CN107793852A - It is a kind of using ceramic polished waste residue as environment-friendly type emulsion paint of regeneration filler and preparation method thereof - Google Patents
It is a kind of using ceramic polished waste residue as environment-friendly type emulsion paint of regeneration filler and preparation method thereof Download PDFInfo
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- CN107793852A CN107793852A CN201711171148.1A CN201711171148A CN107793852A CN 107793852 A CN107793852 A CN 107793852A CN 201711171148 A CN201711171148 A CN 201711171148A CN 107793852 A CN107793852 A CN 107793852A
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- ceramic polishing
- polishing waste
- environment
- latex paint
- filler
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- 239000000919 ceramic Substances 0.000 title claims abstract description 94
- 239000003973 paint Substances 0.000 title claims abstract description 92
- 239000002699 waste material Substances 0.000 title claims abstract description 89
- 239000000945 filler Substances 0.000 title claims abstract description 61
- 239000000839 emulsion Substances 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 230000008929 regeneration Effects 0.000 title claims description 7
- 238000011069 regeneration method Methods 0.000 title claims description 7
- 238000005498 polishing Methods 0.000 claims abstract description 88
- 239000004816 latex Substances 0.000 claims abstract description 84
- 229920000126 latex Polymers 0.000 claims abstract description 84
- 239000000049 pigment Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000000654 additive Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000010009 beating Methods 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000002893 slag Substances 0.000 claims description 38
- 239000002245 particle Substances 0.000 claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims description 26
- 238000000227 grinding Methods 0.000 claims description 23
- 239000002562 thickening agent Substances 0.000 claims description 23
- 239000002270 dispersing agent Substances 0.000 claims description 20
- 239000013530 defoamer Substances 0.000 claims description 18
- 239000006185 dispersion Substances 0.000 claims description 15
- 239000012764 mineral filler Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 8
- 229940121375 antifungal agent Drugs 0.000 claims description 7
- 239000003429 antifungal agent Substances 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 7
- 238000005260 corrosion Methods 0.000 claims description 7
- 230000000996 additive effect Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 12
- 239000003513 alkali Substances 0.000 abstract description 7
- 239000002253 acid Substances 0.000 abstract description 5
- 238000005201 scrubbing Methods 0.000 abstract description 5
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 21
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 16
- 239000002002 slurry Substances 0.000 description 13
- 229920001296 polysiloxane Polymers 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 239000000843 powder Substances 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- -1 alcohol ester Chemical class 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 238000010276 construction Methods 0.000 description 6
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- JLHMJWHSBYZWJJ-UHFFFAOYSA-N 1,2-thiazole 1-oxide Chemical compound O=S1C=CC=N1 JLHMJWHSBYZWJJ-UHFFFAOYSA-N 0.000 description 5
- BXQNSPXDWSNUKE-UHFFFAOYSA-N 1,3-benzothiazole 1-oxide Chemical compound C1=CC=C2S(=O)C=NC2=C1 BXQNSPXDWSNUKE-UHFFFAOYSA-N 0.000 description 5
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 5
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 4
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 4
- 238000007517 polishing process Methods 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- 239000005995 Aluminium silicate Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 235000012211 aluminium silicate Nutrition 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000006081 fluorescent whitening agent Substances 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 239000010445 mica Substances 0.000 description 3
- 229910052618 mica group Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 3
- CBTVGIZVANVGBH-UHFFFAOYSA-N aminomethyl propanol Chemical compound CC(C)(N)CO CBTVGIZVANVGBH-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 2
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 238000000518 rheometry Methods 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 235000013799 ultramarine blue Nutrition 0.000 description 2
- 239000010456 wollastonite Substances 0.000 description 2
- 229910052882 wollastonite Inorganic materials 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000003921 particle size analysis Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
- C09D125/02—Homopolymers or copolymers of hydrocarbons
- C09D125/04—Homopolymers or copolymers of styrene
- C09D125/08—Copolymers of styrene
- C09D125/14—Copolymers of styrene with unsaturated esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D143/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
- C09D143/04—Homopolymers or copolymers of monomers containing silicon
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
- C09D5/024—Emulsion paints including aerosols characterised by the additives
- C09D5/028—Pigments; Filters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Paints Or Removers (AREA)
Abstract
本发明提供一种以陶瓷抛光废渣为再生填料的环保型乳胶漆及其制备方法,涉及环保技术领域。一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,按重量百分比计,原料包括:陶瓷抛光废渣10~50%、乳液10~50%、颜填料0~28%、添加剂1~21.5%以及余量的水。该乳胶漆节约资源,降低成本,安全环保,具有较好的耐酸碱性能、耐刷洗、耐磨等化学和机械性能,应用范围广,具有较好的应用前景。一种以陶瓷抛光废渣为再生填料的环保型乳胶漆的制备方法,包括:将陶瓷抛光废渣、颜填料、添加剂以及水进行砂磨打浆后,加入乳液进行调和。该方法制备工艺简单,可控性强,制备成本低,适合大规模生产。
The invention provides an environment-friendly latex paint using ceramic polishing waste residue as a regenerated filler and a preparation method thereof, which relate to the technical field of environment protection. An environment-friendly latex paint using ceramic polishing waste as a regenerated filler. The raw materials include: 10-50% of ceramic polishing waste, 10-50% of emulsion, 0-28% of pigment and filler, 1-21.5% of additives and remaining water. The latex paint saves resources, reduces costs, is safe and environmentally friendly, has good acid and alkali resistance, scrubbing resistance, wear resistance and other chemical and mechanical properties, has a wide range of applications, and has good application prospects. A method for preparing an environment-friendly latex paint using ceramic polishing waste residue as a regenerated filler, comprising: sanding and beating ceramic polishing waste residue, pigments and fillers, additives and water, and then adding emulsion for blending. The method has simple preparation process, strong controllability, low preparation cost and is suitable for large-scale production.
Description
技术领域technical field
本发明涉及环保技术领域,且特别涉及一种以陶瓷抛光废渣为再生填料的环保型乳胶漆及其制备方法。The invention relates to the technical field of environmental protection, and in particular to an environment-friendly latex paint using ceramic polishing waste residue as a regenerated filler and a preparation method thereof.
背景技术Background technique
在建筑涂料领域,乳胶漆是以合成树脂乳液为基料加入颜料、填料及各种助剂配制而成的一类水性涂料,制备工艺简单,施工方便,对环境污染小,其应用已越来越受到市场的青睐。填料作为乳胶漆的体质颜料,主要起到骨架结构、改善涂料性能的作用,约占乳胶漆成分的20~40%。目前,市场上大多数乳胶漆产品的填料均是采用重质碳酸钙、轻质碳酸钙、滑石粉、硅灰石粉、绢云母粉、石英粉等矿物质。这些矿物原材料的开采和加工对环境及自然资源的破坏是不可恢复的。In the field of architectural coatings, latex paint is a type of water-based paint prepared from synthetic resin emulsion as the base material by adding pigments, fillers and various additives. The preparation process is simple, the construction is convenient, and the environmental pollution is small. Its application has become more and more more favored by the market. Filler, as the body pigment of latex paint, mainly plays the role of skeleton structure and improving the performance of paint, accounting for about 20-40% of the composition of latex paint. At present, most latex paint products on the market are filled with heavy calcium carbonate, light calcium carbonate, talcum powder, wollastonite powder, sericite powder, quartz powder and other minerals. The mining and processing of these mineral raw materials have irreversible damage to the environment and natural resources.
在建筑陶瓷打磨抛光的过程中,会产生大量的陶瓷抛光废渣。以干料计,每生产一平方米抛光砖即产生固体废物2.1kg左右。我国陶瓷抛光砖年产量已达数亿平方以上,导致每年产生的陶瓷抛光废渣的数量惊人。由于生产技术局限等问题,这类废渣大规模的循环利用率非常低,目前约90%以上的废渣尚未得到高效利用,多以简单脱水后填埋为主,对环境造成了潜在的风险,且大大制约了陶瓷行业的发展。如某地区的陶瓷固废处理中心将收集的陶瓷废浆脱水或简单处理后,继而作为生产建筑材料的替代原料进行外售,包括生产灰砖、釉面砖、瓷砖、多孔砖、水泥等。但这些途径往往因废渣应用比例低,产品附加值低,使得整体废渣利用量不大,企业利润低,处理产能难以提升,常常导致大量脱水后的废渣堆积,占用土地资源,严重影响周边环境。因此,我国陶瓷抛光废渣的多元化、规模化资源综合利用问题迫切需要解决。During the grinding and polishing process of architectural ceramics, a large amount of ceramic polishing waste will be produced. In terms of dry materials, about 2.1kg of solid waste is generated for every square meter of polished tiles produced. The annual output of ceramic polishing tiles in my country has reached more than hundreds of millions of square meters, resulting in an astonishing amount of ceramic polishing waste generated every year. Due to the limitations of production technology and other issues, the large-scale recycling rate of this kind of waste residue is very low. At present, more than 90% of the waste residue has not been efficiently utilized, and most of them are simply dehydrated and then landfilled, causing potential risks to the environment. Greatly restricted the development of the ceramic industry. For example, the ceramic solid waste treatment center in a certain area dehydrates or simply treats the collected ceramic waste slurry, and then sells it as an alternative raw material for the production of building materials, including the production of gray bricks, glazed bricks, ceramic tiles, porous bricks, cement, etc. However, due to the low application ratio of waste residue and low added value of products in these ways, the overall utilization of waste residue is not large, the profit of enterprises is low, and the processing capacity is difficult to increase. This often leads to the accumulation of a large amount of dehydrated waste residue, which occupies land resources and seriously affects the surrounding environment. Therefore, the comprehensive utilization of diversified and large-scale resources of ceramic polishing waste in my country urgently needs to be solved.
发明内容Contents of the invention
本发明的目的在于提供一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,该乳胶漆节约资源,降低成本,安全环保,具有较好的耐酸碱性能、耐刷洗、耐磨等化学和机械性能,应用范围广,具有较好的应用前景。The object of the present invention is to provide an environment-friendly latex paint using ceramic polishing waste residue as a regenerated filler. Mechanical properties, a wide range of applications, has a good application prospect.
本发明的另一目的在于提供一种以陶瓷抛光废渣为再生填料的环保型乳胶漆的制备方法,该方法制备工艺简单,可控性强,制备成本低,适合大规模生产。Another object of the present invention is to provide a method for preparing an environment-friendly latex paint using ceramic polishing waste as a regenerated filler. The method has simple preparation process, strong controllability, low preparation cost and is suitable for large-scale production.
本发明解决其技术问题是采用以下技术方案来实现的。The present invention solves its technical problems by adopting the following technical solutions.
本发明提出一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,按重量百分比计,制备以陶瓷抛光废渣为再生填料的环保型乳胶漆的原料包括:陶瓷抛光废渣10~50%、乳液10~50%、颜填料0~28%、添加剂1~21.5%以及余量的水。The present invention proposes an environment-friendly latex paint using ceramic polishing waste as a regenerated filler. The raw materials for preparing the environment-friendly latex paint using ceramic polishing waste as a regenerated filler include: ceramic polishing waste 10% to 50%, emulsion 10% by weight percentage ~50%, pigments and fillers 0~28%, additives 1~21.5%, and the balance of water.
本发明提出一种以陶瓷抛光废渣为再生填料的环保型乳胶漆的制备方法,包括:将陶瓷抛光废渣、颜填料、添加剂以及水进行砂磨打浆后,加入乳液进行调和。The invention proposes a preparation method of an environment-friendly latex paint using ceramic polishing waste residue as a regenerated filler, comprising: sanding and beating the ceramic polishing waste residue, pigments and fillers, additives and water, and then adding emulsion for blending.
本发明实施例的一种以陶瓷抛光废渣为再生填料的环保型乳胶漆及其制备方法的有益效果是:The beneficial effects of a kind of environment-friendly latex paint and its preparation method using ceramic polishing waste slag as regenerated filler in the embodiment of the present invention are:
本发明提供的一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,以陶瓷抛光废渣代替矿物填料作为再生原料,合理利用废弃物,节约资源,降低成本,保护环境。陶瓷抛光废渣本身来源于1千多度高温处理后的含晶相的陶瓷材料,具有硬度高、强度大、理化性质稳定等特点。经陶瓷生产工艺的打磨抛光工序后,得到的抛光渣原颗粒粒径小,且为不规则无定形类片状结构。经乳胶漆制备的砂磨工艺后,陶瓷抛光渣颗粒易进一步细化均化成表面平整光滑的片状结构,颗粒粒径分散度降低,有助于乳胶漆成膜、覆盖于作用面,防止乳胶漆皲裂,延迟粉化,提高乳胶漆的强度和硬度,使其耐酸碱性能、耐刷洗、耐磨等化学和机械性能得到增强,生产的环保型乳胶漆具有较好的应用前景。The invention provides an environment-friendly latex paint using ceramic polishing waste slag as a regenerated filler, using ceramic polishing waste slag instead of mineral filler as a regenerated raw material, rationally utilizing waste, saving resources, reducing costs, and protecting the environment. Ceramic polishing waste itself is derived from ceramic materials containing crystal phases after high-temperature treatment at more than 1,000 degrees, and has the characteristics of high hardness, high strength, and stable physical and chemical properties. After the grinding and polishing process of the ceramic production process, the original particle size of the obtained polishing slag is small and has an irregular amorphous flaky structure. After the sanding process prepared by latex paint, the ceramic polishing slag particles are easy to be further refined and homogenized into a flat and smooth sheet structure, and the particle size dispersion is reduced, which helps the latex paint to form a film and cover the active surface, preventing latex The paint is chapped, the powdering is delayed, the strength and hardness of the latex paint are improved, and the chemical and mechanical properties such as acid and alkali resistance, scrubbing resistance, and wear resistance are enhanced. The environmentally friendly latex paint produced has a good application prospect.
一种以陶瓷抛光废渣为再生填料的环保型乳胶漆的制备方法,该方法制备过程简单,可采用常规的乳胶漆生产工艺设备,首先将陶瓷抛光废渣加入颜填料、添加剂等一起砂磨打浆,接着加入乳液等调和,制备成本低,适合大规模生产。A preparation method of an environment-friendly latex paint using ceramic polishing waste as a regenerated filler. The preparation process of the method is simple, and conventional latex paint production process equipment can be used. First, the ceramic polishing waste is added to pigments, fillers, additives, etc. for sanding and beating. Then add emulsion etc. to adjust, the preparation cost is low, and it is suitable for large-scale production.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定。对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings used in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the invention and therefore should not be considered as limiting the scope. For those skilled in the art, other related drawings can also be obtained based on these drawings without creative effort.
图1为本发明实施例提供的陶瓷抛光废渣的扫描电子显微镜图;Fig. 1 is the scanning electron microscope picture of the ceramic polishing waste slag that the embodiment of the present invention provides;
图2为本发明实施例提供的陶瓷抛光废渣的扫描电子显微镜图;Fig. 2 is the scanning electron micrograph of the ceramic polishing waste slag provided by the embodiment of the present invention;
图3为本发明实施例提供的陶瓷抛光渣废渣经砂磨20min后的扫描电子显微镜图。Fig. 3 is a scanning electron microscope image of the ceramic polishing slag provided by the embodiment of the present invention after being sanded for 20 minutes.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
下面对本发明实施例的一种以陶瓷抛光废渣为再生填料的环保型乳胶漆及其制备方法进行具体说明。An environment-friendly latex paint using ceramic polishing waste as a regenerated filler and its preparation method are described in detail below.
本发明实施例提供的一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,按重量百分比计,制备乳胶漆的原料包括:陶瓷抛光废渣10~50%、乳液10~50%、颜填料0~28%、添加剂1~21.5%以及余量的水。陶瓷抛光废渣可以为15%、21%、36%、41%,乳液可以为35%、25%、18%、30%,颜填料可以为4%、27%、26%、3.5%,添加剂可以为6.6%、2.1%、1.9%、3.2%。The embodiment of the present invention provides an environmentally friendly latex paint using ceramic polishing waste as a regenerated filler. In terms of weight percentage, the raw materials for preparing the latex paint include: ceramic polishing waste 10-50%, emulsion 10-50%, pigment and filler 0 ~ 28%, additives 1 ~ 21.5%, and the balance of water. Ceramic polishing waste can be 15%, 21%, 36%, 41%, emulsion can be 35%, 25%, 18%, 30%, pigments and fillers can be 4%, 27%, 26%, 3.5%, additives can be 6.6%, 2.1%, 1.9%, 3.2%.
进一步地,在本发明的较优实施例中,按重量百分比计,原料包括:陶瓷抛光废渣20~40%、乳液20~40%、颜填料5~25%、添加剂5~17%以及余量的水。优选的,陶瓷抛光废渣可以为24%、27%、31%、36%,乳液可以为28%、25%、22%、20%,颜填料可以为5.5%、8.5%、10.5%、14.2%,添加剂可以为8.6%、12.2%、8.7%、5.5%。Further, in a preferred embodiment of the present invention, by weight percentage, the raw materials include: 20-40% of ceramic polishing waste, 20-40% of emulsion, 5-25% of pigments and fillers, 5-17% of additives and the balance of water. Preferably, ceramic polishing waste slag can be 24%, 27%, 31%, 36%, emulsion can be 28%, 25%, 22%, 20%, pigment and filler can be 5.5%, 8.5%, 10.5%, 14.2% , the additive can be 8.6%, 12.2%, 8.7%, 5.5%.
表1陶瓷抛光废渣化学成分(%)Table 1 Ceramic polishing waste residue chemical composition (%)
表2陶瓷抛光废渣物相组成(半定量%)Table 2 Ceramic polishing waste phase composition (semi-quantitative %)
由表1及表2可知,本发明提供的陶瓷抛光废渣主要含氧化硅、氧化铝等化学成分,其主要晶相物质为石英。陶瓷抛光废渣本身为来源于1千多度高温处理后的含晶相的陶瓷材料,硬度高、强度大、理化性质稳定。经陶瓷生产工艺的打磨抛光工序后,得到的废渣颗粒粒径小。根据粒度分析统计结果,按体积百分比计,陶瓷抛光废渣中90%的颗粒粒径不大于50~120微米,50%的颗粒粒径不大于30~50微米,10%的颗粒粒径不大于1~10微米,平均颗粒粒径10~50微米。比表面积大于800m2/kg,白度在80~92之间。It can be seen from Table 1 and Table 2 that the ceramic polishing waste slag provided by the present invention mainly contains chemical components such as silicon oxide and aluminum oxide, and its main crystal phase substance is quartz. The ceramic polishing waste itself is a ceramic material containing a crystal phase after a high temperature treatment of more than 1,000 degrees, with high hardness, high strength, and stable physical and chemical properties. After the grinding and polishing process of the ceramic production process, the particle size of the obtained waste residue is small. According to the statistical results of particle size analysis, in terms of volume percentage, 90% of the particles in the ceramic polishing waste slag have a particle size of not more than 50-120 microns, 50% of the particles have a particle size of not more than 30-50 microns, and 10% of the particles have a particle size of not more than 1 ~10 microns, the average particle size is 10-50 microns. The specific surface area is greater than 800m 2 /kg, and the whiteness is between 80 and 92.
采用陶瓷抛光废渣作为乳胶漆用填料加入,经乳胶漆制备的砂磨工艺后,抛光渣颗粒易进一步细化均化成表面平整光滑的片状结构,颗粒粒径分散度降低。片状结构有助于乳胶漆成膜、覆盖于作用面,防止乳胶漆皲裂,延迟粉化,提高乳胶漆的强度和硬度,使其耐酸碱性能、耐刷洗、耐磨等化学和机械性能得到增强。且陶瓷抛光废渣本身呈碱性,有益于乳胶漆体系的稳定,生产的乳胶漆产品具有较好的应用前景。Ceramic polishing waste is used as a filler for latex paint. After the sanding process prepared by latex paint, the polishing slag particles are easy to be further refined and homogenized into a flat and smooth sheet structure, and the particle size dispersion is reduced. The flaky structure helps the latex paint to form a film and cover the active surface, prevent the latex paint from chapping, delay pulverization, improve the strength and hardness of the latex paint, and make it resistant to acid and alkali, scrubbing, abrasion and other chemical and mechanical properties be enhanced. Moreover, the ceramic polishing waste itself is alkaline, which is beneficial to the stability of the latex paint system, and the produced latex paint has a good application prospect.
对本发明提供的陶瓷抛光废渣及其砂磨浆液颗粒进行微观形貌测试。由图1及图2可知,本发明提供的原陶瓷抛光废渣为不规则无定形类片状结构;由图3可知,本发明提供的陶瓷抛光废渣经20min砂磨后,均匀,其颗粒为表面平整光滑的片状结构。相比于球状、针状结构,片状结构有利于乳胶漆成膜、覆盖于作用面,防止乳胶漆皲裂,延迟粉化,并且有助于提高乳胶漆的强度和硬度,提高性能,扩大应用范围。The microscopic morphology test is carried out on the ceramic polishing waste slag and its sanding slurry particles provided by the invention. As can be seen from Fig. 1 and Fig. 2, the original ceramic polishing waste slag provided by the present invention is an irregular amorphous class sheet structure; as can be seen from Fig. 3, the ceramic polishing waste slag provided by the present invention is uniform after 20min sand grinding, and its particles are surface Flat and smooth flaky structure. Compared with the spherical and needle-like structures, the flaky structure is conducive to the latex paint to form a film and cover the action surface, prevent the latex paint from chapping, delay pulverization, and help to improve the strength and hardness of the latex paint, improve performance, and expand applications scope.
乳液对乳胶漆品质的好坏有直接的影响。乳液在乳胶漆中起到增加涂料强度、提高涂抹耐擦洗次数的作用。在本发明中,乳液与陶瓷抛光废渣及各添加剂的种类、配比均通过实验研究,使原料相容性好,制得的乳胶漆性能好。在本发明实施例中,主要选用苯丙乳液、纯丙乳液及硅丙乳液等。Emulsion has a direct impact on the quality of latex paint. Emulsion plays a role in increasing the strength of the paint and improving the number of times of scrubbing resistance in latex paint. In the present invention, the types and proportions of the emulsion, ceramic polishing waste residue and additives are studied through experiments, so that the compatibility of the raw materials is good, and the performance of the prepared latex paint is good. In the embodiment of the present invention, styrene-acrylic emulsion, pure acrylic emulsion and silicon-acrylic emulsion are mainly used.
颜填料是乳胶漆的重要组成部分。为了满足不同的需求,乳胶漆具有多种颜色,需要将颜料添加在乳胶漆中,赋予不同的颜色,起到装饰和保护的作用。在本实施例中,颜料包括钛白粉、荧光增白剂、群青、酞菁蓝以及锌铬黄等常规无机或有机颜料,单一使用或复合使用。Pigments and fillers are an important part of latex paint. In order to meet different needs, latex paint has a variety of colors, and pigments need to be added to the latex paint to give different colors and play the role of decoration and protection. In this embodiment, the pigments include conventional inorganic or organic pigments such as titanium dioxide, fluorescent whitening agent, ultramarine blue, phthalocyanine blue, and zinc chrome yellow, used singly or in combination.
填料又称体质颜料,可以减少昂贵颜料的使用,降低成本,同时增加涂层强度,改善涂料性能。常用的乳胶漆填料主要为重质碳酸钙、轻质碳酸钙、硅灰石粉、绢云母粉、石英粉等矿物填料。由于矿物填料的开采及加工会破坏环境及自然资源,故本发明采用陶瓷抛光废渣替代矿物填料。当适当减少其他常用矿物填料,改用陶瓷抛光废渣代替时,可以增强乳胶漆的性能。在本发明中,矿物填料包括滑石粉、煅烧高岭土、云母粉、重质碳酸钙以及轻质碳酸钙等,单一使用或复合使用。Fillers, also known as extender pigments, can reduce the use of expensive pigments and reduce costs, while increasing coating strength and improving coating performance. Commonly used latex paint fillers are mainly heavy calcium carbonate, light calcium carbonate, wollastonite powder, sericite powder, quartz powder and other mineral fillers. Since mining and processing of mineral fillers will damage the environment and natural resources, the present invention uses ceramic polishing waste slag to replace mineral fillers. When other commonly used mineral fillers are appropriately reduced and replaced by ceramic polishing waste residue, the performance of latex paint can be enhanced. In the present invention, mineral fillers include talcum powder, calcined kaolin, mica powder, heavy calcium carbonate and light calcium carbonate, etc., used singly or in combination.
在乳胶漆的制备过程中,根据实际需要添加不同的添加剂,以达到所需的性能。在本发明的较优实施例中,添加剂包括增稠剂、分散剂、消泡剂、防腐防霉剂、成膜助剂、流平剂、pH调节剂中的任意一种或至少两种。In the preparation process of latex paint, different additives are added according to actual needs to achieve the required properties. In a preferred embodiment of the present invention, the additives include any one or at least two of thickeners, dispersants, defoamers, anticorrosion and antifungal agents, film-forming aids, leveling agents, and pH regulators.
增稠剂作为乳胶漆中重要的添加剂,主要用于改善和增加乳胶漆的粘稠度,保持一定的流变性,防止施工中出现流挂现象,同时赋予乳胶漆优异的机械性能和储存稳定性。在本发明实施例中,增稠剂选用聚氨酯类增稠剂、碱溶胀型增稠剂以及纤维素类增稠剂等,单一加入或复合加入。As an important additive in latex paint, thickener is mainly used to improve and increase the viscosity of latex paint, maintain a certain rheology, prevent sagging during construction, and endow latex paint with excellent mechanical properties and storage stability. . In the embodiment of the present invention, the thickeners are selected from polyurethane thickeners, alkali-swellable thickeners, and cellulose thickeners, etc., and are added singly or in combination.
分散剂减少原料的分散时间,稳定分散体,具有减少絮凝现象,增强稳定性,提升光泽,增加展色性的作用。在本发明的实施例中,分散剂包括阴离子型分散剂、非离子型分散剂以及疏水型分散剂等。Dispersants reduce the dispersion time of raw materials, stabilize dispersions, reduce flocculation, enhance stability, enhance gloss, and increase color development. In an embodiment of the present invention, the dispersant includes anionic dispersant, nonionic dispersant, hydrophobic dispersant and the like.
当乳胶漆使用在建筑等方面时,需要具有防腐防霉的性能,避免涂覆本体受化学物质等腐蚀性物质的腐蚀及霉菌的侵蚀。在本发明实施例中,添加剂中还包括异噻唑酮、苯并噻唑啉酮及其衍生物等防腐防霉剂等以提高乳胶漆的性能。When latex paint is used in construction and other aspects, it needs to have anti-corrosion and anti-mildew properties, so as to avoid the corrosion of the coating body by corrosive substances such as chemicals and the erosion of mold. In the embodiment of the present invention, anticorrosion and antifungal agents such as isothiazolone, benzothiazolinone and its derivatives are also included in the additives to improve the performance of the latex paint.
成膜助剂作为乳胶漆中重要的添加剂之一,使乳胶漆达到施工性能和成膜质量。乳胶漆的成膜过程较为复杂,使分散的聚合物颗粒到相互聚结成为整体。成膜助剂促进乳胶粒子的塑性流动和弹性变形,使粒子表面软化,促使聚合物粒子易受压变形,融合成膜;成膜助剂可以降低乳液及乳胶漆的最低成膜温度。在本发明实施例中,成膜助剂选用醇酯类成膜剂、醇醚类成膜剂、丙二醇、乙二醇等,单一或复合使用。As one of the important additives in latex paint, film-forming aids enable latex paint to achieve construction performance and film-forming quality. The film-forming process of latex paint is relatively complicated, so that dispersed polymer particles coalesce into a whole. Film-forming aids promote the plastic flow and elastic deformation of latex particles, soften the surface of particles, and promote polymer particles to be easily deformed under pressure and fuse into films; film-forming aids can reduce the minimum film-forming temperature of emulsions and latex paints. In the embodiment of the present invention, the film-forming aids are selected from alcohol ester film-forming agents, alcohol ether film-forming agents, propylene glycol, ethylene glycol, etc., and used singly or in combination.
在施工过程中,乳胶漆流平性能不好,会在刷/喷涂时出现刷痕、橘皮,干燥过程中相伴出现缩孔、针孔、流挂等现象。克服流平性不好这一弊病的有效方法是添加流平剂。在本发明实施例中,主要选用有机硅改性流平剂、丙烯酸类流平剂以及聚氨酯类流变助剂等,单一或复合使用。During the construction process, latex paint has poor leveling performance, and brush marks and orange peel will appear during brushing/spraying, and shrinkage cavities, pinholes, and sags will appear during the drying process. An effective way to overcome the disadvantage of poor leveling is to add a leveling agent. In the embodiment of the present invention, silicone modified leveling agents, acrylic leveling agents and polyurethane rheology additives are mainly used, either singly or in combination.
pH调节剂用于调节乳胶漆的pH值,增加乳胶漆的稳定性,同时还具有润湿、分散的作用。在本发明的实施例中,pH调节剂包括有机胺调节剂、Amp-95pH调节剂等。The pH regulator is used to adjust the pH value of the latex paint, increase the stability of the latex paint, and also has the function of wetting and dispersing. In an embodiment of the present invention, the pH regulator includes an organic amine regulator, Amp-95 pH regulator and the like.
为了使得制备的乳胶漆具有较优的机械性能及化学性能,经本发明人的实验研究,颜填料包括颜料0~8%、矿物填料0~20%中的至少一种,添加剂包括增稠剂0.2~3.2%、分散剂0.3~4%,消泡剂0.2~3%、防腐防霉剂0.1~3%、成膜助剂0.1~6%、流平剂0.1~2%以及pH调节剂0~0.3%中的任意一种或至少两种。In order to make the latex paint prepared have better mechanical properties and chemical properties, through the inventor's experimental research, the pigments and fillers include at least one of 0-8% of pigments and 0-20% of mineral fillers, and the additives include thickeners. 0.2-3.2%, 0.3-4% dispersant, 0.2-3% defoamer, 0.1-3% anti-corrosion and anti-mold agent, 0.1-6% film-forming aid, 0.1-2% leveling agent and pH regulator 0 Any one or at least two of ~0.3%.
本发明实施例还提供了一种以陶瓷抛光废渣为再生填料的环保型乳胶漆的制备方法,包括:The embodiment of the present invention also provides a preparation method of an environment-friendly latex paint using ceramic polishing waste residue as a regenerated filler, comprising:
将预先计量好的1/2~4/5的水、部分增稠剂、分散剂、1/2~3/4的消泡剂、防腐防霉剂在500~800rpm的搅拌速率下充分混合搅拌0~20min。Fully mix and stir the pre-measured 1/2-4/5 water, part of the thickener, dispersant, 1/2-3/4 defoamer, anti-corrosion and anti-fungal agent at a stirring speed of 500-800rpm 0~20min.
搅拌均匀后,加入陶瓷抛光废渣、颜料。在本发明的实施例中,还可以加入矿物填料,在800~1500rpm的搅拌速率下分散0~40min,得到粗分散液。After stirring evenly, add ceramic polishing waste residue and pigment. In an embodiment of the present invention, mineral fillers may also be added, and dispersed at a stirring rate of 800-1500 rpm for 0-40 minutes to obtain a coarse dispersion.
将粗分散液加入砂磨机中研磨5~60min,研磨腔电机转速为1000~3000rpm。较优的,为了研磨充分,研磨珠的粒径为0.3~3.0mm。研磨珠粒径越小,研磨浆液颗粒的粒径越小。测试细度,较优的,细度为40μm以下,即得分散均匀的颜填料浆液。Put the coarse dispersion into the sand mill and grind for 5-60 minutes, and the motor speed of the grinding chamber is 1000-3000rpm. Preferably, for sufficient grinding, the particle size of the grinding beads is 0.3-3.0 mm. The smaller the size of the grinding beads, the smaller the particle size of the grinding slurry particles. Test the fineness, preferably, the fineness is less than 40 μm, that is, a uniformly dispersed pigment and filler slurry can be obtained.
在浆液中缓慢加入计量的乳液、成膜助剂、剩余的消泡剂。在300~800rpm的条件下,低速搅拌均匀后,加入剩余的增稠剂、pH调节剂、剩余的水调节体系的粘度,搅拌均匀后即得乳胶漆样。较优的,可以加入一定量的流平剂,在原料中,流平剂的质量百分数为0.1~2%。Slowly add the metered emulsion, film-forming aids, and the remaining defoamer into the slurry. Under the condition of 300-800rpm, stir at a low speed evenly, add the remaining thickener, pH regulator, and remaining water to adjust the viscosity of the system, and stir evenly to obtain a latex paint sample. Preferably, a certain amount of leveling agent can be added, and the mass percentage of the leveling agent in the raw material is 0.1-2%.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The characteristics and performance of the present invention will be described in further detail below in conjunction with the examples.
实施例1Example 1
本实施例提供了一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,按重量百分比计,包括:The present embodiment provides a kind of environment-friendly latex paint with ceramic polishing waste residue as regeneration filler, by weight percentage, comprising:
陶瓷抛光废渣35%、苯丙乳液25%、金红石型钛白粉5%、荧光增白剂0.1%、丙二醇2.2%、醇酯成膜剂1.3%、羟乙基纤维素0.1%、阴离子分散剂0.8%、有机硅改性消泡剂0.7%、异噻唑酮类防腐防霉剂0.2%、碱溶胀型增稠剂0.5%、有机硅改性流平剂0.4%、Amp-95pH调节剂0.2%、余量的水。Ceramic polishing waste 35%, styrene-acrylic emulsion 25%, rutile titanium dioxide 5%, fluorescent whitening agent 0.1%, propylene glycol 2.2%, alcohol ester film-forming agent 1.3%, hydroxyethyl cellulose 0.1%, anionic dispersant 0.8 %, silicone modified defoamer 0.7%, isothiazolone anticorrosion and antifungal agent 0.2%, alkali swelling thickener 0.5%, silicone modified leveling agent 0.4%, Amp-95pH regulator 0.2%, remaining water.
主要通过以下方法制作而成:It is mainly made by the following methods:
称取以上计量的原料,将羟乙基纤维素、阴离子分散剂、异噻唑酮类防腐剂、丙二醇及1/2的有机硅改性消泡剂,加入2/3的水,在500rpm的转速下充分混合5min。随后,加入以上计量的陶瓷抛光废渣、金红石型钛白粉及荧光增白剂,1200rpm高速下粗分散10min。Weigh the raw materials measured above, add hydroxyethyl cellulose, anionic dispersant, isothiazolone preservative, propylene glycol and 1/2 silicone modified defoamer, add 2/3 of water, at a speed of 500rpm Mix well for 5 minutes. Subsequently, the ceramic polishing waste slag, rutile titanium dioxide and fluorescent whitening agent measured above were added, and coarsely dispersed at a high speed of 1200 rpm for 10 minutes.
将粗分散液加入砂磨机中研磨20min,研磨珠为1mm,研磨腔电机转速为1500rpm,测试细度25μm以下,制得分散均匀的颜填料浆液。Put the coarse dispersion into a sand mill and grind for 20 minutes, the size of the grinding beads is 1 mm, the motor speed of the grinding chamber is 1500 rpm, and the test fineness is below 25 μm to obtain a uniformly dispersed pigment and filler slurry.
在浆液中缓慢加入以上计量的苯丙乳液、醇酯成膜剂、余量消泡剂,以500rpm的低速搅拌均匀后,加入以上计量的碱溶胀型增稠剂,用有机硅改性流平剂、Amp-95pH调节剂、余量的水调节体系黏度至85KU,制得漆样。Slowly add the above-measured styrene-acrylic emulsion, alcohol ester film-forming agent, and the remaining amount of defoamer to the slurry, stir evenly at a low speed of 500rpm, add the above-measured alkali-swellable thickener, and modify the leveling with silicone agent, Amp-95pH regulator, and the rest of water to adjust the viscosity of the system to 85KU to obtain a paint sample.
实施例2Example 2
本实施例提供了一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,按重量百分比计,包括:The present embodiment provides a kind of environment-friendly latex paint with ceramic polishing waste residue as regeneration filler, by weight percentage, comprising:
陶瓷抛光废渣20%、苯丙乳液30%、钛白粉3%、群青0.1%、滑石粉5%、煅烧高岭土5%、丙二醇2.5%、醇酯成膜剂1.5%、改性羟乙基纤维素0.1%、非离子分散剂0.7%、有机硅消泡剂0.6%、异噻唑酮类防腐防霉剂0.2%、聚氨酯增稠剂0.5%、有机胺pH调节剂0.2%、余量的水。Ceramic polishing waste 20%, styrene-acrylic emulsion 30%, titanium dioxide 3%, ultramarine 0.1%, talcum powder 5%, calcined kaolin 5%, propylene glycol 2.5%, alcohol ester film-forming agent 1.5%, modified hydroxyethyl cellulose 0.1%, 0.7% of non-ionic dispersant, 0.6% of silicone defoamer, 0.2% of isothiazolone anticorrosion and antifungal agent, 0.5% of polyurethane thickener, 0.2% of organic amine pH regulator, and the balance of water.
主要通过以下方法制作而成:It is mainly made by the following methods:
称取以上计量的改性羟乙基纤维素、非离子分散剂、异噻唑酮类防腐防霉剂、丙二醇及3/4的有机硅消泡剂,加入4/5的水,在400rpm的速率下充分混合10min。随后,加入以上计量的陶瓷抛光废渣、滑石粉、煅烧高岭土、钛白粉、群青,在1200rpm的高速下粗分散15min。Weigh the above-measured modified hydroxyethyl cellulose, non-ionic dispersant, isothiazolone anticorrosion and anti-mold agent, propylene glycol and 3/4 of the silicone defoamer, add 4/5 of the water, at a speed of 400rpm Mix well for 10 minutes. Subsequently, the ceramic polishing waste slag, talc powder, calcined kaolin, titanium dioxide, and ultramarine blue measured above were added, and coarsely dispersed at a high speed of 1200 rpm for 15 minutes.
将粗分散液加入砂磨机中研磨10min,研磨珠为1mm,研磨腔电机转速为1800rpm,测试细度30μm以下,制得分散均匀的颜填料浆液。Put the coarse dispersion into a sand mill and grind for 10 minutes, the size of the grinding beads is 1 mm, the motor speed of the grinding chamber is 1800 rpm, and the test fineness is below 30 μm to obtain a uniformly dispersed pigment and filler slurry.
在浆液中缓慢加入以上计量的苯丙乳液、醇酯成膜剂、余量消泡剂,450rpm低速搅拌均匀后,加入以上计量的聚氨酯增稠剂,用有机胺pH调节剂、余量的水调节体系黏度至90KU,制得漆样。Slowly add the above-measured styrene-acrylic emulsion, alcohol ester film-forming agent, and the remaining amount of defoamer into the slurry, and after stirring at a low speed of 450rpm, add the above-measured polyurethane thickener, and use an organic amine pH regulator, and the remaining amount of water Adjust the viscosity of the system to 90KU to prepare a paint sample.
实施例3Example 3
本实施例提供了一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,按重量百分比计,包括:The present embodiment provides a kind of environment-friendly latex paint with ceramic polishing waste residue as regeneration filler, by weight percentage, comprising:
陶瓷抛光废渣35%、纯丙乳液25%、酞菁蓝2%、云母粉5%、乙二醇2.0%、醇醚成膜剂1.3%、缔合型碱溶胀增稠剂0.6%、疏水性分散剂0.7%、有机硅改性消泡剂0.6%、苯并噻唑啉酮0.3%、Amp-95pH调节剂0.1%、余量的水。Ceramic polishing waste 35%, pure acrylic emulsion 25%, phthalocyanine blue 2%, mica powder 5%, ethylene glycol 2.0%, alcohol ether film forming agent 1.3%, associative alkali swelling thickener 0.6%, hydrophobicity 0.7% of dispersant, 0.6% of silicone modified defoamer, 0.3% of benzothiazolinone, 0.1% of Amp-95pH regulator, and the rest of water.
主要通过以下方法制作而成:It is mainly made by the following methods:
称取以上计量的疏水性分散剂、苯并噻唑啉酮、乙二醇及3/5的有机硅改性消泡剂、1/2的缔合型碱溶胀型增稠剂,加入3/4的水,在300rpm的转速下充分混合5min。随后,加入以上计量的陶瓷抛光废渣、云母粉及酞菁蓝,在1500rpm的高速下粗分散15min。Weigh the above-measured hydrophobic dispersant, benzothiazolinone, ethylene glycol, 3/5 of the silicone modified defoamer, 1/2 of the associative alkali-swellable thickener, and add 3/4 of water, mixed thoroughly at 300rpm for 5min. Subsequently, the ceramic polishing waste slag, mica powder and phthalocyanine blue measured above were added, and coarsely dispersed at a high speed of 1500 rpm for 15 minutes.
将粗分散液加入砂磨机中研磨15min,研磨珠为1.5mm,研磨腔电机转速为2000rpm,测试细度35μm以下,制得分散均匀的颜填料浆液。Put the coarse dispersion into a sand mill and grind for 15 minutes, the size of the grinding beads is 1.5 mm, the motor speed of the grinding chamber is 2000 rpm, and the test fineness is below 35 μm to obtain a uniformly dispersed pigment and filler slurry.
在浆液中缓慢加入以上计量的纯丙乳液、醇醚成膜剂、余量消泡剂,350rpm低速搅拌均匀后,加入以上计量的剩余增稠剂,用Amp-95pH调节剂、余量的水调节体系黏度至85KU,制得漆样。Slowly add the above-measured pure acrylic emulsion, alcohol ether film-forming agent, and the remaining amount of defoamer to the slurry. After stirring at a low speed of 350rpm, add the above-measured remaining thickener, and use Amp-95 Adjust the viscosity of the system to 85KU to prepare a paint sample.
实施例4Example 4
本实施例提供了一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,按重量百分比计,包括:The present embodiment provides a kind of environment-friendly latex paint with ceramic polishing waste residue as regeneration filler, by weight percentage, comprising:
陶瓷抛光废渣30%、硅丙乳液20%、锌铬黄4%、重质碳酸钙5%、滑石粉5%、丙二醇1.8%、醇酯成膜剂1.2%、羟甲基纤维素0.1、聚氨酯增稠剂0.5%、非离子分散剂0.9%、有机硅消泡剂0.7%、苯并噻唑啉酮衍生物0.3%、Amp-95pH调节剂0.1%、余量的水。Ceramic polishing waste 30%, silicon acrylic emulsion 20%, zinc chrome yellow 4%, heavy calcium carbonate 5%, talcum powder 5%, propylene glycol 1.8%, alcohol ester film former 1.2%, hydroxymethyl cellulose 0.1, polyurethane Thickener 0.5%, nonionic dispersant 0.9%, silicone defoamer 0.7%, benzothiazolinone derivatives 0.3%, Amp-95pH regulator 0.1%, and the rest water.
主要通过以下方法制作而成:It is mainly made by the following methods:
称取以上计量的非离子分散剂、苯并噻唑啉酮衍生物、丙二醇及3/4的有机硅消泡剂、羟甲基纤维素,加入3/5的水,在500rpm的中速下充分混合5min。随后,加入以上计量的陶瓷抛光废渣、重质碳酸钙、滑石粉及锌铬黄,在1000rpm的高速下粗分散20min。Weigh the nonionic dispersant, benzothiazolinone derivatives, propylene glycol, 3/4 of the silicone defoamer, and hydroxymethyl cellulose measured above, add 3/5 of the water, and fully Mix for 5 min. Subsequently, the ceramic polishing waste slag, ground calcium carbonate, talcum powder and zinc chrome yellow measured above were added, and coarsely dispersed at a high speed of 1000 rpm for 20 minutes.
将粗分散液加入砂磨机中研磨20min,研磨珠为1.5mm,研磨腔电机转速为1600rpm,测试细度35μm以下,制得分散均匀的颜填料浆液。Add the coarse dispersion to a sand mill and grind for 20 minutes. The size of the grinding beads is 1.5 mm. The motor speed of the grinding chamber is 1600 rpm. The test fineness is below 35 μm to obtain a uniformly dispersed pigment and filler slurry.
在浆液中缓慢加入以上计量的硅丙乳液、醇酯成膜剂、余量消泡剂,在400rpm的条件下,低速搅拌均匀后,加入以上计量的聚氨酯增稠剂,用Amp-95pH调节剂、余量的水调节体系黏度至95KU,制得漆样。Slowly add the above-measured silicon-acrylic emulsion, alcohol ester film-forming agent, and the remaining amount of defoamer into the slurry. After stirring at a low speed at 400rpm, add the above-measured polyurethane thickener, and use Amp-95pH regulator , and the remaining amount of water to adjust the viscosity of the system to 95KU to obtain a paint sample.
试验例Test case
选取实施例1~4制备的以陶瓷抛光废渣为再生填料的环保型乳胶漆,进行性能检测,结果如下:Select the environment-friendly latex paint prepared by Examples 1-4 with ceramic polishing waste slag as a regenerated filler, and perform a performance test. The results are as follows:
表3性能测试结果Table 3 performance test results
由表3可知,实施例1~4提供的以陶瓷抛光废渣为再生填料的环保型乳胶漆均具有较好的稳定性、耐刷洗性、耐酸性、耐碱性和耐水性,施工性能好,干燥时间短,外观较佳。其中,实施例2、实施例3和实施例4将陶瓷抛光废渣代替了大部分的矿物填料,实施例1以陶瓷抛光废渣代替了全部的矿物填料,根据测试结果,实施例1和实施例3制得的乳胶漆产品耐刷洗性更强,大于2000次,干燥时间小于两个小时,具有更优的性能。As can be seen from Table 3, the environment-friendly latex paints provided by Examples 1 to 4 with ceramic polishing waste as a regenerated filler all have good stability, scrub resistance, acid resistance, alkali resistance and water resistance, and good construction performance. Faster drying time and better appearance. Wherein, embodiment 2, embodiment 3 and embodiment 4 replaced most of the mineral fillers with ceramic polishing waste slag, and embodiment 1 replaced all mineral fillers with ceramic polishing waste slag, according to test results, embodiment 1 and embodiment 3 The prepared latex paint product has stronger brushing resistance, more than 2000 times, and the drying time is less than two hours, and has better performance.
综上所述,本发明提供的一种以陶瓷抛光废渣为再生填料的环保型乳胶漆,以陶瓷抛光废渣代替矿物填料作为原料,合理利用废弃物,节约资源,降低成本,保护环境。陶瓷抛光废渣本身来源于1千多度高温处理后的含晶相的陶瓷材料,具有硬度高、强度大、理化性质稳定等特点。经陶瓷生产工艺的打磨抛光工序后,得到的抛光渣原颗粒粒径小,且为不规则无定形类片状结构。经乳胶漆制备的砂磨工艺后,陶瓷抛光渣颗粒易进一步细化均化成表面平整光滑的片状结构,颗粒粒径分散度降低,有助于乳胶漆成膜、覆盖于作用面,防止乳胶漆皲裂,延迟粉化,提高乳胶漆的强度和硬度,使其耐酸碱性能、耐刷洗、耐磨等化学和机械性能得到增强,生产的环保型乳胶漆具有较好的应用前景。To sum up, the present invention provides an environmentally friendly latex paint using ceramic polishing waste as a regenerated filler, using ceramic polishing waste instead of mineral filler as a raw material, rationally utilizing waste, saving resources, reducing costs, and protecting the environment. Ceramic polishing waste itself is derived from ceramic materials containing crystal phases after high-temperature treatment at more than 1,000 degrees, and has the characteristics of high hardness, high strength, and stable physical and chemical properties. After the grinding and polishing process of the ceramic production process, the original particle size of the obtained polishing slag is small and has an irregular amorphous flaky structure. After the sanding process prepared by latex paint, the ceramic polishing slag particles are easy to be further refined and homogenized into a flat and smooth sheet structure, and the particle size dispersion is reduced, which helps the latex paint to form a film and cover the active surface, preventing latex The paint is chapped, the powdering is delayed, the strength and hardness of the latex paint are improved, and the chemical and mechanical properties such as acid and alkali resistance, scrubbing resistance, and wear resistance are enhanced. The environmentally friendly latex paint produced has a good application prospect.
以上所描述的实施例是本发明一部分实施例,而不是全部的实施例。本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The embodiments described above are some, not all, embodiments of the present invention. The detailed description of the embodiments of the invention is not intended to limit the scope of the claimed invention but to represent only selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
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CN109135353A (en) * | 2018-06-19 | 2019-01-04 | 同济大学 | The method that high washability water paint is prepared using regenerated building micro mist |
CN110408244A (en) * | 2019-08-23 | 2019-11-05 | 佛山市顺德区数码彩涂料有限公司 | A kind of environmentally friendly liquid Tao Jing exterior coating and preparation method thereof of high intensity |
CN112358761A (en) * | 2020-10-20 | 2021-02-12 | 广东环境保护工程职业学院 | Modified nano ceramic slurry, water-based paint, and preparation method and application thereof |
CN117510139A (en) * | 2023-11-08 | 2024-02-06 | 无棣县雨柔陶瓷有限公司 | Method for producing light ceramic plate by using ceramic waste residues |
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CN105439548A (en) * | 2014-08-07 | 2016-03-30 | 辽宁利永盛新材料有限公司 | Ceramic-polishing-waste-containing breathing brick and preparation method thereof |
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CN109135353A (en) * | 2018-06-19 | 2019-01-04 | 同济大学 | The method that high washability water paint is prepared using regenerated building micro mist |
CN110408244A (en) * | 2019-08-23 | 2019-11-05 | 佛山市顺德区数码彩涂料有限公司 | A kind of environmentally friendly liquid Tao Jing exterior coating and preparation method thereof of high intensity |
CN112358761A (en) * | 2020-10-20 | 2021-02-12 | 广东环境保护工程职业学院 | Modified nano ceramic slurry, water-based paint, and preparation method and application thereof |
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