam internal flow channel in the detection beam base.
所述的检测梁内流道为多流道毛细状并行通道结构。The flow channel in the detection beam is a multi-channel capillary parallel channel structure.
所述的敏感腔为空心结构,外形为球体、圆柱体、立方体或不规则几何体。The sensitive cavity is a hollow structure with a shape of sphere, cylinder, cube or irregular geometry.
所述的气体采用高密度易压缩且理化性质稳定的气体。The gas is high-density, easily compressible and has stable physical and chemical properties.
一种流体流量的检测方法,包括下列步骤:A method for detecting fluid flow, including the following steps:
(1)将该装置的底座与节流装置固连,并保证引压流道与底座流道密封连接;(1) Securely connect the base of the device to the throttling device, and ensure the sealing connection between the pressure flow channel and the base flow channel;
(2)将流量传感器的压电激振片与信号发生器相连、压电拾振片与后期信号处理电路相连;(2) Connect the piezoelectric excitation piece of the flow sensor to the signal generator, and connect the piezoelectric vibration pickup piece to the post-signal processing circuit;
(3)对传感器进行标定,在管道中通入固定流量的流体,当被测流体处于紊流状态时,利用信号发生器给压电激振片施加扫频激励,在激励频率等于检测梁的一阶固有频率下,检测梁、拾振梁振幅均产生倍增,发生同步共振,通过压电拾振片及后期处理电路可得到拾振梁频率的偏移量,此时记录拾振梁频率的偏移量;(3) Calibrate the sensor and pass a fixed flow rate of fluid into the pipeline. When the measured fluid is in a turbulent state, use a signal generator to apply sweep frequency excitation to the piezoelectric excitation piece. When the excitation frequency is equal to the detection beam At the first-order natural frequency, the amplitudes of the detection beam and the pickup beam are doubled, and synchronous resonance occurs. The offset of the pickup beam frequency can be obtained through the piezoelectric pickup piece and post-processing circuit. At this time, the frequency of the pickup beam is recorded. Offset;
(4)改变管道流体流量,进行重复标定,确定该传感器待标定系数K;(4) Change the fluid flow in the pipeline, perform repeated calibration, and determine the coefficient K of the sensor to be calibrated;
(5)当被测流体通过节流装置且处于紊流状态时,给检测梁施加扫频激励,发生同步共振现象后,分别记录两对同步共振悬臂梁的频率偏移量△ω12、△ω22,则被测流体流量为:(5) When the measured fluid passes through the throttling device and is in a turbulent state, apply sweep frequency excitation to the detection beam. After synchronous resonance occurs, record the frequency offsets △ω 12 and △ of the two pairs of synchronous resonance cantilever beams. ω 22 , then the measured fluid flow rate is:
其中Q为被测流体流量,K为标定系数,β为同步共振悬臂梁的频率放大倍数,M为压缩腔内气体的摩尔质量,T为压缩腔内气体开尔文温度,R为气体比例常数,ρ被测流体为被测流体密度,ω12为第一对同步共振悬臂梁拾振梁的初始固有频率,△ω12为测量过程中第一对同步共振悬臂梁拾振梁谐振频率的偏移量,ω22为第二对同步共振悬臂梁拾振梁的初始固有频率,△ω22为测量过程中第二对同步共振悬臂梁拾振梁谐振频率的偏移量。Among them, Q is the measured fluid flow rate, K is the calibration coefficient, β is the frequency amplification factor of the synchronous resonance cantilever beam, M is the molar mass of the gas in the compression chamber, T is the Kelvin temperature of the gas in the compression chamber, R is the gas proportionality constant, ρ The measured fluid is the density of the measured fluid, ω 12 is the initial natural frequency of the first pair of synchronous resonance cantilever beams, and △ω 12 is the offset of the resonant frequency of the first pair of synchronous resonance cantilever beams during the measurement process. , ω 22 is the initial natural frequency of the second pair of synchronous resonant cantilever beam pickup beams, and Δω 22 is the offset of the resonant frequency of the second pair of synchronous resonant cantilever beam pick-up beams during the measurement process.
本发明的优点是:The advantages of the present invention are:
(1)应用理想气体定律,可实现将压强信号转变为质量信号,通过同步共振悬臂梁检结构将其转换为频率信号并放大,通过对频率偏移量的检测可实现对压强的测量,从而提高传感器的分辨率。(1) Applying the ideal gas law, the pressure signal can be converted into a mass signal, and the synchronous resonance cantilever beam detection structure can be used to convert it into a frequency signal and amplify it. The pressure can be measured by detecting the frequency offset, thus Improve sensor resolution.
(2)检测梁末端采用球形密封腔,承压能力更强,且体积更大,气体分子初始含量更多,质量变化更敏感,从而提高传感器的分辨率。(2) The end of the detection beam adopts a spherical sealed cavity, which has stronger pressure-bearing capacity and larger volume. The initial content of gas molecules is more, and the mass change is more sensitive, thereby improving the resolution of the sensor.
(3)两对同步共振悬臂梁采用差动式结构,两个相同且独立的结构同时对节流前后压强进行检测,在一定程度上可以消除环境影响带来的误差。(3) Two pairs of synchronous resonance cantilever beams adopt a differential structure. Two identical and independent structures detect the pressure before and after throttling at the same time, which can eliminate errors caused by environmental influences to a certain extent.
(4)被测流体与传感器检测部分无直接接触,提高了传感器检测的可靠性。(4) There is no direct contact between the measured fluid and the sensor detection part, which improves the reliability of sensor detection.
(5)与敏感腔相连的流道选用多流道微通孔结构,保证被压缩气体快速达到平衡状态的同时检测梁不会因为受到激励作用而使敏感腔内气体体积发生变化,从而保证了传感器的响应速度及其检测精度。(5) The flow channel connected to the sensitive cavity adopts a multi-channel micro-through hole structure to ensure that the compressed gas quickly reaches an equilibrium state and the detection beam will not change the gas volume in the sensitive cavity due to excitation, thereby ensuring The response speed of the sensor and its detection accuracy.
附图说明Description of the drawings
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
其中:底座1,底座内流道101,分隔膜2,支撑部3,压缩腔301,支撑部内流道302,第一对同步共振悬臂梁4,第二对同步共振悬臂梁5,耦合梁结构401,拾振梁结构402,检测梁结构403,检测梁内流道40301,敏感腔6,密封气体7;Among them: base 1, base inner flow channel 101, separation membrane 2, support part 3, compression chamber 301, support part inner flow channel 302, first pair of synchronous resonance cantilever beams 4, second pair of synchronous resonance cantilever beams 5, coupling beam structure 401, pickup beam structure 402, detection beam structure 403, detection beam internal flow channel 40301, sensitive cavity 6, sealing gas 7;
图2是本发明检测梁的剖视图;Figure 2 is a cross-sectional view of the detection beam of the present invention;
其中:支撑部3,支撑部内流道302,检测梁基底内流道40301,敏感腔6;Among them: support part 3, support part inner flow channel 302, detection beam base inner flow channel 40301, sensitive cavity 6;
图3是本发明检测梁结构;Figure 3 is the detection beam structure of the present invention;
其中:检测梁基底40305,上绝缘层40304,压电激振片40302,下绝缘层40303;Among them: detection beam base 40305, upper insulation layer 40304, piezoelectric excitation piece 40302, lower insulation layer 40303;
图4是本发明拾振梁结构;Figure 4 is the vibration pickup beam structure of the present invention;
其中:拾振梁基底40204,上绝缘层40203,压电拾振片40201,下绝缘层40202;Among them: the vibration pickup beam base 40204, the upper insulation layer 40203, the piezoelectric vibration pickup piece 40201, and the lower insulation layer 40202;
图5是本发明俯视图;Figure 5 is a top view of the present invention;
图6是本发明侧视图;Figure 6 is a side view of the present invention;
图7是本发明的工作状态图;Figure 7 is a working state diagram of the present invention;
其中:底座1,底座内流道101,节流装置8,引压流道801,节流孔板802,管道803;Among them: base 1, base inner flow channel 101, throttling device 8, pressure flow channel 801, throttle orifice plate 802, pipe 803;
图8是本发明信号转换原理及传递路线图;Figure 8 is a signal conversion principle and transmission route diagram of the present invention;
图9是宽量程流量传感器俯视图;Figure 9 is a top view of the wide range flow sensor;
图10是宽量程流量传感器仰视图。Figure 10 is a bottom view of the wide range flow sensor.
具体实施方式Detailed ways
以下将结合附图,对本发明进行详细的描述。应当理解,优选实施例仅为了更清楚说明本发明,而不是为了限制本发明的保护范围。The present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the preferred embodiments are only intended to illustrate the present invention more clearly and are not intended to limit the scope of the present invention.
如图1所示,包括:底座1、分隔膜2、支撑部3、第一对同步共振悬臂梁4、第二对同步共振悬臂梁5、敏感腔6以及密封气体7,As shown in Figure 1, it includes: base 1, separation film 2, support part 3, first pair of synchronous resonance cantilever beams 4, second pair of synchronous resonance cantilever beams 5, sensitive cavity 6 and sealing gas 7,
分隔膜2处于底座1与支撑部3中间,底座内流道101与支撑部压缩腔301位于分隔膜2两侧,第一对同步共振悬臂梁4和第二对同步共振悬臂梁5的一端分别与支撑部3连接、另一端分别与敏感腔6连接,第一对同步共振悬臂梁4和第二对同步共振悬臂梁5的结构相同、且第一对同步共振悬臂梁4与第二对同步共振悬臂梁5形成差动结构,其中第一对同步共振悬臂梁4结构是:检测梁403通过耦合梁401与拾振梁402相连,检测梁内流道40301一端与支撑部内流道302连接、另一端与敏感腔6连接,该支撑部内流道302还与支撑部压缩腔301连接,支撑部压缩腔301、支撑部内流道302、检测梁内流道40301和敏感腔6中充满气体7。The separation membrane 2 is located between the base 1 and the support part 3. The flow channel 101 in the base and the compression chamber 301 of the support part are located on both sides of the separation membrane 2. One end of the first pair of synchronous resonance cantilever beams 4 and the second pair of synchronous resonance cantilever beams 5 are respectively The first pair of synchronous resonance cantilever beams 4 and the second pair of synchronous resonance cantilever beams 5 have the same structure, and the first pair of synchronous resonance cantilever beams 4 are synchronous with the second pair. The resonant cantilever beams 5 form a differential structure, in which the structure of the first pair of synchronous resonant cantilever beams 4 is: the detection beam 403 is connected to the pickup beam 402 through the coupling beam 401, and one end of the detection beam inner flow channel 40301 is connected to the support part inner flow channel 302. The other end is connected to the sensitive chamber 6. The support inner flow channel 302 is also connected to the support compression chamber 301. The support compression chamber 301, the support inner flow channel 302, the detection beam inner flow channel 40301 and the sensitive cavity 6 are filled with gas 7.
所述的拾振梁402包括拾振梁基底40204,所述拾振梁基底40204上表面依次设置下绝缘层一40202、压电拾振片40201和上绝缘层一40203。The vibration-picking beam 402 includes a vibration-picking beam base 40204. The upper surface of the vibration-picking beam base 40204 is sequentially provided with a lower insulation layer 40202, a piezoelectric vibration-picking piece 40201, and an upper insulation layer 40203.
所述的检测梁403包括检测梁基底40305,所述检测梁基底40305上表面依次设置下绝缘层二40303、压电激振片40302、上绝缘层二40304,检测梁基底40305内有检测梁内流道40301。The detection beam 403 includes a detection beam base 40305. The upper surface of the detection beam base 40305 is sequentially provided with a lower insulation layer 40303, a piezoelectric excitation piece 40302, and an upper insulation layer 40304. The detection beam base 40305 contains a detection beam inner layer. Runner 40301.
所述的检测梁内流道40301为多流道毛细状并行通道结构。The flow channel 40301 in the detection beam is a multi-channel capillary parallel channel structure.
所述的敏感腔6为空心结构,外形为球体、圆柱体、立方体或不规则几何体。The sensitive cavity 6 is a hollow structure with a shape of sphere, cylinder, cube or irregular geometry.
所述的气体7采用高密度易压缩且理化性质稳定的气体。The gas 7 is a gas with high density, easy compression and stable physical and chemical properties.
流体流量的检测方法按以下步骤进行:The detection method of fluid flow is carried out as follows:
(1)将该装置的底座与节流装置固连,并保证引压流道与底座流道密封连接;(1) Securely connect the base of the device to the throttling device, and ensure the sealing connection between the pressure flow channel and the base flow channel;
(2)将流量传感器的压电激振片与信号发生器相连、压电拾振片与后期信号处理电路相连;(2) Connect the piezoelectric excitation piece of the flow sensor to the signal generator, and connect the piezoelectric vibration pickup piece to the post-signal processing circuit;
(3)对传感器进行标定,在管道中通入固定流量的流体,当被测流体处于紊流状态时,利用信号发生器给压电激振片施加扫频激励,在激励频率等于检测梁的一阶固有频率下,检测梁、拾振梁振幅均产生倍增,发生同步共振,通过压电拾振片及后期处理电路可得到拾振梁频率的偏移量,此时记录拾振梁频率的偏移量;(3) Calibrate the sensor and pass a fixed flow rate of fluid into the pipeline. When the measured fluid is in a turbulent state, use a signal generator to apply sweep frequency excitation to the piezoelectric excitation piece. When the excitation frequency is equal to the detection beam At the first-order natural frequency, the amplitudes of the detection beam and the pickup beam are doubled, and synchronous resonance occurs. The offset of the pickup beam frequency can be obtained through the piezoelectric pickup piece and post-processing circuit. At this time, the frequency of the pickup beam is recorded. Offset;
(4)改变管道流体流量,进行重复标定,确定该传感器待标定系数K;(4) Change the fluid flow in the pipeline, perform repeated calibration, and determine the coefficient K of the sensor to be calibrated;
(5)当被测流体通过节流装置且处于紊流状态时,给检测梁施加扫频激励,发生同步共振现象后,分别记录两对同步共振悬臂梁的频率偏移量△ω12、△ω22,则被测流体流量为:(5) When the measured fluid passes through the throttling device and is in a turbulent state, apply sweep frequency excitation to the detection beam. After synchronous resonance occurs, record the frequency offsets △ω 12 and △ of the two pairs of synchronous resonance cantilever beams. ω 22 , then the measured fluid flow rate is:
其中Q为被测流体流量,K为标定系数,β为同步共振悬臂梁的频率放大倍数,M为压缩腔内气体的摩尔质量,T为压缩腔内气体开尔文温度,R为气体比例常数,ρ被测流体为被测流体密度,ω12为第一对同步共振悬臂梁拾振梁的初始固有频率,△ω12为测量过程中第一对同步共振悬臂梁拾振梁谐振频率的偏移量,ω22为第二对同步共振悬臂梁拾振梁的初始固有频率,△ω22为测量过程中第二对同步共振悬臂梁拾振梁谐振频率的偏移量。Among them, Q is the measured fluid flow rate, K is the calibration coefficient, β is the frequency amplification factor of the synchronous resonance cantilever beam, M is the molar mass of the gas in the compression chamber, T is the Kelvin temperature of the gas in the compression chamber, R is the gas proportionality constant, ρ The measured fluid is the density of the measured fluid, ω 12 is the initial natural frequency of the first pair of synchronous resonance cantilever beams, and △ω 12 is the offset of the resonant frequency of the first pair of synchronous resonance cantilever beams during the measurement process. , ω 22 is the initial natural frequency of the second pair of synchronous resonant cantilever beam pickup beams, and Δω 22 is the offset of the resonant frequency of the second pair of synchronous resonant cantilever beam pick-up beams during the measurement process.
下边通过分析本发明的结构特点、检测方法原理来进一步说本发明的效果。The effects of the present invention will be further described below by analyzing the structural features and detection method principles of the present invention.
所述底座内流道101与压缩腔301可由底座1与支撑部3装配后统一加工而成,从而保证底座内部流道101与压缩腔301光滑连接。底座内部流道101与压缩腔301的光滑连接使分隔膜2受到流体作用时不会因为结构不对称而产生外力作用,分隔膜2仅受流体与密封气体7作用,保证了流体流量检测的精确度。The base inner flow channel 101 and the compression chamber 301 can be uniformly processed after the base 1 and the support part 3 are assembled, thereby ensuring smooth connection between the base inner flow channel 101 and the compression chamber 301. The smooth connection between the flow channel 101 inside the base and the compression chamber 301 prevents the separation membrane 2 from causing external force due to structural asymmetry when acted upon by the fluid. The separation membrane 2 is only affected by the fluid and the sealing gas 7, ensuring the accuracy of fluid flow detection. Spend.
压缩腔301通过支撑部内流道302以及检测梁内流道40301与敏感腔6连接,故压缩腔301与支撑部内流道302、检测梁内流道40301、敏感腔6组成的密封腔内气体7各物理性质处处相同。The compression chamber 301 is connected to the sensitive chamber 6 through the inner flow channel 302 of the support part and the inner flow channel 40301 of the detection beam. Therefore, the compression chamber 301, the inner flow channel 302 of the support part, the inner flow channel 40301 of the detection beam, and the inner flow channel 40301 of the detection beam form a sealed cavity gas 7. The physical properties are the same everywhere.
进一步,检测梁内流道40301在保证系统稳定性的同时提高了系统响应的快速性。当被测流体通过底座内流道101作用于分隔膜2时,密封气体7因压强不均匀经支撑部内流道302、检测梁内流道40301流向敏感腔6,其中多流道结构40301可以使系统快速达到稳定状态,提高系统的响应速度,当压电激振片40302受到扫频激励而发生谐振式时,因毛细状通道40301压降较大保证了敏感腔6内密封气体7不会发生倒流现象,可以提高传感器检测时系统的稳定性。Furthermore, the flow channel 40301 in the detection beam improves the rapidity of system response while ensuring system stability. When the measured fluid acts on the separation membrane 2 through the inner flow channel 101 of the base, the sealing gas 7 flows to the sensitive cavity 6 through the inner flow channel 302 of the support part and the inner flow channel 40301 of the detection beam due to uneven pressure. The multi-channel structure 40301 can The system quickly reaches a stable state and improves the response speed of the system. When the piezoelectric excitation piece 40302 is excited by the frequency sweep and resonates, the large pressure drop of the capillary channel 40301 ensures that the sealed gas 7 in the sensitive cavity 6 will not occur. The backflow phenomenon can improve the stability of the system during sensor detection.
在压电激振片40302和压电拾振片40201上下层均布置绝缘层可以减少环境因素造成的影响,扩大流量传感器的使用范围。Arranging insulating layers on both the upper and lower layers of the piezoelectric excitation piece 40302 and the piezoelectric vibration pickup piece 40201 can reduce the impact of environmental factors and expand the use range of the flow sensor.
所述的敏感腔6为球状空心结构,其壁厚取值取决于材料特性及所测流量的最大静压力,球形敏感腔6相对与其他形状密封腔相比,球形腔体体积更大,极限承压能力更大。但除球形敏感腔外亦可使用其他形状的敏感腔(如圆柱体、立方体、不规则几何体等);在本实施例中,选用单位质量体积更大、承压更大的球形敏感腔6进行检测。The sensitive cavity 6 is a spherical hollow structure, and its wall thickness depends on the material characteristics and the maximum static pressure of the measured flow. Compared with other shaped sealed cavities, the spherical sensitive cavity 6 has a larger volume and a limit Greater pressure-bearing capacity. However, in addition to the spherical sensitive cavity, other shapes of sensitive cavities (such as cylinders, cubes, irregular geometries, etc.) can also be used; in this embodiment, a spherical sensitive cavity 6 with a larger volume per unit mass and a larger pressure-bearing capacity is selected. detection.
其中高密度且易压缩气体可以提高传感器的分辨率,当外力引起密封气体7压强变化时,高密度且易压缩气体密度变化更明显,理化性质稳定保证了传感器工作的稳定性。Among them, high-density and easily compressible gas can improve the resolution of the sensor. When external force causes the pressure of the sealed gas 7 to change, the density change of the high-density and easily compressible gas will be more obvious. The stable physical and chemical properties ensure the stability of the sensor's operation.
当敏感腔质量改变时会使得检测梁谐振频率发生偏移,通过同步共振结构将谐振频率偏移量进行放大,检测梁谐振频率变化量为△ω1,拾振梁谐振频率变化量为△ω2,则存在△ω2=β△ω1,β为同步共振悬臂梁的频率放大倍数。When the mass of the sensitive cavity changes, the resonant frequency of the detection beam will shift. The resonance frequency shift will be amplified through the synchronous resonance structure. The change in the resonant frequency of the detection beam is △ω 1 , and the change in the resonant frequency of the pickup beam is △ω. 2 , then there exists △ω 2 =β△ω 1 , where β is the frequency amplification factor of the synchronous resonance cantilever beam.
如图8,该流量传感器与节流装置配合使用,底座1与节流装置8固连,引压流道801与底座内流道101密封相连。As shown in Figure 8, the flow sensor is used in conjunction with the throttling device. The base 1 is fixedly connected to the throttling device 8, and the pressure flow channel 801 is sealingly connected to the flow channel 101 in the base.
当流体流经节流孔板802时,节流孔板802前后流体静压力发生改变,节流孔板802前后流体经引压流道801、底座内流道101作用于分隔膜2,且节流孔板802前后流体静压力分别等于作用于分隔膜的压力。When the fluid flows through the orifice plate 802, the hydrostatic pressure before and after the orifice plate 802 changes. The fluid before and after the orifice plate 802 acts on the separation membrane 2 through the pressure flow channel 801 and the inner flow channel 101 of the base, and the throttling orifice plate 802 acts on the separation membrane 2. The hydrostatic pressure before and after the orifice plate 802 is equal to the pressure acting on the separation membrane respectively.
本实例以第一对同步共振悬臂梁为例进行说明,该流量传感器两对同步共振悬臂梁工作原理相同,且各结构参数一致。This example takes the first pair of synchronous resonance cantilever beams as an example. The two pairs of synchronous resonance cantilever beams of the flow sensor work on the same principle and have the same structural parameters.
作用前压缩腔301、支撑部内流道302、检测梁内流道40301、敏感腔6为密闭空间,内部填充有密封气体7,具有一定的初始压强△P0;The pre-action compression chamber 301, the inner flow channel 302 of the support part, the inner flow channel 40301 of the detection beam, and the sensitive chamber 6 are closed spaces filled with sealing gas 7 and have a certain initial pressure △P 0 ;
当被测流体作用于分隔膜2时,分隔膜2因受到不平衡力而发生形变,密封气体7体积亦发生改变,直到密封气体7的压强与作用于分隔膜2的流体静压力相等时,分隔膜2达到动态平衡状态,流体静压力与密封气体初始压强存在:When the measured fluid acts on the separation membrane 2, the separation membrane 2 deforms due to unbalanced force, and the volume of the sealing gas 7 also changes, until the pressure of the sealing gas 7 is equal to the hydrostatic pressure acting on the separation membrane 2, The separation membrane 2 reaches a dynamic equilibrium state, and the hydrostatic pressure and the initial pressure of the sealing gas exist:
P1=P0+△P1 P 1 =P 0 +△P 1
其中,P1为作用于分隔膜的流体静压力,P0为密封气体初始压强,△P1为流体作用后密封气体压强的改变量。Among them, P 1 is the hydrostatic pressure acting on the separation membrane, P 0 is the initial pressure of the sealing gas, and ΔP 1 is the change in sealing gas pressure after the action of the fluid.
根据理想气体定律,压缩腔内密封气体7因体积改变导致密封气体7压强变化,使得敏感腔6内密封气体7密度发生变化,压缩腔301内密封气体7压强的变化量与密度变化量应满足:According to the ideal gas law, the volume change of the sealed gas 7 in the compression chamber causes the pressure of the sealed gas 7 to change, causing the density of the sealed gas 7 in the sensitive chamber 6 to change. The change amount and density change amount of the pressure of the sealed gas 7 in the compression chamber 301 should satisfy :
其中,△ρ1为第一对同步共振悬臂梁压缩腔内气体密度的变化量,△P1为流体作用后第一对同步共振悬臂梁压缩腔内气体压强的改变量,M为压缩腔内气体的摩尔质量,T为压缩腔内气体开尔文温度,R为气体比例常数。Among them, △ρ 1 is the change in gas density in the compression chamber of the first pair of synchronous resonance cantilever beams, △P 1 is the change in gas pressure in the compression chamber of the first pair of synchronous resonance cantilever beams after the action of fluid, and M is the change in the compression chamber The molar mass of the gas, T is the Kelvin temperature of the gas in the compression chamber, and R is the gas proportionality constant.
当作用后密封气体7处于平衡状态时,敏感腔6内密封气体与压缩腔301内密封气体压强、密度相同,敏感腔6可认为是刚性结构,体积不发生变化,故敏感腔6内密封气体7质量变化与敏感腔6内密封气体7密度成线性变化,敏感腔6与检测梁403为刚性连接,敏感腔6内密封气体7质量变化量与密度变化量的关系为:When the sealing gas 7 is in a balanced state after the action, the pressure and density of the sealing gas in the sensitive chamber 6 and the sealing gas in the compression chamber 301 are the same. The sensitive chamber 6 can be considered as a rigid structure, and the volume does not change. Therefore, the sealing gas in the sensitive chamber 6 The mass change of 7 changes linearly with the density of the sealed gas 7 in the sensitive chamber 6. The sensitive chamber 6 and the detection beam 403 are rigidly connected. The relationship between the mass change and the density change of the sealed gas 7 in the sensitive chamber 6 is:
其中r为敏感腔半径,△m1为作用后第一对同步共振悬臂梁敏感腔内密封气体的质量变化量,△ρ1为第一对同步共振悬臂梁密封气体密度的变化量。Among them, r is the radius of the sensitive cavity, △m 1 is the mass change of the sealing gas in the sensitive cavity of the first pair of synchronous resonance cantilever beams after the action, and △ρ 1 is the change of the sealing gas density of the first pair of synchronous resonance cantilever beams.
在流体作用前,检测梁403存在一定的固有频率,可通过实验或计算来确定。在本实例中,如图8,与节流孔板802前引压流道相连的同步共振梁为第一对悬臂梁4,且第一对同步共振检测梁403的一阶固有频率为ω11,拾振梁402的一阶固有频率为ω12,则检测梁403的固有频率与拾振梁402固有频率比为1:β,即ω12=βω11。Before the fluid acts, the detection beam 403 has a certain natural frequency, which can be determined through experiments or calculations. In this example, as shown in Figure 8, the synchronous resonance beams connected to the pressure flow channel in front of the orifice plate 802 are the first pair of cantilever beams 4, and the first-order natural frequency of the first pair of synchronous resonance detection beams 403 is ω 11 , the first-order natural frequency of the pickup beam 402 is ω 12 , then the ratio of the natural frequency of the detection beam 403 to the natural frequency of the pickup beam 402 is 1:β, that is, ω 12 =βω 11 .
当被测流体作用于分隔膜2后,压缩腔301内气体物理性质发生改变,当压缩腔301内密封气体7稳定后,即密封气体7各物理性质处处相同,敏感腔6内密封气体7质量发生变化,因敏感腔6与检测梁403固连,检测梁403固有频率发生改变,给检测梁403的压电激振片40302施加扫频激励,检测梁403受到因受到激励而发生形变。在检测梁403的一阶固有频率下,检测梁403与拾振梁402振幅增大,且拾振梁402频率倍增,亦即发生同步共振现象,流体作用后拾振梁402的谐振频率ω'12与检测梁403的谐振频率ω'11仍存在ω'12=βω'11。When the measured fluid acts on the separation membrane 2, the physical properties of the gas in the compression chamber 301 change. When the sealed gas 7 in the compression chamber 301 becomes stable, that is, the physical properties of the sealed gas 7 are the same everywhere, and the mass of the sealed gas 7 in the sensitive chamber 6 Changes occur. Since the sensitive cavity 6 is fixedly connected to the detection beam 403, the natural frequency of the detection beam 403 changes. Frequency sweep excitation is applied to the piezoelectric excitation piece 40302 of the detection beam 403, and the detection beam 403 is deformed due to the excitation. Under the first-order natural frequency of the detection beam 403, the amplitudes of the detection beam 403 and the pickup beam 402 increase, and the frequency of the pickup beam 402 doubles, that is, a synchronous resonance phenomenon occurs. The resonant frequency ω' of the pickup beam 402 after the action of the fluid 12 and the resonant frequency ω' 11 of the detection beam 403 still exist ω' 12 =βω' 11 .
通过对压电拾振片40201信号的采集及后期电路的处理可得到拾振梁402频率偏移量△ω12,且拾振梁402频率的偏移量△ω12与敏感腔6内密封气体7质量的变化量△m存在:Through the collection of the signal of the piezoelectric vibration pickup piece 40201 and the processing of the later circuit, the frequency offset Δω 12 of the vibration pickup beam 402 can be obtained, and the frequency offset Δω 12 of the vibration pickup beam 402 is consistent with the sealing gas in the sensitive cavity 6 7The change in mass Δm exists:
△ω12=β△ω11 △ω 12 =β△ω 11
其中△m1为与第一对同步共振悬臂梁固连的敏感腔内密封气体的质量变化量,K1为与同步共振悬臂梁结构的材料和尺寸相关的参数,ω11为作用前第一对同步共振悬臂梁检测梁的固有频率,△ω11为作用后第一对同步共振悬臂梁检测梁固有频率的偏移量,△ω12为作用后第一对同步共振悬臂梁拾振梁固有频率的偏移量。Among them, △m 1 is the mass change of the sealing gas in the sensitive cavity fixedly connected to the first pair of synchronous resonance cantilever beams, K 1 is the parameter related to the material and size of the synchronous resonance cantilever beam structure, and ω 11 is the first For the natural frequency of the synchronous resonance cantilever beam detection beam, △ω 11 is the offset of the natural frequency of the first pair of synchronous resonance cantilever beam detection beams after the action, △ω 12 is the natural frequency of the first pair of synchronous resonance cantilever beam pickup beams after the action Frequency offset.
第二对同步共振悬臂梁结构用于检测节流后被测流体的静压力,同理当流经节流孔板后的流体作用于第二对同步共振悬臂梁的分隔膜时,可通过第二对同步共振悬臂梁测得拾振梁固有频率的偏移量,从而求得由节流后流体静压力P2。The second pair of synchronous resonance cantilever beam structures is used to detect the static pressure of the measured fluid after throttling. Similarly, when the fluid flowing through the throttling orifice plate acts on the separation membrane of the second pair of synchronous resonance cantilever beams, it can pass through the second pair of synchronous resonance cantilever beams. For the synchronous resonance cantilever beam, the offset of the natural frequency of the pickup beam is measured, and the hydrostatic pressure P 2 after throttling is obtained.
节流前后被测流体压差为:The measured fluid pressure difference before and after throttling is:
△P节流=P1-P2 △P throttling =P 1 -P 2
其中△P节流为被测流体通过节流装置时节流前后流体的压差,P1为节流前流体静压力,P2为节流后流体静压力。Among them, △P throttling is the pressure difference between the fluid before and after throttling when the measured fluid passes through the throttling device, P 1 is the hydrostatic pressure before throttling, and P 2 is the hydrostatic pressure after throttling.
该流量传感器采用差动式结构,所述的差动式结构是指第一对同步共振悬臂梁结构4和第二对同步共振悬臂梁结构5结构参数一致,使用时同时对节流前后压强进行检测,可以在一定程度上可以消除环境影响带来的误差。The flow sensor adopts a differential structure. The differential structure means that the structural parameters of the first pair of synchronous resonance cantilever beam structures 4 and the second pair of synchronous resonance cantilever beam structures 5 are consistent. When used, the pressure before and after throttling is measured at the same time. Detection can eliminate errors caused by environmental influences to a certain extent.
被测流体流经节流装置8时,被测流体流量与节流前后流体压差存在一定关系,可通过节流前后流体压差求出被测流体流量:When the measured fluid flows through the throttling device 8, there is a certain relationship between the measured fluid flow rate and the fluid pressure difference before and after throttling. The measured fluid flow rate can be calculated by the fluid pressure difference before and after throttling:
其中,Q为被测流体流量,△P节流为节流前后流体压差,ρ被测流体为被测流体密度,K2为常数,取决于节流装置的结构以及被测流体性质。Among them, Q is the flow rate of the measured fluid, △P throttling is the fluid pressure difference before and after throttling, ρ the measured fluid is the density of the measured fluid, and K 2 is a constant, which depends on the structure of the throttling device and the properties of the measured fluid.
本实例中两对同步共振悬臂梁初始参数完全一致,则可通过两对同步共振悬臂梁固有频率的偏移量实现对被测流体流量的测量,被测流体流量与拾振梁固有频率的偏移量存在:In this example, the initial parameters of the two pairs of synchronous resonant cantilever beams are completely consistent, so the measured fluid flow can be measured through the offset of the natural frequencies of the two pairs of synchronous resonant cantilever beams. The offset of the measured fluid flow and the natural frequency of the pickup beam Shift exists:
其中Q为被测流体流量,β为同步共振悬臂梁的频率放大倍数,K为标定系数,M为压缩腔内气体的摩尔质量,T为压缩腔内气体开尔文温度,R为气体比例常数,ρ被测流体为被测流体密度,ω12为第一对同步共振悬臂梁拾振梁的初始固有频率,Δω12为测量过程中第一对同步共振悬臂梁拾振梁谐振频率的偏移量,ω22为第二对同步共振悬臂梁拾振梁的初始固有频率,△ω22为测量过程中第二对同步共振悬臂梁拾振梁谐振频率的偏移量。Among them, Q is the measured fluid flow rate, β is the frequency amplification factor of the synchronous resonance cantilever beam, K is the calibration coefficient, M is the molar mass of the gas in the compression chamber, T is the Kelvin temperature of the gas in the compression chamber, R is the gas proportionality constant, ρ The measured fluid is the measured fluid density, ω 12 is the initial natural frequency of the first pair of synchronous resonance cantilever beam pickup beams, Δω 12 is the offset of the resonant frequency of the first pair of synchronous resonance cantilever beam pickup beams during the measurement process, ω 22 is the initial natural frequency of the second pair of synchronous resonance cantilever beam pickup beams, and Δω 22 is the offset of the resonance frequency of the second pair of synchronous resonance cantilever beam pickup beams during the measurement process.
本发明利用同步共振悬臂梁高灵敏度的优点,使得质量变化引起的悬臂梁频率的偏移量由△ω变为β△ω,提高了流体静压力检测的分辨率,结合差动式结构以及密闭压缩腔初始气体压强可变的特点,可以提高检测精度以及检测范围。This invention takes advantage of the high sensitivity of the synchronous resonance cantilever beam to change the offset of the cantilever beam frequency caused by the mass change from Δω to βΔω, thereby improving the resolution of hydrostatic pressure detection. It combines the differential structure and the sealing The variable initial gas pressure in the compression chamber can improve detection accuracy and detection range.
另外,如图9、10所示,将多对同步共振悬臂梁并联使用,可提高流量传感器的量程。In addition, as shown in Figures 9 and 10, multiple pairs of synchronous resonance cantilever beams are used in parallel to increase the range of the flow sensor.
其中压缩腔301的体积由设计参数决定,当流体作用与分隔膜2时,分隔膜2因流体的作用而发生变形从而改变气体压强,密封气体7压强的变化量取决于分隔膜2的变形程度,分隔膜2的变形度又取决于密封气体7初始压强及压缩腔301的体积。The volume of the compression chamber 301 is determined by the design parameters. When the fluid interacts with the separation membrane 2, the separation membrane 2 is deformed due to the action of the fluid, thereby changing the gas pressure. The change in the pressure of the sealing gas 7 depends on the degree of deformation of the separation membrane 2. , the degree of deformation of the separation membrane 2 depends on the initial pressure of the sealing gas 7 and the volume of the compression chamber 301 .
当改变密密封气体初始压强时,可以实现对流体流量不同范围的测量,在不同对同步共振悬臂梁内充入不同初始压强的气体,将其并联可以提高传感器的量程。When the initial pressure of the sealed gas is changed, the measurement of fluid flow in different ranges can be achieved. Gases with different initial pressures are filled into different pairs of synchronous resonance cantilever beams. Connecting them in parallel can increase the range of the sensor.
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