CN107792168B - Sleeve motor steer-by-wire device and control method - Google Patents
Sleeve motor steer-by-wire device and control method Download PDFInfo
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- CN107792168B CN107792168B CN201710880859.XA CN201710880859A CN107792168B CN 107792168 B CN107792168 B CN 107792168B CN 201710880859 A CN201710880859 A CN 201710880859A CN 107792168 B CN107792168 B CN 107792168B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0421—Electric motor acting on or near steering gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D3/00—Steering gears
- B62D3/02—Steering gears mechanical
- B62D3/04—Steering gears mechanical of worm type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D3/00—Steering gears
- B62D3/02—Steering gears mechanical
- B62D3/12—Steering gears mechanical of rack-and-pinion type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/043—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by clutch means between driving element, e.g. motor, and driven element, e.g. steering column or steering gear
- B62D5/0433—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by clutch means between driving element, e.g. motor, and driven element, e.g. steering column or steering gear the clutch being of on-off type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0457—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by control features of the drive means as such
- B62D5/046—Controlling the motor
- B62D5/0463—Controlling the motor calculating assisting torque from the motor based on driver input
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- Power Steering Mechanism (AREA)
Abstract
本发明公开了一种套筒电机线控转向装置及控制方法,其中线控转向装置包括方向盘、与方向盘连接的转向管柱、与左侧车轮连接的左侧车轮转向传动机构、与右侧车轮连接的右侧车轮转向传动机构,以及通过电磁离合器与转向管柱连接的机械转向传动机构,所述转向管柱经减速器与路感/助力电机连接,所述转向装置还包括线控转向执行机构,所述线控转向执行机构包括第一套筒电机、第二套筒电机、由第一套筒电机和/或第二套筒电机驱动的行星滚柱丝杠机构。本发明采用双套筒电机及行星滚柱丝杠机构,充分利用齿条及横拉杆保护套的轴向空间减小电机径向尺寸,且传动效率高,易于提高重载荷工作时双套筒电机驱动一致性。
The invention discloses a sleeve motor wire-controlled steering device and a control method. The wire-controlled steering device includes a steering wheel, a steering column connected to the steering wheel, a left wheel steering transmission mechanism connected to the left wheel, and a steering transmission mechanism connected to the right wheel. The connected right wheel steering transmission mechanism, and the mechanical steering transmission mechanism connected to the steering column through the electromagnetic clutch, the steering column is connected to the road sense/power-assist motor through the reducer, the steering device also includes a steering-by-wire actuator The steering-by-wire actuator includes a first sleeve motor, a second sleeve motor, and a planetary roller screw mechanism driven by the first sleeve motor and/or the second sleeve motor. The invention adopts a double sleeve motor and a planetary roller screw mechanism, makes full use of the axial space of the rack and the tie rod protective sleeve to reduce the radial size of the motor, and has high transmission efficiency, which is easy to improve the double sleeve motor during heavy load operation. Drive consistency.
Description
技术领域Technical field
本发明涉及汽车零部件技术领域,具体涉及汽车线控转向技术。The invention relates to the technical field of automobile parts, and in particular to automobile steering-by-wire technology.
背景技术Background technique
汽车智能化正在飞速发展,线控转向是汽车智能化发展过程中的关键环节,尤其是无人驾驶的必备技术之一。线控转向技术逐渐成熟,已经应用到少量车型中。线控转向系统要求具有冗余及容错功能,不仅需要软件上实现诊断及容错控制算法,也需要硬件进行冗余设计,导致线控转向系统硬件布置复杂,成本高,硬件利用率低。Automobile intelligence is developing rapidly, and steer-by-wire is a key link in the development of automobile intelligence, especially one of the necessary technologies for driverless driving. Steer-by-wire technology has gradually matured and has been applied to a small number of models. The steering-by-wire system requires redundancy and fault-tolerance functions. It not only requires software to implement diagnosis and fault-tolerant control algorithms, but also requires hardware redundancy design, resulting in complex hardware layout of the steering-by-wire system, high cost, and low hardware utilization.
目前线控转向技术研究已有很多,其中英菲尼迪公司设计的双电机冗余线控转向系统已成功在Q50实车中应用,该系统分别在齿条左右两端设计电机转速器驱动转向器小齿轮,带动齿条左右移动,失效时离合器闭合,左侧转向器小齿轮与机械转向管柱连接实现转向,但该系统冗余结构复杂,双电机均由减速器经齿轮齿条转向器驱动转向横拉杆,传动效率低。韩国现代汽车公司提出双电机驱动齿条的线控转向装置及方法(专利号US201600144890A1),该系统未解决电机空间安装问题及双电机失效的转向模式。Becker等提出一种电控液压的线控转向系统(专利号US20160068182A1),该装置通过两路电机泵控制转向轮缸的压力,驱动两侧横拉杆左右移动,但电机建立液压的响应速度慢,高压油管路增加的漏油及存在气泡等不可靠因素,且无法实现线控转向失效后的直接机械连接。杨林等发明的一种混合型线控转向系统(专利号201610989594.2),该系统路感电机和助力电机分开,只用一套转向执行电机驱动双排行星齿轮减速器,再经蜗杆齿条带动横拉杆左右移动,方向盘和转向轮之间具有实时可控的力传递特性和角传递特性,在系统失效时通过离合器恢复到机械转向状态,但该系统结构复杂且传动效率低。于蕾艳设计了一种电动汽车线控转向系统及控制方法(专利号201310649410.4),该系统设计了转向盘力反馈电机和蜗杆减速器模拟路感,转向电机和行星齿轮减速器驱动转向器小齿轮实现转向,转向器附近加装电机及行星齿轮减速器,需要占据更多的布置空间,经齿轮齿条转向器传动到降低了电机工作效率,且不能实现电机失效的转向模式。There have been many studies on steer-by-wire technology. Among them, the dual-motor redundant steer-by-wire system designed by Infiniti has been successfully applied in the Q50 real car. This system is designed with motor tachometers at the left and right ends of the rack to drive the steering gear pinions. , drives the rack to move left and right. When the clutch fails, the clutch is closed. The left steering gear pinion is connected to the mechanical steering column to achieve steering. However, the redundant structure of the system is complex. Both motors are driven by the reducer through the rack and pinion steering gear to steer sideways. Pull rod, low transmission efficiency. South Korea's Hyundai Motor Company proposed a steering-by-wire device and method for a dual-motor drive rack (Patent No. US201600144890A1). This system did not solve the problem of motor space installation and the steering mode of dual-motor failure. Becker et al. proposed an electro-hydraulic steering-by-wire system (Patent No. US20160068182A1). This device controls the pressure of the steering wheel cylinder through two motor pumps and drives the tie rods on both sides to move left and right. However, the response speed of the motor to establish hydraulic pressure is slow. The high-pressure oil pipeline has unreliable factors such as increased oil leakage and the presence of bubbles, and it is impossible to achieve direct mechanical connection after the steering-by-wire failure. A hybrid steering-by-wire system invented by Yang Lin et al. (Patent No. 201610989594.2). This system separates the road-sensing motor and the power-assist motor. Only one set of steering actuator motors are used to drive the double-row planetary gear reducer, which is then driven by the worm rack. The tie rod moves left and right, and the steering wheel and steering wheel have real-time controllable force transmission characteristics and angular transmission characteristics. When the system fails, it returns to the mechanical steering state through the clutch, but the system has a complex structure and low transmission efficiency. Yu Leiyan designed an electric vehicle steering-by-wire system and control method (Patent No. 201310649410.4). The system designed a steering wheel force feedback motor and a worm reducer to simulate road feel. The steering motor and planetary gear reducer drive the steering gear. The gear realizes steering, and a motor and a planetary gear reducer are installed near the steering gear, which requires more layout space. The transmission through the rack and pinion steering gear reduces the working efficiency of the motor and cannot achieve the steering mode in which the motor fails.
综上,现有线控转向系统存在传动效率低、结构复杂及空间布置困难与冗余及失效工作模式需求之间的矛盾。In summary, the existing steer-by-wire system has contradictions between low transmission efficiency, complex structure and difficult spatial arrangement, as well as redundant and failure working mode requirements.
发明内容Contents of the invention
本发明所要解决的技术问题就是提供一种结构紧凑、传动效率高、转向可靠的套筒电机线控转向装置。The technical problem to be solved by the present invention is to provide a sleeve motor wire-controlled steering device with compact structure, high transmission efficiency and reliable steering.
为解决上述技术问题,本发明采用如下技术方案:一种套筒电机线控转向装置,包括方向盘、与方向盘连接的转向管柱、与左侧车轮连接的左侧车轮转向传动机构、与右侧车轮连接的右侧车轮转向传动机构,以及通过电磁离合器与转向管柱连接的机械转向传动机构,所述转向管柱经减速器与路感/助力电机连接,所述转向装置还包括线控转向执行机构,所述线控转向执行机构包括第一套筒电机、第二套筒电机、由第一套筒电机和/或第二套筒电机驱动的行星滚柱丝杠机构,在电磁离合器吸合状态下,所述机械转向传动机构驱动左侧车轮转向传动机构和右侧车轮转向传动机构动作从而驱动左侧车轮和右侧车轮转动,在电磁离合器断开状态下,所述行星滚柱丝杠机构驱动左侧车轮转向传动机构和右侧车轮转向传动机构动作从而驱动左侧车轮和右侧车轮转动。In order to solve the above technical problems, the present invention adopts the following technical solution: a sleeve motor-by-wire steering device, including a steering wheel, a steering column connected to the steering wheel, a left wheel steering transmission mechanism connected to the left wheel, and a right steering wheel. The right wheel steering transmission mechanism is connected to the wheel, and the mechanical steering transmission mechanism is connected to the steering column through the electromagnetic clutch. The steering column is connected to the road sense/power-assist motor through the reducer. The steering device also includes a steer-by-wire system. The steering-by-wire actuator includes a first sleeve motor, a second sleeve motor, and a planetary roller screw mechanism driven by the first sleeve motor and/or the second sleeve motor. When the electromagnetic clutch absorbs In the closed state, the mechanical steering transmission mechanism drives the left wheel steering transmission mechanism and the right wheel steering transmission mechanism to drive the left wheel and the right wheel to rotate. When the electromagnetic clutch is disconnected, the planetary roller wire The lever mechanism drives the left wheel steering transmission mechanism and the right wheel steering transmission mechanism to drive the left wheel and the right wheel to rotate.
优选的,所述行星滚柱丝杠机构包括丝杠、与丝杠啮合的齿轮滚柱以及同时与齿轮滚柱啮合的第一内齿圈、第二内齿圈。Preferably, the planetary roller screw mechanism includes a screw, a gear roller engaged with the screw, and a first internal ring gear and a second internal ring gear simultaneously engaged with the gear roller.
优选的,所述第一内齿圈与第一套筒电机转子制成一体,所述第二内齿圈与第二套筒电机转子制成一体。Preferably, the first internal ring gear is integrated with the first sleeve motor rotor, and the second internal ring gear is integrated with the second sleeve motor rotor.
优选的,所述机械转向传动机构包括啮合传动的转向器小齿轮和齿条,所述转向器小齿轮经电磁离合器与转向管柱连接。Preferably, the mechanical steering transmission mechanism includes a steering gear pinion and a rack for meshing transmission, and the steering gear pinion is connected to the steering column through an electromagnetic clutch.
优选的,所述左侧车轮转向传动机构包括与齿条连接的左横拉杆、与左横拉杆连接的左梯形臂、与左梯形臂连接的左转向节,所述左转向节与左侧车轮连接,所述右侧车轮转向传动机构包括与齿条连接的右横拉杆、与右横拉杆连接的右梯形臂、与右梯形臂连接的右转向节,所述右转向节与右侧车轮连接。Preferably, the left wheel steering transmission mechanism includes a left tie rod connected to the rack, a left trapezoidal arm connected to the left tie rod, and a left steering knuckle connected to the left trapezoidal arm. The left steering knuckle is connected to the left wheel. connection, the right wheel steering transmission mechanism includes a right tie rod connected to the rack, a right trapezoidal arm connected to the right tie rod, a right steering knuckle connected to the right trapezoid arm, the right steering knuckle is connected to the right wheel .
本发明还提供了一种套筒电机线控转向控制方法,包括以下工作模式:The invention also provides a sleeve motor wire-controlled steering control method, which includes the following working modes:
其一,汽车中低速行驶线控转向模式:First, the car’s steering-by-wire mode for medium and low speed driving:
电磁离合器断开,电控单元控制第一套筒电机和第二套筒电机正转,经行星滚柱丝杠机构以及左侧车轮转向传动机构、右侧车轮转向传动机构驱动左侧车轮和右侧车轮转动,实现驾驶员转向意图,同时电控单元控制路感/助力电机正转,提供驾驶员合适路感;The electromagnetic clutch is disconnected, and the electronic control unit controls the first sleeve motor and the second sleeve motor to rotate forward, driving the left wheel and the right wheel through the planetary roller screw mechanism, the left wheel steering transmission mechanism, and the right wheel steering transmission mechanism. The side wheels rotate to realize the driver's steering intention, and at the same time, the electronic control unit controls the forward rotation of the road feel/power-assist motor to provide the driver with a suitable road feel;
其二,汽车高速行驶线控转向模式:Second, the car’s high-speed steering-by-wire mode:
电磁离合器断开,电控单元控制第一套筒电机正传,经行星滚柱丝杠机构以及左侧车轮转向传动机构、右侧车轮转向传动机构驱动左侧车轮和右侧车轮转动,实现驾驶员转向意图,电控单元控制第二套筒电机反转,提供高速转向阻尼力,保障汽车高速行驶稳定性,电控单元控制路感/助力电机正转,提供驾驶员合适路感;The electromagnetic clutch is disconnected, and the electronic control unit controls the forward transmission of the first sleeve motor, which drives the left and right wheels to rotate through the planetary roller screw mechanism, the left wheel steering transmission mechanism, and the right wheel steering transmission mechanism to achieve driving. According to the driver's steering intention, the electronic control unit controls the reverse rotation of the second sleeve motor to provide high-speed steering damping force to ensure the car's high-speed driving stability. The electronic control unit controls the forward rotation of the road sense/power-assist motor to provide the driver with a suitable road feel;
其三,线控转向冗余模式:Third, the wire control turns to redundant mode:
电磁离合器断开,电控单元诊断其中一个套筒电机工作异常时,切断异常电机电源,控制正常工作套筒电机正转,经行星滚柱丝杠机构以及左侧车轮转向传动机构、右侧车轮转向传动机构驱动左侧车轮和右侧车轮转动,实现驾驶员转向意图,电控单元控制路感/助力电机正转,提供驾驶员合适路感;The electromagnetic clutch is disconnected and when the electronic control unit diagnoses that one of the sleeve motors is working abnormally, it cuts off the power of the abnormal motor and controls the normal working sleeve motor to rotate forward. Through the planetary roller screw mechanism, the left wheel steering transmission mechanism, and the right wheel The steering transmission mechanism drives the left and right wheels to rotate to realize the driver's steering intention, and the electronic control unit controls the forward rotation of the road feel/power-assist motor to provide the driver with a suitable road feel;
其四,线控转向失效模式:Fourth, the steering-by-wire failure mode:
电磁离合器闭合,电控单元切断第一套筒电机和第二套筒电机的电源,电控单元控制路感/助力电机反转,提供转向助力,经机械转向传动机构以及左侧车轮转向传动机构、右侧车轮转向传动机构驱动左侧车轮和右侧车轮转动,实现驾驶员转向意图。The electromagnetic clutch is closed, and the electronic control unit cuts off the power of the first sleeve motor and the second sleeve motor. The electronic control unit controls the road sense/power-assist motor to reverse and provide steering assistance through the mechanical steering transmission mechanism and the left wheel steering transmission mechanism. , The right wheel steering transmission mechanism drives the left wheel and right wheel to rotate to realize the driver's steering intention.
本发明采用上述技术方案,具有如下有益效果:The present invention adopts the above technical solution and has the following beneficial effects:
1、结构紧凑,易于布置:本发明采用双套筒电机及行星滚柱丝杠机构,充分利用齿条及横拉杆保护套的轴向空间减小电机径向尺寸,不在转向器附近增加电机减速机构,可沿用传统机械式转向系统布置方式;1. Compact structure and easy to arrange: This invention adopts a double sleeve motor and a planetary roller screw mechanism, making full use of the axial space of the rack and tie rod protective sleeve to reduce the radial size of the motor without increasing the motor deceleration near the steering gear. mechanism, the traditional mechanical steering system layout can be used;
2、传动效率高:本发明采用行星滚柱丝杠机构,传动效率高,易于提高重载荷工作时双套筒电机驱动一致性,且不需要经过转向器直接驱动齿条和转向横拉杆,也可提高传动效率;2. High transmission efficiency: The invention adopts a planetary roller screw mechanism, which has high transmission efficiency and is easy to improve the driving consistency of the double-sleeve motor during heavy load operation. It does not need to directly drive the rack and steering tie rod through the steering gear, and also Can improve transmission efficiency;
3、高速行驶稳定:本发明可通过控制齿条的精确位移,保证线控转向过程平稳,且汽车高速行驶时第二套筒电机反转提供转向阻尼力,提高汽车转向的稳定性;3. Stable high-speed driving: The present invention can ensure the smooth steering by wire process by controlling the precise displacement of the rack. When the car is running at high speed, the second sleeve motor reverses to provide steering damping force, thereby improving the stability of the car's steering;
4、转向可靠:本发明采用双套筒电机实现硬件结构冗余,及电磁离合器及转向管柱实现线控失效时机械转向,保障了转向系统的可靠性。4. Reliable steering: The present invention uses a double sleeve motor to achieve hardware structural redundancy, and an electromagnetic clutch and steering column to achieve mechanical steering when the wire control fails, ensuring the reliability of the steering system.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步描述:The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
图1是本发明的一种套筒电机线控转向装置的原理示意图;Figure 1 is a schematic diagram of the principle of a sleeve motor-by-wire steering device of the present invention;
图2是本发明的一种套筒电机线控转向装置中线控转向执行机构的原理示意图;Figure 2 is a schematic diagram of the principle of the steering-by-wire actuator in a sleeve motor steering-by-wire device of the present invention;
图3是本发明的一种套筒电机线控转向控制方法的流程图。Figure 3 is a flow chart of a sleeve motor-by-wire steering control method of the present invention.
图中,1-方向盘,2-方向盘传感器,3-转向管柱,4-减速器,5-电磁离合器,6-电控单元,7-路感/助力电机,8-左侧车轮,9-左转向节,10-左梯形臂,11-左横拉杆,12-齿条,13-转向器小齿轮,14-线控转向执行机构,15-第一套筒电机,16-丝杠,17-行星滚柱丝杠机构,18-第二套筒电机,19-右横拉杆,20-右梯形臂,21-右转向节,22-右侧车轮,23-第一套筒电机的定子线圈,24-第一套筒电机转子,25-第一内齿圈,26-齿轮滚柱,27-第二套筒电机的定子线圈,28-第二套筒电机转子,29-第二内齿圈。In the picture, 1-steering wheel, 2-steering wheel sensor, 3-steering column, 4-reducer, 5-electromagnetic clutch, 6-electronic control unit, 7-road sense/power-assist motor, 8-left wheel, 9- Left steering knuckle, 10-left trapezoidal arm, 11-left tie rod, 12-rack, 13-steering gear pinion, 14-wire-controlled steering actuator, 15-first sleeve motor, 16-lead screw, 17 -Planetary roller screw mechanism, 18-second sleeve motor, 19-right tie rod, 20-right trapezoidal arm, 21-right steering knuckle, 22-right wheel, 23-stator coil of first sleeve motor , 24-the first sleeve motor rotor, 25-the first internal ring gear, 26-the gear roller, 27-the stator coil of the second sleeve motor, 28-the second sleeve motor rotor, 29-the second internal teeth lock up.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
如图1和图2所示的一种汽车转向装置,包括方向盘1、与方向盘1连接的方向盘传感器2和转向管柱3、与左侧车轮8连接的左侧车轮转向传动机构、与右侧车轮22连接的右侧车轮转向传动机构,以及通过电磁离合器5与转向管柱3连接的机械转向传动机构,所述转向管柱3经减速器4与路感/助力电机7连接。As shown in Figures 1 and 2, a car steering device includes a steering wheel 1, a steering wheel sensor 2 and a steering column 3 connected to the steering wheel 1, a left wheel steering transmission mechanism connected to the left wheel 8, and a steering wheel to the right. The right wheel steering transmission mechanism is connected to the wheel 22, and the mechanical steering transmission mechanism is connected to the steering column 3 through the electromagnetic clutch 5. The steering column 3 is connected to the road sensing/power-assist motor 7 through the reducer 4.
此外,所述汽车转向装置还包括线控转向执行机构14。所述线控转向执行机构14包括第一套筒电机15、第二套筒电机18、由第一套筒电机15和/或第二套筒电机18驱动的行星滚柱丝杠机构17,在电磁离合器5吸合状态下,所述机械转向传动机构驱动左侧车轮转向传动机构和右侧车轮转向传动机构动作从而驱动左侧车轮8和右侧车轮22转动,在电磁离合器5断开状态下,机械转向传动机构不与左侧车轮转向传动机构和右侧车轮转向传动机构作用,由行星滚柱丝杠机构17驱动左侧车轮转向传动机构和右侧车轮转向传动机构动作从而驱动左侧车轮8和右侧车轮22转动。In addition, the automobile steering device also includes a steering-by-wire actuator 14 . The steering-by-wire actuator 14 includes a first sleeve motor 15, a second sleeve motor 18, and a planetary roller screw mechanism 17 driven by the first sleeve motor 15 and/or the second sleeve motor 18. When the electromagnetic clutch 5 is engaged, the mechanical steering transmission mechanism drives the left wheel steering transmission mechanism and the right wheel steering transmission mechanism to drive the left wheel 8 and the right wheel 22 to rotate. When the electromagnetic clutch 5 is disconnected, , the mechanical steering transmission mechanism does not interact with the left wheel steering transmission mechanism and the right wheel steering transmission mechanism. The planetary roller screw mechanism 17 drives the left wheel steering transmission mechanism and the right wheel steering transmission mechanism to drive the left wheel. 8 and the right wheel 22 rotates.
在本实施例中,所述行星滚柱丝杠机构17包括丝杠16、与丝杠16啮合的齿轮滚柱26以及同时与齿轮滚柱26啮合的第一内齿圈25、第二内齿圈29。所述第一套筒电机15包括第一套筒电机的定子线圈23和第一套筒电机转子24。所述第二套筒电机18包含第二套筒电机的定子线圈27和第二套筒电机转子28。而且,所述第一内齿圈25与第一套筒电机转子24制成一体,所述第二内齿圈29与第二套筒电机转子28制成一体,以方便后期的装配。In this embodiment, the planetary roller screw mechanism 17 includes a screw 16, a gear roller 26 meshing with the screw 16, and a first internal gear 25 and a second internal gear 25 meshing with the gear roller 26. Circle 29. The first sleeve motor 15 includes a stator coil 23 of the first sleeve motor and a first sleeve motor rotor 24 . The second sleeve motor 18 includes a stator coil 27 of the second sleeve motor and a second sleeve motor rotor 28 . Furthermore, the first internal ring gear 25 is integrated with the first sleeve motor rotor 24, and the second internal ring gear 29 is integrated with the second sleeve motor rotor 28 to facilitate later assembly.
所述机械转向传动机构包括啮合传动的转向器小齿轮13和齿条12,所述转向器小齿轮13经电磁离合器5与转向管柱3连接,所述左侧车轮转向传动机构包括与齿条12连接的左横拉杆11、与左横拉杆11连接的左梯形臂10、与左梯形臂10连接的左转向节9,所述左转向节9与左侧车轮8连接,所述右侧车轮转向传动机构包括与齿条12连接的右横拉杆19、与右横拉杆19连接的右梯形臂20、与右梯形臂20连接的右转向节21,所述右转向节21与右侧车轮22连接,齿条12与丝杠16连接。The mechanical steering transmission mechanism includes a steering gear pinion 13 and a rack 12 for meshing transmission. The steering gear pinion 13 is connected to the steering column 3 through an electromagnetic clutch 5. The left wheel steering transmission mechanism includes a gear rack and a steering gear. 12 connected to the left tie rod 11, the left trapezoidal arm 10 connected to the left tie rod 11, the left steering knuckle 9 connected to the left trapezoidal arm 10, the left steering knuckle 9 is connected to the left wheel 8, the right wheel The steering transmission mechanism includes a right tie rod 19 connected to the rack 12, a right trapezoid arm 20 connected to the right tie rod 19, and a right steering knuckle 21 connected to the right trapezoid arm 20. The right steering knuckle 21 is connected to the right wheel 22 Connection, the rack 12 is connected to the lead screw 16.
另外,基于上述的汽车线控转向装置,本发明还提出了对应的线控转向控制方法,如图3所示,电控单元(ECU)6采集方向盘传感器2的扭矩和转角信号、车速信号、横摆角速度信号、及齿条位移信号,并根据方向盘转角、齿条位移及电机电流进行系统故障诊断,判断是否存在故障,若存在单个电机故障则需给出哪个电机故障或者两个电机均存在故障分别进入线控转向冗余模式和线控转向失效模式;若电机状态正常,则根据车速是否达到80km/h分别进入汽车中低速行驶线控转向模式和汽车高速行驶线控转向模式。因此,本发明提出的线控转向控制方法包括以下工作模式:In addition, based on the above-mentioned automobile steering-by-wire device, the present invention also proposes a corresponding steering-by-wire control method. As shown in Figure 3, the electronic control unit (ECU) 6 collects the torque and angle signals of the steering wheel sensor 2, the vehicle speed signal, Yaw angular velocity signal, and rack displacement signal, and perform system fault diagnosis based on steering wheel angle, rack displacement and motor current to determine whether there is a fault. If there is a single motor fault, it is necessary to indicate which motor is faulty or both motors are faulty. The fault will enter the steering-by-wire redundancy mode and the steering-by-wire failure mode respectively; if the motor status is normal, it will enter the vehicle's medium-low speed steering-by-wire mode and the vehicle's high-speed driving steering-by-wire mode respectively, depending on whether the vehicle speed reaches 80km/h. Therefore, the steering-by-wire control method proposed by the present invention includes the following working modes:
一、汽车中低速行驶线控转向模式:1. Steering-by-wire mode for medium and low speed driving:
电控单元6发出指令,电磁离合器5断开。电控单元6通过方向盘转角及扭矩信号识别驾驶员的转向意图,以齿条12的位移作为反馈信号,根据车速及横摆角速度应用汽车动力学理论计算套筒电机的驱动电流大小,平均输入到第一套筒电机的定子线圈23和第二套筒电机的定子线圈27,则第一套筒电机转子24带动一体制造的第一内齿圈25正转,及第二套筒电机转子28带动一体制造的第二内齿圈29正转,同时提供转向力矩。第一内齿圈25和第二内齿圈29同时驱动齿轮滚柱26转动,而相当于行星减速器太阳轮的丝杠16在圆周方向不转动可看成固定的,因此电机力矩经行星滚柱丝杠机构17减速增矩后由齿轮滚柱26输出,将齿轮滚柱26的转动转换成丝杠16的平动,左侧经齿条12、左横拉杆11、左梯形臂10、左转向节9带动左侧车轮8转动,右侧经右横拉杆19、右梯形臂20、右转向节21带动右侧车轮22转动。同时电控单元6根据齿条12位移估计齿条力,计算回正力矩及路感所需电流大小,控制路感/助力电机7电流,提供驾驶员转向路感。The electronic control unit 6 issues a command and the electromagnetic clutch 5 is disconnected. The electronic control unit 6 recognizes the driver's steering intention through the steering wheel angle and torque signals, uses the displacement of the rack 12 as a feedback signal, and applies vehicle dynamics theory based on the vehicle speed and yaw angular velocity to calculate the drive current of the sleeve motor, and inputs the average to The stator coil 23 of the first sleeve motor and the stator coil 27 of the second sleeve motor, the first sleeve motor rotor 24 drives the integrally manufactured first internal ring gear 25 to rotate forward, and the second sleeve motor rotor 28 drives The integrally manufactured second internal ring gear 29 rotates forward and provides steering torque at the same time. The first ring gear 25 and the second ring gear 29 drive the gear roller 26 to rotate at the same time, and the screw 16, which is equivalent to the sun gear of the planetary reducer, can be regarded as fixed if it does not rotate in the circumferential direction. Therefore, the motor torque passes through the planetary roller. After the column screw mechanism 17 decelerates and increases torque, it is output by the gear roller 26. The rotation of the gear roller 26 is converted into the translation of the screw 16. The left side passes through the rack 12, the left tie rod 11, the left trapezoidal arm 10, the left The steering knuckle 9 drives the left wheel 8 to rotate, and the right side drives the right wheel 22 to rotate through the right tie rod 19, right trapezoidal arm 20, and right steering knuckle 21. At the same time, the electronic control unit 6 estimates the rack force based on the displacement of the rack 12, calculates the back-aligning torque and the current required for road feel, controls the current of the road feel/assist motor 7, and provides the driver with steering road feel.
二、汽车高速行驶线控转向模式:2. Car steering-by-wire mode for high-speed driving:
电控单元6发出指令,电磁离合器5断开。电控单元6通过方向盘转角及扭矩信号识别驾驶员的转向意图,以齿条12位移作为反馈信号,根据车速及横摆角速度应用汽车动力学理论计算套筒电机的驱动电流及阻尼力所需电流大小,分别输入到第一套筒电机的定子线圈23和第二套筒电机的定子线圈27,则第一套筒电机转子24带动一体制造的第一内齿圈25正转提供转向力矩,及第二套筒电机转子28带动一体制造的第二内齿圈29反转提供阻尼力。第一内齿圈25驱动齿轮滚柱26转动,第二内齿圈29可作为负载限制转向超调,即电机力矩经行星滚柱丝杠机构17减速增矩后由齿轮滚柱26输出,将齿轮滚柱26的转动转换成丝杠16的平动,左侧经齿条12、左横拉杆11、左梯形臂10、左转向节9带动左侧车轮8转动,右侧经右横拉杆19、右梯形臂20、右转向节21带动右侧车轮22转动。同时电控单元6根据齿条12位移估计齿条力,计算回正力矩及路感所需电流大小,控制路感/助力电机7电流,提供驾驶员转向路感。The electronic control unit 6 issues a command and the electromagnetic clutch 5 is disconnected. The electronic control unit 6 identifies the driver's steering intention through the steering wheel angle and torque signals, uses the displacement of the rack 12 as a feedback signal, and applies vehicle dynamics theory to calculate the driving current and damping force required for the sleeve motor based on the vehicle speed and yaw angular velocity. The magnitudes are respectively input to the stator coil 23 of the first sleeve motor and the stator coil 27 of the second sleeve motor, then the first sleeve motor rotor 24 drives the integrally manufactured first internal ring gear 25 to rotate forward to provide steering torque, and The second sleeve motor rotor 28 drives the integrally manufactured second internal ring gear 29 to reversely provide damping force. The first ring gear 25 drives the gear roller 26 to rotate, and the second ring gear 29 can be used as a load limiting steering overshoot. That is, the motor torque is decelerated and increased by the planetary roller screw mechanism 17 and then output by the gear roller 26. The rotation of the gear roller 26 is converted into the translation of the screw 16. The left side drives the left wheel 8 to rotate through the rack 12, the left tie rod 11, the left trapezoidal arm 10, and the left steering knuckle 9, and the right side drives the left wheel 8 to rotate through the right tie rod 19. , the right trapezoid arm 20 and the right steering knuckle 21 drive the right wheel 22 to rotate. At the same time, the electronic control unit 6 estimates the rack force based on the displacement of the rack 12, calculates the back-aligning torque and the current required for road feel, controls the current of the road feel/assist motor 7, and provides the driver with steering road feel.
三、线控转向冗余模式:3. Steer-by-wire redundant mode:
电控单元6诊断其中一个套筒电机工作异常时,切断异常电机电源,控制正常工作套筒电机正转。When the electronic control unit 6 diagnoses that one of the sleeve motors is working abnormally, it cuts off the power supply of the abnormal motor and controls the normal working sleeve motor to rotate forward.
以第一套筒电机15故障为例说明。电控单元6发出指令,电磁离合器5断开,第一套筒电机15断电。电控单元6通过方向盘转角及扭矩信号识别驾驶员的转向意图,以齿条12位移作为反馈信号,根据车速及横摆角速度应用汽车动力学理论计算第二套筒电机18的电流大小,输入到第二套筒电机的定子线圈27,则第二套筒电机转子28带动一体制造的第二内齿圈29正转提供转向力矩。第二内齿圈29驱动齿轮滚柱26转动,即电机力矩经行星滚柱丝杠机构17减速增矩后由齿轮滚柱26输出,将齿轮滚柱26的转动转换成丝杠16的平动,左侧经齿条12、左横拉杆11、左梯形臂10、左转向节9带动左侧车轮8转动,右侧经右横拉杆19、右梯形臂20、右转向节21带动右侧车轮22转动。同时电控单元6根据齿条12位移估计齿条力,计算回正力矩及路感所需电流大小,控制路感/助力电机7电流,提供驾驶员转向路感。Take the failure of the first sleeve motor 15 as an example. The electronic control unit 6 issues a command, the electromagnetic clutch 5 is disconnected, and the first sleeve motor 15 is powered off. The electronic control unit 6 recognizes the driver's steering intention through the steering wheel angle and torque signals, uses the displacement of the rack 12 as a feedback signal, and applies vehicle dynamics theory according to the vehicle speed and yaw angular velocity to calculate the current of the second sleeve motor 18 and inputs it to The stator coil 27 of the second sleeve motor and the second sleeve motor rotor 28 drive the integrally manufactured second internal ring gear 29 to rotate forward to provide steering torque. The second internal ring gear 29 drives the gear roller 26 to rotate, that is, the motor torque is decelerated and increased by the planetary roller screw mechanism 17 and then output by the gear roller 26 to convert the rotation of the gear roller 26 into the translation of the screw 16 , the left side drives the left wheel 8 to rotate through the rack 12, the left tie rod 11, the left trapezoid arm 10, and the left steering knuckle 9, and the right side drives the right wheel through the right tie rod 19, the right trapezoid arm 20, and the right steering knuckle 21 22 turns. At the same time, the electronic control unit 6 estimates the rack force based on the displacement of the rack 12, calculates the back-aligning torque and the current required for road feel, controls the current of the road feel/assist motor 7, and provides the driver with steering road feel.
四、线控转向失效模式:4. Steering-by-wire failure mode:
当掉电失效时,电磁离合器5常闭吸合,转向管柱3与转向器小齿轮13通过电磁离合器5机械连接,则线控转向系统恢复到传统机械式转向系统。当两个电机均故障或传感器故障失效时,电控单元6发出指令,电磁离合器5断电吸合,第一套筒电机15和第一套筒电机18断电。电控单元6通过方向盘转角/扭矩信号,及车速信号计算助力所需电流大小,控制路感/助力电机7的反转电流,驱动减速器4提供转向助力。驾驶员转向力矩经方向盘1至转向管柱3与路感/助力电机7助力力矩叠加,经电磁离合器5传到转向器小齿轮13,带动齿条12经左横拉杆11、左梯形臂10、左转向节9带动左侧车轮8转动,右侧经丝杠16、右横拉杆19、右梯形臂20、右转向节21带动右侧车轮22转动。When the power fails, the electromagnetic clutch 5 is normally closed and engaged, and the steering column 3 and the steering gear pinion 13 are mechanically connected through the electromagnetic clutch 5, and the steer-by-wire system returns to the traditional mechanical steering system. When both motors fail or the sensor fails, the electronic control unit 6 issues a command, the electromagnetic clutch 5 is powered off and engaged, and the first sleeve motor 15 and the first sleeve motor 18 are powered off. The electronic control unit 6 calculates the current required for power assist through the steering wheel angle/torque signal and the vehicle speed signal, controls the reverse current of the road sense/power assist motor 7, and drives the reducer 4 to provide steering assist. The driver's steering torque passes through the steering wheel 1 to the steering column 3 and is superimposed with the assist torque of the road sense/power-assist motor 7. It is transmitted to the steering gear pinion 13 through the electromagnetic clutch 5, driving the rack 12 through the left tie rod 11, left trapezoidal arm 10, The left steering knuckle 9 drives the left wheel 8 to rotate, and the right side drives the right wheel 22 to rotate via the lead screw 16, right tie rod 19, right trapezoidal arm 20, and right steering knuckle 21.
同时,还需要进一步说明的是,本发明基于套筒电机线控转向装置,提出了对应的线控转向控制方法,其中,如何由方向盘转角、扭矩,车速及横摆角速度计算理想的齿条位移,如何控制第一套筒电机和第二套筒电机电流大小,如何控制路感/助力电机电流大小以提供驾驶员合适路感,本领域技术人员可以根据本发明披露的内容,并结合具体车型参数进行具体研究和计算。At the same time, it needs further explanation that the present invention proposes a corresponding steering-by-wire control method based on the sleeve motor steering-by-wire device. Among them, how to calculate the ideal rack displacement from the steering wheel angle, torque, vehicle speed and yaw angular velocity? , how to control the current size of the first sleeve motor and the second sleeve motor, and how to control the current size of the road feel/power-assist motor to provide the driver with a suitable road feel. Those skilled in the art can use the content disclosed in the present invention and combine it with the specific vehicle model. Parameters are specifically studied and calculated.
由于齿轮滚柱26不平动,只转动,齿条12位移和丝杠16位移相等,因此,可以通过测量内齿圈的转角计算获得齿条12位移。Since the gear roller 26 does not translate but only rotates, the displacement of the rack 12 is equal to the displacement of the screw 16. Therefore, the displacement of the rack 12 can be calculated by measuring the rotation angle of the internal ring gear.
另外,电控单元6采集方向盘传感器2的扭矩和转角信号、车速信号、横摆角速度信号、及齿条位移信号,并根据方向盘转角、齿条位移及电机电流进行系统故障诊断,判断套筒电机是否存在故障,属于本领域的常规技术手段,在此不再赘述。In addition, the electronic control unit 6 collects the torque and angle signals, vehicle speed signal, yaw angular velocity signal, and rack displacement signal of the steering wheel sensor 2, and performs system fault diagnosis based on the steering wheel angle, rack displacement, and motor current to determine the sleeve motor Whether there is a fault or not belongs to conventional technical means in this field and will not be described again here.
在本实施例中,汽车中低速行驶与汽车高速行驶的临界点为80km/h,当然,本领域技术人员可以理解的是,在实际中也可以进行一定程度的增减。In this embodiment, the critical point between low-speed and high-speed driving is 80 km/h. Of course, those skilled in the art can understand that it can also be increased or decreased to a certain extent in practice.
除上述优选实施例外,本发明还有其他的实施方式,本领域技术人员可以根据本发明作出各种改变和变形,只要不脱离本发明的精神,均应属于本发明权利要求书中所定义的范围。In addition to the above preferred embodiments, the present invention has other embodiments. Those skilled in the art can make various changes and deformations according to the present invention. As long as they do not deviate from the spirit of the present invention, they should all fall within the scope of the invention as defined in the claims. scope.
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