CN107794485A - A kind of preparation technology of metal ceramic powder used for hot spraying - Google Patents
A kind of preparation technology of metal ceramic powder used for hot spraying Download PDFInfo
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- 239000000843 powder Substances 0.000 title claims abstract description 277
- 238000005507 spraying Methods 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000000919 ceramic Substances 0.000 title claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 11
- 239000002184 metal Substances 0.000 title claims abstract description 10
- 238000005516 engineering process Methods 0.000 title 1
- 239000002245 particle Substances 0.000 claims abstract description 78
- 238000005245 sintering Methods 0.000 claims abstract description 44
- 239000011195 cermet Substances 0.000 claims abstract description 31
- 239000002002 slurry Substances 0.000 claims abstract description 19
- 238000007751 thermal spraying Methods 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 239000007921 spray Substances 0.000 claims description 22
- 238000005469 granulation Methods 0.000 claims description 9
- 230000003179 granulation Effects 0.000 claims description 9
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 238000000576 coating method Methods 0.000 abstract description 24
- 239000011248 coating agent Substances 0.000 abstract description 21
- 230000008021 deposition Effects 0.000 abstract description 13
- 238000000498 ball milling Methods 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 26
- 238000009826 distribution Methods 0.000 description 19
- 238000007873 sieving Methods 0.000 description 11
- 239000003350 kerosene Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 238000001694 spray drying Methods 0.000 description 9
- 239000004372 Polyvinyl alcohol Substances 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- 229920002451 polyvinyl alcohol Polymers 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910009043 WC-Co Inorganic materials 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000000354 decomposition reaction Methods 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- 239000000446 fuel Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 239000012798 spherical particle Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000684 Cobalt-chrome Inorganic materials 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000011805 ball Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 239000010952 cobalt-chrome Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 239000011361 granulated particle Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011268 mixed slurry Substances 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 230000036284 oxygen consumption Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/129—Flame spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/14—Treatment of metallic powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
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Abstract
本发明公开了一种热喷涂用金属陶瓷粉末的制备工艺,包括以下步骤:(1)将金属粉末与陶瓷粉末混合球磨,获得浆料A;(2)对浆料A进行喷雾造粒,得到粉末B;(3)对粉末B进行分级,得到两级以上粒度不同的粉末C;(4)使不同粒度的粉末分别在不同的温度下烧结,烧结完成后分别进行破碎和分级,得到不同松装密度的粉末D;(5)将不同松装密度的粉末D混合,得到喷涂用金属陶瓷粉末。本发明提高了金属陶瓷粉末利用率,改善了热喷涂的沉积率,提高了涂层的致密度,获得了一个较好的综合效果。
The invention discloses a preparation process of cermet powder for thermal spraying, which comprises the following steps: (1) mixing and ball-milling metal powder and ceramic powder to obtain slurry A; (2) spraying and granulating slurry A to obtain Powder B; (3) Classify powder B to obtain powder C with more than two grades of different particle sizes; (4) Sinter powders with different particle sizes at different temperatures, and crush and classify them after sintering to obtain powders of different sizes. Powder D with packing density; (5) Mix powders D with different bulk densities to obtain cermet powder for spraying. The invention improves the utilization rate of the cermet powder, improves the deposition rate of thermal spraying, improves the density of the coating, and obtains a better comprehensive effect.
Description
技术领域technical field
本发明涉及一种热喷涂用金属陶瓷粉末的制备工艺,属于热喷涂领域。The invention relates to a preparation process of cermet powder for thermal spraying, which belongs to the field of thermal spraying.
背景技术Background technique
当前采用热喷涂特别是超音速火焰喷涂的金属陶瓷粉末有WC-Ni,WC-Co,WC-CoCr,WC-Cr3C2-Ni,Cr3C2-NiCr等金属陶瓷粉末材料,上述粉末材料可制备相应复合涂层,被广泛应用于工业生产中需要防腐耐磨的场合。当前,金属陶瓷粉末大多采用团聚法来制备,其工艺过程一般由物料混合球磨、喷雾造粒、烧结、破碎和过筛分级组成。The cermet powders currently used for thermal spraying, especially supersonic flame spraying, include WC-Ni, WC-Co, WC-CoCr, WC-Cr 3 C 2 -Ni, Cr 3 C 2 -NiCr and other cermet powder materials. The material can be used to prepare corresponding composite coatings, and is widely used in industrial production where anti-corrosion and wear-resisting are required. At present, most cermet powders are prepared by the agglomeration method, and the process generally consists of material mixing and ball milling, spray granulation, sintering, crushing and sieving and classification.
上述工艺中,喷雾造粒是将细小颗粒的金属和陶瓷颗粒团聚成尺寸较大的球形颗粒,便于喷涂时能顺利送粉。烧结是为了除去球形颗粒中的有机粘结剂,并且还能提高球形粉末颗粒的机械强度,使其在喷涂送粉过程中不容易破碎。In the above process, spray granulation is to agglomerate fine particles of metal and ceramic particles into larger spherical particles, which is convenient for smooth powder delivery during spraying. The purpose of sintering is to remove the organic binder in the spherical particles, and it can also improve the mechanical strength of the spherical powder particles so that they are not easily broken during the spraying and powder feeding process.
发明人发现,当前采用喷雾造粒获得的金属陶瓷粉末都是在同一温度下烧结得到,烧结后的物料再经过破碎、筛分和气流分级获得松装密度一致的热喷涂粉末。The inventors found that the current cermet powders obtained by spray granulation are all sintered at the same temperature, and the sintered materials are then crushed, screened and air-flow classified to obtain thermal spray powders with uniform bulk density.
当经过喷雾造粒的金属陶瓷粉末在较低温度下烧结时,获得的粉末松装密度也较低,这种粉末中较大尺寸的粉末粒子在喷涂焰流中能充分熔融或软化(获得的涂层较致密),但小尺寸粉末粒子很容易发生过熔的现象,过熔的粒子常常粘附在枪管的内壁,造成堵枪和大熔滴现象(即使将粉末下限提高到20微米都不能避免这种大熔滴现象),最终导致喷涂过程不稳定,相应的涂层磨削后表面有凹坑,而导致其合格率也很低。When the spray-granulated cermet powder is sintered at a lower temperature, the bulk density of the obtained powder is also low, and the larger-sized powder particles in this powder can be fully melted or softened in the spray flame (obtained The coating is relatively dense), but the small-sized powder particles are prone to over-melting, and the over-melting particles often adhere to the inner wall of the gun barrel, causing gun blocking and large droplets (even if the lower limit of the powder is increased to 20 microns). This large droplet phenomenon cannot be avoided), which eventually leads to the instability of the spraying process, and the corresponding coating has pits on the surface after grinding, which leads to a low pass rate.
当经过喷雾造粒的金属陶瓷粉末在高温下烧结时,所获得粉末粒子致密度高(粉末松装密度高)。在喷涂过程中,这种粉末中的小尺寸致密粒子受热熔融或软化充分,但大尺寸的致密粒子在喷涂的焰流中受热不充分,粒子撞击到基体上时,其心部未充分熔融或软化的部分容易发生反弹,导致粉末的沉积率较低。When the spray-granulated cermet powder is sintered at high temperature, the obtained powder particles have a high density (high powder bulk density). During the spraying process, the small-sized dense particles in this powder are heated and melted or softened sufficiently, but the large-sized dense particles are not heated sufficiently in the spray flame, and when the particles hit the substrate, their cores are not fully melted or The softened part is prone to rebound, resulting in a lower deposition rate of the powder.
当经过喷雾造粒的金属陶瓷粉末在适中温度烧结时,获得的粉末松装密度也适中,粉末的沉积率和和涂层致密度都适中。对于这种松装密度适中的粉末,细颗粒的粉末在喷涂过程中仍然有较大的倾向发生过熔,因此,为了减少这种过熔现象,需要将该粉末粒度分布的下限尺寸提高至15微米甚至20微米,从而造成喷雾造粒粉末的利用率大大降低。另外,要想通过喷涂这种中等松装密度的金属陶瓷粉末来制备高致密度的涂层还必须选择高的喷涂参数(增大喷涂时燃料和氧气的消耗),这又会导致粉末的沉积率大大降低。When the spray-granulated cermet powder is sintered at a moderate temperature, the bulk density of the obtained powder is also moderate, and the powder deposition rate and coating density are moderate. For this kind of powder with moderate bulk density, the powder with fine particles still has a greater tendency to over-melt during the spraying process. Therefore, in order to reduce this over-melt phenomenon, it is necessary to increase the lower limit size of the powder particle size distribution to 15 Micron or even 20 microns, resulting in greatly reduced utilization of spray granulation powder. In addition, in order to prepare a high-density coating by spraying this medium bulk density cermet powder, high spray parameters must be selected (increased fuel and oxygen consumption during spraying), which in turn will lead to powder deposition. rate is greatly reduced.
可见,采用松装密度一致的金属陶瓷粉末来制备相应涂层,无论是低、中松装密度还是高松装密度,都难以获得令人满意的结果。因此,急需对传统的金属陶瓷粉末的设计和制备工艺进行优化,以获得喷涂过程稳定、粉末的沉积率和涂层致密度都较高的金属陶瓷粉末。It can be seen that it is difficult to obtain satisfactory results by using cermet powders with uniform bulk density to prepare corresponding coatings, whether it is low, medium bulk density or high bulk density. Therefore, it is urgent to optimize the design and preparation process of traditional cermet powders to obtain cermet powders with stable spraying process, high powder deposition rate and high coating density.
发明内容Contents of the invention
本发明拟将解决如何提高喷雾造粒金属陶瓷粉末的利用率,保持喷涂过程的稳定性以及该粉末喷涂沉积率和涂层致密度不可兼得等问题。The invention intends to solve the problems of how to improve the utilization rate of the spray granulated cermet powder, maintain the stability of the spraying process, and that the deposition rate of the powder spraying and the density of the coating can not be achieved at the same time.
本发明的技术方案是,提供一种热喷涂用金属陶瓷粉末的制备工艺,包括以下步骤:The technical solution of the present invention is to provide a preparation process of cermet powder for thermal spraying, comprising the following steps:
(1)将金属粉末与陶瓷粉末混合球磨,获得浆料A;(1) Metal powder and ceramic powder are mixed and ball milled to obtain slurry A;
(2)对浆料A进行喷雾造粒,得到粉末B;(2) Carry out spray granulation to slurry A, obtain powder B;
(3)对粉末B进行分级,得到两级以上粒度不同的粉末C(分别为粉末C1、C2、……Cn);(3) Classifying powder B to obtain powder C with different particle sizes in more than two stages (respectively powder C1, C2, ... Cn);
(4)使不同粒度的粉末C(粉末C1、C2、……Cn)分别在不同的温度下烧结,烧结完成后分别进行破碎和分级,得到不同松装密度的粉末D(分别为粉末D1、D2、……Dn);(4) Powders C (powders C1, C2, ... Cn) with different particle sizes are sintered at different temperatures respectively, and after the sintering is completed, they are crushed and classified respectively to obtain powders D with different bulk densities (respectively powders D1, D2,...Dn);
(5)将不同松装密度的粉末D混合,得到喷涂用金属陶瓷粉末。(5) Mix powders D with different bulk densities to obtain cermet powder for spraying.
优选地,粉末C中,粒径最小为a微米,粒径最大为b微米;其中4≤a≤8;50≤b≤60。Preferably, in the powder C, the smallest particle size is a micron, and the largest particle size is b micron; wherein 4≤a≤8; 50≤b≤60.
优选地,步骤(3)中,粉末B分为n级,按粒度从小到大,分别为粉末C1、C2、……、Cn,烧结温度分别为T1、T2、……、Tn,烧结温度的单位均为℃;其中,T1>T2>……>Tn,n为大于1的自然数。Preferably, in step (3), powder B is divided into n grades, according to particle size from small to large, respectively powder C1, C2, ..., Cn, sintering temperatures are T1, T2, ..., Tn, sintering temperature The unit is °C; wherein, T1>T2>...>Tn, n is a natural number greater than 1.
优选地,将粉末B分为两级,得到粒度不超过c微米的粉末C1和粒度大于c微米的粉末C2,其中,25≤c≤35。Preferably, the powder B is divided into two grades to obtain a powder C1 with a particle size not exceeding c microns and a powder C2 with a particle size larger than c microns, wherein 25≤c≤35.
优选地,粉末C1的烧结温度为1170-2000℃;粉末C2的烧结温度为1160-1190℃。Preferably, the sintering temperature of powder C1 is 1170-2000°C; the sintering temperature of powder C2 is 1160-1190°C.
优选地,粉末C1的烧结温度为T1℃,粉末C2的烧结温度为T2℃,T2+40℃≥T1≥T2+10℃。Preferably, the sintering temperature of the powder C1 is T1°C, the sintering temperature of the powder C2 is T2°C, and T2+40°C≥T1≥T2+10°C.
优选地,将粉末B分为三级,分别为粉末C1、C2和C3,其粒度分别为d、e和f微米;其中,d<e<f,a≤d≤a+14微米;b-14微米≤f≤b,粉末C2的粒度分布e介于d和f之间。Preferably, the powder B is divided into three grades, which are respectively powders C1, C2 and C3, and their particle sizes are respectively d, e and f microns; wherein, d<e<f, a≤d≤a+14 microns; b- 14 microns ≤ f ≤ b, the particle size distribution e of powder C2 is between d and f.
优选地,粉末C1的烧结温度为T1℃,粉末C2的烧结温度为T2℃,粉末C3的烧结温度为T3℃,T2+30℃≥T1≥T2+8℃;T3+30℃≥T2≥T3+8℃。优选地,T2+20℃≥T1≥T2+10℃;T3+20℃≥T2≥T3+10℃。Preferably, the sintering temperature of powder C1 is T1°C, the sintering temperature of powder C2 is T2°C, the sintering temperature of powder C3 is T3°C, T2+30°C≥T1≥T2+8°C; T3+30°C≥T2≥T3 +8°C. Preferably, T2+20°C≥T1≥T2+10°C; T3+20°C≥T2≥T3+10°C.
优选地,粉末D中,粒径最小为a微米,粒径最大为b微米。Preferably, in the powder D, the smallest particle size is a micron, and the largest particle size is b micron.
优选地,所述金属粉末为Ni、Co、Cr、Fe、Al和Mo中的一种和多种;所述陶瓷粉末为WC、Cr3C2、TiC、TiB2、WB和Mo2B中的一种和多种。Preferably, the metal powder is one or more of Ni, Co, Cr, Fe, Al and Mo; the ceramic powder is WC, Cr 3 C 2 , TiC, TiB 2 , WB and Mo 2 B one and many.
具体来说,本发明的制备工艺包括的步骤有:Specifically, the steps that preparation technique of the present invention comprises have:
(1)将一定比例的金属粉末(Ni,Cr,Co,Fe和Mo中的一种或多种)和陶瓷粉末(WC,Cr3C2,TiC,WB,TiB2,Mo2B中的一种或多种)以及硬质合金球、去离子水、聚乙烯醇放入球磨机球磨10-40个小时,获得金属陶瓷混合浆料(将金属陶瓷粉末的总量定为100份时,硬质合金球的比例为700份,去离子水的比例为20-25份,聚乙烯醇的比例为2份);(1) A certain proportion of metal powder (one or more of Ni, Cr, Co, Fe and Mo) and ceramic powder (WC, Cr 3 C 2 , TiC, WB, TiB 2 , Mo 2 B one or more) and cemented carbide balls, deionized water, and polyvinyl alcohol were put into a ball mill for ball milling for 10-40 hours to obtain a cermet mixed slurry (when the total amount of cermet powder was set as 100 parts, hard The ratio of high-quality alloy balls is 700 parts, the ratio of deionized water is 20-25 parts, and the ratio of polyvinyl alcohol is 2 parts);
(2)将上述浆料导入离心式喷雾塔进行喷雾造粒,获得形状为球形的金属陶瓷复合粉末;(2) importing the above slurry into a centrifugal spray tower for spray granulation to obtain a spherical cermet composite powder;
(3)将上述造粒后的粒子进行筛分和气流分级获得粒度分布不同的两种或两种以上的球形金属陶瓷粉末;(粒度分布分为两个区段:5-30微米和30-53微米,或粒度分布为3个区段5-20微米,20-38微米以及38-53微米,或更多区段);(3) The above-mentioned granulated particles are screened and air-flow classified to obtain two or more spherical cermet powders with different particle size distributions; (the particle size distribution is divided into two sections: 5-30 microns and 30-30 microns) 53 microns, or a particle size distribution of 3 segments 5-20 microns, 20-38 microns and 38-53 microns, or more segments);
(4)将上述粒度分布不同的粉末在不同温度下的还原性气氛炉和真空炉中烧结,其中,细颗粒粉末在高温下烧结,获得高致密度的细颗粒粉末(松装密度高);中等尺寸的粉末在中等温度下烧结,获得中等致密度的粉末;粗颗粒粉末在较低温度下烧结获得低致密度的粗颗粒粉末(松装密度较低);(4) Sintering the above-mentioned powders with different particle size distributions in reducing atmosphere furnaces and vacuum furnaces at different temperatures, wherein the fine-grained powders are sintered at high temperatures to obtain high-density fine-grained powders (high bulk density); Medium-sized powders are sintered at medium temperatures to obtain medium-density powders; coarse-grained powders are sintered at lower temperatures to obtain low-density coarse-grained powders (low bulk density);
(5)将上述烧结获得的粉末进行破碎,并再次分筛和气流分级以除去各自粉末中由于破碎工艺造成的粒子尺寸小于该粉末粒度分布下限尺寸的粒子。(5) Crushing the powder obtained by the above sintering, and re-sieving and airflow classification to remove particles in each powder whose particle size is smaller than the lower limit size of the powder particle size distribution due to the crushing process.
(6)将去除小于该粉末粒度分布下限尺寸的粉末再进行机械混合得到新型金属陶瓷粉末(该混合粉末的粒度分布范围为5-53微米,并且,尺寸较小的粉末松装密度高,尺寸较大的粉末松装密度较低)。(6) Remove powders smaller than the lower limit of the particle size distribution of the powder and then perform mechanical mixing to obtain a new type of cermet powder (the particle size distribution range of the mixed powder is 5-53 microns, and the powder with a smaller size has a higher bulk density and a smaller size. Larger powders have lower bulk densities).
下面对本发明作进一步解释说明,其中文中用P1、P2……等标号表示物料的代号,仅用于便于区分,没有确定的含义。The present invention will be further explained below, wherein the codes of materials are represented by labels such as P1, P2..., etc. in the text, which are only used to facilitate distinction and have no definite meaning.
例如选择Ni,Cr,Co,Fe和Mo中的一种或多种金属元素(金属占粉末P1总质量百分比为7%-40%)的金属粉末和WC,Cr3C2,TiC,WB,TiB2,Mo2B中的一种或多种陶瓷粉末(陶瓷占粉末P1总质量百分比为60%-93%)组合得到混合粉末P1。将P1分别与占P1总质量20-25%去离子水和2%的聚乙烯醇球磨混合,获得由上述组分均匀混合球磨形成的浆料P2。将浆料P2导入离心式喷雾塔中进行喷雾干燥造粒,获得粒度呈一定范围分布的金属陶瓷粉末P3,将喷雾干燥获得的金属陶瓷粉末P3进行分筛和气流分级得到粒度分布不同的细颗粒粉末P4,中等粒度粉末P5和粗颗粒粉末P6。For example, select one or more metal elements in Ni, Cr, Co, Fe and Mo (the metal accounts for 7%-40% of the total mass percentage of powder P1) metal powder and WC, Cr 3 C 2 , TiC, WB, One or more ceramic powders of TiB 2 and Mo 2 B (ceramics account for 60%-93% of the total mass of the powder P1) are combined to obtain the mixed powder P1. P1 is ball milled and mixed with 20-25% deionized water and 2% polyvinyl alcohol accounting for the total mass of P1 respectively to obtain slurry P2 formed by uniformly mixing and ball milling the above components. The slurry P2 is introduced into a centrifugal spray tower for spray drying and granulation to obtain a cermet powder P3 with a particle size distribution in a certain range, and the cermet powder P3 obtained by spray drying is subjected to sieving and air classification to obtain fine particles with different particle size distributions Powder P4, medium particle size powder P5 and coarse particle size powder P6.
将分级后的粉末P4,P5和P6分别装入石墨舟或陶瓷舟中,并置入具有还原性气氛的气氛炉或真空炉中进行烧结。其中,细颗粒粉末P4在较高的温度下烧结和破碎,获得高致密度粉末P7(粉末松装密度高);中等颗粒尺寸的粉末P5在中等的烧结温度下烧结和破碎,获得中等致密度的粉末P8(粉末松装密度适中);粗颗粒粉末P6在较低温度下烧结和破碎获得低致密度的粉末P9(粉末松装密度较低)。Put the classified powders P4, P5 and P6 into graphite boats or ceramic boats respectively, and put them into an atmosphere furnace or a vacuum furnace with a reducing atmosphere for sintering. Among them, the fine particle powder P4 is sintered and crushed at a higher temperature to obtain a high-density powder P7 (high bulk density of the powder); the medium-sized powder P5 is sintered and crushed at a moderate sintering temperature to obtain a medium density The powder P8 (the bulk density of the powder is moderate); the coarse powder P6 is sintered and crushed at a lower temperature to obtain the powder P9 with low density (the bulk density of the powder is low).
采用分筛和气流分级分别除去P7,P8和P9粉末中由于破碎而产生的小于各自粉末尺寸分布下限尺寸的颗粒,分别得到粉末P10、P11和P12。Particles smaller than the lower limit of the respective powder size distributions in the P7, P8 and P9 powders due to crushing were removed by sub-sieving and airflow classification to obtain powders P10, P11 and P12 respectively.
将分级后的粉末P10、P11和P12进行机械混合,得到松装密度不同的混金属陶瓷粉末P13(粉末颗粒尺寸越大,松装密度越低)。The classified powders P10, P11 and P12 were mechanically mixed to obtain mixed metal-ceramic powder P13 with different bulk densities (the larger the particle size of the powder, the lower the bulk density).
由上述工艺获得的具有不同松装密度的P13粉末中,小尺寸的粉末致密度高,在送粉过程中虽然质量小,但由于其致密度较高,在送粉载气的作用下,可以被送入焰流中心;并且,又由于细颗粒粉末致密度高,在喷枪的枪管中不容易过熔,大大降低了过熔粉末粘附在枪管内壁的倾向。中等尺寸和大尺寸的粉末粒子致密度依次降低,一方面能使它们在焰流中能被充分加热达到熔融或软化的状态,另一方面也能使其撞击到基体上时具有较好的铺展性能,提高粉末的沉积率和相应涂层的致密度。这样,粉末P13中粒度分布处于不同区间的粒子其松装密度也不一样,这使的该粉末在喷涂过程中能基本达到较一致的充分熔融或软化状态。这不仅基本避免了由于细粉末过熔而粘附枪管内壁的现象,也避免了大颗粒粉末由于心部熔融和软化的程度不够而出现粉末反弹严重的情况,从而使得粉末的沉积率和所获涂层致密度都较高。另外,由细粉的松装密度被大大的提高,其在喷涂过程中发生过熔的概率也大大减小,所以,该粉末的粒度分布下限尺寸也可由原先的15-20微米降低到5微米,最终使得喷雾造粒所获得的金属陶瓷粉末利用率也大大提高。Among the P13 powders with different bulk densities obtained by the above process, the small-sized powder has a high density. Although the mass is small during the powder feeding process, due to its high density, under the action of the powder feeding carrier gas, it can It is sent into the center of the flame flow; and, due to the high density of the fine particle powder, it is not easy to over-melt in the barrel of the spray gun, which greatly reduces the tendency of the over-melt powder to adhere to the inner wall of the barrel. The density of medium-sized and large-sized powder particles decreases in turn, on the one hand, they can be fully heated to a molten or softened state in the flame flow, and on the other hand, they can also spread better when they hit the substrate Performance, improve the deposition rate of the powder and the density of the corresponding coating. In this way, the bulk density of the particles in different ranges of particle size distribution in the powder P13 is also different, which enables the powder to basically reach a more consistent and fully melted or softened state during the spraying process. This not only basically avoids the phenomenon that the fine powder adheres to the inner wall of the gun barrel due to over-melting, but also avoids the serious rebound of the powder due to the insufficient degree of melting and softening of the core of the large particle powder, so that the deposition rate of the powder and the The coating density is higher. In addition, the bulk density of the fine powder is greatly improved, and the probability of over-melting during the spraying process is also greatly reduced. Therefore, the lower limit size of the particle size distribution of the powder can also be reduced from the original 15-20 microns to 5 microns. Finally, the utilization rate of the cermet powder obtained by spray granulation is also greatly improved.
本发明的有益效果是,提高了金属陶瓷粉末利用率,改善了热喷涂的沉积率,提高了涂层的致密度,获得了一个较好的综合效果。The beneficial effect of the invention is that the utilization rate of the cermet powder is improved, the deposition rate of thermal spraying is improved, the density of the coating is increased, and a better comprehensive effect is obtained.
附图说明Description of drawings
图1表示为现有技术中的一种金属陶瓷粉末的制备工艺流程图;Fig. 1 represents the preparation process flowchart of a kind of cermet powder in the prior art;
图2为本发明中的一种金属陶瓷粉末的制备工艺流程图;Fig. 2 is the preparation process flowchart of a kind of cermet powder among the present invention;
图3为WC-12Co粉末在1195℃下烧结,获得粉末的界面以及由该粉末制备的WC-12Co涂层截面照片;Figure 3 is the WC-12Co powder sintered at 1195 ° C to obtain the interface of the powder and the cross-sectional photo of the WC-12Co coating prepared from the powder;
图4为WC-12Co粉末在1185℃下烧结,获得粉末的界面以及由该粉末制备的WC-12Co涂层截面照片;Figure 4 is the WC-12Co powder sintered at 1185 ° C to obtain the powder interface and the WC-12Co coating section photo prepared from the powder;
图5为WC-12Co粉末在1175℃下烧结,获得粉末的界面以及由该粉末制备的WC-12Co涂层截面照片;Figure 5 is a photo of the interface of the powder obtained by sintering WC-12Co powder at 1175 °C and the WC-12Co coating prepared from the powder;
图6为WC-12Co粉末在为粒度分布为5-25微米的高松装密度粉末(1195℃下烧结)和粒度分布为25~53微米低松装密度粉末(1180℃下烧结)机械混合的粉末截面照片以及由该粉末制备的WC-12Co涂层截面照片。Figure 6 shows WC-12Co powder mechanically mixed with high bulk density powder (sintered at 1195°C) with a particle size distribution of 5-25 microns and low bulk density powder (sintered at 1180°C) with a particle size distribution of 25-53 microns Cross-sectional photographs and cross-sectional photographs of WC-12Co coatings prepared from this powder.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明。The present invention will be further described below in conjunction with embodiment.
对比例1Comparative example 1
(1)将质量百分比分别为88wt.%的WC(粒度为~2.5微米)和12wt.%的Co粉末(粒度为1-3微米)分别加入球磨桶,并向该桶添加占粉末原料(WC粉末+Co粉末,下同)总质量23wt.%的去离子水和2wt.%的聚乙烯醇,按球料比6:1加入WC-Co硬质合金球,球磨30h,获得浆料P1。(1) 88wt.% WC (particle size is ~ 2.5 microns) and 12wt.% Co powder (particle size is 1-3 microns) are added to the ball mill barrel respectively, and the powder raw material (WC Powder + Co powder, the same below) with a total mass of 23wt.% deionized water and 2wt.% polyvinyl alcohol, added WC-Co cemented carbide balls at a ball-to-material ratio of 6:1, and ball milled for 30 hours to obtain slurry P1.
(2)将浆料P1逐渐导入喷雾干燥塔的顶端容器中,进行喷雾干燥,以获得粒度分布在一定范围的球形WC-12Co粉末P2。(2) The slurry P1 is gradually introduced into the top container of the spray drying tower, and spray-dried to obtain spherical WC-12Co powder P2 with a particle size distribution within a certain range.
(3)将P2粉末在1195℃下烧结获得高致密度的P3粉末。所用烧结炉可以是带还原性(H2或NH3分解气)气氛的炉子,也可以是真空炉,在设定的烧结温度下保温2小时。(3) P2 powder was sintered at 1195°C to obtain high-density P3 powder. The sintering furnace used can be a furnace with a reducing ( H2 or NH3 decomposition gas) atmosphere, or a vacuum furnace, which is kept at the set sintering temperature for 2 hours.
(5)将烧结获得的P3粉末破碎,获得的WC-12Co粉末分别为P4。(5) The P3 powder obtained by sintering is crushed, and the obtained WC-12Co powder is respectively P4.
(6)采用分筛和气流分级的方法,除去P4破碎后粉末中小于15微米以及大于53微米的颗粒,获得的WC-12Co粉末编号为P5。(6) The particles smaller than 15 microns and larger than 53 microns in the crushed powder of P4 were removed by sub-sieving and air-flow classification, and the obtained WC-12Co powder was coded as P5.
(8)采用以煤油为燃料的超音速火焰喷枪喷涂P5粉末,在标准参数下(煤油流量:22.6L/h,氧气你流量:56.6m3/h,送粉率75g/min,喷涂距离:380mm),获得的WC-12Co涂层孔隙率1.7%(用灰度法测试);该粉末喷涂过程稳定,但枪管内壁磨损较严重,粉末沉积率为35.2%(相应的粉末和涂层截面照片见图3)。(8) Use kerosene as fuel to spray P5 powder, under standard parameters (kerosene flow rate: 22.6L/h, oxygen flow rate: 56.6m 3 /h, powder feeding rate 75g/min, spraying distance: 380mm), the obtained WC-12Co coating has a porosity of 1.7% (tested by the gray scale method); the powder spraying process is stable, but the inner wall of the gun barrel is worn more seriously, and the powder deposition rate is 35.2% (corresponding powder and coating section See Figure 3 for photos).
对比例2Comparative example 2
(1)将质量百分比分别为88wt.%的WC(粒度为~2.5微米)和12wt.%的Co粉末(粒度为1-3微米)分别加入球磨桶,并向该桶添加占粉末原料总质量23wt.%的去离子水和2wt.%的聚乙烯醇,按球料比6:1加入WC-Co硬质合金球,球磨30h,获得浆料P1。(1) Add 88wt.% WC (particle size ~2.5 microns) and 12wt.% Co powder (1-3 microns particle size) to the ball milling barrel respectively, and add 88 wt.% of the total mass of powder raw materials to the barrel 23wt.% of deionized water and 2wt.% of polyvinyl alcohol were added into WC-Co cemented carbide balls according to the ball-to-material ratio of 6:1, and ball milled for 30 hours to obtain slurry P1.
(2)将浆料P1逐渐导入喷雾干燥塔的顶端容器中,进行喷雾干燥,以获得粒度分布在一定范围的球形WC-12Co粉末P2。(2) The slurry P1 is gradually introduced into the top container of the spray drying tower, and spray-dried to obtain spherical WC-12Co powder P2 with a particle size distribution within a certain range.
(3)将P2粉末在1185℃下烧结获得致密度适中的P3粉末。所用烧结炉可以是带还原性(H2或NH3分解气)气氛的炉子,也可以是真空炉,在设定的烧结温度下保温2小时。(3) P2 powder was sintered at 1185°C to obtain P3 powder with moderate density. The sintering furnace used can be a furnace with a reducing ( H2 or NH3 decomposition gas) atmosphere, or a vacuum furnace, which is kept at the set sintering temperature for 2 hours.
(5)将烧结获得的P3粉末破碎,获得的WC-12Co粉末分别为P4。(5) The P3 powder obtained by sintering is crushed, and the obtained WC-12Co powder is respectively P4.
(6)采用分筛和气流分级的方法,除去P4破碎后粉末中小于15微米以及大于53微米的颗粒,获得的WC-12Co粉末编号为P5。(6) The particles smaller than 15 microns and larger than 53 microns in the crushed powder of P4 were removed by sub-sieving and air-flow classification, and the obtained WC-12Co powder was coded as P5.
(8)采用以煤油为燃料的超音速火焰喷枪喷涂P5粉末,在标准参数下(煤油流量:22.6L/h,氧气你流量:56.6m3/h,送粉率75g/min,喷涂距离:380mm),获得的WC-12Co涂层孔隙率0.7%(用灰度法测试);该粉末喷涂过程较稳定,粉末沉积率为40.4%(相应的粉末和涂层截面照片见图4)。(8) Use kerosene as fuel to spray P5 powder, under standard parameters (kerosene flow rate: 22.6L/h, oxygen flow rate: 56.6m 3 /h, powder feeding rate 75g/min, spraying distance: 380mm), the porosity of the obtained WC-12Co coating is 0.7% (tested by the gray scale method); the powder spraying process is relatively stable, and the powder deposition rate is 40.4% (see Figure 4 for the corresponding powder and coating section photos).
对比例3Comparative example 3
(1)将质量百分比分别为88wt.%的WC(粒度为~2.5微米)和12wt.%的Co粉末(粒度为1-3微米)分别加入球磨桶,并向该桶添加占粉末原料总质量23wt.%的去离子水和2wt.%的聚乙烯醇,按球料比6:1加入WC-Co硬质合金球,球磨30h,获得浆料P1。(1) Add 88wt.% WC (particle size ~2.5 microns) and 12wt.% Co powder (1-3 microns particle size) to the ball milling barrel respectively, and add 88 wt.% of the total mass of powder raw materials to the barrel 23wt.% of deionized water and 2wt.% of polyvinyl alcohol were added into WC-Co cemented carbide balls according to the ball-to-material ratio of 6:1, and ball milled for 30 hours to obtain slurry P1.
(2)将浆料P1逐渐导入喷雾干燥塔的顶端容器中,进行喷雾干燥,以获得粒度分布在一定范围的球形WC-12Co粉末P2。(2) The slurry P1 is gradually introduced into the top container of the spray drying tower, and spray-dried to obtain spherical WC-12Co powder P2 with a particle size distribution within a certain range.
(3)将P2粉末在1170℃下烧结获得低致密度的P3粉末。所用烧结炉可以是带还原性(H2或NH3分解气)气氛的炉子,也可以是真空炉,在设定的烧结温度下保温2小时。(3) P2 powder was sintered at 1170°C to obtain low-density P3 powder. The sintering furnace used can be a furnace with a reducing ( H2 or NH3 decomposition gas) atmosphere, or a vacuum furnace, which is kept at the set sintering temperature for 2 hours.
(5)将烧结获得的P3粉末破碎,获得的WC-12Co粉末分别为P4。(5) The P3 powder obtained by sintering is crushed, and the obtained WC-12Co powder is respectively P4.
(6)采用分筛和气流分级的方法,除去P4破碎后粉末中小于15微米以及大于53微米的颗粒,获得的WC-12Co粉末编号为P5。(6) The particles smaller than 15 microns and larger than 53 microns in the crushed powder of P4 were removed by sub-sieving and air-flow classification, and the obtained WC-12Co powder was coded as P5.
(8)采用以煤油为燃料的超音速火焰喷枪喷涂P5粉末,在标准参数下(煤油流量:22.6L/h,氧气你流量:56.6m3/h,送粉率75g/min,喷涂距离:380mm),获得的WC-12Co涂层孔隙率0.3%(用灰度法测试);但该粉末喷涂过程不稳定,有大熔滴产生,涂层磨削后表面有麻点,着色探伤泛红严重,涂层不合格。(8) Use kerosene as fuel to spray P5 powder, under standard parameters (kerosene flow rate: 22.6L/h, oxygen flow rate: 56.6m 3 /h, powder feeding rate 75g/min, spraying distance: 380mm), the obtained WC-12Co coating has a porosity of 0.3% (tested by the gray scale method); but the powder spraying process is unstable, large droplets are produced, and the surface of the coating is pitted after grinding, and the coloring flaw detection is red Seriously, the coating is unqualified.
实施例1Example 1
(1)将质量百分比分别为88wt.%的WC(粒度为~2.5微米)和12wt.%的Co粉末(粒度为1-3微米)分别加入球磨桶,并向该桶添加占粉末原料总质量23wt.%的去离子水和2wt.%的聚乙烯醇,按球料比6:1加入WC-Co硬质合金球,球磨30h,获得浆料P1。(1) Add 88wt.% WC (particle size ~2.5 microns) and 12wt.% Co powder (1-3 microns particle size) to the ball milling barrel respectively, and add 88 wt.% of the total mass of powder raw materials to the barrel 23wt.% of deionized water and 2wt.% of polyvinyl alcohol were added into WC-Co cemented carbide balls according to the ball-to-material ratio of 6:1, and ball milled for 30 hours to obtain slurry P1.
(2)将浆料P1逐渐导入喷雾干燥塔的顶端容器中,进行离心喷雾干燥,以获得粒度不同的球形WC-12Co粉末P2。(2) The slurry P1 is gradually introduced into the top container of the spray drying tower, and subjected to centrifugal spray drying to obtain spherical WC-12Co powder P2 with different particle sizes.
(3)采用筛分和气流分级将P2粉末分级为粒度为5-25微米和25-53微米的两种WC-12Co粉末P3和P4。(3) The P2 powder is classified into two kinds of WC-12Co powders P3 and P4 with a particle size of 5-25 μm and 25-53 μm by sieving and airflow classification.
(4)将P3粉末在1195℃下烧结获得高致密度的P5粉末,将P4粉末在1175℃下烧结获得低等致密度的P6粉末。所用烧结炉可以是带还原性(H2或NH3分解气)气氛的炉子,也可以是真空炉,在设定的烧结温度下保温2小时。(4) P3 powder was sintered at 1195°C to obtain high-density P5 powder, and P4 powder was sintered at 1175°C to obtain low-density P6 powder. The sintering furnace used can be a furnace with a reducing (H2 or NH3 decomposition gas) atmosphere, or a vacuum furnace, which is kept at the set sintering temperature for 2 hours.
(5)将烧结获得的P5和P6粉末破碎,获得的WC-12Co粉末分别为P7和P8。(5) The P5 and P6 powders obtained by sintering were crushed, and the obtained WC-12Co powders were P7 and P8, respectively.
(6)再次采用分筛和气流分级的方法,除去P7破碎后粉末中的小于5微米的颗粒,获得的WC-12Co粉末编号为P9,除去P8破碎后粉末中的小于25微米的颗粒,获得的WC-12Co粉末编号为P10。(6) Using the method of sub-sieving and airflow classification again, the particles less than 5 microns in the crushed powder of P7 are removed, and the obtained WC-12Co powder is numbered as P9, and the particles less than 25 microns in the crushed powder of P8 are removed to obtain The WC-12Co powder number is P10.
(7)采用机械混合的方法将P19和P10两种粉末混合均匀,得到具有不同其致密度混合的WC-12Co粉末P11。(7) The two powders of P19 and P10 were uniformly mixed by mechanical mixing to obtain WC-12Co powder P11 with different densities.
(8)采用以煤油为燃料的超音速火焰喷枪喷涂P11粉末,在标准参数下(煤油流量:22.6L/h,氧气你流量:56.6m3/h,送粉率75g/min,喷涂距离:380mm)即可以获得孔隙率为0.31%;该粉末喷涂过程稳定(无过熔粉末粘附在枪管内壁的现象发生,枪管内壁磨损率也低);另外,在同样的喷涂参数下,该新型WC-12Co粉末的沉积率为46.6%(相应的粉末和涂层截面照片见图6)。(8) Spray P11 powder with a supersonic flame spray gun fueled by kerosene, under standard parameters (kerosene flow rate: 22.6L/h, oxygen flow rate: 56.6m 3 /h, powder feeding rate 75g/min, spraying distance: 380mm) to obtain a porosity of 0.31%; the powder spraying process is stable (there is no phenomenon that the overmelted powder adheres to the inner wall of the gun barrel, and the wear rate of the inner wall of the gun barrel is also low); in addition, under the same spraying parameters, the The deposition rate of the new WC-12Co powder is 46.6% (see Figure 6 for the corresponding powder and coating section photos).
实施例2Example 2
(1)将质量百分比分别为88wt.%的WC(粒度为~2.5微米)和12wt.%的Co粉末(粒度为1-3微米)分别加入球磨桶,并向该桶添加占粉末原料总质量23wt.%的去离子水和2wt.%的聚乙烯醇,按球料比6:1加入WC-Co硬质合金球,球磨30h,获得浆料P1。(1) Add 88wt.% WC (particle size ~2.5 microns) and 12wt.% Co powder (1-3 microns particle size) to the ball milling barrel respectively, and add 88 wt.% of the total mass of powder raw materials to the barrel 23wt.% of deionized water and 2wt.% of polyvinyl alcohol were added into WC-Co cemented carbide balls according to the ball-to-material ratio of 6:1, and ball milled for 30 hours to obtain slurry P1.
(2)将浆料P1逐渐导入喷雾干燥塔的顶端容器中,进行离心喷雾干燥,以获得粒度不同的球形WC-12Co粉末P2。(2) The slurry P1 is gradually introduced into the top container of the spray drying tower, and subjected to centrifugal spray drying to obtain spherical WC-12Co powder P2 with different particle sizes.
(3)采用筛分和气流分级将P2粉末分级为粒度为5-20微米,20-38微米和38-53微米的三种WC-12Co粉末P3,P4和P5。(3) The P2 powder is classified into three kinds of WC-12Co powders P3, P4 and P5 with particle sizes of 5-20 microns, 20-38 microns and 38-53 microns by sieving and airflow classification.
(4)将P3粉末在1195℃下烧结获得高致密度的P6粉末,将P4粉末在1185℃下烧结获得中等致密度的P7粉末。将P5粉末在1175℃下烧结获得低致密度的P8粉末。所用烧结炉可以是带还原性(H2或NH3分解气)气氛的炉子,也可以是真空炉,在设定的烧结温度下保温2小时。(4) P3 powder was sintered at 1195°C to obtain high-density P6 powder, and P4 powder was sintered at 1185°C to obtain medium-density P7 powder. P5 powder was sintered at 1175°C to obtain P8 powder with low density. The sintering furnace used can be a furnace with a reducing (H2 or NH3 decomposition gas) atmosphere, or a vacuum furnace, which is kept at the set sintering temperature for 2 hours.
(5)将烧结获得的P6,P7和P8粉末破碎,获得的WC-12Co粉末分别为P9,P10和P11。(5) The P6, P7 and P8 powders obtained by sintering were crushed, and the obtained WC-12Co powders were P9, P10 and P11, respectively.
(6)再次采用分筛和气流分级的方法,除去P9破碎后粉末中的小于5微米的颗粒,获得的WC-12Co粉末编号为P12,除去P10破碎后粉末中的小于20微米的颗粒,获得的WC-12Co粉末编号为P13,除去P11破碎后粉末中的小于38微米的颗粒,获得的WC-12Co粉末编号为P14。(6) Using the method of sub-sieving and airflow classification again, remove the particles less than 5 microns in the crushed powder of P9, the WC-12Co powder obtained is numbered P12, remove the particles less than 20 microns in the crushed powder of P10, and obtain The number of the WC-12Co powder obtained is P13, and the particles smaller than 38 microns in the crushed powder of P11 are removed, and the obtained WC-12Co powder is numbered P14.
(7)采用机械混合的方法将P12,P13和P14三种粉末混合均匀,得到具有不同其致密度混合的WC-12Co粉末P15。(7) The three powders of P12, P13 and P14 were uniformly mixed by mechanical mixing to obtain WC-12Co powder P15 with different densities.
(8)采用以煤油为燃料的超音速火焰喷枪喷涂P15粉末,在标准参数下(煤油流量:22.6L/h,氧气你流量:56.6m3/h,送粉率75g/min,喷涂距离:380mm)即可以获得孔隙率为0.27%;该粉末喷涂过程稳定(无过熔粉末粘附在枪管内壁的现象发生,枪管内壁磨损率也低);另外,在同样的喷涂参数下,该新型WC-12Co粉末的沉积率为49.6%。(8) Use kerosene as fuel to spray P15 powder, under standard parameters (kerosene flow rate: 22.6L/h, oxygen flow rate: 56.6m 3 /h, powder feeding rate 75g/min, spraying distance: 380mm) to obtain a porosity of 0.27%; the powder spraying process is stable (there is no phenomenon that the overmelted powder adheres to the inner wall of the gun barrel, and the wear rate of the inner wall of the gun barrel is also low); in addition, under the same spraying parameters, the The deposition rate of the new WC-12Co powder is 49.6%.
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CN108424146A (en) * | 2018-04-28 | 2018-08-21 | 东北大学 | A kind of preparation method of four tungsten borides base ceramics |
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