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CN107785560B - A kind of high-performance silicon carbon anode material and preparation method thereof - Google Patents

A kind of high-performance silicon carbon anode material and preparation method thereof Download PDF

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CN107785560B
CN107785560B CN201711128166.1A CN201711128166A CN107785560B CN 107785560 B CN107785560 B CN 107785560B CN 201711128166 A CN201711128166 A CN 201711128166A CN 107785560 B CN107785560 B CN 107785560B
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李进
杨娟玉
卢世刚
曹宗双
赵春荣
于冰
史碧梦
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China Automotive Battery Research Institute Co Ltd
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    • HELECTRICITY
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    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/027Negative electrodes
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Abstract

A high-performance silicon-carbon negative electrode material and a preparation method thereof are disclosed, wherein the preparation method comprises the following steps: (1) dispersing silicon in a solvent, performing liquid phase ball milling to obtain a nano silicon dispersion liquid, adding graphite, and performing liquid phase ball milling to realize uniform mixing of nano silicon and graphite; (2) granulating the slurry obtained by mixing in the step (1) to realize graphite/nano silicon composite granulation; (3) performing composite granulation on the product obtained in the step (2) and asphalt by adopting a kneading-pressing-crushing method, and performing mechanical fusion treatment to realize sphericization and uniform coating of the graphite/nano silicon/asphalt composite particles in one step; (4) and carbonizing, scattering and screening to obtain the high-performance silicon-carbon composite negative electrode material. The preparation method is simple, low in cost and easy for large-scale production of the high-performance silicon-carbon anode material.

Description

一种高性能硅碳负极材料及其制备方法A kind of high-performance silicon carbon anode material and preparation method thereof

技术领域technical field

本发明属于电池负极材料技术领域,具体涉及一种高性能硅碳负极材料及其制备方法。The invention belongs to the technical field of battery negative electrode materials, and particularly relates to a high-performance silicon carbon negative electrode material and a preparation method thereof.

背景技术Background technique

锂离子电池因其具工作电压高、循环寿命长、无记忆效应、自放电效应小、环境友好等优点,已被广泛应用于便携式电子器件、规模化储能电站和电动汽车中。当前,商业化的锂离子电池负极材料主要采用石墨类负极材料,但其理论比容量仅为372mAh/g,无法满足未来更高比能量及高功率密度锂离子电池发展的要求。因此,寻找替代碳的高比容量负极材料成为一个重要的发展方向。Lithium-ion batteries have been widely used in portable electronic devices, large-scale energy storage power stations and electric vehicles due to their high operating voltage, long cycle life, no memory effect, small self-discharge effect, and environmental friendliness. At present, the commercial lithium-ion battery anode materials mainly use graphite-type anode materials, but the theoretical specific capacity is only 372mAh/g, which cannot meet the requirements for the development of higher specific energy and high power density lithium-ion batteries in the future. Therefore, finding high specific capacity anode materials to replace carbon has become an important development direction.

由于具有最高的储锂容量(理论比容量4200mAh/g)和丰富的资源,硅材料被认为最有潜力有望成为下一代锂离子电池负极材料。然而,由于在嵌/脱锂过程中较大的体积变化带来的硅材料结构破坏和材料粉化,会导致电极结构破坏,造成硅活性组分丧失电接触。此外材料的粉化和巨大的体积变化,会造成SEI膜的不断生成,从而导致电池的电化学循环稳定性较差,阻碍了硅材料作为锂离子电池负极材料的规模化应用。Due to its highest lithium storage capacity (theoretical specific capacity of 4200mAh/g) and abundant resources, silicon material is considered to have the most potential to become the anode material for next-generation lithium-ion batteries. However, due to the large volume change during the intercalation/delithiation process, the structure damage of the silicon material and the pulverization of the material will lead to the damage of the electrode structure, resulting in the loss of electrical contact of the silicon active components. In addition, the pulverization of the material and the huge volume change will cause the continuous formation of the SEI film, which will lead to the poor electrochemical cycle stability of the battery, and hinder the large-scale application of silicon materials as anode materials for lithium-ion batteries.

为解决硅负极材料在应用中存在的问题,目前研究者们主要通过硅的纳米化手段来减小硅的绝对体积膨胀,避免材料粉化。但单纯的纳米化无法解决纳米硅在循环过程中的“电化学烧结”和加剧的副反应造成的SEI膜不断生成的问题。因此,必须采用纳米化和复合化相结合的手段,通过构筑多元多层次复合材料的方法来解决硅在实际应用中存在的各种问题。目前报道的大部分硅碳负极材料大多为表面包覆处理的核壳结构,内核为疏松多孔的结构,多孔结构通过提供硅膨胀需要的空间来维持内核的形貌。然而这种结构内部孔隙率过大,虽然有利于改善材料的循环稳定性,但材料不耐压,包覆层强度低,材料振实密度低,进而降低了电池的体积密度,而同样面密度条件下,极片过厚又会造成电池性能的劣化。In order to solve the problems existing in the application of silicon anode materials, at present, researchers mainly reduce the absolute volume expansion of silicon by means of nanometerization of silicon, and avoid material pulverization. However, pure nano-ization cannot solve the problem of continuous formation of SEI film caused by "electrochemical sintering" of nano-silicon during cycling and aggravated side reactions. Therefore, it is necessary to adopt the means of combining nanometerization and compounding, and solve various problems existing in the practical application of silicon by constructing multi-layered composite materials. Most of the silicon-carbon anode materials reported so far are mostly surface-coated core-shell structures, and the inner core is a loose and porous structure. The porous structure maintains the morphology of the inner core by providing the space required for silicon expansion. However, the internal porosity of this structure is too large, although it is beneficial to improve the cycle stability of the material, but the material is not pressure-resistant, the strength of the coating layer is low, and the tap density of the material is low, thereby reducing the volume density of the battery, while the same areal density Under certain conditions, the thickness of the pole piece will cause the deterioration of the battery performance.

因此,为满足新一代高比能锂离子电池发展的需求,必须同时提高硅碳负极材料的容量、振实密度和极片的面密度。Therefore, in order to meet the needs of the development of a new generation of high specific energy lithium-ion batteries, it is necessary to simultaneously improve the capacity, tap density and areal density of the pole piece of the silicon carbon anode material.

如CN103682287A公开了一种内嵌复合核-壳结构的高压实密度的锂离子电池硅基复合负极材料。该发明采用机械研磨、机械融合、各向同性加压处理与碳包覆技术相结合的方式实现了硅碳复合材料的制备。但该方法中提到了机械研磨制备空心化石墨的过程过于理想,实际过程容易造成石墨破碎而非空心化;机械融合过程也主要是实现纳米硅在石墨表面的分散,后期还要进行碳包覆处理;此外,同性加压和高温碳化后再进行破碎处理很容易造成表面包覆层的破坏,无法达到理想的核壳结构。CN103647056A公开了一种SiOX基复合负极材料及其制备方法,该发明中采用机械融合的方法实现了纳米碳材料在颗粒SiOX表面的分散,后期同样需要进一步进行碳包覆处理。For example, CN103682287A discloses a silicon-based composite negative electrode material for lithium ion batteries with a high compaction density embedded in a composite core-shell structure. The invention realizes the preparation of the silicon-carbon composite material by the combination of mechanical grinding, mechanical fusion, isotropic pressure treatment and carbon coating technology. However, it is mentioned in this method that the process of preparing hollow graphite by mechanical grinding is too ideal, and the actual process is likely to cause graphite fragmentation instead of hollowing; the mechanical fusion process is also mainly to realize the dispersion of nano-silicon on the surface of graphite, and carbon coating is required in the later stage. In addition, the crushing treatment after homogenous pressurization and high-temperature carbonization can easily cause damage to the surface coating layer, and the ideal core-shell structure cannot be achieved. CN103647056A discloses a SiOx-based composite negative electrode material and a preparation method thereof. In the invention, the method of mechanical fusion is used to realize the dispersion of nano-carbon materials on the surface of particle SiOx , and further carbon coating treatment is also required in the later stage.

发明内容SUMMARY OF THE INVENTION

为此,本发明的目的之一在于提供一种高性能硅碳负极材料的制备方法,该制备方法制得的负极材料具有高的振实密度,解决了硅碳负极材料在较高的面密度条件下,极片较厚、电化学性能差的问题。而且本发明的制备方法简单、低成本、易于规模化生产高性能硅碳负极材料。Therefore, one of the purposes of the present invention is to provide a method for preparing a high-performance silicon carbon negative electrode material. The negative electrode material obtained by the preparation method has a high tap density, which solves the problem that the silicon carbon negative electrode material has a high areal density. Under the conditions, the pole piece is thicker and the electrochemical performance is poor. Moreover, the preparation method of the present invention is simple, low-cost, and easy to produce high-performance silicon carbon negative electrode materials on a large scale.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种高性能硅碳负极材料的制备方法,包括如下步骤:A preparation method of a high-performance silicon carbon anode material, comprising the following steps:

(1)将硅分散在溶剂中通过液相球磨得到纳米硅分散液,然后加入石墨通过液相球磨实现纳米硅与石墨的均匀混合;(1) Disperse silicon in a solvent to obtain nano-silicon dispersion liquid by liquid-phase ball milling, and then add graphite to realize uniform mixing of nano-silicon and graphite by liquid-phase ball milling;

(2)将步骤(1)混合所得浆料造粒实现石墨/纳米硅复合化造粒,同时保证纳米硅在石墨表面的均匀分散;(2) granulating the slurry obtained by mixing step (1) to realize graphite/nano-silicon composite granulation, while ensuring the uniform dispersion of nano-silicon on the graphite surface;

(3)将步骤(2)所得产物与沥青采用混捏-压制-破碎的方法实现石墨/纳米硅/沥青的复合化造粒,再经机械融合处理之后,一步实现石墨/纳米硅/沥青复合颗粒的球形化和均匀包覆;(3) the product obtained in step (2) and the asphalt are kneaded-pressed-crushed to realize composite granulation of graphite/nano-silicon/pitch, and then after mechanical fusion treatment, one-step realization of graphite/nano-silicon/pitch composite particles spheroidization and uniform coating;

(4)经碳化、打散、筛分后,得到所述高性能硅碳复合负极材料。(4) After carbonization, breaking up and sieving, the high-performance silicon-carbon composite negative electrode material is obtained.

与现有技术相比,本发明利用高转速下机械融合过程对石墨/纳米硅/沥青塑性复合颗粒的整形作用,来提高材料的球形度和振实密度,其中沥青为熔融捏合-压制后形成的连续相,而非颗粒状。在这个过程中实现了沥青致密、均匀、完整的包覆,降低了材料的比表面积,成功制备了理想的核-壳结构硅碳复合负极材料,同时通过机械融合过程,实现了碳包覆层与石墨/纳米硅内核的紧密结合,增加了结合强度,为电子及锂离子传输提供了稳定有效的传输通道。Compared with the prior art, the present invention utilizes the shaping effect of the graphite/nano-silicon/pitch plastic composite particles in the process of mechanical fusion under high rotational speed to improve the sphericity and tap density of the material, wherein the pitch is formed after melt kneading-pressing. continuous phase rather than granular. In this process, the dense, uniform and complete coating of the pitch is achieved, reducing the specific surface area of the material, and successfully preparing an ideal core-shell structure silicon carbon composite anode material. At the same time, through the mechanical fusion process, a carbon coating layer is realized. The tight bonding with the graphite/nano-silicon core increases the bonding strength and provides a stable and effective transport channel for electron and lithium ion transport.

作为优选,步骤(1)中所用原料硅中硅含量不低于99%。Preferably, the silicon content of the raw material silicon used in step (1) is not less than 99%.

优选地,所用原料硅为微米硅粉,优选为中值粒径1-5μm的硅粉,进一步优选为中值粒径3μm的硅粉。Preferably, the raw silicon used is micron silicon powder, preferably silicon powder with a median particle size of 1-5 μm, more preferably silicon powder with a median particle size of 3 μm.

优选地,溶剂为乙醇、甲醇、异丙醇、正丁醇、丙酮、甲苯等中1种或2种以上的组合。Preferably, the solvent is one or a combination of two or more of ethanol, methanol, isopropanol, n-butanol, acetone, and toluene.

优选地,所用原料硅与溶剂的质量比为1:5-15,优选为1:9。Preferably, the mass ratio of the used raw material silicon to the solvent is 1:5-15, preferably 1:9.

优选地,球磨介质为氧化锆球,优选为直径0.1-0.5mm的氧化锆球,进一步优选为直径0.3mm的氧化锆球。Preferably, the ball-milling medium is zirconia balls, preferably zirconia balls with a diameter of 0.1-0.5 mm, more preferably zirconia balls with a diameter of 0.3 mm.

优选地,制备纳米硅分散液时球磨的球料质量比为5-15:1,优选为10:1。Preferably, the mass ratio of balls to material in the ball milling is 5-15:1, preferably 10:1, when preparing the nano-silicon dispersion.

优选地,制备纳米硅分散液时球磨的转速为1500-2000rpm,优选为1800rpm,球磨的时间为5小时以上,优选为10小时。Preferably, the rotation speed of the ball milling is 1500-2000 rpm, preferably 1800 rpm, and the time of the ball milling is more than 5 hours, preferably 10 hours when preparing the nano-silicon dispersion.

优选地,石墨与所用原料硅的质量比为1-3:1,优选为1.7:1。Preferably, the mass ratio of graphite to the used raw material silicon is 1-3:1, preferably 1.7:1.

优选地,加入石墨后球磨的转速为500-1500rpm,优选为1000rpm,球磨的时间为0.5小时以上,优选为1小时。加入石墨后球磨的转速优选低于制备纳米硅分散液时球磨的转速。Preferably, the rotation speed of the ball milling after adding graphite is 500-1500 rpm, preferably 1000 rpm, and the time of the ball milling is more than 0.5 hour, preferably 1 hour. The rotation speed of the ball mill after adding the graphite is preferably lower than the rotation speed of the ball mill when the nano-silicon dispersion liquid is prepared.

优选地,加入石墨后球磨的球料比控制在3:1-15:1为宜。Preferably, it is advisable to control the ball-to-material ratio of the ball milling to 3:1-15:1 after adding graphite.

球磨可使用超细球磨机进行。Ball milling can be performed using an ultrafine ball mill.

作为优选,步骤(2)中造粒采用喷雾干燥的方法。Preferably, the granulation in step (2) adopts the method of spray drying.

作为优选,步骤(3)中石墨/纳米硅/沥青的复合化造粒过程为:步骤(2)所得产物与沥青热混捏后热辊压,冷却后破碎成粉体材料;再将粉体材料等静压成型得到石墨/纳米硅/沥青块状生坯;然后将生坯破碎过筛。Preferably, the composite granulation process of graphite/nano-silicon/asphalt in step (3) is as follows: the product obtained in step (2) is hot-kneaded with asphalt, hot-rolled, and crushed into powder material after cooling; Isostatic pressing to obtain graphite/nano-silicon/asphalt bulk green body; then the green body is crushed and sieved.

优选地,沥青为软化温度60℃以上的煤沥青或石油沥青。Preferably, the pitch is coal pitch or petroleum pitch with a softening temperature above 60°C.

优选地,步骤(2)所得产物与沥青的质量比为1-4:1,优选为2:1。Preferably, the mass ratio of the product obtained in step (2) to asphalt is 1-4:1, preferably 2:1.

优选地,热混捏的温度为100-300℃,优选为120-250℃,时间为1h以上,优选为2h。Preferably, the temperature of hot kneading is 100-300°C, preferably 120-250°C, and the time is more than 1 h, preferably 2 h.

优选地,热辊压的温度为100-300℃,优选为120-250℃。热辊压的温度与热混捏的温度可相同或不同,优选为相同。可热辊压成约2mm厚度的胶皮装。Preferably, the temperature of the hot rolling is 100-300°C, preferably 120-250°C. The temperature of hot rolling and the temperature of hot kneading may be the same or different, and are preferably the same. It can be hot rolled into a rubber pack with a thickness of about 2mm.

等静压成型可将材料放入橡胶包套中在等静压机上进行。Isostatic pressing can be carried out on an isostatic pressing machine by placing the material in a rubber jacket.

优选地,等静压成型时的压力为150-300MPa,优选为200MPa,等静压成型的时间为5min以上,优选为10min。Preferably, the pressure during isostatic pressing is 150-300 MPa, preferably 200 MPa, and the isostatic pressing time is more than 5 minutes, preferably 10 minutes.

通过混捏和压制工艺参数的控制实现材料孔隙率可控。The material porosity is controllable through the control of kneading and pressing process parameters.

优选地,机械融合时的线速度为10-50m/s,机械融合的时间为3-60min,优选为15-30min。机械融合可在机械融合机中进行。Preferably, the linear speed during mechanical fusion is 10-50 m/s, and the time for mechanical fusion is 3-60 min, preferably 15-30 min. Mechanofusion can be performed in a mechanofusion machine.

随机械融合线速度的提高,融合时间的增加,材料的球形度和振实密度增加。选择机械融合时的线速度为10-50m/s,机械融合的时间为3-60min可使得材料的球形度和振实密度达到最优。The sphericity and tap density of the material increase with the increase of the mechanical fusion line speed and the fusion time. The linear speed of mechanical fusion is 10-50m/s, and the time of mechanical fusion is 3-60min, which can optimize the sphericity and tap density of the material.

本发明上述过程制得石墨/纳米硅/沥青复合颗粒的碳包覆层致密且强度高,均匀性好,碳包覆层的厚度控制在0.05-2μm,通过沥青添加量的改变,实现包覆层厚度可控。The carbon coating layer of the graphite/nano silicon/pitch composite particles obtained by the above process of the present invention is dense, high in strength and good in uniformity. The thickness of the carbon coating layer is controlled at 0.05-2 μm. Layer thickness is controllable.

在一个优选实施例中,步骤(3)的过程为:取2kg上述喷雾干燥所得粉状中间产物和1kg改质沥青,在160-180℃温度下热混捏2h;将混捏产物在160-180℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,放入机械融合机中在45m/s的线速度下机械融合20min,得到石墨/纳米硅/沥青复合颗粒。In a preferred embodiment, the process of step (3) is as follows: take 2kg of the above-mentioned spray-dried powdery intermediate product and 1kg of modified asphalt, heat and knead for 2 hours at a temperature of 160-180 °C; Under hot rolling treatment, it is made into a rubber pack with a thickness of about 2mm, and then crushed into powder materials after cooling; then the powder materials are put into a rubber casing, and isostatically pressed in an isostatic press for 10 minutes under a pressure of 200MPa. Graphite/nano-silicon/pitch green compacts are obtained; then the graphite/nano-silicon/pitch green compacts are crushed and sieved, and then put into a mechanical fusion machine for mechanical fusion at a linear speed of 45 m/s for 20 minutes to obtain graphite/nano-silicon / Asphalt composite particles.

作为优选,步骤(4)中碳化在惰性气氛保护下进行,碳化的温度为800-1000℃,优选为900℃,碳化的时间为2h以上,优选为4h。Preferably, the carbonization in step (4) is carried out under the protection of an inert atmosphere, the carbonization temperature is 800-1000°C, preferably 900°C, and the carbonization time is more than 2h, preferably 4h.

硅碳复合负极材料中硅含量为20-40%。The silicon content in the silicon-carbon composite negative electrode material is 20-40%.

本发明的目的之一还在于提供一种本发明所述方法制备的高性能硅碳负极材料。Another object of the present invention is to provide a high-performance silicon carbon negative electrode material prepared by the method of the present invention.

本发明的制备方法采用机械融合工艺,利用石墨/纳米硅/沥青复合前躯体颗粒具有一定塑性的特点,通过剪切力和挤压力的作用一步实现石墨/纳米硅/沥青复合前躯体颗粒的球形化和沥青的完整包覆;大大提高了材料的振实密度,表面形成一层致密且均匀的包覆层。The preparation method of the present invention adopts a mechanical fusion process, utilizes the characteristic of graphite/nano silicon/asphalt composite precursor particles having a certain plasticity, and realizes the synthesis of graphite/nano silicon/asphalt composite precursor particles in one step through the action of shear force and extrusion force. Spheroidization and complete coating of asphalt; greatly improve the tap density of the material, and form a dense and uniform coating layer on the surface.

通过机械融合过程,实现了碳包覆层与石墨/纳米硅内核的紧密结合,增加了结合强度,为电子及锂离子传输提供了稳定有效的传输通道。颗粒内部的沥青裂解形成三维网络导电结构,且具有较好的强度,提高了材料的内部导电性和颗粒的结构稳定性。Through the mechanofusion process, the carbon coating layer and the graphite/nano-silicon core are tightly combined, which increases the bonding strength and provides a stable and effective transport channel for electron and lithium ion transport. The asphalt inside the particles is cracked to form a three-dimensional network conductive structure with good strength, which improves the internal conductivity of the material and the structural stability of the particles.

纳米硅均匀分散在石墨表面或石墨片层孔隙之中,并通过具有一定强度的三维沥青裂解碳来保持内核结构及导电网络的稳定性,达到良好的循环稳定性和倍率性能。The nano-silicon is uniformly dispersed on the graphite surface or in the pores of the graphite sheet, and the stability of the core structure and the conductive network is maintained by the three-dimensional pitch cracked carbon with a certain strength, so as to achieve good cycle stability and rate performance.

本发明的制备方法制备的硅碳复合材料,具有高容量、循环稳定性好;材料振实密度高,加工性能优异;形成致密的碳包覆层,降低了材料比表面积,有利于抑制电解液降解的副反应发生,提高了硅碳复合材料的库伦效率;本发明的方法与传统工艺相比,材料的产率较高,可以达到95%以上。The silicon-carbon composite material prepared by the preparation method of the present invention has high capacity and good cycle stability; the material has high tap density and excellent processing performance; forms a dense carbon coating layer, reduces the specific surface area of the material, and is beneficial to inhibit the electrolyte solution The side reaction of degradation occurs, which improves the coulombic efficiency of the silicon-carbon composite material; compared with the traditional process, the method of the present invention has a higher material yield, which can reach more than 95%.

附图说明Description of drawings

图1为本发明制备方法的工艺流程图;Fig. 1 is the process flow diagram of the preparation method of the present invention;

图2为实施例1中制备的硅碳复合材料的SEM图;2 is an SEM image of the silicon-carbon composite material prepared in Example 1;

图3为实施例1中的制备硅碳复合材料的断面SEM图;3 is a cross-sectional SEM image of the silicon-carbon composite material prepared in Example 1;

图4为实施例1中制备的硅碳复合材料的粒度分布曲线;Fig. 4 is the particle size distribution curve of the silicon-carbon composite material prepared in Example 1;

图5为实施例1中制备的硅碳复合材料的恒电流充放电曲线;5 is the galvanostatic charge-discharge curve of the silicon-carbon composite material prepared in Example 1;

图6为实施例1中制备的硅碳复合材料的循环稳定性曲线;Fig. 6 is the cycle stability curve of the silicon-carbon composite material prepared in Example 1;

图7为对比例1中未经机械融合处理的G/Si@C硅碳复合材料SEM图。FIG. 7 is the SEM image of the G/Si@C silicon-carbon composite material without mechanical fusion treatment in Comparative Example 1. FIG.

具体实施方式Detailed ways

为便于理解本发明,本发明列举实施例如下。本领域技术人员应该明了,所述实施例仅仅用于帮助理解本发明,不应视为对本发明的具体限制。In order to facilitate the understanding of the present invention, examples of the present invention are as follows. It should be understood by those skilled in the art that the embodiments are only used to help the understanding of the present invention, and should not be regarded as a specific limitation of the present invention.

图1为本发明制备方法的工艺流程图。Fig. 1 is the process flow diagram of the preparation method of the present invention.

实施例1:Example 1:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和1kg改质沥青,在160-180℃温度下热混捏2h;将混捏产物在160-180℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,放入机械融合机中在45m/s的线速度下机械融合20min,得到石墨/纳米硅/沥青复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the powdered intermediate product obtained by spray drying and 1kg of modified asphalt, and knead it hot at 160-180°C for 2 hours; the kneaded product is hot-rolled at 160-180°C to form a rubber pack with a thickness of about 2mm, and cooled. After crushing into powder materials; then put the powder materials into the rubber casing, and isostatically press for 10 minutes under the pressure of 200MPa in an isostatic press to obtain graphite/nano-silicon/asphalt bulk green bodies; then graphite /Nano-silicon/asphalt green body was crushed and sieved, then put into a mechanical fusion machine for 20 minutes at a linear speed of 45m/s to obtain graphite/nano-silicon/asphalt composite particles; calcined at 900°C for 4 hours under the protection of an inert atmosphere ; After being scattered and sieved, a silicon-carbon composite negative electrode material with a silicon content of 33% was obtained.

图2为本实施例制备的硅碳复合负极材料SEM(扫描电子显微镜)图,可以看到硅碳复合材料具有较好的球形度,表面光滑。图3为本实施例制备的硅碳复合负极材料断面SEM图,可以看到纳米硅均匀分散在石墨的表面,石墨片层之间存在孔隙,为硅的体积膨胀预留了空间,材料表面包覆了一层致密的无定形碳层,厚度在几百纳米。图4为硅碳复合材料粒度分布,材料的中值粒径在约13μm左右。FIG. 2 is a SEM (scanning electron microscope) image of the silicon-carbon composite negative electrode material prepared in this example, and it can be seen that the silicon-carbon composite material has good sphericity and a smooth surface. Fig. 3 is a SEM image of the cross-section of the silicon-carbon composite negative electrode material prepared in this example. It can be seen that nano-silicon is uniformly dispersed on the surface of graphite, and there are pores between the graphite sheets, which reserves space for the volume expansion of silicon, and the surface of the material is covered with Coated with a dense layer of amorphous carbon with a thickness of several hundred nanometers. Figure 4 shows the particle size distribution of the silicon-carbon composite material, and the median particle size of the material is about 13 μm.

表1示出了本实施例制得材料的性能测试结果。从表1可知,材料具有较小的比表面积,达到2.4m2/g,材料表现出较高的振实密度,达到0.96g/cm3。图5和图6分别为硅碳复合负极材料的首周充放电曲线和循环稳定性曲线。可以看到硅碳复合材料首周可逆容量为857mAh/g,首周库仑效率83.7%,50周循环容量保持率75.9%。Table 1 shows the performance test results of the materials prepared in this example. It can be seen from Table 1 that the material has a relatively small specific surface area, reaching 2.4 m 2 /g, and the material exhibits a relatively high tap density, reaching 0.96 g/cm 3 . Figure 5 and Figure 6 are the first cycle charge-discharge curve and cycle stability curve of the silicon-carbon composite negative electrode material, respectively. It can be seen that the reversible capacity of the silicon carbon composite is 857mAh/g in the first week, the Coulombic efficiency in the first week is 83.7%, and the 50-cycle capacity retention rate is 75.9%.

图7为对比例1中未采用机械融合工艺制备硅碳复合材料SEM图,可以看到材料的球形度较差,呈无规则颗粒状,表面包覆层不完整。从表1可知材料振实密度仅为0.63g/cm3,比表面积6.7m2/g,振实密度较低,比表面积较大。Figure 7 is the SEM image of the silicon-carbon composite material prepared by the mechanical fusion process in Comparative Example 1. It can be seen that the sphericity of the material is poor, it is irregular granular, and the surface coating layer is incomplete. It can be seen from Table 1 that the tap density of the material is only 0.63 g/cm 3 , the specific surface area is 6.7 m 2 /g, the tap density is low, and the specific surface area is large.

实施例2:Example 2:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和1kg改质煤沥青,在120-140℃温度下热混捏2h;将混捏产物在120-140℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,放入机械融合机中在40m/s的线速度下机械融合30min,得到石墨/纳米硅/沥青复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the powdered intermediate product obtained by spray drying and 1kg of modified coal tar pitch, and knead it hot at 120-140℃ for 2 hours; the kneaded product is hot-rolled at 120-140℃ to form a rubber pack with a thickness of about 2mm. After cooling, it is crushed into powder materials; the powder materials are then put into a rubber jacket, and isostatically pressed in an isostatic press for 10 minutes under a pressure of 200 MPa to obtain graphite/nano-silicon/asphalt bulk green bodies; After the graphite/nano-silicon/asphalt green body was crushed and sieved, it was put into a mechanical fusion machine for mechanical fusion at a linear speed of 40 m/s for 30 minutes to obtain graphite/nano-silicon/asphalt composite particles; calcined at 900 °C under the protection of an inert atmosphere for 4 hour; the silicon-carbon composite negative electrode material with a silicon content of 33% was obtained after being dispersed and sieved.

实施例3:Example 3:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和1kg改质煤沥青,在120-140℃温度下热混捏2h;将混捏产物在120-140℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,放入机械融合机中在35m/s的线速度下机械融合30min,得到石墨/纳米硅/沥青复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the powdered intermediate product obtained by spray drying and 1kg of modified coal tar pitch, and knead it hot at 120-140℃ for 2 hours; the kneaded product is hot-rolled at 120-140℃ to form a rubber pack with a thickness of about 2mm. After cooling, it is crushed into powder materials; the powder materials are then put into a rubber jacket, and isostatically pressed in an isostatic press for 10 minutes under a pressure of 200 MPa to obtain graphite/nano-silicon/asphalt bulk green bodies; After the graphite/nano-silicon/asphalt green body was crushed and sieved, it was put into a mechanical fusion machine and mechanically fused at a linear speed of 35 m/s for 30 minutes to obtain graphite/nano-silicon/asphalt composite particles; calcined at 900 °C under the protection of an inert atmosphere for 4 hour; the silicon-carbon composite negative electrode material with a silicon content of 33% was obtained after being dispersed and sieved.

实施例4:Example 4:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和1kg中温煤沥青,在120-140℃温度下热混捏2h;将混捏产物在120-140℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,放入机械融合机中在45m/s的线速度下机械融合30min,得到石墨/纳米硅/沥青复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the powder intermediate product obtained by spray drying and 1kg of medium-temperature coal tar pitch, and knead it hot at 120-140°C for 2 hours; heat the kneaded product at 120-140°C by hot rolling to form a rubber pack with a thickness of about 2mm, and cool it. After crushing into powder materials; then put the powder materials into the rubber casing, and isostatically press for 10 minutes under the pressure of 200MPa in an isostatic press to obtain graphite/nano-silicon/asphalt bulk green bodies; then graphite /Nano-silicon/asphalt green body was crushed and sieved, then put into a mechanical fusion machine for 30 minutes at a linear speed of 45m/s to obtain graphite/nano-silicon/asphalt composite particles; calcined at 900 °C for 4 hours under the protection of an inert atmosphere ; After being scattered and sieved, a silicon-carbon composite negative electrode material with a silicon content of 33% was obtained.

实施例5:Example 5:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和0.88kg高温煤沥青,在220-250℃温度下热混捏2h;将混捏产物在220-250℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,放入机械融合机中在45m/s的线速度下机械融合20min,得到石墨/纳米硅/沥青复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the above-mentioned spray-dried powdery intermediate product and 0.88kg of high-temperature coal tar pitch, and heat-knead at 220-250°C for 2 hours; the kneaded product is hot-rolled at 220-250°C to form a rubber pack with a thickness of about 2mm. After cooling, it is crushed into powder materials; the powder materials are then put into a rubber jacket, and isostatically pressed in an isostatic press for 10 minutes under a pressure of 200 MPa to obtain graphite/nano-silicon/asphalt bulk green bodies; After the graphite/nano-silicon/asphalt green body was crushed and sieved, it was put into a mechanical fusion machine for mechanical fusion at a linear speed of 45 m/s for 20 minutes to obtain graphite/nano-silicon/asphalt composite particles; calcined at 900 °C under the protection of an inert atmosphere for 4 hour; the silicon-carbon composite negative electrode material with a silicon content of 33% was obtained after being dispersed and sieved.

实施例6:Example 6:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入5.5kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 5.5 kg of flake graphite was added to the nano-silicon dispersion liquid, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和1kg改质煤沥青,在160-180℃温度下热混捏2h;将混捏产物在160-180℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,放入机械融合机中在45m/s的线速度下机械融合20min,得到石墨/纳米硅/沥青复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量22%的硅碳复合负极材料。Take 2kg of the powdered intermediate product obtained by spray drying and 1kg of modified coal tar pitch, and knead it for 2 hours at a temperature of 160-180°C. After cooling, it is crushed into powder materials; the powder materials are then put into a rubber jacket, and isostatically pressed in an isostatic press for 10 minutes under a pressure of 200 MPa to obtain graphite/nano-silicon/asphalt bulk green bodies; After the graphite/nano-silicon/asphalt green body was crushed and sieved, it was put into a mechanical fusion machine for mechanical fusion at a linear speed of 45 m/s for 20 minutes to obtain graphite/nano-silicon/asphalt composite particles; calcined at 900 °C under the protection of an inert atmosphere for 4 hour; the silicon-carbon composite negative electrode material with silicon content of 22% is obtained after being scattered and sieved.

对比例1:Comparative Example 1:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和1kg改质煤沥青,在160-180℃温度下热混捏2h;将混捏产物在160-180℃下热辊压处理,成约2mm厚度的胶皮装,冷却后破碎成粉体材料;再将粉体材料放入橡胶包套中,在等静压机中200MPa压强下等静压成型10分钟,得到石墨/纳米硅/沥青块状生坯;然后将成石墨/纳米硅/沥青生坯破碎过筛后,在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the powdered intermediate product obtained by spray drying and 1kg of modified coal tar pitch, and knead it for 2 hours at a temperature of 160-180°C. After cooling, it is crushed into powder materials; the powder materials are then put into a rubber jacket, and isostatically pressed in an isostatic press for 10 minutes under a pressure of 200 MPa to obtain graphite/nano-silicon/asphalt bulk green bodies; After the graphite/nano-silicon/asphalt green body was crushed and sieved, it was calcined at 900° C. for 4 hours under the protection of an inert atmosphere; after being dispersed and sieved, a silicon-carbon composite negative electrode material with a silicon content of 33% was obtained.

对比例2:Comparative Example 2:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和780gPVP粘结剂以及适量的水溶剂,在常温下混捏2h;将混捏产物干燥、破碎后;再将粉体材料在200MPa压强下等静压成型10分钟,得到块状生坯;然后将生坯破碎、过筛后,放入机械融合机中在45m/s的线速度下机械融合20min,得到复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the above-mentioned spray-dried powder intermediate product and 780g of PVP binder and an appropriate amount of water solvent, knead at room temperature for 2h; after drying and crushing the kneaded product; then isostatically press the powder material under 200MPa pressure for 10 minutes. , to obtain a massive green body; then the green body is crushed and sieved, and then placed in a mechanical fusion machine for mechanical fusion at a linear speed of 45 m/s for 20 minutes to obtain composite particles; calcined at 900 ° C for 4 hours under the protection of an inert atmosphere; The silicon-carbon composite negative electrode material with a silicon content of 33% was obtained after being scattered and sieved.

对比例3:Comparative Example 3:

取2kg中值粒径为3μm、硅含量为大于99%的微米硅粉,加入到18kg乙醇溶剂中,超声分散30min后,倒入超细球磨机腔体中。采用直径为0.3mm的氧化锆球为球磨介质,球料比(质量比)为10:1,在1800rpm的转速下球磨10小时,得到纳米硅分散液。向纳米硅分散液中加入3.4kg片状石墨,1000rpm转速下球磨分散1小时后得到均匀的混合浆料。对混合浆料进行喷雾干燥,得到颗粒状复合粉体。Take 2 kg of micron silicon powder with a median particle size of 3 μm and a silicon content of more than 99%, add it to 18 kg of ethanol solvent, and after ultrasonic dispersion for 30 min, pour it into the cavity of an ultrafine ball mill. A zirconia ball with a diameter of 0.3 mm was used as the ball milling medium, the ball-to-material ratio (mass ratio) was 10:1, and the ball was milled at a rotational speed of 1800 rpm for 10 hours to obtain a nano-silicon dispersion. 3.4 kg of flake graphite was added to the nano-silicon dispersion, and a uniform mixed slurry was obtained after ball milling and dispersing at 1000 rpm for 1 hour. The mixed slurry is spray-dried to obtain a granular composite powder.

取2kg上述喷雾干燥所得粉状中间产物和1kg酚醛树脂以及适量的乙醇溶剂,在常温下混捏2h;将混捏产物干燥、破碎后;再将粉体材料在200MPa压强下等静压成型10分钟,得到石墨/纳米硅/酚醛树脂块状生坯;然后将石墨/沥青/酚醛树脂生坯破碎、过筛后,放入机械融合机中在45m/s的线速度下机械融合20min,得到复合颗粒;在惰性气氛保护下900℃煅烧4小时;经打散和筛分后得到硅含量33%的硅碳复合负极材料。Take 2kg of the above-mentioned spray-dried powdery intermediate product and 1kg of phenolic resin and an appropriate amount of ethanol solvent, knead at room temperature for 2h; after drying and crushing the kneaded product; then isostatically press the powder material under 200MPa pressure for 10 minutes, Graphite/nano-silicon/phenolic resin bulk green body is obtained; then the graphite/pitch/phenolic resin green body is crushed and sieved, and then placed in a mechanical fusion machine for mechanical fusion at a line speed of 45 m/s for 20 minutes to obtain composite particles ; calcined at 900° C. for 4 hours under the protection of an inert atmosphere; after being dispersed and sieved, a silicon-carbon composite negative electrode material with a silicon content of 33% was obtained.

实施例1-6和对比例1-3均采用以下方法制备电极和测试材料电化学性能,测试结果如表1所示。Examples 1-6 and Comparative Examples 1-3 all adopt the following methods to prepare electrodes and test the electrochemical properties of the materials. The test results are shown in Table 1.

将硅碳复合负极材料、导电剂和粘结剂按质量百分比86:6:8的比例溶解在溶剂中,固含量为30%。其中粘结剂采用质量比为1:1的羧甲基纤维素钠(CMC,2wt%CMC水溶液)丁苯橡胶(SBR,50wt%SBR水溶液)复合水系粘结剂。再加0.8wt%的草酸作为刻蚀铜箔的酸性物质,经过充分搅拌后得到均匀浆料。涂覆在10μm铜箔上,室温下干燥4h后,用直径为14毫米的冲头冲成极片,在100kg/cm-2压力下压片,放入120℃真空烘箱中干燥8小时。The silicon-carbon composite negative electrode material, the conductive agent and the binder are dissolved in a solvent in a ratio of 86:6:8 by mass percentage, and the solid content is 30%. The binder is a 1:1 sodium carboxymethyl cellulose (CMC, 2wt% CMC aqueous solution) styrene-butadiene rubber (SBR, 50wt% SBR aqueous solution) composite water-based binder. 0.8 wt % of oxalic acid was added as an acid substance for etching copper foil, and a uniform slurry was obtained after thorough stirring. Coated on 10 μm copper foil, dried at room temperature for 4 hours, punched into pole pieces with a 14 mm diameter punch, pressed at a pressure of 100 kg/cm -2 , and dried in a 120°C vacuum oven for 8 hours.

将极片转移到手套箱中,采用金属锂片为负极、Celgard2400隔膜、1mol/L的LiPF6/EC+DMC+EMC+2%VC(v/v/v=1:1:1)电解液、CR2016电池壳组装扣式电池。在武汉金诺LandCT2001A电池测试系统上进行恒流的充放电测试,在0.2C倍率下循环充放电,充放电截止电压相对于Li/Li+为0.005-2V。Transfer the pole piece to the glove box, use lithium metal piece as the negative electrode, Celgard2400 separator, 1mol/L LiPF 6 /EC+DMC+EMC+2%VC (v/v/v=1:1:1) electrolyte , CR2016 battery shell assembly button battery. The constant current charge and discharge test was carried out on the Wuhan Jinnuo LandCT2001A battery test system. The charge and discharge cycle was performed at a rate of 0.2C, and the charge and discharge cut-off voltage was 0.005-2V relative to Li/Li + .

表1高振实密度硅碳负极材料的性能测试结果。Table 1 Performance test results of high tap density silicon carbon anode materials.

Figure BDA0001468825840000121
Figure BDA0001468825840000121

Figure BDA0001468825840000131
Figure BDA0001468825840000131

从表中可以看出,通过包含机械融合工艺步骤的硅碳负极材料的制备方法得到的硅碳复合负极材料的振实密度得到了提升,比表面积降低,材料的首周库伦效率和循环稳定性都得到了较大的提高。It can be seen from the table that the tap density of the silicon-carbon composite anode material obtained by the preparation method of the silicon-carbon anode material including the mechanofusion process steps is improved, the specific surface area is reduced, the first-week coulombic efficiency and cycle stability of the material are improved. have been greatly improved.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.

Claims (9)

1.一种高性能硅碳负极材料的制备方法,包括如下步骤:1. a preparation method of high performance silicon carbon anode material, comprising the steps: (1)将硅分散在溶剂中通过液相球磨得到纳米硅分散液,然后加入石墨通过液相球磨实现纳米硅与石墨的均匀混合;所用原料硅与溶剂的质量比为1:5-15;步骤(1)中石墨与所用原料硅的质量比为1-3:1;(1) disperse silicon in a solvent to obtain nano-silicon dispersion liquid by liquid-phase ball milling, then add graphite to realize uniform mixing of nano-silicon and graphite by liquid-phase ball milling; the mass ratio of raw material silicon and solvent used is 1:5-15; In step (1), the mass ratio of graphite and used raw material silicon is 1-3:1; (2)将步骤(1)混合所得浆料造粒实现石墨/纳米硅复合化造粒;(2) granulating the slurry obtained by mixing step (1) to realize graphite/nano-silicon composite granulation; (3)将步骤(2)所得产物与沥青采用混捏-压制-破碎的方法实现石墨/纳米硅/沥青的复合化造粒,再经机械融合处理之后,一步实现石墨/纳米硅/沥青复合颗粒的球形化和均匀包覆;步骤(2)所得产物与沥青的质量比为1-4:1;机械融合时的线速度为10-50m/s,机械融合的时间为3-60min;(3) the product obtained in step (2) and the asphalt are kneaded-pressed-crushed to realize composite granulation of graphite/nano-silicon/pitch, and then after mechanical fusion treatment, one-step realization of graphite/nano-silicon/pitch composite particles The mass ratio of the product obtained in step (2) to asphalt is 1-4:1; the linear velocity during mechanical fusion is 10-50m/s, and the time for mechanical fusion is 3-60min; (4)经碳化、打散、筛分后,得到所述高性能硅碳复合负极材料。(4) After carbonization, breaking up and sieving, the high-performance silicon-carbon composite negative electrode material is obtained. 2.根据权利要求1所述的制备方法,其特征在于,步骤(1)中所用原料硅中硅含量不低于99%;2. preparation method according to claim 1, is characterized in that, silicon content in used raw material silicon in step (1) is not less than 99%; 所用原料硅为微米硅粉;The raw material silicon used is micron silicon powder; 溶剂为乙醇、甲醇、异丙醇、正丁醇、丙酮、甲苯中1种或2种以上的组合;The solvent is one or a combination of two or more of ethanol, methanol, isopropanol, n-butanol, acetone, and toluene; 所用原料硅与溶剂的质量比为1:9。The mass ratio of the used raw material silicon to the solvent is 1:9. 3.根据权利要求1或2所述的制备方法,其特征在于,步骤(1)中球磨介质为氧化锆球;3. preparation method according to claim 1 and 2 is characterized in that, in step (1), ball milling medium is zirconia ball; 制备纳米硅分散液时球磨的球料质量比为5-15:1;When preparing the nano-silicon dispersion liquid, the mass ratio of balls to material in ball milling is 5-15:1; 制备纳米硅分散液时球磨的转速为1500-2000rpm,球磨的时间为5小时以上。When preparing the nano-silicon dispersion liquid, the rotating speed of the ball milling is 1500-2000 rpm, and the time of the ball milling is more than 5 hours. 4.根据权利要求1或2所述的制备方法,其特征在于,加入石墨后球磨的转速为500-1500rpm,球磨的时间为0.5小时以上;4. preparation method according to claim 1 and 2 is characterized in that, the rotating speed of ball milling after adding graphite is 500-1500rpm, and the time of ball milling is more than 0.5 hour; 加入石墨后球磨的球料比为3-15:1;After adding graphite, the ball-to-material ratio of ball milling is 3-15:1; 步骤(2)中造粒采用喷雾干燥的方法。The granulation in step (2) adopts the method of spray drying. 5.根据权利要求1所述的制备方法,其特征在于,步骤(3)中石墨/纳米硅/沥青的复合化造粒过程为:步骤(2)所得产物与沥青热混捏后热辊压,冷却后破碎成粉体材料;再将粉体材料等静压成型得到石墨/纳米硅/沥青块状生坯;然后将生坯破碎过筛。5. preparation method according to claim 1, is characterized in that, in step (3), the composite granulation process of graphite/nano silicon/pitch is: step (2) obtained product and pitch are hot-kneaded after hot rolling, After cooling, it is crushed into powder materials; the powder materials are then isostatically pressed to obtain graphite/nano silicon/asphalt bulk green bodies; then the green bodies are crushed and sieved. 6.根据权利要求5所述的制备方法,其特征在于,沥青为软化温度60℃以上的煤沥青或石油沥青;6. The preparation method according to claim 5, wherein the pitch is coal pitch or petroleum pitch with a softening temperature of more than 60°C; 步骤(2)所得产物与沥青的质量比为2:1。The mass ratio of the product obtained in the step (2) to the asphalt is 2:1. 7.根据权利要求5所述的制备方法,其特征在于,热混捏的温度为100-300℃,时间为1h以上;7. The preparation method according to claim 5, wherein the temperature of hot kneading is 100-300 DEG C, and the time is more than 1h; 热辊压的温度为100-300℃;The temperature of hot rolling is 100-300℃; 等静压成型时的压力为150-300MPa,等静压成型的时间为5min以上。The pressure of isostatic pressing is 150-300MPa, and the time of isostatic pressing is more than 5min. 8.根据权利要求5-7任一项所述的制备方法,其特征在于,机械融合的时间为15-30min。8. The preparation method according to any one of claims 5-7, wherein the time for mechanical fusion is 15-30 min. 9.根据权利要求1所述的制备方法,其特征在于,步骤(4)中碳化在惰性气氛保护下进行,碳化的温度为800-1000℃,碳化的时间为2h以上。9 . The preparation method according to claim 1 , wherein the carbonization in step (4) is carried out under the protection of an inert atmosphere, the carbonization temperature is 800-1000° C., and the carbonization time is more than 2h. 10 .
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