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CN107803700B - Cutting and machining center with automatic loading and unloading of manipulators - Google Patents

Cutting and machining center with automatic loading and unloading of manipulators Download PDF

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Publication number
CN107803700B
CN107803700B CN201711264769.4A CN201711264769A CN107803700B CN 107803700 B CN107803700 B CN 107803700B CN 201711264769 A CN201711264769 A CN 201711264769A CN 107803700 B CN107803700 B CN 107803700B
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Prior art keywords
feeding
cylinder
workpiece
receiving
manipulator
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Expired - Fee Related
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CN201711264769.4A
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Chinese (zh)
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CN107803700A (en
Inventor
余胜东
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Zhaoqing Xiongxintai Hardware Products Co ltd
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Wenzhou Polytechnic
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/08Work-clamping means other than mechanically-actuated

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

本发明涉及机械加工领域,提供了一种机械手自动上下料的切削加工中心,用于对工件进行钻削加工,包括:供料机构、送料机构、夹持机构、钻削机构、切削液过滤机构和收料机构;供料机构用于在供料位置向送料机构提供工件;送料机构用于将供料位置的工件传送至加工位置,送料机构还用于将加工位置的工件传送至收料位置,送料机构还用于在加工位置压紧工件;夹持机构用于将工件固定在加工位置;钻削机构用于对加工位置的工件进行钻削加工;收料机构用于收集送料装置传送至收料位置的工件。该机械手自动上下料的切削加工中心对对工件进行上料、钻削和收料作业十分简单便捷,能够提高作业效率,缩短钻削工序的耗时,提升产能。

The invention relates to the field of mechanical processing, and provides a cutting and machining center with automatic loading and unloading of a manipulator, which is used for drilling a workpiece, comprising: a feeding mechanism, a feeding mechanism, a clamping mechanism, a drilling mechanism, and a cutting fluid filtering mechanism and the receiving mechanism; the feeding mechanism is used to provide the workpiece to the feeding mechanism at the feeding position; the feeding mechanism is used to transfer the workpiece from the feeding position to the processing position, and the feeding mechanism is also used to transfer the workpiece from the processing position to the receiving position. , the feeding mechanism is also used to compress the workpiece at the processing position; the clamping mechanism is used to fix the workpiece in the processing position; the drilling mechanism is used to drill the workpiece at the processing position; the receiving mechanism is used to collect the feeding device and transmit it to The workpiece at the receiving position. The machining center with automatic loading and unloading of the manipulator is very simple and convenient for loading, drilling and receiving the workpiece, which can improve the operation efficiency, shorten the time-consuming of the drilling process, and increase the production capacity.

Description

机械手自动上下料的切削加工中心Cutting and machining center with automatic loading and unloading of manipulators

技术领域technical field

本发明涉及一种机械加工领域,尤其涉及一种机械手自动上下料的切削加工中心。The invention relates to the field of machining, in particular to a machining center for automatic loading and unloading of materials by a manipulator.

背景技术Background technique

现有技术中,钻削装置的上料和下料通过不同的机构来完成,操作通常都比较复杂,且效率低,影响了自动化生产的产能。并且其机构复杂,成本也较高,并且对于不同大小的工件的通用性也不高。另外自动加工的稳定行也有待提高。In the prior art, the loading and unloading of the drilling device are completed by different mechanisms, and the operations are usually complicated and the efficiency is low, which affects the productivity of automated production. In addition, the mechanism is complex, the cost is high, and the versatility for workpieces of different sizes is not high. In addition, the stability of automatic processing also needs to be improved.

因此,有必要针对上述问题,提供一种新的机械手自动上下料的切削加工中心。Therefore, it is necessary to provide a new machining center for automatic loading and unloading of materials by manipulators in view of the above problems.

发明内容SUMMARY OF THE INVENTION

本发明提供一种新的机械手自动上下料的切削加工中心,该机械手自动上下料的切削加工中心能够满足自动化生产高效上料、精度高、稳定性好、结构简单、通用性强的要求。The invention provides a new cutting machining center with automatic loading and unloading of manipulators, which can meet the requirements of automatic production of efficient loading, high precision, good stability, simple structure and strong versatility.

本发明提供了一种机械手自动上下料的切削加工中心,用于对工件进行钻削加工,包括:供料机构、送料机构、夹持机构、钻削机构、切削液过滤机构和收料机构;其中,所述供料机构用于在供料位置向所述送料机构提供工件;所述送料机构用于将所述供料位置的工件传送至加工位置,所述送料机构还用于将所述加工位置的工件传送至收料位置,所述送料机构还用于在所述加工位置压紧工件,所述切削液过滤机构用于将铁屑进行收集并将切削液进行过滤;所述夹持机构用于将所述工件固定在所述加工位置;所述钻削机构用于对所述加工位置的工件进行钻削加工;所述收料机构用于收集所述送料装置传送至所述收料位置的工件;所述送料机构还包括横梁、横走气缸、上料机械手、压料机械手和收料机械手;所述横梁的两端分别靠近供料机构和收料机构,所述横梁的中点位于所述加工位置的上方;所述横走气缸用于驱动所述上料机械手、压料机械手和收料机械手沿横梁的纵长延伸方向移动;当所述上料机械手靠近所述供料机构时,可以夹取所述供料位置的工件,当所述上料机械手靠近所述加工位置时,可以将所述工件放置在所述加工位置;当所述压料机械手位于加工位置上方时,所述压料机械手可以压紧或松开所述加工位置上的工件;当所述收料机械手靠近所述加工位置时,可以夹取所述加工位置的工件,当所述收料机械手靠近所述收料机构时,可以将所述工件放置在所述收料位置。The invention provides a machining center for automatic loading and unloading of materials by a manipulator, which is used for drilling a workpiece, comprising: a feeding mechanism, a feeding mechanism, a clamping mechanism, a drilling mechanism, a cutting fluid filtering mechanism and a material receiving mechanism; Wherein, the feeding mechanism is used to provide workpieces to the feeding mechanism at the feeding position; the feeding mechanism is used to transfer the workpieces from the feeding position to the processing position, and the feeding mechanism is also used to transfer the workpieces to the processing position. The workpiece in the processing position is transferred to the receiving position, the feeding mechanism is also used for pressing the workpiece at the processing position, and the cutting fluid filtering mechanism is used for collecting iron filings and filtering the cutting fluid; the clamping The mechanism is used for fixing the workpiece at the processing position; the drilling mechanism is used for drilling the workpiece at the processing position; the receiving mechanism is used for collecting the feeding device and transferring it to the receiving The workpiece at the feeding position; the feeding mechanism also includes a beam, a horizontal cylinder, a feeding manipulator, a pressing manipulator and a receiving manipulator; the two ends of the beam are respectively close to the feeding mechanism and the receiving mechanism, and the middle of the beam The point is located above the processing position; the horizontal travel cylinder is used to drive the feeding manipulator, the pressing manipulator and the receiving manipulator to move along the longitudinal extension direction of the beam; when the feeding manipulator is close to the feeding manipulator When the mechanism is used, the workpiece at the feeding position can be clamped, and when the feeding manipulator is close to the processing position, the workpiece can be placed at the processing position; when the pressing manipulator is located above the processing position , the pressing manipulator can press or loosen the workpiece at the processing position; when the receiving manipulator is close to the processing position, it can clamp the workpiece at the processing position, and when the receiving manipulator is close to the processing position During the receiving mechanism, the workpiece can be placed in the receiving position.

该机械手自动上下料的切削加工中心对对工件进行上料、钻削和收料作业十分简单便捷,能够提高作业效率,缩短钻削工序的耗时,提升产能。The machining center with automatic loading and unloading of the manipulator is very simple and convenient for loading, drilling and receiving the workpiece, which can improve the operation efficiency, shorten the time-consuming of the drilling process, and increase the production capacity.

优选地,所述切削液过滤机构包括接水盒、过滤盒和蓄水盒,台面滑轨位于所述接水盒的上部,所述过滤盒位于所述接水盒的下部,所述蓄水盒位于所述过滤盒的下部;所述接水盒包括接水底盘、设置于所述接水底盘四周的围栏、开设于所述接水底盘上的开口通道,在所述开口通道的四周设置有用于引导切削液流动方向的引导板,所述引导板用于防止切削液沿着接水底盘的下壁流向围栏;切削液和铁屑经过所述开口通道后进入到所述过滤盒中,铁屑留在过滤盒中,切削液进入到蓄水盒,位于所述蓄水盒中的切削液经过水泵的输送达到所述台面上;所述过滤盒包括过滤底板、位于所述过滤底板前部的过滤前板、位于所述过滤底板后部的过滤后板、位于所述过滤板两侧的过滤侧板,在所述过滤底板上设置有用于流通切削液的过滤孔,所述过滤孔所处的位置为所述过滤底板的最低处;在所述过滤前板的外侧设置有两个把手;所述过滤前板成倾斜布置;在所述过滤前板和蓄水盒之间设置有观察口,所述过滤前板位于所述观察口的上部。Preferably, the cutting fluid filtering mechanism includes a water receiving box, a filter box and a water storage box, the table slide rail is located at the upper part of the water receiving box, the filter box is located at the lower part of the water receiving box, and the water storage box The box is located at the lower part of the filter box; the water receiving box includes a water receiving chassis, a fence arranged around the water receiving chassis, and an open channel opened on the water receiving chassis, and is arranged around the open channel There is a guide plate for guiding the flow direction of the cutting fluid, the guide plate is used to prevent the cutting fluid from flowing to the fence along the lower wall of the water-receiving chassis; the cutting fluid and iron filings enter the filter box after passing through the open channel, The iron filings are left in the filter box, the cutting fluid enters the water storage box, and the cutting fluid in the water storage box is transported by the water pump to the table top; the filter box includes a filter bottom plate and is located in front of the filter bottom plate. The filter front plate at the top of the filter plate, the filter rear plate located at the rear of the filter bottom plate, and the filter side plates located on both sides of the filter plate. The filter bottom plate is provided with filter holes for circulating cutting fluid. The position is the lowest part of the filter bottom plate; two handles are arranged on the outside of the filter front plate; the filter front plate is arranged obliquely; between the filter front plate and the water storage box, a The observation port, the filter front plate is located at the upper part of the observation port.

优选的,所述上料机械手包括第一气缸、第二气缸和上料卡爪,所述第一气缸用于带动所述第二气缸和所述上料卡爪沿着竖直方向运动,使所述上料卡爪沿着竖直方向靠近或远离所述供料位置,以及使所述上料卡爪沿着竖直方向靠近或远离所述加工位置,所述第二气缸和所述第一气缸的活塞杆固定连接,所述第二气缸用于使所述上料卡爪夹紧或松开所述工件。Preferably, the feeding manipulator includes a first air cylinder, a second air cylinder and a feeding jaw, and the first air cylinder is used to drive the second air cylinder and the feeding jaw to move in a vertical direction, so that the The feeding claws approach or move away from the feeding position along the vertical direction, and the feeding claws approach or move away from the processing position along the vertical direction, the second cylinder and the first The piston rod of a cylinder is fixedly connected, and the second cylinder is used for clamping or releasing the workpiece by the feeding jaws.

优选的,所述压料机械手包括第三气缸和工件压块,所述第三气缸用于带动所述工件压块沿着竖直方向运动,从而使所述工件压块压紧或松开所述加工位置的工件。Preferably, the pressing manipulator includes a third air cylinder and a workpiece pressing block, and the third air cylinder is used to drive the workpiece pressing block to move in a vertical direction, so that the workpiece pressing block can be pressed or loosened. workpiece at the machining position.

优选的,所述收料机械手还包括第四气缸、第五气缸、第六气缸和收料卡爪,其中所述第四气缸用于带动所述第五气缸、第六气缸和收料卡爪沿着竖直方向运动,使所述收料卡爪沿着竖直方向靠近或远离加工位置,以及使所述收料卡爪沿着竖直方向靠近或远离收料位置,所述第五气缸和所述第四气缸的活塞杆固定连接,所述第五气缸用于带动所述第六气缸和所述收料卡爪沿着水平且垂直于所述横梁的方向运动,从而使所述收料卡爪沿该方向靠近或远离所述位置,所述第六气缸和所述第五气缸的活塞杆固定连接,所述第六气缸用于使所述收料卡爪夹紧或松开所述工件。Preferably, the receiving manipulator further comprises a fourth air cylinder, a fifth air cylinder, a sixth air cylinder and a receiving jaw, wherein the fourth air cylinder is used to drive the fifth air cylinder, the sixth air cylinder and the receiving jaw Move along the vertical direction, so that the receiving claw approaches or moves away from the processing position along the vertical direction, and makes the receiving claw approach or move away from the receiving position along the vertical direction, the fifth cylinder It is fixedly connected with the piston rod of the fourth cylinder, and the fifth cylinder is used to drive the sixth cylinder and the receiving claw to move along the horizontal and vertical direction of the beam, so that the receiving The material claw approaches or moves away from the position along this direction, the sixth air cylinder and the piston rod of the fifth air cylinder are fixedly connected, and the sixth air cylinder is used to clamp or release the material receiving claw. the mentioned workpiece.

优选的,还包括装置座体,所述供料机构、送料机构、夹持机构、钻削机构和收料机构均设置在所述装置座体上,所述装置座体包括底座、台面、台面滑轨和支架,所述台面通过所述台面滑轨可滑动地设置在所述底座上,所述台面呈大致水平地设置且可以水平地滑动,所述支架和所述底座固定连接。Preferably, it also includes a device base, the feeding mechanism, the feeding mechanism, the clamping mechanism, the drilling mechanism and the receiving mechanism are all arranged on the device base, and the device base includes a base, a table, a table A slide rail and a bracket, the table top is slidably arranged on the base through the table top slide rail, the table top is arranged substantially horizontally and can slide horizontally, and the bracket and the base are fixedly connected.

优选的,所述供料机构包括供料底座,所述供料底座和所述台面固定连接,所述供料机构还包括固定在所述供料底座上的供料滑轨,所述供料滑轨和所述台面成一定角度设置。Preferably, the feeding mechanism includes a feeding base that is fixedly connected to the table top, and the feeding mechanism further includes a feeding sliding rail fixed on the feeding base, and the feeding base is The slide rail and the table top are arranged at a certain angle.

优选的,所述供料滑轨的底端设置有挡料机构,所述挡料机构包括挡料支架和挡料气缸,所述挡料气缸的档料活塞杆伸出状态时可以用于阻挡所述工件从所述供料滑轨中滑出。Preferably, the bottom end of the feeding slide rail is provided with a material blocking mechanism, the material blocking mechanism includes a material blocking bracket and a material blocking cylinder, and the material blocking piston rod of the material blocking cylinder can be used to block the material when the material blocking piston rod is extended. The workpiece slides out of the feed slide.

优选的,在所述供料滑轨下方的两侧分别设置有上料机构和上料滑槽,所述上料机构包括上料气缸和上料支架,所述上料支架和所述供料滑轨固定连接,用于阻挡从所述供料滑轨中滑出的工件,所述上料气缸用于推动被所述上料支架阻挡的工件进入,所述上料滑轨所述上料滑轨的一侧还设置有铁屑阻挡机构。如此设置可以阻挡钻削工件时产生的铁屑飞溅影响堵塞上料滑轨。Preferably, a feeding mechanism and a feeding chute are respectively provided on both sides below the feeding slide rail, and the feeding mechanism includes a feeding cylinder and a feeding support, the feeding support and the feeding The sliding rail is fixedly connected to block the workpiece sliding out of the feeding sliding rail, the feeding cylinder is used to push the workpiece blocked by the feeding support bracket to enter, and the feeding sliding rail is used for the feeding One side of the slide rail is also provided with an iron filing blocking mechanism. This setting can prevent the iron scraps generated when drilling the workpiece from splashing and blocking the feeding slide rail.

优选的,所述夹持机构包括加工座和夹持座,所述加工座包括若干层,层与层彼此间可拆卸连接,所述夹持座可拆卸地固定在所述加工座的上方,所述夹持座呈大致的从上部开口的盒状,所述夹持座的侧壁上设置有开口,所述夹持座的侧壁高度小于所述工件的高度。这样的夹持机构可以适配不同尺寸的工件,提高了机械手自动上下料的切削加工中心的通用性。Preferably, the clamping mechanism includes a processing seat and a clamping seat, the processing seat includes several layers, the layers are detachably connected to each other, and the clamping seat is detachably fixed above the processing seat, The clamping seat is roughly in the shape of a box opened from the top, an opening is provided on the side wall of the clamping seat, and the height of the side wall of the clamping seat is smaller than the height of the workpiece. Such a clamping mechanism can be adapted to workpieces of different sizes, which improves the versatility of a machining center with automatic loading and unloading by a manipulator.

优选的,所述钻削机构包括四个钻削装置,所述钻削装置通过螺栓可拆卸地固定至所述台面上,所述钻削装置包括基座,所述基座上设置有多个调节孔,所述钻削装置包括钻削马达和钻削头,所述钻削马达用于驱动所述钻削头高速旋转并向前进给。Preferably, the drilling mechanism includes four drilling devices, the drilling devices are detachably fixed to the table surface by bolts, the drilling device includes a base, and a plurality of drilling devices are arranged on the base. For adjusting the hole, the drilling device includes a drilling motor and a drilling head, and the drilling motor is used to drive the drilling head to rotate at a high speed and feed forward.

附图说明Description of drawings

图1是本发明一种实施方式的机械手自动上下料的切削加工中心的立体示意图;1 is a schematic perspective view of a machining center for automatic loading and unloading of materials by a manipulator according to an embodiment of the present invention;

图2是图1所示的机械手自动上下料的切削加工中心隐藏支架后的立体示意图;Fig. 2 is the three-dimensional schematic diagram of the machining center of the automatic loading and unloading machine shown in Fig. 1 after the bracket is hidden;

图3、7是图1所示的机械手自动上下料的切削加工中心的供料机构的立体示意图;Figures 3 and 7 are three-dimensional schematic views of the feeding mechanism of the cutting and machining center with the automatic loading and unloading of the manipulator shown in Figure 1;

图4是图1所示的机械手自动上下料的切削加工中心的送料机构的立体示意图;Fig. 4 is a perspective view of the feeding mechanism of the machining center with the automatic loading and unloading of the manipulator shown in Fig. 1;

图5是图1所示的机械手自动上下料的切削加工中心隐藏支架后的俯视图;Fig. 5 is the top view of the machining center with automatic loading and unloading of the manipulator shown in Fig. 1 after the bracket is hidden;

图6是图1所示的机械手自动上下料的切削加工中心隐藏支架和送料机构后俯视图;FIG. 6 is a rear plan view of the hidden bracket and the feeding mechanism of the machining center with automatic loading and unloading of the manipulator shown in FIG. 1;

图8是本发明一种实施方式的机械手自动上下料的切削加工中心的装置座体的立体示意图;8 is a schematic perspective view of a device seat of a machining center for automatic loading and unloading of materials by a manipulator according to an embodiment of the present invention;

图9是本发明一种实施方式的机械手自动上下料的切削加工中心的切削液过滤机构的立体示意图;9 is a schematic perspective view of a cutting fluid filtering mechanism of a cutting machining center with automatic loading and unloading by a manipulator according to an embodiment of the present invention;

图10是本发明一种实施方式的机械手自动上下料的切削加工中心的接水盒的立体示意图。10 is a schematic perspective view of a water receiving box of a cutting and machining center with automatic loading and unloading by a robot according to an embodiment of the present invention.

其中,in,

1.机械手自动上下料的切削加工中心1. Cutting and machining center with automatic loading and unloading of manipulators

10.工件 20.装置座体10. Workpiece 20. Device base

30.供料机构 40.送料机构 50.夹持机构30. Feeding mechanism 40. Feeding mechanism 50. Clamping mechanism

60.钻削机构 70.收料机构 201.底座60. Drilling mechanism 70. Receiving mechanism 201. Base

203.台面 205.台面滑轨 207.支架203. Countertops 205. Countertop rails 207. Brackets

301.供料底座 303.供料滑轨 305.供料滑槽301. Feeding base 303. Feeding slide rail 305. Feeding chute

307.挡料机构 309.挡料支架 311.挡料气缸307. Material stopper mechanism 309. Material stopper bracket 311. Material stopper cylinder

313.上料支架 315.上料气缸 317.上料机构313. Feeding bracket 315. Feeding cylinder 317. Feeding mechanism

319.上料滑轨 321.铁屑阻挡机构 401.送料支架319. Feeding slide rail 321. Iron filing blocking mechanism 401. Feeding bracket

403a、b.支脚 405.横梁 407.横走气缸403a, b. Support feet 405. Beam 407. Horizontal cylinder

409.上料机械手 411.压料机械手 413.收料机械手409. Feeding manipulator 411. Pressing manipulator 413. Receiving manipulator

415.燕尾槽滑台 417.第一气缸 419.第二气缸415. Dovetail slide table 417. The first cylinder 419. The second cylinder

421.上料卡爪 423.第三气缸 425.工件压块421. Feeding jaws 423. The third cylinder 425. Workpiece pressing block

427.第四气缸 429.第五气缸 431.第六气缸427. Fourth cylinder 429. Fifth cylinder 431. Sixth cylinder

433.收料卡爪 501.加工座 503.夹持座433. Receiving jaws 501. Processing seat 503. Clamping seat

505.开口 601.钻削装置 603.基座505. Opening 601. Drilling device 603. Base

605.调节孔 607.钻削马达 609.钻削头605. Adjusting hole 607. Drilling motor 609. Drilling head

具体实施方式Detailed ways

以下将结合说明书附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的简单变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and simple transformations made by those of ordinary skill in the art according to these embodiments are all included in the protection scope of the present invention.

图1至图10所示的是本发明一种实施方式的芯轴机械手自动上下料的切削加工中心1。具体的,参考图1和图2所示,机械手自动上下料的切削加工中心1用于对工件10进行钻削加工。机械手自动上下料的切削加工中心1包括装置座体20、供料机构30、送料机构40、夹持机构50、钻削机构60、收料机构70、切削液过滤机构。其中,供料机构30、送料机构40、夹持机构50、钻削机构60、切削液过滤机构和收料机构70均设置在装置座体20上,装置座体20用于提供支撑和防护。供料机构30用于在供料位置向送料机构40提供工件10。送料机构40用于将供料位置的工件10传送至加工位置。送料机构40还用于将加工位置的工件10传送至收料位置。送料机构40还用于在加工位置压紧工件。夹持机构50用于将工件10固定在加工位置。钻削机构60用于对加工位置的工件10进行钻削加工。收料机构70用于收集送料装置40传送至收料位置的工件。切削液过滤机构用于将铁屑进行收集并将切削液进行过滤。FIG. 1 to FIG. 10 show a machining center 1 for automatic loading and unloading of materials by a mandrel manipulator according to an embodiment of the present invention. Specifically, as shown in FIG. 1 and FIG. 2 , the machining center 1 with automatic loading and unloading by a manipulator is used for drilling the workpiece 10 . The machining center 1 with automatic loading and unloading by manipulator includes a device base 20 , a feeding mechanism 30 , a feeding mechanism 40 , a clamping mechanism 50 , a drilling mechanism 60 , a receiving mechanism 70 , and a cutting fluid filtering mechanism. The feeding mechanism 30 , the feeding mechanism 40 , the clamping mechanism 50 , the drilling mechanism 60 , the cutting fluid filtering mechanism and the receiving mechanism 70 are all arranged on the device base 20 , and the device base 20 is used to provide support and protection. The feeding mechanism 30 is used to provide the workpiece 10 to the feeding mechanism 40 at the feeding position. The feeding mechanism 40 is used to transfer the workpiece 10 in the feeding position to the processing position. The feeding mechanism 40 is also used for conveying the workpiece 10 in the processing position to the receiving position. The feed mechanism 40 is also used to compress the workpiece in the machining position. The clamping mechanism 50 is used to fix the workpiece 10 in the machining position. The drilling mechanism 60 is used for drilling the workpiece 10 at the machining position. The receiving mechanism 70 is used for collecting the workpieces conveyed by the feeding device 40 to the receiving position. The cutting fluid filter mechanism is used to collect iron filings and filter the cutting fluid.

继续参考图1所示,装置座体20包括底座201、台面203、台面滑轨205和支架207。底座201用于提供支撑。台面203为大致的长方形板状结构。台面203通过台面滑轨205可滑动地设置在底座201上。台面203呈大致水平地设置且可以水平地滑动。支架207和底座201固定连接。供料机构30、送料机构40、夹持机构50、钻削机构60和收料机构70均固定设置在台面203上。Continuing to refer to FIG. 1 , the device base 20 includes a base 201 , a table top 203 , a table top slide rail 205 and a bracket 207 . The base 201 is used to provide support. The table top 203 is a substantially rectangular plate-like structure. The table top 203 is slidably arranged on the base 201 through the table top slide rails 205 . The table top 203 is arranged substantially horizontally and can be slid horizontally. The bracket 207 is fixedly connected to the base 201 . The feeding mechanism 30 , the feeding mechanism 40 , the clamping mechanism 50 , the drilling mechanism 60 and the material receiving mechanism 70 are all fixedly arranged on the table top 203 .

图3、7所示是供料机构30。供料机构30包括供料底座301。供料底座301和台面203固定连接。供料机构30还包括固定在供料底座301上的供料滑轨303。供料滑轨303和台面203成一定角度设置。供料滑轨303和台面203大致成30°至45°的角度倾斜设置。以便于工件10沿供料滑轨自动滑动。在本实施例中,供料滑轨303呈大致的长方形板状,沿其纵长延伸的方向设置有若干个供料滑槽305。供料滑槽305从供料滑轨303的上表面向下凹陷形成。优选的,供料滑槽305彼此平行设置。在本实施例中,供料滑轨303上设有三个供料滑槽305。供料滑轨303的底端设置有挡料机构307。挡料机构307包括挡料支架309和挡料气缸311。挡料支架309横向固定设置在供料滑轨303的底端上方。挡料气缸311设置在挡料支架309上。挡料气缸311的档料活塞杆311a伸出状态时可以用于阻挡工件10从供料滑槽305中滑出。在供料滑轨303下方的两侧分别设置有上料机构317和上料滑槽319。其中,上料机构317包括上料气缸315和上料支架313。上料支架313和供料滑轨303固定连接,用于阻挡从供料滑轨303中滑出的工件10。上料气缸315固定设置在上料支架313上。上料气缸315的上料活塞杆沿着垂直于供料滑轨303的纵长延伸的方向运动,用于推动被上料支架313阻挡的工件10进入位于供料轨303另一侧的上料滑轨319。上料滑轨319和台面203成一定角度设置。上料气缸315的上料活塞杆将工件10从上料滑轨319的顶端的一侧推入上料滑轨319。被推入上料滑轨319的工件10,在迷你推料气缸322的推动下能够沿着上料滑轨319从其顶端向下滑动至上料滑轨319的底端。上料滑轨319的底端即为供料位置。上料滑轨319与供料滑轨303相对的另一侧还设置有铁屑阻挡机构321,用于阻挡钻削工件时产生的铁屑飞溅影响堵塞上料滑轨319。铁屑阻挡机构321为横向设置在上料滑轨319一侧的挡板。The feeding mechanism 30 is shown in FIGS. 3 and 7 . The feeding mechanism 30 includes a feeding base 301 . The feeding base 301 is fixedly connected with the table top 203 . The feeding mechanism 30 further includes a feeding sliding rail 303 fixed on the feeding base 301 . The feeding slide rail 303 and the table top 203 are arranged at a certain angle. The feeding slide rail 303 and the table top 203 are inclined at an angle of approximately 30° to 45°. In order to facilitate the automatic sliding of the workpiece 10 along the feeding slide rail. In the present embodiment, the feeding slide rail 303 is in the shape of a substantially rectangular plate, and a plurality of feeding slide grooves 305 are provided along the longitudinal extension direction thereof. The supplying chute 305 is recessed downward from the upper surface of the supplying rail 303 . Preferably, the feeding chutes 305 are arranged parallel to each other. In this embodiment, three feeding chutes 305 are provided on the feeding slide rail 303 . The bottom end of the feeding slide rail 303 is provided with a material blocking mechanism 307 . The material blocking mechanism 307 includes a material blocking bracket 309 and a material blocking cylinder 311 . The stopper bracket 309 is laterally fixed above the bottom end of the supply slide rail 303 . The stopper cylinder 311 is arranged on the stopper bracket 309 . The stopper piston rod 311a of the stopper cylinder 311 can be used to block the workpiece 10 from sliding out of the feed chute 305 when the stopper piston rod 311a is extended. A feeding mechanism 317 and a feeding chute 319 are respectively provided on both sides below the feeding slide rail 303 . The feeding mechanism 317 includes a feeding cylinder 315 and a feeding support 313 . The feeding bracket 313 is fixedly connected with the feeding slide rail 303 for blocking the workpiece 10 sliding out of the feeding slide rail 303 . The feeding cylinder 315 is fixedly arranged on the feeding bracket 313 . The feeding piston rod of the feeding cylinder 315 moves in a direction perpendicular to the longitudinal extension of the feeding rail 303 to push the workpiece 10 blocked by the feeding bracket 313 into the feeding on the other side of the feeding rail 303 Slide rail 319. The feeding slide rail 319 and the table top 203 are arranged at a certain angle. The feeding piston rod of the feeding cylinder 315 pushes the workpiece 10 into the feeding sliding rail 319 from one side of the top end of the feeding sliding rail 319 . The workpiece 10 pushed into the feeding slide rail 319 can slide down from the top of the feeding slide rail 319 to the bottom end of the feeding slide rail 319 along the feeding slide rail 319 under the push of the mini pushing cylinder 322 . The bottom end of the feeding slide rail 319 is the feeding position. The other side of the feeding slide rail 319 opposite to the feeding slide rail 303 is also provided with an iron filing blocking mechanism 321 , which is used to prevent the splashing of iron filings generated when drilling the workpiece from affecting the blocking of the feeding slide rail 319 . The scrap blocking mechanism 321 is a baffle plate laterally arranged on one side of the feeding slide rail 319 .

参考图4所示,送料机构40包括固定连接在台面203上的送料支架401。送料支架401包括两个支脚403a、403b。支脚403a、403b的下端固定设置在台面203上。其中一个支脚403a设置在靠近供料机构30的位置,另一个支脚403b设置在靠近收料机构70的位置。送料支架401还包括连接两个支脚403a、403b上端的横梁405。横梁405的两端分别靠近供料机构30和收料机构70。横梁405的中点位于加工位置的上方。Referring to FIG. 4 , the feeding mechanism 40 includes a feeding bracket 401 fixedly connected to the table 203 . The feed support 401 includes two legs 403a, 403b. The lower ends of the legs 403 a and 403 b are fixedly arranged on the table top 203 . One of the legs 403a is arranged near the feeding mechanism 30 , and the other foot 403b is arranged near the receiving mechanism 70 . The feeding support 401 further includes a beam 405 connecting the upper ends of the two legs 403a, 403b. Two ends of the beam 405 are respectively close to the feeding mechanism 30 and the receiving mechanism 70 . The midpoint of the beam 405 is above the machining location.

继续参考图4所示,送料机构40还包括横走气缸407、上料机械手409、压料机械手411和收料机械手413。其中,横走气缸407设置在横梁405上,用于带动上料机械手409、压料机械手411和收料机械手413沿着横梁405的纵长延伸方向移动。当上料机械手409靠近供料机构30时,可以夹取供料位置的工件10,当上料机械手409靠近加工位置时,可以将工件10放置在加工位置;当压料机械手411位于加工位置上方时,压料机械手411可以压紧或松开加工位置上的工件10;当收料机械手413靠近加工位置时,可以夹取加工位置的工件10,当收料机械手413靠近收料机构70时,可以将工件10放置在收料位置。具体的,横梁405的下方设置有燕尾槽滑台415。燕尾槽滑台415的纵长延伸方向和横梁405的纵长延伸方向平行。上料机械手409、压料机械手411和收料机械手413均设置在燕尾槽滑台415上,并可以在横走气缸407的带动下沿着燕尾槽滑台41移动。Continuing to refer to FIG. 4 , the feeding mechanism 40 further includes a traversing cylinder 407 , a feeding manipulator 409 , a pressing manipulator 411 and a receiving manipulator 413 . The traverse cylinder 407 is disposed on the beam 405 to drive the feeding robot 409 , the pressing robot 411 and the receiving robot 413 to move along the longitudinal extension direction of the beam 405 . When the feeding manipulator 409 is close to the feeding mechanism 30, it can grip the workpiece 10 at the feeding position. When the feeding manipulator 409 is close to the processing position, the workpiece 10 can be placed in the processing position; when the pressing manipulator 411 is located above the processing position When the feeding manipulator 411 is pressed, the workpiece 10 in the processing position can be pressed or loosened; when the receiving manipulator 413 is close to the processing position, the workpiece 10 in the processing position can be clamped. The workpiece 10 can be placed in the receiving position. Specifically, a dovetail sliding table 415 is provided below the beam 405 . The longitudinal extension direction of the dovetail slide table 415 is parallel to the longitudinal extension direction of the beam 405 . The feeding manipulator 409 , the pressing manipulator 411 and the receiving manipulator 413 are all arranged on the dovetail sliding table 415 , and can move along the dovetail sliding table 41 under the driving of the horizontal travel cylinder 407 .

继续参考图4所示,上料机械手409包括第一气缸417、第二气缸419和上料卡爪421。其中第一气缸417悬挂于燕尾槽滑台415上,且用于带动第二气缸419和上料卡爪421沿着垂直于台面203的方向运动,使上料卡爪421沿着竖直方向靠近或远离供料位置,以及使上料卡爪421沿着竖直方向靠近或远离加工位置。第二气缸419和第一气缸417的活塞杆固定连接。第二气缸419用于使上料卡爪421夹紧或松开工件10。具体的,横走气缸407带动第一气缸417横向运动至靠近供料位置的地方,第一气缸417带动第二气缸419竖直运动至靠近供料位置的地方,第二气缸419带动上料卡爪421夹紧位于供料位置的工件10。接着第一气缸417带动第二气缸419竖直运动远离供料位置,横走气缸407带动第一气缸横417远离供料位置并靠近加工位置,接着第一气缸417带动第二气缸419竖直运动靠近加工位置,然后第二气缸419控制上料卡爪421松开工件10,将工件10放置在加工位置。Continuing to refer to FIG. 4 , the feeding manipulator 409 includes a first air cylinder 417 , a second air cylinder 419 and a feeding jaw 421 . The first air cylinder 417 is suspended on the dovetail sliding table 415 and is used to drive the second air cylinder 419 and the feeding jaw 421 to move in a direction perpendicular to the table 203, so that the feeding jaw 421 is close to the vertical direction. Or away from the feeding position, and make the feeding jaw 421 approach or away from the processing position along the vertical direction. The second cylinder 419 is fixedly connected to the piston rod of the first cylinder 417 . The second air cylinder 419 is used to make the feeding jaws 421 clamp or loosen the workpiece 10 . Specifically, the traverse cylinder 407 drives the first cylinder 417 to move laterally to a position close to the feeding position, the first cylinder 417 drives the second cylinder 419 to vertically move to a position close to the feeding position, and the second cylinder 419 drives the feeding card The jaws 421 clamp the workpiece 10 at the feeding position. Next, the first cylinder 417 drives the second cylinder 419 to move vertically away from the feeding position, and the traverse cylinder 407 drives the first cylinder 417 to move away from the feeding position and approach the processing position, and then the first cylinder 417 drives the second cylinder 419 to move vertically. Approaching the processing position, the second air cylinder 419 then controls the feeding jaw 421 to release the workpiece 10 and place the workpiece 10 at the processing position.

继续参考图4所示,压料机械手411包括第三气缸423和工件压块425。第三气缸423悬挂于燕尾槽滑台415上,且用于带动工件压块425沿着垂直于台面203的方向运动,从而使工件压块425压紧或松开加工位置的工件10。具体的,当上料机械手409将工件10送至加工位置后,横走气缸407带动第三气缸423横向运动至工件压块425靠近加工位置。接着,第三气缸423带动工件压块425沿着竖直方向靠近加工位置,从而使工件压块425压紧位于加工位置的工件10。当加工位置的工件10完成钻削加工后,第三气缸423带动工件压块425沿着竖直方向远离加工位置,从而使工件压块425松开工件10。Continuing to refer to FIG. 4 , the pressing manipulator 411 includes a third air cylinder 423 and a workpiece pressing block 425 . The third air cylinder 423 is suspended on the dovetail slide table 415 and is used to drive the workpiece pressing block 425 to move in a direction perpendicular to the table surface 203 , so that the workpiece pressing block 425 presses or loosens the workpiece 10 in the processing position. Specifically, after the loading manipulator 409 sends the workpiece 10 to the processing position, the traversing cylinder 407 drives the third cylinder 423 to move laterally until the workpiece pressing block 425 is close to the processing position. Next, the third air cylinder 423 drives the workpiece pressing block 425 to approach the processing position along the vertical direction, so that the workpiece pressing block 425 presses the workpiece 10 at the processing position. After the workpiece 10 in the processing position is drilled, the third air cylinder 423 drives the workpiece pressing block 425 away from the processing position in the vertical direction, so that the workpiece pressing block 425 releases the workpiece 10 .

继续参考图4所示,收料机械手413还包括第四气缸427、第五气缸429、第六气缸431和收料卡爪433。其中第四气缸427悬挂于燕尾槽滑台415上,且用于带动第五气缸429、第六气缸431和收料卡爪433沿着垂直于台面203的方向运动,使收料卡爪433沿着竖直方向靠近或远离加工位置,以及使收料卡爪433沿着竖直方向靠近或远离收料位置。第五气缸429和第四气缸427的活塞杆固定连接。第五气缸429用于带动第六气缸431和收料卡爪433沿着平行于台面203且垂直于横梁405的方向运动,从而使收料卡爪433沿该方向靠近或远离收料位置。第六气缸431和第五气缸429的活塞杆固定连接。第六气缸431用于使收料卡爪433夹紧或松开工件10。具体的,当工件压块425松开加工位置的工件10之后,横走气缸407带动第四气缸427横向运动至靠近加工位置的地方,第四气缸417带动第五气缸429竖直运动至靠近加工位置的地方,第五气缸429带动第六气缸431沿平行于台面且垂直于横梁405的方向运动至靠近加工位置的地方,第六气缸431带动收料卡爪433夹紧位于加工位置的工件10。接着第四气缸427带动第五气缸429竖直运动远离供料位置,横走气缸407带动第四气缸横427远离加工位置并靠近收料位置,接着第四气缸417带动第五气缸429竖直运动靠近收料位置,第五气缸429带动第六气缸431沿平行于台面且垂直于横梁405的方向运动靠近收料位置,第六气缸431带动收料卡爪433松开工件10,将工件10放置在收料位置。采用上述结构能够使得对工件进行上料、收料作业十分简单便捷,能够提高作业效率,缩短钻削工序的耗时,提升产能。Continuing to refer to FIG. 4 , the receiving manipulator 413 further includes a fourth air cylinder 427 , a fifth air cylinder 429 , a sixth air cylinder 431 and a receiving claw 433 . The fourth cylinder 427 is suspended on the dovetail sliding table 415, and is used to drive the fifth cylinder 429, the sixth cylinder 431 and the receiving claw 433 to move in a direction perpendicular to the table 203, so that the receiving claw 433 moves along the direction perpendicular to the table 203. close to or away from the processing position in the vertical direction, and make the receiving claw 433 close to or away from the receiving position in the vertical direction. The piston rods of the fifth cylinder 429 and the fourth cylinder 427 are fixedly connected. The fifth cylinder 429 is used to drive the sixth cylinder 431 and the receiving claws 433 to move in a direction parallel to the table 203 and perpendicular to the beam 405 , so that the receiving claws 433 approach or move away from the receiving position in this direction. The piston rods of the sixth cylinder 431 and the fifth cylinder 429 are fixedly connected. The sixth air cylinder 431 is used to make the receiving jaws 433 clamp or loosen the workpiece 10 . Specifically, after the workpiece pressing block 425 releases the workpiece 10 at the processing position, the horizontal travel cylinder 407 drives the fourth cylinder 427 to move laterally to the position close to the processing position, and the fourth cylinder 417 drives the fifth cylinder 429 to move vertically to the position close to the processing position. The fifth cylinder 429 drives the sixth cylinder 431 to move in a direction parallel to the table and perpendicular to the beam 405 to a place close to the processing position, and the sixth cylinder 431 drives the receiving jaw 433 to clamp the workpiece 10 at the processing position. . Next, the fourth cylinder 427 drives the fifth cylinder 429 to move vertically away from the feeding position, the horizontal travel cylinder 407 drives the fourth cylinder lateral 427 to move away from the processing position and approach the receiving position, and then the fourth cylinder 417 drives the fifth cylinder 429 to move vertically. Approaching the receiving position, the fifth air cylinder 429 drives the sixth air cylinder 431 to move close to the receiving position in a direction parallel to the table and perpendicular to the beam 405, and the sixth air cylinder 431 drives the receiving jaw 433 to loosen the workpiece 10 and place the workpiece 10. at the receiving location. By adopting the above structure, it is very simple and convenient to carry out material feeding and material receiving operations on the workpiece, which can improve the operation efficiency, shorten the time-consuming of the drilling process, and increase the production capacity.

参考图2所示,夹持机构50包括加工座501和夹持座503。其中加工座501包括若干层,最底层可拆卸地固定在台面203上。层与层彼此间可拆卸连接,可以通过调节层数调节加工位置的高度,从而调整待加工工件的高度。采用这种方式设置夹持机构,即可利用低成本简单结构实现工件位置的灵活调节,适应各种不同的工作条件。夹持座503可拆卸地固定在加工座501的上方。夹持座503呈大致的从上部开口的盒状,工件10可从夹持座503的上方放置在夹持座503内部。且夹持座503的侧壁上设置有开口505。钻削机构60、上料卡爪421和收料卡爪433可以从开口505出进入夹持座503钻削工件10或夹持工件10。夹持座503的侧壁高度小于工件10的高度。夹持座503可以根据不同的工件10替换成其他的夹持座503。Referring to FIG. 2 , the clamping mechanism 50 includes a processing seat 501 and a clamping seat 503 . The processing base 501 includes several layers, and the bottom layer is detachably fixed on the table top 203 . The layers are detachably connected to each other, and the height of the processing position can be adjusted by adjusting the number of layers, thereby adjusting the height of the workpiece to be processed. By setting the clamping mechanism in this way, the position of the workpiece can be flexibly adjusted by using a low-cost and simple structure to adapt to various working conditions. The clamping seat 503 is detachably fixed above the processing seat 501 . The clamping base 503 has a substantially box shape opened from the top, and the workpiece 10 can be placed inside the clamping base 503 from above the clamping base 503 . And an opening 505 is provided on the side wall of the clamping seat 503 . The drilling mechanism 60 , the feeding jaws 421 and the receiving jaws 433 can enter the clamping base 503 from the opening 505 to drill the workpiece 10 or clamp the workpiece 10 . The height of the side wall of the clamping seat 503 is smaller than the height of the workpiece 10 . The clamping base 503 can be replaced with other clamping bases 503 according to different workpieces 10 .

参考图5和图6所示,钻削机构60包括四个钻削装置601。钻削装置601通过螺栓可拆卸地固定至台面203上。具体的,钻削装置601包括基座603,基座603上设置有多个调节孔605。用若干个不同的调节孔605与台面203配合安装就可以调节钻削装置601的位置。且调节孔605为扁孔,固定钻削装置的螺栓和孔的相对位置也可以调节,从而可以调整钻削装置601的位置。进一步的,四个钻削装置601均布在台面203上。相邻的钻削装置601成90°角设置。更具体的,其中两个钻削装置601中的后端设置在台面203的相对的两个角上,前端朝向台面203的中央设置。另外两个钻削装置601设置在台面203的相对另外两个角的旁边。进一步的,供料装置和收料装置分别设置在位于台面203的对角上的钻削装置601的一侧。如此设置能够提供足够的空间安装送料装置40,并提供送料装置40作业的空间。进一步的,钻削装置601包括钻削马达607和钻削头609。钻削马达607用于驱动钻削头609高速旋转并向前进给。Referring to FIGS. 5 and 6 , the drilling mechanism 60 includes four drilling devices 601 . The drilling device 601 is detachably fixed to the table top 203 by means of bolts. Specifically, the drilling device 601 includes a base 603, and the base 603 is provided with a plurality of adjustment holes 605. The position of the drilling device 601 can be adjusted by using a number of different adjustment holes 605 to be installed with the table top 203 . And the adjustment hole 605 is a flat hole, and the relative position of the bolt for fixing the drilling device and the hole can also be adjusted, so that the position of the drilling device 601 can be adjusted. Further, four drilling devices 601 are evenly distributed on the table 203 . Adjacent drilling devices 601 are arranged at an angle of 90°. More specifically, the rear ends of the two drilling devices 601 are disposed on two opposite corners of the table 203 , and the front ends are disposed toward the center of the table 203 . The other two drilling devices 601 are arranged beside the other two opposite corners of the table top 203 . Further, the feeding device and the receiving device are respectively arranged on one side of the drilling device 601 on the opposite corners of the table 203 . Such an arrangement can provide enough space to install the feeding device 40 and provide a space for the feeding device 40 to operate. Further, the drilling device 601 includes a drilling motor 607 and a drilling head 609 . The drilling motor 607 is used to drive the drilling head 609 to rotate at a high speed and feed it forward.

参考图5和图6所示,收料装置70呈大致的细长的滑槽形状。且收料装置70与台面203成角度设置。其上端靠近送料机构40,上端为收料位置,用于接收收料机械手413从加工位置收走的工件10。收料机械手413将工件10放置到收料位置之后,工件10会沿收料装置70滑动离开台面203进行储藏或下一步工序。Referring to FIGS. 5 and 6 , the receiving device 70 is generally in the shape of an elongated chute. And the receiving device 70 is arranged at an angle to the table 203 . The upper end is close to the feeding mechanism 40 , and the upper end is the receiving position for receiving the workpiece 10 taken away from the processing position by the receiving manipulator 413 . After the receiving manipulator 413 places the workpiece 10 at the receiving position, the workpiece 10 will slide along the receiving device 70 away from the table 203 for storage or the next process.

参考图6所示,工件10在供料滑轨303和收料机构70上的滑动方向在台面203上的投影的延伸方向X2、X3和与供料滑轨303和收料机构70相邻的钻削装置601的延伸方向X1基本平行。而送料机构40的横梁405的延伸方向X4和钻削装置601的延伸方向X1大致成45°的夹角。并且横梁405的中心位于加工位置的正上方。采用上述布局方式,能够保证足够大的钻削的作业空间,避免铁屑在狭小空间堵塞,也提供了足够的送料机构的作业空间。Referring to FIG. 6 , the extension directions X2 and X3 of the projection of the sliding direction of the workpiece 10 on the feeding slide rail 303 and the receiving mechanism 70 on the table 203 are adjacent to the feeding slide rail 303 and the feeding mechanism 70 . The extending direction X1 of the drilling device 601 is substantially parallel. On the other hand, the extending direction X4 of the beam 405 of the feeding mechanism 40 and the extending direction X1 of the drilling device 601 form an included angle of approximately 45°. And the center of the beam 405 is located right above the processing position. By adopting the above-mentioned layout method, a sufficiently large working space for drilling can be ensured, so as to avoid clogging of iron filings in a narrow space, and also provide enough working space for the feeding mechanism.

综合图1-图6所示,机械手自动上下料的切削加工中心1的作业过程如下:工件10从供料滑轨303的上端滑下至挡料机构307处,挡料气缸311驱动其档料活塞杆311a缩回后,工件10继续滑落从而离开供料滑轨303。上料气缸315推动离开的工件10进入上料滑槽319并沿上料滑槽319滑动至供料位置。接着,横走气缸407带动第一气缸417横向运动至靠近供料位置的地方,第一气缸417带动第二气缸419竖直运动至靠近供料位置的地方,第二气缸419带动上料卡爪421夹紧位于供料位置的工件10。接着第一气缸417带动第二气缸419竖直运动远离供料位置,横走气缸407带动第一气缸横417远离供料位置并靠近加工位置,接着第一气缸417带动第二气缸419竖直运动靠近加工位置,然后第二气缸419控制上料卡爪421松开工件10,将工件10放置在加工位置。接着,横走气缸407带动第三气缸423横向运动至工件压块425靠近加工位置。接着,第三气缸423带动工件压块425沿着竖直方向靠近加工位置,从而使工件压块425压紧位于加工位置的工件10。接着,钻削装置601对工件10进行钻削加工。当加工位置的工件10完成钻削加工后,第三气缸423带动工件压块425沿着竖直方向远离加工位置,从而使工件压块425松开工件10。接着,横走气缸407带动第四气缸427横向运动至靠近加工位置的地方,第四气缸417带动第五气缸429竖直运动至靠近加工位置的地方,第五气缸429带动第六气缸431沿平行于台面且垂直于横梁405的方向运动至靠近加工位置的地方,第六气缸431带动收料卡爪433夹紧位于加工位置的工件10。接着第四气缸427带动第五气缸429竖直运动远离供料位置,横走气缸407带动第四气缸横427远离加工位置并靠近收料位置,接着第四气缸417带动第五气缸429竖直运动靠近收料位置,第五气缸429带动第六气缸431沿平行于台面且垂直于横梁405的方向运动靠近收料位置,第六气缸431带动收料卡爪433松开工件10,将工件10放置在收料位置。接着,工件10会沿收料装置70滑动离开台面203进行储藏或下一步工序。以上所述便是机械手自动上下料的切削加工中心的工作原理和作业过程。采用上述方式对工件10进行上料、钻削和收料作业十分简单便捷。能够大大提高作业效率,缩短钻削工序的耗时,提升产能。As shown in Fig. 1-Fig. 6, the operation process of the machining center 1 with automatic loading and unloading by the manipulator is as follows: the workpiece 10 slides down from the upper end of the feeding rail 303 to the stopper mechanism 307, and the stopper cylinder 311 drives the stopper. After the piston rod 311a is retracted, the workpiece 10 continues to slide down so as to leave the feed rail 303 . The feeding cylinder 315 pushes the separated workpiece 10 into the feeding chute 319 and slides along the feeding chute 319 to the feeding position. Next, the traverse cylinder 407 drives the first cylinder 417 to move laterally to a position close to the feeding position, the first cylinder 417 drives the second cylinder 419 to vertically move to a position close to the feeding position, and the second cylinder 419 drives the feeding jaws 421 clamps the workpiece 10 in the feeding position. Next, the first cylinder 417 drives the second cylinder 419 to move vertically away from the feeding position, and the traverse cylinder 407 drives the first cylinder 417 to move away from the feeding position and approach the processing position, and then the first cylinder 417 drives the second cylinder 419 to move vertically. Approaching the processing position, the second air cylinder 419 then controls the feeding jaw 421 to release the workpiece 10 and place the workpiece 10 at the processing position. Next, the traverse cylinder 407 drives the third cylinder 423 to move laterally until the workpiece pressing block 425 is close to the processing position. Next, the third air cylinder 423 drives the workpiece pressing block 425 to approach the processing position along the vertical direction, so that the workpiece pressing block 425 presses the workpiece 10 at the processing position. Next, the drilling apparatus 601 drills the workpiece 10 . After the workpiece 10 in the processing position is drilled, the third air cylinder 423 drives the workpiece pressing block 425 away from the processing position in the vertical direction, so that the workpiece pressing block 425 releases the workpiece 10 . Next, the traverse cylinder 407 drives the fourth cylinder 427 to move laterally to the position close to the processing position, the fourth cylinder 417 drives the fifth cylinder 429 to move vertically to the position close to the processing position, and the fifth cylinder 429 drives the sixth cylinder 431 to move parallel to the position The sixth cylinder 431 drives the receiving jaws 433 to clamp the workpiece 10 at the processing position when the table surface is moved to a position close to the processing position in the direction perpendicular to the beam 405 . Next, the fourth cylinder 427 drives the fifth cylinder 429 to move vertically away from the feeding position, the horizontal travel cylinder 407 drives the fourth cylinder lateral 427 to move away from the processing position and approach the receiving position, and then the fourth cylinder 417 drives the fifth cylinder 429 to move vertically. Approaching the receiving position, the fifth air cylinder 429 drives the sixth air cylinder 431 to move close to the receiving position in a direction parallel to the table and perpendicular to the beam 405, and the sixth air cylinder 431 drives the receiving jaw 433 to loosen the workpiece 10 and place the workpiece 10. at the receiving location. Next, the workpiece 10 is slid away from the table 203 along the receiving device 70 for storage or the next process. The above is the working principle and operation process of the machining center with automatic loading and unloading of the manipulator. It is very simple and convenient to carry out the operations of feeding, drilling and receiving the workpiece 10 in the above-mentioned manner. It can greatly improve the operation efficiency, shorten the time-consuming of the drilling process, and increase the production capacity.

参考图8-10所示,切削液过滤机构包括接水盒212、过滤盒211和蓄水盒210,台面滑轨205位于接水盒212的上部,过滤盒211位于接水盒212的下部,蓄水盒210位于过滤盒211的下部。接水盒212包括接水底盘221、设置于接水底盘221四周的围栏210、开设于接水底盘221上的开口通道222,在开口通道222的四周设置有用于引导切削液流动方向的引导板223,引导板223用于防止切削液沿着接水底盘221的下壁流向围栏210。切削液和铁屑经过开口通道222后进入到过滤盒211中,铁屑留在过滤盒211中,切削液进入到蓄水盒210,位于蓄水盒210中的切削液经过水泵的输送达到台面203上。过滤盒211包括过滤底板214、位于过滤底板214前部的过滤前板213、位于过滤底板214后部的过滤后板215、位于过滤板214两侧的过滤侧板217,在过滤底板214上设置有用于流通切削液的过滤孔216,过滤孔216所处的位置为过滤底板214的最低处。在过滤前板213的外侧设置有两个把手218。过滤前板213成倾斜布置。在过滤前板213和蓄水盒210之间设置有观察口219,过滤前板213位于观察口219的上部。8-10, the cutting fluid filtering mechanism includes a water receiving box 212, a filter box 211 and a water storage box 210. The table slide rail 205 is located at the upper part of the water receiving box 212, and the filter box 211 is located at the lower part of the water receiving box 212. The water storage box 210 is located at the lower part of the filter box 211 . The water receiving box 212 includes a water receiving chassis 221, a fence 210 arranged around the water receiving chassis 221, an opening channel 222 opened on the water receiving chassis 221, and a guide plate for guiding the flow direction of the cutting fluid is arranged around the opening channel 222. 223 , the guide plate 223 is used to prevent the cutting fluid from flowing to the fence 210 along the lower wall of the water-receiving chassis 221 . The cutting fluid and iron filings enter the filter box 211 after passing through the open channel 222, the iron filings remain in the filter box 211, the cutting fluid enters the water storage box 210, and the cutting fluid located in the water storage box 210 is transported by the water pump to the table top 203 on. The filter box 211 includes a filter bottom plate 214, a filter front plate 213 located at the front of the filter bottom plate 214, a filter rear plate 215 located at the rear of the filter bottom plate 214, and filter side plates 217 located on both sides of the filter plate 214. There are filter holes 216 for circulating cutting fluid, and the position of the filter holes 216 is the lowest part of the filter bottom plate 214 . Two handles 218 are provided on the outer side of the filter front plate 213 . The filter front plate 213 is arranged in an inclined manner. An observation port 219 is provided between the filter front plate 213 and the water storage box 210 , and the filter front plate 213 is located at the upper part of the observation port 219 .

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应当以权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the claims.

Claims (10)

1. The utility model provides a cutting process center of unloading in manipulator automation for carry out drilling to the work piece, its characterized in that includes: the device comprises a feeding mechanism, a clamping mechanism, a drilling mechanism, a cutting fluid filtering mechanism and a receiving mechanism; the feeding mechanism is used for supplying workpieces to the feeding mechanism at a feeding position; the feeding mechanism is used for conveying the workpieces at the feeding position to a processing position, the feeding mechanism is also used for conveying the workpieces at the processing position to a receiving position, and the feeding mechanism is also used for pressing the workpieces at the processing position; the clamping mechanism is used for fixing the workpiece at the machining position; the drilling mechanism is used for drilling the workpiece at the machining position; the receiving mechanism is used for collecting the workpieces conveyed to the receiving position by the feeding device; the cutting fluid filtering mechanism is used for collecting scrap iron and filtering the cutting fluid; the feeding mechanism further comprises a cross beam, a transverse moving cylinder, a feeding manipulator, a pressing manipulator and a material receiving manipulator; two ends of the cross beam are respectively close to the feeding mechanism and the receiving mechanism, and the middle point of the cross beam is positioned above the processing position; the transverse air cylinder is used for driving the feeding manipulator, the pressing manipulator and the receiving manipulator to move along the longitudinal extension direction of the cross beam;
the cutting fluid filtering mechanism comprises a water receiving box, a filtering box and a water storage box, wherein a table-board slide rail is positioned at the upper part of the water receiving box, the filtering box is positioned at the lower part of the water receiving box, and the water storage box is positioned at the lower part of the filtering box; the water receiving box comprises a water receiving chassis, rails arranged on the periphery of the water receiving chassis and an opening channel arranged on the water receiving chassis, guide plates for guiding the flow direction of cutting fluid are arranged on the periphery of the opening channel, and the guide plates are used for preventing the cutting fluid from flowing to the rails along the lower wall of the water receiving chassis; cutting fluid and scrap iron enter the filter box after passing through the opening channel, the scrap iron is left in the filter box, the cutting fluid enters the water storage box, and the cutting fluid in the water storage box is conveyed to the table top by the water pump; the filter box comprises a filter bottom plate, a filter front plate positioned in the front of the filter bottom plate, a filter rear plate positioned in the rear of the filter bottom plate and filter side plates positioned on two sides of the filter plate, wherein filter holes for circulating cutting fluid are formed in the filter bottom plate, and the positions of the filter holes are the lowest positions of the filter bottom plate; two handles are arranged on the outer side of the filtering front plate; the filtering front plate is arranged in an inclined mode; an observation port is arranged between the filtering front plate and the water storage box, and the filtering front plate is positioned at the upper part of the observation port.
2. The robotic cutting machining center of claim 1 wherein the work piece at the feeding position is gripped by the feeding robot when the feeding robot is proximate to the feeding mechanism and the work piece is placed at the machining position when the feeding robot is proximate to the machining position; when the material pressing mechanical arm is positioned above the processing position, the material pressing mechanical arm can press or release the workpiece on the processing position; when the material receiving manipulator is close to the processing position, the workpiece at the processing position can be clamped, and when the material receiving manipulator is close to the material receiving mechanism, the workpiece can be placed at the material receiving position.
3. The cutting machining center with the manipulator capable of automatically feeding and discharging as claimed in claim 1, wherein the feeding manipulator includes a first cylinder, a second cylinder and a feeding chuck, the first cylinder is used for driving the second cylinder and the feeding chuck to move along a vertical direction, so that the feeding chuck is close to or away from the feeding position along the vertical direction, and the feeding chuck is close to or away from the machining position along the vertical direction, a piston rod of the second cylinder is fixedly connected with a piston rod of the first cylinder, and the second cylinder is used for enabling the feeding chuck to clamp or release the workpiece.
4. The cutting machining center with the manipulator capable of feeding and discharging automatically as claimed in claim 1, wherein the material pressing manipulator comprises a third cylinder and a workpiece pressing block, and the third cylinder is used for driving the workpiece pressing block to move along a vertical direction, so that the workpiece pressing block presses or releases the workpiece at the machining position.
5. The cutting machining center with robot automatic loading and unloading as claimed in claim 1, the material receiving manipulator further comprises a fourth cylinder, a fifth cylinder, a sixth cylinder and a material receiving clamping jaw, wherein the fourth cylinder is used for driving the fifth cylinder, the sixth cylinder and the material receiving clamping jaw to move along the vertical direction, so that the material receiving clamping jaw is close to or far away from the processing position along the vertical direction, and the material receiving clamping jaws are close to or far away from the material receiving position along the vertical direction, piston rods of the fifth air cylinder and the fourth air cylinder are fixedly connected, the fifth cylinder is used for driving the sixth cylinder and the material receiving clamping jaw to move along the direction which is horizontal and vertical to the cross beam, therefore, the material receiving clamping jaws are close to or far away from the material receiving position along the direction, the piston rods of the sixth air cylinder and the fifth air cylinder are fixedly connected, and the sixth air cylinder is used for enabling the material receiving clamping jaws to clamp or loosen the workpiece.
6. The cutting center with the robot capable of feeding and discharging material automatically as claimed in claim 1, further comprising a device base, wherein the feeding mechanism, the clamping mechanism, the drilling mechanism and the material receiving mechanism are all disposed on the device base, the device base comprises a base, a table slide rail and a bracket, the table is slidably disposed on the base through the table slide rail, the table is disposed substantially horizontally and can slide horizontally, and the bracket is fixedly connected to the base.
7. The cutting machining center with the manipulator capable of feeding and discharging automatically as claimed in claim 6, wherein the feeding mechanism comprises a feeding base fixedly connected with the table top, and further comprises a feeding slide rail fixed on the feeding base, and the feeding slide rail and the table top are arranged at a certain angle.
8. The cutting machining center with the manipulator capable of feeding and discharging automatically as claimed in claim 7, wherein a material blocking mechanism is arranged at the bottom end of the feeding slide rail and comprises a material blocking support and a material blocking cylinder, and a material blocking piston rod of the material blocking cylinder can be used for blocking the workpiece from sliding out of the feeding slide rail when in an extending state.
9. The cutting machining center with the manipulator capable of feeding and discharging automatically as claimed in claim 8, wherein a feeding mechanism and a feeding chute are respectively arranged on two sides below the feeding slide rail, the feeding mechanism comprises a feeding cylinder and a feeding support, the feeding support is fixedly connected with the feeding slide rail and used for blocking a workpiece sliding out of the feeding slide rail, the feeding cylinder is used for pushing the workpiece blocked by the feeding support into the feeding slide rail, and an iron scrap blocking mechanism is further arranged on one side of the feeding slide rail.
10. The cutting machining center with the robot arm capable of feeding and discharging automatically as claimed in claim 1, wherein the clamping mechanism includes a machining seat and a clamping seat, the machining seat includes a plurality of layers which are detachably connected with each other, the clamping seat is detachably fixed above the machining seat, the clamping seat is substantially box-shaped and is opened from the upper part, an opening is provided on a side wall of the clamping seat, and the height of the side wall of the clamping seat is smaller than that of the workpiece.
CN201711264769.4A 2017-11-22 2017-11-22 Cutting and machining center with automatic loading and unloading of manipulators Expired - Fee Related CN107803700B (en)

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CN109202119B (en) * 2018-10-25 2023-09-22 杭州职业技术学院 Drilling automated intelligent manufacturing equipment assisted by dual manipulators
CN112936536A (en) * 2021-03-31 2021-06-11 佛山市南海鑫隆机工机械有限公司 Bottleneck cutting device with material collecting device
CN113618471B (en) * 2021-08-23 2022-07-01 津上精密机床(浙江)有限公司 Automatic unloading system of digit control machine tool

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