CN107815691A - A kind of aluminium workpiece surface nano aperture processing method for nanometer injection - Google Patents
A kind of aluminium workpiece surface nano aperture processing method for nanometer injection Download PDFInfo
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- CN107815691A CN107815691A CN201711380442.3A CN201711380442A CN107815691A CN 107815691 A CN107815691 A CN 107815691A CN 201711380442 A CN201711380442 A CN 201711380442A CN 107815691 A CN107815691 A CN 107815691A
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- workpiece surface
- aluminium workpiece
- aluminum component
- electrochemical corrosion
- nano aperture
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Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 216
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 216
- 239000004411 aluminium Substances 0.000 title claims abstract description 130
- 238000002347 injection Methods 0.000 title claims abstract description 27
- 239000007924 injection Substances 0.000 title claims abstract description 27
- 238000003672 processing method Methods 0.000 title claims abstract description 27
- 238000006056 electrooxidation reaction Methods 0.000 claims abstract description 83
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 73
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 63
- 230000002378 acidificating effect Effects 0.000 claims abstract description 61
- 238000012545 processing Methods 0.000 claims abstract description 58
- 239000011149 active material Substances 0.000 claims abstract description 47
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 38
- 238000005530 etching Methods 0.000 claims abstract description 37
- 238000001035 drying Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 22
- 230000003472 neutralizing effect Effects 0.000 claims abstract description 13
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 72
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 72
- 239000000243 solution Substances 0.000 claims description 50
- 238000005238 degreasing Methods 0.000 claims description 49
- 238000002360 preparation method Methods 0.000 claims description 41
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 claims description 33
- 239000000176 sodium gluconate Substances 0.000 claims description 33
- 229940005574 sodium gluconate Drugs 0.000 claims description 33
- 235000012207 sodium gluconate Nutrition 0.000 claims description 33
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 24
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 claims description 24
- 230000007797 corrosion Effects 0.000 claims description 24
- 238000005260 corrosion Methods 0.000 claims description 24
- 235000006408 oxalic acid Nutrition 0.000 claims description 24
- 238000000354 decomposition reaction Methods 0.000 claims description 21
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 20
- 239000000080 wetting agent Substances 0.000 claims description 20
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 18
- 230000005611 electricity Effects 0.000 claims description 15
- 239000000126 substance Substances 0.000 claims description 15
- 239000008367 deionised water Substances 0.000 claims description 12
- 229910021641 deionized water Inorganic materials 0.000 claims description 12
- 239000012153 distilled water Substances 0.000 claims description 11
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 10
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 10
- 239000001509 sodium citrate Substances 0.000 claims description 10
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 10
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 claims description 10
- 229940039790 sodium oxalate Drugs 0.000 claims description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 6
- 239000002202 Polyethylene glycol Substances 0.000 claims description 6
- 229920001223 polyethylene glycol Polymers 0.000 claims description 6
- PRXRUNOAOLTIEF-WUOFIQDXSA-N sorbitan trioleate Chemical compound CCCCCCCC\C=C\CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C\CCCCCCCC)C1OCC(O)C1OC(=O)CCCCCCC\C=C\CCCCCCCC PRXRUNOAOLTIEF-WUOFIQDXSA-N 0.000 claims description 6
- 235000011187 glycerol Nutrition 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 239000013527 degreasing agent Substances 0.000 claims 1
- 239000011347 resin Substances 0.000 abstract description 11
- 229920005989 resin Polymers 0.000 abstract description 11
- 239000004033 plastic Substances 0.000 abstract description 7
- 229920003023 plastic Polymers 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000843 powder Substances 0.000 description 37
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 16
- 239000003795 chemical substances by application Substances 0.000 description 12
- 238000009792 diffusion process Methods 0.000 description 12
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 12
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 11
- 210000005056 cell body Anatomy 0.000 description 11
- 239000000356 contaminant Substances 0.000 description 10
- 238000011010 flushing procedure Methods 0.000 description 10
- -1 phosphoric acid hydrogen salt Chemical class 0.000 description 10
- 238000002604 ultrasonography Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 9
- 150000002191 fatty alcohols Chemical class 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000002242 deionisation method Methods 0.000 description 8
- 239000011148 porous material Substances 0.000 description 8
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 8
- 235000012239 silicon dioxide Nutrition 0.000 description 8
- 150000001336 alkenes Chemical class 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000005864 Sulphur Substances 0.000 description 3
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000012407 engineering method Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- DFLIJRKCOYCHBU-UHFFFAOYSA-N 1-(naphthalen-1-ylmethyl)naphthalene;sodium Chemical compound [Na].[Na].C1=CC=C2C(CC=3C4=CC=CC=C4C=CC=3)=CC=CC2=C1 DFLIJRKCOYCHBU-UHFFFAOYSA-N 0.000 description 1
- 229910001051 Magnalium Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000005233 alkylalcohol group Chemical group 0.000 description 1
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- VTIIJXUACCWYHX-UHFFFAOYSA-L disodium;carboxylatooxy carbonate Chemical compound [Na+].[Na+].[O-]C(=O)OOC([O-])=O VTIIJXUACCWYHX-UHFFFAOYSA-L 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229940045872 sodium percarbonate Drugs 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F17/00—Multi-step processes for surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by subclass C21D or C22F or class C25
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/32—Alkaline compositions
- C23F1/36—Alkaline compositions for etching aluminium or alloys thereof
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
- C25F3/04—Etching of light metals
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Electrochemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to a kind of aluminium workpiece surface nano aperture processing method for nanometer injection, including:Oil removal treatment is carried out to aluminium workpiece surface;The aluminium workpiece surface cleaned with water after oil removal treatment, then aluminium workpiece surface is once neutralized;The aluminium workpiece surface cleaned with water after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface, after secondary neutralization is carried out to aluminium workpiece surface;Using the aluminum component after secondary neutralization as anode, progress primary electrochemical corrosion treatment in the first acidic electrolysis pond is placed in;Using the aluminum component through primary electrochemical corrosion treatment as anode, progress making active materials for use in secondary electrochemical corrosion treatment in the second acidic electrolysis pond, after water cleans, drying are placed in, you can.Compared with prior art, the obtained nano aperture distributing homogeneity of the inventive method is good, and the surface of nano aperture is mellow and full smooth, and hole size homogeneity is good, may be such that resin is easily accessible, and can be effectively improved nanosizing combination effect of the aluminum component with plastics.
Description
Technical field
The invention belongs to materials processing technology field, is related to a kind of aluminium workpiece surface nano aperture processing method, especially relates to
A kind of and aluminium workpiece surface nano aperture processing method for nanometer injection.
Background technology
Nanometer forming technique(NMT, i.e. Nano Molding Technology), it is metal with plastics with nanometer technology knot
The engineering method of conjunction, first by metal surface after nanosizing is handled, plastics direct injection allows metal and plastics in metal surface
Can be not only able to take into account metal appearance texture with integrally formed, the design of product construction part can also be simplified, allow product it is lighter, it is thin,
It is short, small and more cost effective compared with CNC engineering methods.Effective combination for metal and plastics, nanometer forming technique can substitute at present
Conventional insertion is projected or zinc-aluminium, magnalium die casting, and can providing one kind, there is price competition, high performance gold to mould integration and produce
Product.Japan uses NMT technologies many years ago, and the technology has simplified processing procedure process, shortening man-hour and elevating mechanism performance etc. excellent
Point, production cost and high bond strength are reduced, and the utilization rate of consumables associated therewith is greatly reduced.Japanese great achievement plastics possess NMT
Patent.When starting, aluminium and hard resin are simply subjected to integrated molding, this later NMT technology is further changed
Enter, can apply to the metals such as magnesium, stainless steel, titanium and hard resin integrated molding.And further develop between metal
Combination technology, it is expected there is new purposes in the composite article of metal and resin.
Corrode in existing nanometer forming technique frequently with amine substance, the cavity that aluminium workpiece surface is formed is too small, and resin is difficult
Enter nano level hole to be directly molded, this reduces the bond strength of aluminum component and resin, tensile resistance is poor, simultaneously
The combination of resin and aluminum component is mainly to rely on amine groups, and the species of the resin used is very limited.At present, the technology can use
Resin there was only tetra- kinds of resins of PPS, PA, PPA, PBT, practical ranges are narrower, and use amine substance be it is poisonous,
Volatile material, it is unfavorable for keeping the safety in production, the feature of environmental protection is poor.For example, the A of Publication No. CN 103286996 patent discloses
A kind of cushioning liquid, aluminium alloy are dipped into pH=10-13 composite buffering solution, and the number of immersion is 2 to 20 times, Ke Yi
The oxide-film extexine of aluminium alloy forms etch pit and obtains surface treated aluminum alloy base material, and composite buffering solution is can
The mixed solution of soluble phosphoric acid hydrogen salt and water soluble alkali.Although this method can prepare good nano aperture structure, aluminium closes
Gold is good with resin-bonded power, but contains P elements and highly basic in preparation, and its is big for environment pollution.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of energy consumption is small, environment is friendly
Good, easy to operate, economic and practical is good, may be implemented in the uniform nanoscale hole hole of aluminium workpiece surface, can be effectively improved aluminum component and modeling
The aluminium workpiece surface nano aperture processing method for being used for nanometer injection of the nanosizing combination effect of material.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of aluminium workpiece surface nano aperture processing method for nanometer injection, this method specifically include following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)Described in the condition of oil removal treatment be:Degreasing powder is used to carry out degreasing with table of going out to aluminium workpiece surface
Face greasy dirt, skimming temp are 60-72 DEG C, and degreasing time is 5-8 min.
Described degreasing powder includes the content of following components and parts by weight:
Silicate 4-7 parts, percarbonate 10-15 parts, sodium gluconate 18-27 parts, spaonin powder 8-15 parts, diffusion agent N NF 5-8
Part, AEO 2-5 parts and dodecyl sodium sulfate 20-30 parts.
In described degreasing powder, percarbonate can be selected from commercially available SODIUM PERCARBONATE, and it can produce oxygen in water, from
And the oxidation Decomposition to grease can be realized, promote the dissolving of grease.Sodium gluconate uses as efficient chelating agent, diffusion
Agent NNF is methylene dinaphthalene disodium sulfonate, and it can cooperate with enhancing deoiling effect with sodium gluconate, and aliphatic alcohol polyethenoxy
Ether can then play osmosis, have fixed hydrophilic lipophilic group, aligned in the surface energy of solution, and can make surface
Tension force is remarkably decreased, and it acts synergistically with spaonin powder, has the function that excellent infiltration, washing, wetting and decontamination.
Step(2)Described in the condition once neutralized be:Aluminum component is placed in the HNO that mass concentration is 100-135g/L3
In solution, neutralized, the time is 60-120 s.
Step(3)Described in alkaline etching processing condition be:Aluminum component is first placed in ultrasonic 8-12 min in ethanol, with distillation
Water rinses, then is impregnated in 2-4 min in NaOH solution;The condition of described secondary neutralization is:Aluminum component is placed in into mass concentration is
120-135g/L HNO3In solution, neutralized, the time is 90-120 s.
The mass concentration of described NaOH solution is 35-50 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.15-0.3 mol/L, concentration of oxalic acid 0.2-0.4
Mol/L, sulfuric acid concentration are 0.6-1.2 mol/L;The condition of described primary electrochemical corrosion treatment is:Control corrosion rate electric current is close
Spend for 0.1-0.3 A/cm2, decomposition voltage is 12-18 V, and temperature is 23-27 DEG C, and the time is 10-15 min.
During primary electrochemical corrosion treatment is carried out, Al in the first acidic electrolysis pond need to be controlled3+Mass concentration
≤ 10 g/L, cell body install filter additional, it is preferable that it is 17V to control decomposition voltage, and the time is 10 min.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.3-0.4 mol/L;Described making active materials for use in secondary electrochemical is rotten
Losing the condition handled is:Control corrosion rate current density is 0.3-0.5 A/cm2, decomposition voltage is 18-20 V, temperature 23-27
DEG C, the time is 8-10 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For described expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes following percentage by weight
Component:Potassium carbonate 8.0-15.0%, sodium gluconate 1.2-2.0%, sodium oxalate 5.0-7.2%, sodium citrate 0.5-1.5% are remaining
Measure as deionized water.
Described profit hole processing is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes following percentage by weight
Component:Neopelex 2.0-4.5%, sodium acid carbonate 4.0-5.6%, sodium gluconate 7.5-15.0%, wetting agent
0.3-1.4%, surplus are deionized water;Wherein, the wetting agent include glycerine, polyethylene glycol, BYK-180, BYK-190,
One or more in BYK-191, BYK-194 or sorbester p37.
Step(5)The condition of described drying is:It is 58-72 DEG C to control temperature, and baking time is 25-40 min.
Compared with prior art, the invention has the characteristics that:
1)Degreasing powder employed in the inventive method, compared to commercially available common degreasing powder, deoiling effect enhances 2-3 times,
Service life adds 1.5-2 times, effectively increases operating efficiency, and environmental pollution is small;
2)The inventive method has the advantages of quick, safety, good process simplicity and controllability, and obtained nano aperture is evenly distributed
Property is good, and the surface of nano aperture is mellow and full smooth, and hole size homogeneity is good, may be such that resin is easily accessible, and can be effectively improved aluminium
The nanosizing combination effect of part and plastics;
3)The inventive method raw material sources are extensive, do not contain amine and phosphorus containg substances, and Safety and Environmental Protection is good, and economic and practical is good,
It is easy to large-scale promotion application.
Embodiment
With reference to specific embodiment, the present invention is described in detail.
Embodiment 1:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 65 DEG C, and degreasing time is 5 min.
Degreasing powder includes the content of following components and parts by weight:
5 parts of silicate, 12 parts of percarbonate, 20 parts of sodium gluconate, 10 parts of spaonin powder, 6 parts of diffusion agent N NF, fatty alcohol polyoxy
24 parts of 3 parts of vinethene and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 125 g/L3In solution, enter
Row neutralizes, and the time is 100 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 10 min of ultrasound in ethanol, with distilled water flushing,
3 min in NaOH solution is impregnated in again;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 125 g/L3It is molten
In liquid, neutralized, the time is 100 s.Wherein, the mass concentration of NaOH solution is 50 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.2 mol/L, concentration of oxalic acid is 0.3 mol/L, sulphur
Acid concentration is 0.8 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.2 A/cm2, electrolysis
Voltage is 17 V, and temperature is 25 DEG C, and the time is 10 min.During primary electrochemical corrosion treatment is carried out, need to be controlled
Al in one acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.4 mol/L;The bar of making active materials for use in secondary electrochemical corrosion treatment
Part is:Control corrosion rate current density is 0.4 A/cm2, decomposition voltage is 18 V, and temperature is 25 DEG C, and the time is 10 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 10.0%, sodium gluconate 1.5%, sodium oxalate 6.2%, sodium citrate 0.8%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 2.5%, sodium acid carbonate 4.6%, sodium gluconate 10.0%, wetting agent 0.6%, surplus are deionization
Water;Wherein, wetting agent is polyethylene glycol.
Step(5)The condition of drying is:It is 60 DEG C to control temperature, and baking time is 40 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 46-62 nm, pitch of holes 55-60
Nm, hole are evenly distributed, and the degree of order is high.
Embodiment 2:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 60 DEG C, and degreasing time is 8 min.
Degreasing powder includes the content of following components and parts by weight:
6 parts of silicate, 10 parts of percarbonate, 25 parts of sodium gluconate, 12 parts of spaonin powder, 5 parts of diffusion agent N NF, fatty alcohol polyoxy
20 parts of 5 parts of vinethene and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 120 g/L3In solution, enter
Row neutralizes, and the time is 100 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 12 min of ultrasound in ethanol, with distilled water flushing,
4 min in NaOH solution is impregnated in again;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 120 g/L3It is molten
In liquid, neutralized, the time is 100 s.Wherein, the mass concentration of NaOH solution is 45 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.3 mol/L, concentration of oxalic acid is 0.25 mol/L,
Sulfuric acid concentration is 0.6 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.1 A/cm2, electricity
Solution voltage is 12 V, and temperature is 23 DEG C, and the time is 15 min.During primary electrochemical corrosion treatment is carried out, need to control
Al in first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.3 mol/L;The bar of making active materials for use in secondary electrochemical corrosion treatment
Part is:Control corrosion rate current density is 0.5 A/cm2, decomposition voltage is 20 V, and temperature is 23 DEG C, and the time is 10 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 9.0%, sodium gluconate 1.2%, sodium oxalate 5.0%, sodium citrate 1.0%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 2.0%, sodium acid carbonate 5.0%, sodium gluconate 7.5%, wetting agent 1.0%, surplus are deionization
Water;Wherein, wetting agent BYK-180.
Step(5)The condition of drying is:It is 70 DEG C to control temperature, and baking time is 30 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 55-70 nm, pitch of holes 60-70
Nm, hole are evenly distributed, and the degree of order is high.
Embodiment 3:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 72 DEG C, and degreasing time is 5 min.
Degreasing powder includes the content of following components and parts by weight:
4 parts of silicic acid, 13 parts of percarbonate, 18 parts of sodium gluconate, 10 parts of spaonin powder, 8 parts of diffusion agent N NF, fatty alcohol polyoxy second
26 parts of 3 parts of alkene ether and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 100 g/L3In solution, enter
Row neutralizes, and the time is 120 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 12 min of ultrasound in ethanol, with distilled water flushing,
4 min in NaOH solution is impregnated in again;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 130 g/L3It is molten
In liquid, neutralized, the time is 100 s.Wherein, the mass concentration of NaOH solution is 36 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.15 mol/L, concentration of oxalic acid is 0.2 mol/L,
Sulfuric acid concentration is 1.2 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.3 A/cm2, electricity
Solution voltage is 18 V, and temperature is 25 DEG C, and the time is 12 min.During primary electrochemical corrosion treatment is carried out, need to control
Al in first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.4 mol/L;The bar of making active materials for use in secondary electrochemical corrosion treatment
Part is:Control corrosion rate current density is 0.4 A/cm2, decomposition voltage is 19 V, and temperature is 25 DEG C, and the time is 12 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 15.0%, sodium gluconate 1.8%, sodium oxalate 6.0%, sodium citrate 1.5%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 4.0%, sodium acid carbonate 5.6%, sodium gluconate 15.0%, wetting agent 1.4%, surplus are deionization
Water;Wherein, wetting agent is sorbester p37.
Step(5)The condition of drying is:It is 72 DEG C to control temperature, and baking time is 25 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 60-70 nm, pitch of holes 55-70
Nm, hole are evenly distributed, and the degree of order is high.
Embodiment 4:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 60 DEG C, and degreasing time is 8 min.
Degreasing powder includes the content of following components and parts by weight:
7 parts of silicic acid, 10 parts of percarbonate, 27 parts of sodium gluconate, 8 parts of spaonin powder, 5 parts of diffusion agent N NF, fatty alcohol polyoxy second
30 parts of 2 parts of alkene ether and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 100 g/L3In solution, enter
Row neutralizes, and the time is 120 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 12 min of ultrasound in ethanol, with distilled water flushing,
4 min in NaOH solution is impregnated in again;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 130 g/L3It is molten
In liquid, neutralized, the time is 100 s.Wherein, the mass concentration of NaOH solution is 42 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.3 mol/L, concentration of oxalic acid is 0.4 mol/L, sulphur
Acid concentration is 0.6 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.1 A/cm2, electrolysis
Voltage is 12 V, and temperature is 27 DEG C, and the time is 10 min.During primary electrochemical corrosion treatment is carried out, need to be controlled
Al in one acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.4 mol/L;The bar of making active materials for use in secondary electrochemical corrosion treatment
Part is:Control corrosion rate current density is 0.3 A/cm2, decomposition voltage is 18 V, and temperature is 25 DEG C, and the time is 10 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 8.0%, sodium gluconate 2.0%, sodium oxalate 5.0%, sodium citrate 0.5%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 4.5%, sodium acid carbonate 4.0%, sodium gluconate 7.5%, wetting agent 0.3%, surplus are deionization
Water;Wherein, wetting agent is 2 in mass ratio by glycerine and BYK-194, BYK-190:1:1 mixes.
Step(5)The condition of drying is:It is 58 DEG C to control temperature, and baking time is 40 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 40-50 nm, pitch of holes 50-62
Nm, hole are evenly distributed, and the degree of order is high.
Embodiment 5:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 60 DEG C, and degreasing time is 8 min.
Degreasing powder includes the content of following components and parts by weight:
4 parts of silicic acid, 15 parts of percarbonate, 18 parts of sodium gluconate, 15 parts of spaonin powder, 8 parts of diffusion agent N NF, fatty alcohol polyoxy second
20 parts of 5 parts of alkene ether and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 135 g/L3In solution, enter
Row neutralizes, and the time is 60 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 8 min of ultrasound in ethanol, with distilled water flushing, then
It is impregnated in 2 min in NaOH solution;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 135 g/L3Solution
In, neutralized, the time is 90 s.Wherein, the mass concentration of NaOH solution is 35 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.15 mol/L, concentration of oxalic acid is 0.2 mol/L,
Sulfuric acid concentration is 0.8 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.15 A/cm2,
Decomposition voltage is 13 V, and temperature is 25 DEG C, and the time is 11 min.During primary electrochemical corrosion treatment is carried out, need to control
Make Al in the first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.32 mol/L;Making active materials for use in secondary electrochemical corrosion treatment
Condition is:Control corrosion rate current density is 0.35 A/cm2, decomposition voltage is 19 V, and temperature is 25 DEG C, and the time is 9 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 15.0%, sodium gluconate 1.2%, sodium oxalate 7.2%, sodium citrate 1.5%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 2.0%, sodium acid carbonate 5.6%, sodium gluconate 15.0%, wetting agent 1.4%, surplus are deionization
Water;Wherein, wetting agent is 1 in mass ratio by polyethylene glycol and sorbester p37, BYK-190:1:1 mixes.
Step(5)The condition of drying is:It is 70 DEG C to control temperature, and baking time is 30 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 53-76 nm, pitch of holes 60-81
Nm, hole are evenly distributed, and the degree of order is high.
Embodiment 6:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 60 DEG C, and degreasing time is 8 min.
Degreasing powder includes the content of following components and parts by weight:
4 parts of silicic acid, 15 parts of percarbonate, 18 parts of sodium gluconate, 15 parts of spaonin powder, 8 parts of diffusion agent N NF, fatty alcohol polyoxy second
20 parts of 5 parts of alkene ether and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 135 g/L3In solution, enter
Row neutralizes, and the time is 60 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 8 min of ultrasound in ethanol, with distilled water flushing, then
It is impregnated in 2 min in NaOH solution;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 135 g/L3Solution
In, neutralized, the time is 90 s.Wherein, the mass concentration of NaOH solution is 35 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.15 mol/L, concentration of oxalic acid is 0.2 mol/L,
Sulfuric acid concentration is 0.8 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.15 A/cm2,
Decomposition voltage is 13 V, and temperature is 25 DEG C, and the time is 14 min.During primary electrochemical corrosion treatment is carried out, need to control
Make Al in the first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.32 mol/L;Making active materials for use in secondary electrochemical corrosion treatment
Condition is:Control corrosion rate current density is 0.35 A/cm2, decomposition voltage is 19 V, and temperature is 25 DEG C, and the time is 9 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 15.0%, sodium gluconate 1.2%, sodium oxalate 7.2%, sodium citrate 1.5%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 2.0%, sodium acid carbonate 5.6%, sodium gluconate 15.0%, wetting agent 1.4%, surplus are deionization
Water;Wherein, wetting agent is 1 in mass ratio by polyethylene glycol and sorbester p37, BYK-190:1:1 mixes.
Step(5)The condition of drying is:It is 70 DEG C to control temperature, and baking time is 30 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 48-72 nm, pitch of holes 50-60
Nm, hole are evenly distributed, and the degree of order is high.
Embodiment 7:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 65 DEG C, and degreasing time is 6 min.
Degreasing powder includes the content of following components and parts by weight:
5 parts of silicic acid, 12 parts of percarbonate, 24 parts of sodium gluconate, 10 parts of spaonin powder, 7 parts of diffusion agent N NF, fatty alcohol polyoxy second
23 parts of 3 parts of alkene ether and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 135 g/L3In solution, enter
Row neutralizes, and the time is 60 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 10 min of ultrasound in ethanol, with distilled water flushing,
3 min in NaOH solution is impregnated in again;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 124 g/L3It is molten
In liquid, neutralized, the time is 110 s.Wherein, the mass concentration of NaOH solution is 42 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.24 mol/L, concentration of oxalic acid is 0.36 mol/L,
Sulfuric acid concentration is 1.0 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.24 A/cm2,
Decomposition voltage is 14 V, and temperature is 25 DEG C, and the time is 12 min.During primary electrochemical corrosion treatment is carried out, need to control
Make Al in the first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.38 mol/L;Making active materials for use in secondary electrochemical corrosion treatment
Condition is:Control corrosion rate current density is 0.42 A/cm2, decomposition voltage is 18 V, and temperature is 25 DEG C, and the time is 8 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 15.0%, sodium gluconate 1.2%, sodium oxalate 7.2%, sodium citrate 1.5%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 2.8%, sodium acid carbonate 4.7%, sodium gluconate 11.5%, wetting agent 0.9%, surplus are deionization
Water;Wherein, wetting agent is 1 in mass ratio by polyethylene glycol and sorbester p37, BYK-180:1:1 mixes.
Step(5)The condition of drying is:It is 68 DEG C to control temperature, and baking time is 35 min.
Embodiment 8:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 70 DEG C, and degreasing time is 5 min.
Degreasing powder includes the content of following components and parts by weight:
5 parts of silicic acid, 10 parts of percarbonate, 19 parts of sodium gluconate, 7.5 parts of spaonin powder, 6.5 parts of diffusion agent N NF, poly alkyl alcohol
28 parts of 3 parts of oxygen vinethene and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 100 g/L3In solution, enter
Row neutralizes, and the time is 110 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 8 min of ultrasound in ethanol, with distilled water flushing, then
It is impregnated in 3 min in NaOH solution;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 124 g/L3Solution
In, neutralized, the time is 110 s.Wherein, the mass concentration of NaOH solution is 42 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.24 mol/L, concentration of oxalic acid is 0.36 mol/L,
Sulfuric acid concentration is 1.0 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.28 A/cm2,
Decomposition voltage is 16 V, and temperature is 25 DEG C, and the time is 12 min.During primary electrochemical corrosion treatment is carried out, need to control
Make Al in the first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.38 mol/L;Making active materials for use in secondary electrochemical corrosion treatment
Condition is:Control corrosion rate current density is 0.45 A/cm2, decomposition voltage is 18 V, and temperature is 25 DEG C, and the time is 8 min.
Step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
For expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 11.0%, sodium gluconate 1.7%, sodium oxalate 6.4%, sodium citrate 0.8%, surplus are deionized water.
The processing of profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 3.4%, sodium acid carbonate 5.6%, sodium gluconate 12.0%, wetting agent 0.7%, surplus are deionization
Water;Wherein, wetting agent BYK-191.
Step(5)The condition of drying is:It is 62 DEG C to control temperature, and baking time is 40 min.
Embodiment 9:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 70 DEG C, and degreasing time is 5 min.
Degreasing powder includes the content of following components and parts by weight:
6 parts of silicic acid, 14 parts of percarbonate, 21 parts of sodium gluconate, 9 parts of spaonin powder, 5 parts of diffusion agent N NF, fatty alcohol polyoxy second
27 parts of 4 parts of alkene ether and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 110 g/L3In solution, enter
Row neutralizes, and the time is 120 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 8 min of ultrasound in ethanol, with distilled water flushing, then
It is impregnated in 3 min in NaOH solution;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 128 g/L3Solution
In, neutralized, the time is 120 s.Wherein, the mass concentration of NaOH solution is 48 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.24 mol/L, concentration of oxalic acid is 0.36 mol/L,
Sulfuric acid concentration is 1.0 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.28 A/cm2,
Decomposition voltage is 16 V, and temperature is 25 DEG C, and the time is 12 min.During primary electrochemical corrosion treatment is carried out, need to control
Make Al in the first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.38 mol/L;Making active materials for use in secondary electrochemical corrosion treatment
Condition is:Control corrosion rate current density is 0.45 A/cm2, decomposition voltage is 18 V, and temperature is 25 DEG C, and the time is 8 min.
Step(5)The condition of drying is:It is 60 DEG C to control temperature, and baking time is 40 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 16-32 nm, pitch of holes 54-70
Nm, hole are evenly distributed, and the degree of order is high.
Embodiment 10:
The present embodiment is used for the aluminium workpiece surface nano aperture processing method of nanometer injection, specifically includes following steps:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
Step(1)The condition of middle oil removal treatment is:Degreasing powder is used to carry out degreasing with surface and oil contaminant of going out to aluminium workpiece surface,
Skimming temp is 70 DEG C, and degreasing time is 5 min.
Degreasing powder includes the content of following components and parts by weight:
6 parts of silicic acid, 14 parts of percarbonate, 21 parts of sodium gluconate, 9 parts of spaonin powder, 5 parts of diffusion agent N NF, fatty alcohol polyoxy second
27 parts of 4 parts of alkene ether and dodecyl sodium sulfate.
Step(2)In the condition that once neutralizes be:Aluminum component is placed in the HNO that mass concentration is 110 g/L3In solution, enter
Row neutralizes, and the time is 120 s.
Step(3)The condition of middle alkaline etching processing is:Aluminum component is first placed in 8 min of ultrasound in ethanol, with distilled water flushing, then
It is impregnated in 3 min in NaOH solution;The condition of secondary neutralization is:Aluminum component is placed in the HNO that mass concentration is 128 g/L3Solution
In, neutralized, the time is 120 s.Wherein, the mass concentration of NaOH solution is 48 g/L.
Step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.2 mol/L, concentration of oxalic acid is 0.4 mol/L, sulphur
Acid concentration is 0.8 mol/L;The condition of primary electrochemical corrosion treatment is:Control corrosion rate current density is 0.16 A/cm2, electricity
Solution voltage is 13 V, and temperature is 25 DEG C, and the time is 15 min.During primary electrochemical corrosion treatment is carried out, need to control
Al in first acidic electrolysis pond3+The g/L of mass concentration≤10, cell body installs filter additional.
Step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.3 mol/L;The bar of making active materials for use in secondary electrochemical corrosion treatment
Part is:Control corrosion rate current density is 0.5 A/cm2, decomposition voltage is 20 V, and temperature is 25 DEG C, and the time is 10 min.
Step(5)The condition of drying is:It is 60 DEG C to control temperature, and baking time is 40 min.
The pore size of aluminium workpiece surface nano aperture made from the present embodiment method is 10-25 nm, pitch of holes 40-65
Nm, hole are evenly distributed, and the degree of order is high.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using invention.
Person skilled in the art obviously can easily make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel do not depart from improvement that scope made and modification all should be the present invention's according to the announcement of the present invention
Within protection domain.
Claims (10)
1. it is a kind of for nanometer injection aluminium workpiece surface nano aperture processing method, it is characterised in that this method specifically include with
Lower step:
Step(1):Oil removal treatment is carried out to aluminium workpiece surface;
Step(2):With water cleaning step(1)Aluminium workpiece surface after oil removal treatment, then aluminium workpiece surface is once neutralized;
Step(3):With water cleaning step(2)Aluminium workpiece surface after once neutralizing, alkaline etching processing then is carried out to aluminium workpiece surface,
After alkaline etching processing terminates, secondary neutralization is carried out to aluminium workpiece surface;
Step(4):With step(3)Aluminum component after secondary neutralization is anode, is placed in the first acidic electrolysis pond and carries out once electricity
Chemical attack is handled;
Step(5):With step(4)Aluminum component through primary electrochemical corrosion treatment is anode, is placed in the second acidic electrolysis pond
Row making active materials for use in secondary electrochemical corrosion treatment, after making active materials for use in secondary electrochemical corrosion treatment terminates, after being cleaned with water, drying, you can.
2. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 1, its feature exist
In step(1)Described in the condition of oil removal treatment be:Degreaser is used to carry out degreasing with surface oil of going out to aluminium workpiece surface
Dirt, skimming temp are 60-72 DEG C, and degreasing time is 5-8 min.
3. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 1, its feature exist
In step(2)Described in the condition once neutralized be:Aluminum component is placed in the HNO that mass concentration is 100-135g/L3Solution
In, neutralized, the time is 60-120 s.
4. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 1, its feature exist
In step(3)Described in alkaline etching processing condition be:Aluminum component is first placed in ultrasonic 8-12 min in ethanol, rushed with distilled water
Wash, then be impregnated in 2-4 min in NaOH solution;The condition of described secondary neutralization is:It is 120- that aluminum component is placed in into mass concentration
135g/L HNO3In solution, neutralized, the time is 90-120 s.
5. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 4, its feature exist
In the mass concentration of described NaOH solution is 35-50 g/L.
6. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 1, its feature exist
In step(4)In concentration of hydrochloric acid in the first acidic electrolysis pond be 0.15-0.3 mol/L, concentration of oxalic acid is 0.2-0.4 mol/
L, sulfuric acid concentration are 0.6-1.2 mol/L;The condition of described primary electrochemical corrosion treatment is:Control corrosion rate current density is
0.1-0.3 A/cm2, decomposition voltage is 10-12 V, and temperature is 23-27 DEG C, and the time is 10-15 min.
7. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 1, its feature exist
In step(5)In concentration of oxalic acid in the second acidic electrolysis pond be 0.3-0.4 mol/L;At described making active materials for use in secondary electrochemical corrosion
The condition of reason is:Control corrosion rate current density is 0.3-0.5 A/cm2, decomposition voltage is 15-20 V, and temperature is 23-27 DEG C, when
Between be 8-10 min.
8. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 1, its feature exist
In step(5)In after making active materials for use in secondary electrochemical corrosion treatment terminates, in addition to expanding treatment and profit hole processing.
9. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 8, its feature exist
In for described expanding treatment for aluminum component is soaked in reaming preparation, the reaming preparation includes the group of following percentage by weight
Point:Potassium carbonate 8.0-15.0%, sodium gluconate 1.2-2.0%, sodium oxalate 5.0-7.2%, sodium citrate 0.5-1.5%, surplus are
Deionized water.
10. a kind of aluminium workpiece surface nano aperture processing method for nanometer injection according to claim 8, its feature exist
In the processing of described profit hole is that aluminum component is soaked in profit hole preparation, and the profit hole preparation includes the group of following percentage by weight
Point:Neopelex 2.0-4.5%, sodium acid carbonate 4.0-5.6%, sodium gluconate 7.5-15.0%, wetting agent 0.3-
1.4%, surplus is deionized water;Wherein, the wetting agent includes glycerine, polyethylene glycol, BYK-180, BYK-190, BYK-
191st, the one or more in BYK-194 or sorbester p37.
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