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CN107804102A - A kind of aluminium sheet is drawn and its manufacture craft - Google Patents

A kind of aluminium sheet is drawn and its manufacture craft Download PDF

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Publication number
CN107804102A
CN107804102A CN201711039812.7A CN201711039812A CN107804102A CN 107804102 A CN107804102 A CN 107804102A CN 201711039812 A CN201711039812 A CN 201711039812A CN 107804102 A CN107804102 A CN 107804102A
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CN
China
Prior art keywords
aluminium sheet
aluminum plate
anodic oxidation
sealing
drawn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711039812.7A
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Chinese (zh)
Inventor
杨本勇
吴建新
张宸伟
叶鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Aluminum Southeast Material Institute (fujian) Technology Co Ltd
Chinalco Ruimin Co Ltd
Original Assignee
China Aluminum Southeast Material Institute (fujian) Technology Co Ltd
Chinalco Ruimin Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Aluminum Southeast Material Institute (fujian) Technology Co Ltd, Chinalco Ruimin Co Ltd filed Critical China Aluminum Southeast Material Institute (fujian) Technology Co Ltd
Priority to CN201711039812.7A priority Critical patent/CN107804102A/en
Publication of CN107804102A publication Critical patent/CN107804102A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0415Ornamental plaques, e.g. decorative panels, decorative veneers containing metallic elements

Landscapes

  • Laminated Bodies (AREA)
  • ing And Chemical Polishing (AREA)

Abstract

The invention belongs to the production field of metal calligraphy and painting, and in particular to a kind of aluminium sheet is drawn and its manufacture craft.The manufacture craft comprises the following steps:(1)Aluminium sheet makes;(2)Blasting treatment;(3)Anodic oxidation:Including alkaline etching, neutralization, chemical polishing, anodic oxidation, sealing of hole and hot water wash, the roughness on surface is obtained in Ra=0.7 ~ 1.5 μm, the aluminium sheet that 60 ° of surface gloss is 8 ~ 20;(4)Photo print.Manufacturing process is simple, and the cycle is short, efficiency high, high yield rate;Made aluminium sheet draws that 3-D effect is good, color saturation is high, surface gloss is high, colour-fast and do not fade.

Description

A kind of aluminium sheet is drawn and its manufacture craft
Technical field
The invention belongs to the production field of metal calligraphy and painting, and in particular to a kind of aluminium sheet is drawn and its manufacture craft.
Background technology
With the continuous lifting of living standard, at present the occasions such as family, dining room, hotel, office frequently with decorative calligraphy and painting with Lift aesthetic feeling.And used decorative calligraphy and painting has two classes, one kind is plane picture;Another kind of is non-plane picture.On-plane surface is drawn can be with The needs of in terms of meeting people to third dimension, stereovision.At present, the on-plane surface of in the market draws material used and typically uses fiber It is usually fiber, gypsum, glass etc. that the on-plane surface of in the market, which draws material used,.Because material lacks heavy feeling in itself, manufacture The decoration painting gone out fully can not match with modern furniture, living space, there is limitation, it is impossible to meet more market need Ask.And plane picture such as oil painting, famous calligraphy and painting etc., it is expensive, it is difficult to popularize, and it is easily damaged, regular maintenance is difficult, maintenance expense With height;Though common printed draw cheap, shortage heavy feeling, aesthetic effect deficiency.
The high-end anodic oxidation band that Zhong Lvrui Fujian limited company produces at present, because lacking caused by production process Fall into, portioned product can not normally deliver goods, and can only make a price reduction processing or even scrap, economic loss is larger.If by the portioned product through sun After the oxidation processes of pole, inkjet printing is carried out on the aluminium alloy plate after anodic oxidation using dedicated printer, is had to produce 3-D effect is good, color saturation is high, surface gloss is high, aluminium sheet that is colour-fast, not fading is drawn, and can be according to the actual requirements It is adjusted, to obtain different printing effects.Not only there will be the anodic oxidation material of mass defect to turn waste into wealth, also extensible Products chain, downstream extends, while creates income.
At present, the mode of metal calligraphy and painting generally use Freehandhand-drawing or the etching of in the market main flow produces, though stood with certain Body-sensing, heavy feeling, stereovision.But complex manufacturing process, fabrication cycle length, yield rate are low.And use dedicated printer printing Aluminium sheet draw work well, color saturation is high, surface gloss is high, it is colour-fast, do not fade, the original face of calligraphy and painting can be kept for a long time Looks, also can anodic oxygen dissolve the aluminium sheet of different color to make calligraphy and painting, lift calligraphy and painting aesthetic feeling.After anodic oxidation, surface of aluminum plate is in Matt silver color, can present with paper similar in background color.The aluminium sheet made using this method is drawn, and manufacturing process is simple, and the cycle is short, beats The aluminium sheet of one 600 × 900mm specification of print, which is drawn, only needs about 30min, and efficiency high, high yield rate, maintenance is simple, and maintenance cost is low, Customizable produces, and can also cooperate with well-known artist, is sold by vivid mandate, agency by agreement, the duplication that can limit the quantity.
The content of the invention
The deficiencies of it is an object of the invention to for existing metal calligraphy and painting complex manufacturing technology, there is provided a kind of aluminium sheet draw and its Manufacture craft.The manufacture craft of the present invention is simple, and the cycle is short, high yield rate;Obtained aluminium sheet picture 3-D effect is good, color Saturation degree is high, surface gloss is high, colour-fast and do not fade.
To realize the purpose of the present invention, adopt the following technical scheme that:
The manufacture craft that a kind of aluminium sheet is drawn, comprises the following steps:
(1)Aluminium sheet makes:On cold-rolling mill, aluminium sheet is rolling to required thickness;Usually using anodic oxidation material, waste material is end to end Can;Sheet material aligned by stretch bending-straightening machine smooth, band is cut into by required stock board using cutter;
(2)Blasting treatment:Will be through step(1)Sheet material after processing carries out blasting treatment;Sandblasting 2.0 ~ 4.0bar of air pressure, makes It is 100 ~ 170 mesh with pick sand, 70 ~ 120mm/min of sandblasting speed;
(3)Anodic oxidation:Including alkaline etching, neutralization, chemical polishing, anodic oxidation, sealing of hole and hot water wash, the roughness on surface is obtained In Ra=0.7 ~ 1.5 μm, 60 ° of surface gloss is 8 ~ 20 aluminium sheet;
(4)Photo print:Drawn to print the aluminium sheet with concave-convex sense, need to carry out spot color processing to picture before printing.Will processing Picture afterwards imports print software, selects spot color printing model, prints the aluminium sheet with concave-convex sense and draws.Also can be according to client's need Selection common print pattern is sought, the aluminium sheet with plane sense is printed and draws.
More specifically, described anodic oxidation concretely comprises the following steps:
1)Alkaline etching:Remove product surface oxide layer and greasy dirt;Adjust the bright mute degree of product surface;Product surface is removed slightly to lack Fall into;Alkaline etching uses NaOH solution, 70 ~ 90g/L of solution concentration, 60 ~ 70 DEG C of alkaline etching temperature, 15 ~ 20s of alkaline etching time;Then with clear Water cleans surface of aluminum plate, removes surface of aluminum plate foul and alkali lye;
2)Neutralize:Remove the molecule of product surface oxide and hybrid metal impurity, neutralize the residual alkali after alkaline etching, if do not cleaned Anodic oxidation corrosion phenomenon can totally be caused;Neutralization uses HNO3Solution, 200 ~ 300g/L of solution concentration, neutralizes 20 at room temperature ~30s;Then surface of aluminum plate is cleaned with clear water, removes surface of aluminum plate foul and acid solution;
3)Chemical polishing:To improve product surface glossiness.Chemical polishing soln uses phosphoric acid:Sulfuric acid volume ratio=4:1 mixing Solution, 85 ~ 95 DEG C of chemical polishing temperature, 40 ~ 70s of polishing time;Then surface of aluminum plate is cleaned with clear water, it is dirty removes surface of aluminum plate Thing and chemical liquids;
4)Anodic oxidation:Using electrochemical principle, layer oxide film is generated in surface of aluminum plate, improves corrosion resistance, wearability.Sun Pole oxidation uses H2SO4Solution, solution concentration 180 ~ 200g/L, Al3+ Concentration be 5 ~ 15g/L, anodizing temperature 19 ± 1 DEG C, 30 ± 5s of anodizing time, 13 ~ 15V of anodic oxidation voltage;Then surface of aluminum plate is cleaned with clear water, removes surface of aluminum plate Foul and chemical liquids;
5)Sealing of hole:The micropore sealing of hole of anode oxide film, surface is smooth to be not easy contaminated and corrodes;Sealing of hole uses hole sealing agent, Sealing of hole 7 ~ 10g/L of agent concentration, 90 ~ 95 DEG C of sealing of hole temperature, 15 ± 5s of sealing of hole time, pore-sealing liquid pH value 5 ~ 6;
6)Hot water wash:Clean surface of aluminum plate foul, 60 ~ 70 DEG C of hot water temperature, 5 ~ 10s of washing time;
7)Surface of aluminum plate is dried with hot blast after hot water wash, prevents aluminium sheet from corroding.
Aluminium sheet is after anodized, and the roughness on surface is in Ra=0.7 ~ 1.5 μm, surface of aluminum plate glossiness(60°) 8~20。
The present invention has advantages below compared with the prior art:
1)The manufacture craft of the present invention is simple, and the cycle is short, prints the aluminium sheet picture of 600 × 900mm specification and only needs about 30min, Efficiency high, high yield rate, safeguard that simply maintenance cost is low, customizable production;
2)Obtained aluminium sheet draws that 3-D effect is good, color saturation is high, surface gloss is high, colour-fast and do not fade.
Brief description of the drawings
Fig. 1 is that aluminium sheet made from embodiment 1 is drawn;
Fig. 2 is that aluminium sheet made from embodiment 2 is drawn.
Embodiment
For the further open rather than limitation present invention, below in conjunction with example, the present invention is described in further detail.
Embodiment 1
The manufacture craft that a kind of aluminium sheet is drawn, is concretely comprised the following steps:
1. aluminium sheet former material is produced from the anodic oxidation material that mass defect be present, aluminium thickness 0.8mm;
2. band is switched to the sheet material of 700 × 1000 mm specifications on cutter;
3. above-mentioned sheet material is subjected to blasting treatment, blasting pressure 3.1bar, several 170 mesh of pick Grains, sandblasting speed 100mm/min;
4. the sheet material after above-mentioned sandblasting is carried out into anodized, it is specially:
4.1 alkaline etching:Alkaline etching uses NaOH solution, solution concentration 82g/L, 65 DEG C of alkaline etching temperature, alkaline etching time 15s.Used after alkaline etching Clear water cleans surface of aluminum plate, removes surface of aluminum plate foul and alkali lye.
4.2 neutralize:Neutralization uses HNO3Solution, solution concentration 260g/L, neutralizes 27s at room temperature.Clear water is used after neutralization Surface of aluminum plate is cleaned, removes surface of aluminum plate foul and acid solution.
4.3 chemical polishing:Chemical polishing soln uses phosphoric acid:Sulfuric acid volume ratio=4:1 mixed solution, chemical polishing temperature 89 DEG C of degree, polishing time 50s.Surface of aluminum plate is cleaned with clear water after chemical polishing, removes surface of aluminum plate foul and chemical liquids.
4.4 anodic oxidation:Anodic oxidation uses H2SO4Solution, solution concentration 189g/L, Al3+ 11g/L, anodic oxidation temperature 19 DEG C, anodizing time 27s, anodic oxidation voltage 13.9V of degree.Surface of aluminum plate is cleaned with clear water after anodic oxidation, removes aluminium Plate surface foul and chemical liquids.
4.5 sealing of hole:Sealing of hole uses hole sealing agent, sealing of hole agent concentration 8.8g/L, 91 DEG C of sealing of hole temperature, sealing of hole time 16s, envelope Hole liquid pH value 5.3.
4.6 hot water wash:64 DEG C of hot water temperature, washing time 8s;The roughness Ra of surface of aluminum plate after sandblasting anodic oxidation= 0.9 ~ 1.01 μm, plate surface glossiness(60°)9~11.
Surface of aluminum plate is dried with hot blast after 4.7 hot water wash, prevents aluminium sheet from corroding.
5. carrying out spot color processing to picture using Photoshop softwares, picture after processing is imported into print software PHOTOPRINT, print attribution is edited, select spot color printing model, picture has concave-convex sense after being printed using dedicated printer. Concavo-convex depth difference about 0.2mm.As shown in Figure 1.
Embodiment 2
The manufacture craft that a kind of aluminium sheet is drawn, is concretely comprised the following steps:
1. aluminium sheet former material is produced from the anodic oxidation material that mass defect be present, aluminium thickness 1.0mm;
2. band is switched to the sheet material of 700 × 1050 mm specifications on cutter;
3. above-mentioned sheet material is subjected to blasting treatment, blasting pressure 3.2bar, several 170 mesh of pick Grains, sandblasting speed 100mm/min;
4. the sheet material after above-mentioned sandblasting is carried out into anodized, it is specially:
4.1 alkaline etching:Alkaline etching uses NaOH solution, solution concentration 81g/L, 66 DEG C of alkaline etching temperature, alkaline etching time 17s.Used after alkaline etching Clear water cleans surface of aluminum plate, removes surface of aluminum plate foul and alkali lye.
4.2 neutralize:Neutralization uses HNO3Solution, solution concentration 258g/L, neutralizes 27s at room temperature.Clear water is used after neutralization Surface of aluminum plate is cleaned, removes surface of aluminum plate foul and acid solution.
4.3 chemical polishing:Chemical polishing soln uses phosphoric acid:Sulfuric acid volume ratio=4:1 mixed solution, chemical polishing temperature 90 DEG C of degree, polishing time 54s.Surface of aluminum plate is cleaned with clear water after chemical polishing, removes surface of aluminum plate foul and chemical liquids.
4.4 anodic oxidation:Anodic oxidation uses H2SO4Solution, solution concentration 191g/L, Al3+11g/L, anodic oxidation temperature 19 DEG C, anodizing time 30s, anodic oxidation voltage 14.2V of degree.Surface of aluminum plate is cleaned with clear water after anodic oxidation, removes aluminium Plate surface foul and chemical liquids.
4.5 sealing of hole:Sealing of hole uses hole sealing agent, sealing of hole agent concentration 9.1g/L, 90 DEG C of sealing of hole temperature, sealing of hole time 15s, envelope Hole liquid pH value 5.5.
4.6 hot water wash:66 DEG C of hot water temperature, washing time 8s;After sandblasting anodic oxidation, the roughness of surface of aluminum plate exists Between Ra=1.1 ~ 1.3 μm, surface of aluminum plate glossiness(60°)16 ~ 20.
Surface of aluminum plate is dried with hot blast after 4.7 hot water, prevents aluminium sheet from corroding.
5. carrying out spot color processing to picture using Photoshop softwares, picture after processing is imported into print software PHOTOPRINT, print attribution is edited, select spot color printing model, picture has concave-convex sense after being printed using dedicated printer. Concavo-convex depth difference about 0.2mm.As shown in Figure 2.
The foregoing is only presently preferred embodiments of the present invention, all equivalent changes done according to scope of the present invention patent with Modification, it should all belong to the covering scope of the present invention.

Claims (6)

  1. A kind of 1. manufacture craft that aluminium sheet is drawn, it is characterised in that:Including following manufacturing process:
    (1)Aluminium sheet makes;
    (2)Blasting treatment;
    (3)Anodic oxidation:Including alkaline etching, neutralization, chemical polishing, anodic oxidation, sealing of hole and hot water wash, the roughness on surface is obtained In Ra=0.7 ~ 1.5 μm, 60 ° of surface gloss is 8 ~ 20 aluminium sheet;
    (4)Photo print.
  2. 2. the manufacture craft that aluminium sheet according to claim 1 is drawn, it is characterised in that:Step(1)Described aluminium sheet makes tool Body is:On cold-rolling mill, by anodic oxidation aluminium, waste material is rolling to required thickness end to end, is aligned sheet material by stretch bending-straightening machine It is smooth, band is cut into by required stock board using cutter.
  3. 3. the manufacture craft that aluminium sheet according to claim 1 is drawn, it is characterised in that:Step(2)Described blasting treatment tool Body is:Aluminium plate is subjected to blasting treatment, sandblasting air pressure is 2.0 ~ 4.0bar, the use of pick sand is 100 ~ 170 mesh, and sandblasting is fast Spend 70 ~ 120mm/min.
  4. 4. the manufacture craft that aluminium sheet according to claim 1 is drawn, it is characterised in that:Step(3)Described anodic oxidation tool Body step is:
    1)Alkaline etching:Concentration is used to carry out alkaline etching processing, 60 ~ 70 DEG C of alkaline etching temperature, alkali to aluminium sheet for 70 ~ 90g/L NaOH solution Lose 15 ~ 20s of the time;Then surface of aluminum plate is cleaned with clear water;
    2)Neutralize:Use HNO of the concentration for 200 ~ 300g/L3Solution is to through step 1)Aluminium sheet after processing carries out neutralisation treatment, 20 ~ 30s is neutralized at room temperature;Then surface of aluminum plate is cleaned with clear water;
    3)Chemical polishing:Volume ratio is used as 4:1 phosphoric acid and the mixed solution of sulfuric acid carry out chemical polishing to aluminium sheet, and chemistry is thrown 85 ~ 95 DEG C of light temperature, 40 ~ 70s of polishing time;Then surface of aluminum plate is cleaned with clear water;
    4)Anodic oxidation:Anodized is carried out to aluminium sheet, concentration is 180 ~ 200g/L H2SO4Solution, Al3+It is dense It is 19 ± 1 DEG C to spend for 5 ~ 15g/L, anodizing temperature, and anodizing time is 30 ± 5s, and anodic oxidation voltage is 13 ~ 15V; Then surface of aluminum plate is cleaned with clear water;
    5)Sealing of hole:By the micropore sealing of hole of the anode oxide film of surface of aluminum plate, sealing of hole 7 ~ 10g/L of agent concentration, sealing of hole temperature 90 ~ 95 DEG C, 15 ± 5s of sealing of hole time, pore-sealing liquid pH value 5 ~ 6;
    6)Hot water wash:Finally using 60 ~ 70 DEG C of water cleaning surface of aluminum plate foul, 5 ~ 10s of washing time;
    7)Surface of aluminum plate is dried with hot blast after hot water wash.
  5. 5. the manufacture craft that aluminium sheet according to claim 1 is drawn, it is characterised in that:Step(4)Described photo print tool Body is:Picture after processing is imported into print software, selects spot color printing model, the aluminium sheet with concave-convex sense is printed and draws;Or Person selects common print pattern according to customer demand, prints the aluminium sheet with plane sense and draws.
  6. 6. aluminium sheet made from a kind of manufacture craft as described in claim any one of 1-5 is drawn.
CN201711039812.7A 2017-10-31 2017-10-31 A kind of aluminium sheet is drawn and its manufacture craft Pending CN107804102A (en)

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Publication number Priority date Publication date Assignee Title
CN113246648A (en) * 2021-03-02 2021-08-13 宝鸡市福立特工贸有限责任公司 Titanium metal plate painting and manufacturing process thereof

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Publication number Priority date Publication date Assignee Title
CN113246648A (en) * 2021-03-02 2021-08-13 宝鸡市福立特工贸有限责任公司 Titanium metal plate painting and manufacturing process thereof

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