CN107803666A - A kind of processing unit (plant) and its processing method of tail gas treatment device part - Google Patents
A kind of processing unit (plant) and its processing method of tail gas treatment device part Download PDFInfo
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- CN107803666A CN107803666A CN201711246343.6A CN201711246343A CN107803666A CN 107803666 A CN107803666 A CN 107803666A CN 201711246343 A CN201711246343 A CN 201711246343A CN 107803666 A CN107803666 A CN 107803666A
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- cutter
- bed die
- grinding wheel
- pressing mold
- perpendicular mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention disclose a kind of processing unit (plant) of tail gas treatment device part, including bed die for fixed processing part and can away from or close to bed die pressing mold, the side that pressing mold closes on bed die is provided with the perpendicular mould of strip, and bed die is provided with the through hole passed through for erecting mould；Perpendicular mould is provided with grinding wheel and cutter；Grinding wheel is located at side of the cutter away from bed die, and grinding wheel is rotatablely connected with perpendicular mould；Cutter includes multiple cutter, and all sides that each cutter surround perpendicular mould set, are spaced along the length direction of perpendicular mould, each cutter mutual dislocation on the length direction of perpendicular mould；Projection of each cutter on the length direction of perpendicular mould pieces together frame-shaped.Compared with prior art, the present invention can improve the crudy to the adpting flange seat in tail gas treatment device, improve processing efficiency.
Description
Technical field
The present invention relates to tail gas treatment device part manufacture field, more particularly to a kind of processing of tail gas treatment device part
Device and its processing method.
Background technology
Exhaust gas processing device, which is typically necessary, at present uses flange seat as connection member, the connecting portion of exhaust gas processing device
Requirement of the part to air-tightness is higher, and therefore, the precision that the edge of flange seat endoporus needs is higher.Current process equipment is being processed
When exhaust gas processing device connection member, cutting is synchronously typically carried out to the inner port edge of flange seat using cutter and added
Work, this can cause, and the hole position edge stress of flange seat is excessive, and this can cause flange seat location difficulty, or even shift or send out
Change shape, influences the quality of processing；In order to improve the connection precision between tail gas treatment device part, the hole position cutting of flange seat
After the completion of, it is also necessary to polished, polishing operation typically separates with cutting action at present, and processing efficiency is low.
The content of the invention
The present invention is solves existing technological deficiency, there is provided a kind of processing unit (plant) of tail gas treatment device part and its adds
Work method, it can improve the crudy to the adpting flange seat in tail gas treatment device, improve processing efficiency.Its specific skill
Art scheme is as follows：
The present invention disclose a kind of processing unit (plant) of tail gas treatment device part, including for the fixed bed die for processing part with
And can away from or close to bed die pressing mold, the side that pressing mold closes on bed die is provided with the perpendicular mould of strip, and bed die is provided with to be led to for perpendicular mould
The through hole crossed；Perpendicular mould is provided with grinding wheel and the cutter for being processed to processing part hole position inner edge；Grinding wheel is located at
Side of the cutter away from bed die, grinding wheel are rotatablely connected with perpendicular mould, the axis weight of the axis of grinding wheel and the length direction of perpendicular mould
Close；Cutter includes multiple cutter, and all sides that each cutter surround perpendicular mould set, are spaced along the length direction of perpendicular mould,
Each cutter mutual dislocation on the length direction of perpendicular mould；Projection of each cutter on the length direction of perpendicular mould pieces together frame
Shape.
Further, projection section of the adjacent cutter on perpendicular mould length direction overlaps.
Further, cutter include multiple blades being arranged in order along perpendicular mould length direction, and the shape of blade is identical, chi
Very little is in incremental variations；The size for closing on the blade of pressing mold is more than the size for the blade for closing on bed die.
Further, bed die is provided with the locating rod for being used for coordinating with the positioning hole for processing part, and locating rod is located at bed die
Close on the side of pressing mold.
Further, grinding wheel is sleeved on the lateral surface of perpendicular mould in annular shape, grinding wheel.
Further, erect on mould and be also sheathed with external toothing, the axis of external toothing overlaps with the axis of grinding wheel, external toothing
End face is fixedly connected with the end face of grinding wheel；Pressing mold is provided with motor, and motor passes through meshed transmission gear with external toothing
Connection.
Further, external toothing is integrally formed with grinding wheel, and grinding wheel is rotatablely connected by bearing and perpendicular mould.
Further, pressing mold is provided with the dressing tool for being used for processing part edge profile, and dressing tool is located at pressing mold and closes on bottom
The side of mould, dressing tool is in the shape of a frame, and perpendicular mould is located at the inside casing of dressing tool.
Further, the first fixed seat, the second fixed seat are included, by more between the first fixed seat and the second fixed seat
Root guide rod is fixedly connected；Pressing mold is provided with pilot hole, and pilot hole is slidably connected with guide rod.
Further, the processing method of above-mentioned processing unit (plant) comprises the following steps：
S1, dress processing part：The processing part of frame-shaped is installed on bed die, make positioning hole on processing part frame with
Locating rod on bed die coordinates；
S2, cutting processing part hole position inwall：Pressing mold is shifted to bed die, erect the inside casing that mould passes through processing part, herein mistake
Cheng Zhong, each cutter are cut to the different sections at the inside casing edge of processing part successively；
S3, polishing processing part inside casing edge：Pressing mold is continued to move to, starts motor, enters grinding wheel and adds
Work part inside casing, and grinding wheel is rested within processing part inside casing；
S4, the outer margin contour cutting for processing part：Pressing mold is continued to move to, makes processing part completely into dressing tool
Inside casing；
S5, pressing mold are given up the throne：Pressing mold is set to complete process away from bed die.
Beneficial effects of the present invention：The grinding wheel of the present invention is each provided on perpendicular mould with cutter, can integrate cutting and polishing work
Sequence, improve processing efficiency；Each cutter are sequentially individually cut to the specific section at hole position edge, it is possible to reduce
The stress of flange seat, avoid flange seat from shifting and deform upon, improve machining accuracy and quality.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the embodiment of the present invention；
Fig. 2 is the structural representation of the perpendicular mould of the embodiment of the present invention；
Fig. 3 is the cross section structure schematic diagram of the perpendicular mould of the embodiment of the present invention；
Fig. 4 is the processing design of part schematic diagram of the embodiment of the present invention.
Marked in figure：First fixed seat 101, the second fixed seat 102, guide rod 103, pressing mold 200, dressing tool 201, drive
Dynamic motor 202, erects mould 300, grinding wheel 301, bearing 302, external toothing 303, bed die 400, locating rod 401, through hole 402, cutter
500, the first cutter 501, the second cutter 502, the 3rd cutter 503, the 4th cutter 504, flange seat 600, positioning hole
601。
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
The present invention is described in further detail below by embodiment combination accompanying drawing.Refer to accompanying drawing.
The present invention discloses a kind of processing unit (plant) of tail gas treatment device part, as shown in figure 1, including for fixed processing zero
The bed die 400 of part and can away from or close to bed die 400 pressing mold 200, it is preferable that as shown in figure 4, processing part has to be middle
There is the flange seat 600 of hole position, the position relationship between bed die 400 and pressing mold 200 can be left-right relation, can also upper and lower relation
Or other position relationships, it is preferable that pressing mold 200 is located at the top of bed die 400.The type of drive of pressing mold 200 is driven using hydraulic pressure
It is dynamic.Pressing mold 200 close on bed die 400 side be provided with strip perpendicular mould 300, erect mould 300 straight down, erect the top of mould 300 with
Pressing mold 200 is screwed connection, and perpendicular mould 300 can be cube type or cylindrical type or other shapes, pref. cylindrical.Bed die
400 are provided with the through hole 402 passed through for perpendicular mould 300.Perpendicular mould 300 is provided with grinding wheel 301 and the hole for processing flange seat 600
The cutter 500 of position inner edge.Grinding wheel 301 is located at side of the cutter 500 away from bed die 400, and specifically, grinding wheel 301 is located at knife
The top of tool 500.Grinding wheel 301 is rotatablely connected with perpendicular mould 300, the axle of the axis of grinding wheel 301 and the length direction of perpendicular mould 300
Line is overlapped, and grinding wheel 301 can be rotated can be driven with the inner edge for finishing hole position of polishing, grinding wheel 301 by perpendicular mould 300,
Can individually it rotate, it is preferable that perpendicular mould 300 does not rotate, and grinding wheel 301 is individually to rotate.Cutter 500 includes multiple cutter,
All sides that each cutter surround perpendicular mould 300 set, are spaced along the length direction of perpendicular mould 300, and each cutter are in perpendicular mould 300
Length direction on mutual dislocation, projection of each cutter on the length direction of perpendicular mould 300 piece together frame-shaped.Preferably, such as
Shown in Fig. 1 and Fig. 2, cutter 500 include from top to bottom successively the first cutter 501 of spaced set, the second cutter 502,
3rd cutter 503, the 4th cutter 504, the effect setting up and down of each cutter is can be sequentially to processing part
The specific section in hole position edge cut, reduce processing part stress.Each cutter are circular arc, and each cutter
The axis of horizontally disposed, vertical perpendicular mould 300, the first cutter 501, the second cutter 502, the 3rd cutter the 503, the 4th are cut
The structure of cutter 504 is identical and respectively positioned at the leading flank of perpendicular mould 300, left surface, right flank, trailing flank, as shown in figure 3,
First cutter 501, the second cutter 502, the 3rd cutter 503, the vertical projection of the 4th cutter 504 surround a circle
The projection circle of shape.Especially, the structure of each cutter can also be vertical bar shaped, and so each cutter are combined into vertical projection
Polygon, this is applied to the flange seat 600 that hole position is polygon.The grinding wheel 301 of the present invention is each provided at perpendicular mould with cutter 500
On 300, when pressing mold 200 pushes with perpendicular mould 300, cutter 500 and grinding wheel 301 on perpendicular mould 300 can be carried out respectively
Cutting and polishing, are integrated with cutting and polishing operation, improve processing efficiency；Each cutter are sequentially individually to hole position side
The specific section of edge is cut, it is possible to reduce the stress of flange seat 600, avoids flange seat 600 from shifting and occur shape
Become, improve machining accuracy and quality.
Further, projection section of the adjacent cutter on the perpendicular length direction of mould 300 overlaps, it is preferable that the first knife group
Both ends respectively positioned at one of end of the second knife group, the surface of one of end of the 3rd knife group, the second knife
The both ends of group respectively positioned at one of end of the 3rd knife group, the surface of one of end of the 4th cutter, and with
This analogizes.Such structure can be avoided the cutting residual position formed between the cut channel of two neighboring cutter.
Further, as shown in Figures 1 and 2, cutter include multiple knives being arranged in order along the perpendicular length direction of mould 300
Piece, the shape of blade is identical, size in change incremental from lower to upper, preferably three blades, close on the blade of pressing mold 200
Size is more than the size for the blade for closing on bed die 400.During cutting, each blade processes the thickness of certain size, to same
Individual hole position inner edge section carries out cutting three times, to remove specific thickness.Can so greatly reduce flange seat 600 by
Power, place flange seat 600 and deform or offset, improve crudy.
Further, as shown in figure 1, bed die 400 is provided with the locating rod for being used for coordinating with the positioning hole 601 for processing part
401, locating rod 401 is located at the side that bed die 400 closes on pressing mold 200, it is preferable that bed die 400 is annular, the shape of bed die 400
Similar to the shape of flange seat 600, locating rod 401 is four, and the locating rod 401 of locating rod 401 is set upward, the bottom of locating rod 401
End is fixed on the upper side of bed die 400, and locating rod 401 surrounds the circumferencial direction spaced set of bed die 400.Flange seat 600 is put
Put on bed die 400, the positioning hole 601 of flange seat 600 is arranged in locating rod 401, with the position of mounting flange seat 600, is kept away
Exempt from flange seat 600 to shift, avoid influenceing crudy.
Further, as shown in figure 1, grinding wheel 301 can be integrally formed with all sides of perpendicular mould 300,300 turns of mould is erected
It is dynamic, so as to drive grinding wheel 301 to rotate, it is preferable that for grinding wheel 301 in annular shape, grinding wheel 301 is sleeved on the outer of perpendicular mould 300
Side, perpendicular mould 300 is motionless, and grinding wheel 301 rotates around perpendicular mould 300, can so avoid perpendicular mould 300 from rotating, influence to cut
Process.
Further, erect and external toothing 303 is also sheathed with mould 300, the axis of external toothing 303 and the axis of grinding wheel 301
Overlap, the end face of external toothing 303 is screwed with the end face of grinding wheel 301 to be connected, and external toothing 303 and grinding wheel 301 are same
Step rotates in same direction；Pressing mold 200 is provided with motor 202, and the rotating shaft of motor 202 is provided with gear, the gear of motor 202
Connection is engaged with the external tooth of external toothing 303, motor 202 drives external toothing 303 to rotate, and then drives grinding wheel 301 to rotate.
It is simple in construction, it is easy for installation.
Further, it is preferable to ground, external toothing 303 is integrally formed with grinding wheel 301, and bearing 302 is provided with perpendicular mould 300,
Bearing installation position (not marked out in figure) is provided with grinding wheel 301, bearing 302 coordinates with bearing installation position, can so improve
The stability that grinding wheel 301 rotates, improve polishing quality.
Further, pressing mold 200 is provided with the dressing tool 201 for being used for processing part edge profile, and dressing tool 201 is located at
Pressing mold 200 closes on the side of bed die 400, and dressing tool 201 surrounds frame-shaped, the perpendicular mould of finishing knife by the head and the tail connection of multiple cutters
300 is wide positioned at the centre position of the inside casing of dressing tool 201, the shape of dressing tool 201 and the outside of processing flange seat 600
Shape is identical, and during processing, dressing tool 201 pushes, and makes inside casing of the flange seat 600 completely into dressing tool 201, and then realize
Cutting to 600 outer edge profile of flange seat, the manufacturing procedure of 600 outer edge profile of flange seat is integrated with, improves processing efficiency.
Further, the first fixed seat 101, the second fixed seat 102 are included, the first fixed seat 101 is fixed positioned at second
The top of seat 102, is fixedly connected between the first fixed seat 101 and the second fixed seat 102 by more guide rods 103；Pressing mold 200
Provided with pilot hole, pilot hole is slidably connected with guide rod 103.First fixed seat 101 is provided with hydraulic cylinder (being not drawn into figure), liquid
The movable end of cylinder pressure is set down, and the movable end of hydraulic cylinder is fixedly connected with the upper side of pressing mold 200, in the drive of hydraulic cylinder
Under, pressing mold 200 moves up and down along guide rod 103.The stability of the movement of pressing mold 200 can so be improved.Second fixed seat
102 upper surface is additionally provided with and erected the protector position (not marked out in figure) of the cooperation of mould 300, protector position and the shape of through hole 402
Shape size is identical, and positioned at the lower section of through hole 402, the second fixed seat 102 is touched when can so prevent perpendicular mould 300 from pushing
End face.The bottom of guide rod 103 is more than top, and a shoulder (not marked out in figure), shoulder are formed between top and bottom
Spacing effect can be played to pressing mold 200, prevents pressing mold 200 from excessively moving down, plays a protective role.
Further, the processing method of above-mentioned processing unit (plant) comprises the following steps：
S1, dress processing part：The flange seat 600 of round frame shape is installed on bed die 400, made on the frame of flange seat 600
Positioning hole 601 coordinates with the locating rod 401 on bed die 400, and locating rod 401 and the hole wall distance of positioning hole 601 are 1mm-
2.5mm, preferably 2mm；
S2, cutting processing part hole position inwall：Start hydraulic cylinder, pressing mold 200 is shifted to bed die 400, perpendicular mould 300 passes through method
The inside casing of blue seat 600, in the process, each cutter are cut to the different sections at the inside casing edge of processing part successively；
Wherein, the cutting thickness of each blade is 0.5mm-1mm, each cutter include three blades, thus each cutter are cut
It is 1.5mm-3mm to cut thickness, and specific cutting thickness adjusts according to being actually needed.
S3, polishing processing part inside casing edge：Continue to move to pressing mold 200, when the cutter of the top pass through flange
After the inside casing of seat 600, start motor 202 before grinding wheel 301 is introduced into the inside casing of flange seat 600, then make polishing
Wheel 301 enters processing part inside casings and polished, the preferred sisal of material of grinding wheel 301 or some other for polishing
Runner, grinding wheel 301 is rested within processing part inside casing, kept for 10 seconds to 25 seconds, preferably 20 seconds；
S4, the outer margin contour cutting for processing part：Continue to move to pressing mold 200, make flange seat 600 completely into finishing
The inside casing of cutter 201, dressing tool 201 carry out cutting processing to the outer edge profile of flange seat 600, and the thickness of cutting is 0.5mm-
1mm；
S5, pressing mold 200 are given up the throne：Change the operative orientation of hydraulic cylinder, pressing mold 200 is retracted away from bed die 400, pressing mold 200
To initial position, process is completed.
Above content is to combine specific embodiment further description made for the present invention, it is impossible to assert this hair
Bright specific implementation is confined to these explanations.For general technical staff of the technical field of the invention, do not taking off
On the premise of from present inventive concept, some simple deduction or replace can also be made.
Claims (10)
1. a kind of processing unit (plant) of tail gas treatment device part, including bed die (400) for fixed processing part and can be remote
From or close to the bed die (400) pressing mold (200), the side that the pressing mold (200) closes on the bed die (400) is provided with strip
The perpendicular mould (300) of shape, the bed die (400) are provided with the through hole (402) passed through for the perpendicular mould (300)；On the perpendicular mould (300)
Provided with grinding wheel (301) and the cutter (500) for being processed to processing part hole position inner edge；The grinding wheel (301)
Positioned at side of the cutter (500) away from the bed die (400), the grinding wheel (301) rotates with the perpendicular mould (300) to be connected
Connect, the axis of the grinding wheel (301) overlaps with the axis of the length direction of the perpendicular mould (300)；The cutter (500) includes
Multiple cutter, each cutter are set, along the length side of the perpendicular mould (300) around all sides of the perpendicular mould (300)
To being spaced, each cutter mutual dislocation on the length direction of the perpendicular mould (300)；Each cutter are described
Projection on the length direction of perpendicular mould (300) pieces together frame-shaped.
2. processing unit (plant) as claimed in claim 1, it is characterised in that the adjacent cutter are in perpendicular mould (300) length
Projection section on direction overlaps.
3. processing unit (plant) as claimed in claim 1, it is characterised in that the cutter include multiple along the perpendicular mould (300)
The blade that length direction is arranged in order, the shape of the blade is identical, size is in incremental variations；Close on the pressing mold (200)
The size of the blade is more than the size for the blade for closing on the bed die (400).
4. processing unit (plant) as claimed in claim 1, it is characterised in that the bed die (400), which is provided with, to be used for processing part
The locating rod (401) that coordinates of positioning hole (601), the locating rod (401) is located at the bed die (400) and closes on the pressing mold
(200) side.
5. processing unit (plant) as claimed in claim 1, it is characterised in that the grinding wheel (301) is in annular shape, the grinding wheel
(301) it is sleeved on the lateral surface of the perpendicular mould (300).
6. processing unit (plant) as claimed in claim 5, it is characterised in that be also sheathed with external toothing on the perpendicular mould (300)
(303), the axis of the external toothing (303) overlaps with the axis of the grinding wheel (301), the end face of the external toothing (303)
It is fixedly connected with the end face of the grinding wheel (301)；The pressing mold (200) is provided with motor (202), the motor
(202) it is connected with the external toothing (303) by meshed transmission gear.
7. processing unit (plant) as claimed in claim 6, it is characterised in that the external toothing (303) and the grinding wheel (301) one
Body formed, the grinding wheel (301) is rotatablely connected by bearing (302) and the perpendicular mould (300).
8. processing unit (plant) as claimed in claim 1, it is characterised in that the pressing mold (200), which is provided with, to be used to process part cincture
Wide dressing tool (201), the dressing tool (201) are located at the side that the pressing mold (200) closes on the bed die (400),
The dressing tool (201) is in the shape of a frame, and the perpendicular mould (300) is located at the inside casing of the dressing tool (201).
9. the processing unit (plant) as described in claim any one of 1-8, it is characterised in that include the first fixed seat (101), second
Fixed seat (102), it is solid by more guide rods (103) between first fixed seat (101) and second fixed seat (102)
Fixed connection；The pressing mold (200) is provided with pilot hole, and the pilot hole is slidably connected with the guide rod (103).
10. the processing unit (plant) as described in claim 1-9 any one, it is characterised in that processing method comprises the following steps：
S1, dress processing part：The processing part of frame-shaped is installed on the bed die (400)
On, the positioning hole (601) on processing part frame is coordinated with the locating rod (401) on the bed die (400)；
S2, cutting processing part hole position inwall：The pressing mold (200) is set to shift to the bed die (400), the perpendicular mould (300) is worn
The inside casing of processing part is crossed, in the process, each cutter enter to the different sections at the inside casing edge of processing part successively
Row cutting；
S3, polishing processing part inside casing edge：The pressing mold (200) is continued to move to, starts the motor (202),
The grinding wheel (301) is entered processing part inside casing, and grinding wheel (301) is rested within processing part inside casing；
S4, the outer margin contour cutting for processing part：Continue to move to the pressing mold (200), make it is described processing part completely into
The inside casing of the dressing tool (201)；
S5, pressing mold (200) are given up the throne：The pressing mold (200) is set to complete process away from the bed die (400).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711246343.6A CN107803666A (en) | 2017-12-01 | 2017-12-01 | A kind of processing unit (plant) and its processing method of tail gas treatment device part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711246343.6A CN107803666A (en) | 2017-12-01 | 2017-12-01 | A kind of processing unit (plant) and its processing method of tail gas treatment device part |
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| Publication Number | Publication Date |
|---|---|
| CN107803666A true CN107803666A (en) | 2018-03-16 |
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ID=61590328
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711246343.6A Pending CN107803666A (en) | 2017-12-01 | 2017-12-01 | A kind of processing unit (plant) and its processing method of tail gas treatment device part |
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Application publication date: 20180316 |