CN107777294A - A kind of conveyer belt lubricating system and its control method - Google Patents
A kind of conveyer belt lubricating system and its control method Download PDFInfo
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- CN107777294A CN107777294A CN201711227494.7A CN201711227494A CN107777294A CN 107777294 A CN107777294 A CN 107777294A CN 201711227494 A CN201711227494 A CN 201711227494A CN 107777294 A CN107777294 A CN 107777294A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/02—Lubricating devices
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Abstract
Patent of the present invention discloses a kind of conveyer belt lubricating system and its control method, wherein, the conveyer belt lubricating system includes：Metering dilution station, pipe-line system and robot control system(RCS)；Metering dilution station is connected with pipe-line system, and robot control system(RCS) is connected with metering dilution station, pipe-line system respectively, and pipe-line system is connected with the jet pipe of each conveyer belt；The metering dilution station is used to the lubricant of concentration obtaining lubricant solution, and the lubricant solution is delivered into pipe-line system by a certain percentage with water mixed diluting；The pipe-line system is used for the jet pipe being delivered to the lubricant solution on each conveyer belt, with spray lubrication agent solution on the carrier bar to conveyer belt；The robot control system(RCS) is used to control the metering dilution station dilution lubricant and pipe-line system conveying and spray lubrication agent solution.The present invention improves the operating efficiency of conveyer belt lubricating system, realizes zonal control, the function of interval spray of lubricating system, reduces the cost that user uses lubricant.
Description
Technical field
Patent of the present invention is related to technical field of automation in industry, especially a kind of conveyer belt lubricating system and its controlling party
Method.
Background technology
With the fast development of automatic technology, each technique stream that automatic technology has also been penetrated into industrial production
Cheng Zhong, especially induction system.The application of the beverage packaging bottle induction system such as beer, drastically increases the work of production system
Efficiency；But need to carry out maintained equipment to timed lubrications such as machine parts in process of production to improve service life.
Traditional lubricating system is generally by artificial regular discharge lubricating fluid or lubricating oil for maintenance equipment, due to work
People is regular discharge discharge lubricating fluid or lubricating oil, easily causes and either discharges lubricating fluid or lubricating oil too late too early, does not have
Play the role of really to play maintained equipment, moreover, operating efficiency is also reduced, also can not timely processing emergency situations.Namely
Say, existing lubricating system lubricant effect is poor, moreover, operating efficiency is relatively low.
Based on this, how to realize that the lubricant effect for improving lubricating system and operating efficiency are that those skilled in the art need at present
Technical problems to be solved.
The content of the invention
It is high the invention aims to provide a kind of high lubricating effect, operating efficiency for the problems of the prior art
Conveyer belt lubricating system and its control method.
In order to achieve the above object, the technical scheme is that：
A kind of conveyer belt lubricating system, including：Metering dilution station, pipe-line system and robot control system(RCS)；
The metering dilution station is connected with pipe-line system, and the robot control system(RCS) connects with metering dilution station, pipe-line system respectively
Connect, the pipe-line system is connected with the jet pipe of each conveyer belt；
The metering dilution station, for by a certain percentage with water mixed diluting, it is molten that the lubricant of concentration to be obtained into lubricant
Liquid, and the lubricant solution is delivered to pipe-line system；
The pipe-line system, for the jet pipe being delivered to the lubricant solution on each conveyer belt, with to conveyer belt
Carrier bar on spray lubrication agent solution；
The robot control system(RCS), for controlling the metering dilution station dilution lubricant and pipe-line system conveying and spray
Lubricant solution.
Further, conveyer belt lubricating system of the present invention, the metering dilution station include filter and measuring pump；
The filter is connected with measuring pump, and the measuring pump is connected with pipe-line system；
The filter is used to filter the water of injection, and is delivered to measuring pump；
The measuring pump is used to lubricant is diluted and mixed, and the lubricant solution after dilution is delivered into pipeline
System.
Further, conveyer belt lubricating system of the present invention, the metering dilution station also include：Booster pump and hydraulic pressure
Table；
The booster pump is connected with robot control system(RCS), for raising hydraulic parameters；
The water pressure gauge is connected with booster pump, for showing hydraulic parameters.
Further, conveyer belt lubricating system of the present invention, the metering dilution station also include：Respectively with automatic control system
The pressure-reducing valve that system connects with water pressure gauge；
The pressure-reducing valve is used to reduce hydraulic parameters.
Further, conveyer belt lubricating system of the present invention, the pipe-line system include：Pipeline, shower nozzle and valve；
The pipeline is dispersed throughout on conveyer belt, and is connected respectively with measuring pump and shower nozzle, and the shower nozzle is connected with valve；
The pipeline is used to the lubricant solution of measuring pump conveying being delivered to each section of shower nozzle；
The shower nozzle is used for the carrier bar that the lubricant solution is equably sprayed to conveyer belt；
The valve is used for the switch for controlling the shower nozzle.
Further, conveyer belt lubricating system of the present invention, the pipeline are stainless steel pipeline, and the shower nozzle is straight
Wire type shower nozzle, the valve are needle-valve.
Further, conveyer belt lubricating system of the present invention, the robot control system(RCS) include：PLC and magnetic valve；
The PLC is connected with magnetic valve, and the magnetic valve is connected with metering dilution station and pipe-line system respectively；
The PLC is used to send control command to magnetic valve；
The magnetic valve is used to receive the control command, and measures dilution station to control respectively according to the control command
It is controlled with pipe-line system.
Compared with prior art, conveyer belt lubricating system of the invention, the lubrication of conveyer belt lubricating system is not only increased
Effect, operating efficiency is improved, moreover, the zonal control of lubricating system, the function of interval spray can be realized；And further drop
Low user uses the cost of lubricant.
A kind of control method according to said conveyer belt lubricating system, comprise the following steps：
The lubricant of concentration by a certain percentage with water mixed diluting, is obtained lubricant solution by metering dilution station, and by institute
State lubricant solution and be delivered to pipe-line system；
The lubricant solution is delivered to the jet pipe on each conveyer belt by pipe-line system, to be sprayed on the carrier bar to conveyer belt
Drench lubricant solution；
Robot control system(RCS) control metering dilution station dilution lubricant and pipe-line system conveying and spray lubrication agent solution.
Further, the control method of conveyer belt lubricating system of the present invention, the robot control system(RCS) control piper system
The step of system conveying and spray lubrication agent solution, includes：
Robot control system(RCS) carries out zonal control to each bar pipeline in pipe-line system, interval sprays.
Further, the control method of conveyer belt lubricating system of the present invention, the robot control system(RCS) is to pipe-line system
In each bar pipeline carry out zonal control, interval spray the step of include：
Robot control system(RCS) controls the opening and closing of magnetic valve after enabling signal is obtained, and realizes interval spray.
Compared with prior art, conveyer belt lubricating system and its control method of the invention, conveyer belt profit is not only increased
The lubricant effect of sliding system, operating efficiency is improved, moreover, the zonal control of conveyer belt lubricating system, interval spray can be realized
The function of leaching；And it reduce further the cost that user uses lubricant.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Accompanying drawing 1 is the structural representation of the conveyer belt lubricating system of one of embodiment of the present invention；
The structural representation that accompanying drawing 2 is stood for the metering dilution of the conveyer belt lubricating system of an alternative embodiment of the invention；
Accompanying drawing 3 is the structural representation of the pipe-line system of the conveyer belt lubricating system of an alternative embodiment of the invention；
Accompanying drawing 4 is the structural representation of the robot control system(RCS) of the conveyer belt lubricating system of an alternative embodiment of the invention；
Accompanying drawing 5 is the structural representation of the conveyer belt lubricating system of an alternative embodiment of the invention；
Accompanying drawing 6 is the workflow diagram of the control method of the conveyer belt lubricating system of one of embodiment of the present invention；
Accompanying drawing 7 for the present invention one of embodiment conveyer belt lubricating system respectively using water, soap, synthesis class and
The comparison diagram of coefficient of friction during amine lubricant；
Accompanying drawing 8 for the present invention one of embodiment conveyer belt lubricating system respectively using water, soap, synthesis class and
The comparison figure of bactericidal properties during amine lubricant；
Accompanying drawing 9 for the present invention one of embodiment conveyer belt lubricating system respectively using water, soap, synthesis class and
The comparison figure that foam is inclined to during amine lubricant.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes.Obviously, described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Embodiments of the invention are applied to the beverage outer packing such as beer, such as when in the induction system of beer bottle, defeated
When sending band normal operation, the concentrated lubricant of central pumping plant is carried out metering dilution, transmitted by spreading all over the pipeline on conveyer belt
Onto each section of shower nozzle, equably spray on Chain plate, play a part of lubrication, cleaning, sterilization, to ensure bottle in conveyer belt
It is upper steady, normally transmit, bottle is preferably minimized degree to the abrasion of carrier bar, carrier bar to pad.Below in conjunction with the accompanying drawings to this
The conveyer belt lubricating system and its control method of invention are described in detail.
As shown in figure 1, structural representation of the accompanying drawing 1 for the conveyer belt lubricating system of one of embodiment of the present invention,
A kind of conveyer belt lubricating system, can include：Metering dilution station 100, pipe-line system 200 and robot control system(RCS) 300；
The metering dilution station 100 is connected with pipe-line system 200, and the robot control system(RCS) 300 dilutes station with metering respectively
100th, pipe-line system 200 is connected, and the pipe-line system 200 is connected with the jet pipe of each conveyer belt；
The metering dilution station 100, for by a certain percentage with water mixed diluting, the lubricant of concentration to be obtained into lubricant
Solution, and the lubricant solution is delivered to pipe-line system 200；
The pipe-line system 200, for the jet pipe being delivered to the lubricant solution on each conveyer belt, with to conveying
Spray lubrication agent solution on the carrier bar of band；
The robot control system(RCS) 300, for controlling the dilution lubricant of metering dilution station 100 and the pipe-line system 200
Conveying and spray lubrication agent solution.
Compared with prior art, conveyer belt lubricating system and its control method of the invention, conveyer belt profit is not only increased
The lubricant effect of sliding system, operating efficiency is improved, moreover, realizing the zonal control of lubricating system, the function of interval spray；
And it reduce further the cost that user uses lubricant.
As shown in Fig. 2 knot of the accompanying drawing 2 for the metering dilution station of the conveyer belt lubricating system of an alternative embodiment of the invention
Structure schematic diagram, conveyer belt lubricating system of the present invention, the metering dilution station 100 can include filter 101 and metering
Pump 102；
The filter 101 is connected with measuring pump 102, and the measuring pump 102 is connected with pipe-line system 200；
The filter 101 is used to filter the water of injection, and is delivered to measuring pump 102；
The measuring pump 102 is used to lubricant is diluted and mixed, and the lubricant solution after dilution is delivered to
Pipe-line system 200.
In one of the embodiments, conveyer belt lubricating system of the present invention, the metering dilution station 100 may be used also
With including：Booster pump 103 and water pressure gauge 104；
The booster pump 103 is connected with robot control system(RCS) 300, for raising hydraulic parameters；
The water pressure gauge 104 is connected with booster pump 103, for showing hydraulic parameters.
In one of the embodiments, conveyer belt lubricating system of the present invention, the metering dilution station can also wrap
Include：The pressure-reducing valve 105 being connected respectively with robot control system(RCS) 300 and water pressure gauge 104；
The pressure-reducing valve 105 is used to reduce hydraulic parameters.
As shown in figure 3, structure of the accompanying drawing 3 for the pipe-line system of the conveyer belt lubricating system of an alternative embodiment of the invention
Schematic diagram, conveyer belt lubricating system of the present invention, the pipe-line system 200 include：Pipeline 201, shower nozzle 202 and valve
203；
The pipeline 201 is dispersed throughout on conveyer belt, and is connected respectively with measuring pump 102 and shower nozzle 202, the shower nozzle 202
It is connected with valve 203；
The pipeline 201 is used to the lubricant solution that measuring pump 102 conveys being delivered to each section of shower nozzle 202；
The shower nozzle 202 is used for the carrier bar that the lubricant solution is equably sprayed to conveyer belt；
The valve 203 is used for the switch for controlling the shower nozzle 202.
In one of the embodiments, conveyer belt lubricating system of the present invention, the pipeline 201 are stainless steel tube
Road, the shower nozzle 202 are linear shower nozzle, and the valve 203 is needle-valve.
In actual applications, pipeline, shower nozzle and the valve of other materials or type can be used according to the actual requirements,
This is not repeated.
As shown in figure 4, structure of the accompanying drawing 4 for the robot control system(RCS) of the conveyer belt lubricating system of an alternative embodiment of the invention
Schematic diagram, conveyer belt lubricating system of the present invention, the robot control system(RCS) 300 include：PLC301 and magnetic valve 302；
The PLC301 is connected with magnetic valve 302, and the magnetic valve 302 dilutes station 100 and pipe-line system with metering respectively
200 connections；
The PLC301 is used to send control command to magnetic valve 302；
The magnetic valve 302 is used to receive the control command, and dilute to control metering respectively according to the control command
Release station 100 and pipe-line system 200 is controlled.
Compared with prior art, conveyer belt lubricating system of the invention, the lubrication of conveyer belt lubricating system is not only increased
Effect, operating efficiency is improved, moreover, the zonal control of lubricating system, the function of interval spray can be realized；And further drop
Low user uses the cost of lubricant.
As shown in figure 5, Fig. 5 is the structural representation of the conveyer belt lubricating system of an alternative embodiment of the invention, this reality
Apply in example, in conveyer belt normal operation, water inlet passes sequentially through booster pump 103, filter 101 is delivered to measuring pump 102,
The concentrated lubricant of a certain proportion of water and central pumping plant carries out metering dilution, the lubricant after being diluted in measuring pump 102
Solution, lubricant solution are sent on each section of shower nozzle under the control of magnetic valve 302 by spreading all over the pipeline on conveyer belt, uniformly
Ground is sprayed onto the Chain plate of the conveyer belt of each lubrication terminal, plays a part of lubrication, cleaning, sterilization, to ensure beer drink
The bottles such as material are steady on the conveyor belt, normally transmit, and bottle is preferably minimized degree to the abrasion of carrier bar, carrier bar to pad.
The robot control system(RCS) 300 of the present embodiment uses independent PLC control modes, realizes that zonal control, interval are stopped, are spaced spray, to the greatest extent
Possibly cost is reduced for user using lubricant.The system is rationally distributed, aesthetic in appearance；Simple to operate, maintaining is conveniently.
As shown in fig. 6, Fig. 6 is the work of the control method of the conveyer belt lubricating system of one of embodiment of the present invention
A kind of flow chart, control method of conveyer belt lubricating system as described above, comprises the following steps：
Step S100：The lubricant of concentration by a certain percentage with water mixed diluting, it is molten to be obtained lubricant by metering dilution station
Liquid, and the lubricant solution is delivered to pipe-line system；
Step S200：The lubricant solution is delivered to the jet pipe on each conveyer belt by pipe-line system, with to conveyer belt
Carrier bar on spray lubrication agent solution；
Step S300：Robot control system(RCS) control metering dilution station dilution lubricant and pipe-line system conveying and spray lubrication agent are molten
Liquid.
Compared with prior art, the control method of conveyer belt lubricating system of the invention, conveyer belt lubrication is not only increased
The lubricant effect of system, operating efficiency is improved, moreover, the zonal control of lubricating system, the function of interval spray can be realized；
And it reduce further the cost that user uses lubricant.
In one of the embodiments, the control method of conveyer belt lubricating system of the present invention, the step S300
It can also comprise the following steps：
Robot control system(RCS) carries out zonal control to each bar pipeline in pipe-line system, interval sprays.
In one of the embodiments, the control method of conveyer belt lubricating system of the present invention, the step S300
It can also comprise the following steps：
Robot control system(RCS) controls the opening and closing of magnetic valve after enabling signal is obtained, and realizes interval spray.
Compared with prior art, conveyer belt lubricating system and its control method of the invention, conveyer belt profit is not only increased
The lubricant effect of sliding system, operating efficiency is improved, moreover, the zonal control of conveyer belt lubricating system, interval spray can be realized
The function of leaching；And it reduce further the cost that user uses lubricant.
In practical application conveyer belt lubricating system of the present invention and its control method, following steps can be used：
1st, total inlet valve and booster pump are opened, it is ensured that stable water pressure is in 0.25Mpa between 0.4Mpa；
2nd, start chain board motor, allow PLC automatic running programs, control electromagnetic valve switch；
3rd, it is vented：Allow water to enter measuring pump after filter, be exhausted manually.
It should be noted that water intaking valve should be opened when using measuring pump for the first time slightly, the gas at the top of measuring pump is depressed
Button, to continuous current from release button when button surrounding overflows (rather than the air of " injection ") is vented, slowly open water intaking valve
To the maximum value position of permission；When being mixed into air in changing bucket or pipette, should all be exhausted.
4th, measure and mix：A certain proportion of lubricant solution is passed through into stainless steel tube by the dilution and mixing of measuring pump
Road is transported to shower nozzle, and scale is fixed in the concentration of requirement.
5th, whether the dilution lubricant that observation comes out from shower nozzle meets the requirements.
Pay attention to：During green run, due to carrier bar not yet break-in and the presence of substantial amounts of protection oil, it is necessary to by lubricant
Concentration is set in larger level.After a period of time is run, then it is adjusted to normal use level.
In practical application conveyer belt lubricating system of the present invention, it is necessary to be carried out to the motor part in lubricating system
Care and maintenance, to improve service life.Specifically, following steps can be used to carry out care and maintenance to the system.
1st, the maintenance and protection of measuring pump
1) when filling the solution that soluble products are prepared, it is proposed that periodically pull down injection assembly part, carefully rushed with clear water
Wash clean；First smeared before re-assemblying with silicon substrate lubricating grease, to ensure the sealing situation of measuring pump.
2) entrance of air, solution is impure or seal failure can influence the intake function of pump；It should inspect periodically molten
Whether liquid suction is normal；Whether intact inspect periodically screen pack, if screen pack ruptures, should change in time.
2nd, the care and maintenance of pipeline and shower nozzle
1) when changing using different types of lubricant, detergent line is answered.
2) whether running check pipeline has leakage phenomenon.
3) shower nozzle should be inspected periodically, if having clogging, if should carry out dredging and clear when there is clogging in time
Wash.To ensure that the cleaning performance suggestion of system using my company's scavenger specially, comprehensive cleaning is done to system in every 20 days.
3rd, control section
PLC and magnetic valve etc. are control section main devices, and the whether normal of them directly affects lubricant effect.Therefore
Often whether observation automatic control component is normal.
Pay attention to：Forbid to Electric Appliance Cabinet and magnetic valve bath.
4th, the fault diagnosis of conveyer belt lubricating system
, it is necessary to exclude permeation difficulties referring to following explanation when having seepage between motor shell and metering dilution pumps.
In practical work process, in order to reach more preferable lubricant effect and further reduce user using lubricant into
This, it is also necessary to the parameter of measuring pump is adjusted.
1st, parameter and the regulation of measuring pump are diluted
1) part running parameter
▼ real work range of flows：Maximum 2.5 cubes ms/h (550 I.gals/hour)；
It is minimum：10 ls/h (2 I.gals/hour)；
▼ operating pressures：0.3—5Pa；
40 DEG C of ▼ maximum temperatures, 4 DEG C of minimum temperature.
▼ 350u, 50 mesh filter screens；
▼ joint dimensions：3/4 " B.S.P. external screw threads
2) device overall dimensions and weight
▼ is always high：47cm (18.1/2) ▼ is wide：16cm(61/4)
▼ diameters：13.5cm (51/2) ▼ weight：About 1.6kg
3) regulation (important hints of dilution ratio：Do not use instrument)
▼ adjustment must not have to carry out in the case of pressure in device.
(closing total water intaking valve) is supplied water in ▼ cut-outs；
▼ extracts the U-typed latch on pump housing bottom Xuan Tong tops：Left-right rotary rotates cylinder, the injection required for making on graduated scale
Edge on the scale value alignment rotation cylinder of ratio；
There are 2 kinds of graduated scales on the ▼ pump housings to facilitate adjustment；
▼ U " types latch insertion rotation cylinder；
▼ opens inlet valve.
2nd, the selection of lubricant
1) Main Basiss of lubricant are selected
The selection of lubricant is also critically important, and it influences whether the life-span of induction system, lubricating system, and production cost and
All many-sides such as environment, the principal element to be considered has the following aspects during selection：
▼ forbids using meeting to the hurtful lubricant of equipment
The compatibility of ▼ packing materials
The material in ▼ chains road
The composition of ▼ packing materials
The requirement of ▼ sterilizations
▼ arranges the consideration of thing
The condition of ▼ water
Bactericidal properties
▼ bactericidal properties can prevent conveyer belt and equipment near zone from producing mucus；
▼ bactericidal properties can reduce pollution of the bacterium in bagging area (this is even more important to sterile and half aseptic processing)；
▼ bactericidal properties can reduce the organic substance for bringing sterilization machine into；
▼ fatty amines have bactericidal properties, and common lubricant does not possess.
Low frictional force and the rate of falling bottle, it is meant that lubricant effect is more preferable, and the life-span of carrier bar is longer.Pass through Fig. 7 to Fig. 9 pairs
Greasy property, bactericidal properties and foam are inclined to the comparison of three aspects, it can be found that：In terms of the processing of chain road, fatty amines it is comprehensive
It is optimal to close performance.Wherein：Fig. 7 is the conveyer belt lubricating system of one of embodiment of the present invention respectively using water, fertilizer
The comparison diagram (coefficient of friction is bigger, and lubricity is poorer) of coefficient of friction when soap, synthesis class and amine lubricant, Fig. 8 are of the invention
The conveyer belt lubricating system of one of embodiment is respectively using the ratio of bactericidal properties when water, soap, synthesis class and amine lubricant
Compared with figure, Fig. 9 is the conveyer belt lubricating system of one of embodiment of the present invention respectively using water, soap, synthesis class and amine
The comparison figure that foam is inclined to during lubricant.
3rd, fatty amines product performance
▼ reduces friction, increases the life-span
▼ cleans conveyer belt
Cleaning performance excellent ▼：Bridge crossing plate abrasion is reduced, is more easy to maintain
▼ bactericidal properties：Eliminate mucus and stink
▼ effectively lubricates：Increase the security of equipment, reduce the spread of germs in air
▼ is applied to hard water：Eliminate shower nozzle to block, without the softening requirement of water, do not produce the corrosion on floor
▼ costs：Low concentration, intermittent entry,
4th, environmental protection and cost control (these two aspects and used system have most direct relation)
▼ processing requirement according to it is following some and change：
● foul
● packed weight
● chain road speed
● the material in chain road
● special lubricating requirement (mixing)
● manner of packing (carton outer packing)
What ▼ can change in use is：
● the flow velocity of nozzle
● concentration
● usage time
The function that ▼ area control systems can reach zonal control, interval is stopped and (is spaced spray).
The system of ▼ customizations can eliminate waste, reach maximum effect with the cost of minimum.
5th, performance and cost management
1) product design：It is set in a suitable concentration range.
● it is recommended that concentration is between 300-450 times.
2) region and separation：
● a variety of time zones
* case is unloaded to wash bottle area
* wash bottle is to filling area
* it is filling to sterilizing area
* sterilization extremely labeling area
* labeling extremely vanning area
3) spray punching：Each one, chain road shower nozzle.
6th, lubricated before automatic empty inspection machine using water lubrication and lubricant and use mode, sky is examined with solving lubricant foam
The influence of machine.
Compared with prior art, conveyer belt lubricating system and its control method of the invention, conveyer belt profit is not only increased
The lubricant effect of sliding system, operating efficiency is improved, moreover, the zonal control of conveyer belt lubricating system, interval spray can be realized
The function of leaching；And it reduce further the cost that user uses lubricant.
The foregoing description of the disclosed embodiments, those skilled in the art are enable to realize or using the present invention.To this
A variety of modifications of a little embodiments will be apparent for a person skilled in the art, and generic principles defined herein can
Without departing from the spirit or scope of the present invention, to realize in other embodiments.Therefore, the present invention will not be limited
The embodiments shown herein is formed on, and is to fit to consistent with principles disclosed herein and features of novelty most wide
Scope.
Claims (10)
- A kind of 1. conveyer belt lubricating system, it is characterised in that including：Metering dilution station, pipe-line system and robot control system(RCS)；The metering dilution station is connected with pipe-line system, and the robot control system(RCS) is connected with metering dilution station, pipe-line system respectively, institute The jet pipe that pipe-line system is stated with each conveyer belt is connected；The metering dilution station, for by a certain percentage with water mixed diluting, the lubricant of concentration to be obtained into lubricant solution, and The lubricant solution is delivered to pipe-line system；The pipe-line system, for the jet pipe being delivered to the lubricant solution on each conveyer belt, with to the chain of conveyer belt Spray lubrication agent solution on plate；The robot control system(RCS), for controlling the metering dilution station dilution lubricant and pipe-line system conveying and spray lubrication Agent solution.
- 2. conveyer belt lubricating system according to claim 1, it is characterised in that：It is described metering dilution station include filter with Measuring pump；The filter is connected with measuring pump, and the measuring pump is connected with pipe-line system；The filter is used to filter the water of injection, and is delivered to measuring pump；The measuring pump is used to lubricant is diluted and mixed, and the lubricant solution after dilution is delivered into pipeline system System.
- 3. conveyer belt lubricating system according to claim 2, it is characterised in that the metering dilution station also includes：Supercharging Pump and water pressure gauge；The booster pump is connected with robot control system(RCS), for raising hydraulic parameters；The water pressure gauge is connected with booster pump, for showing hydraulic parameters.
- 4. conveyer belt lubricating system according to claim 3, it is characterised in that the metering dilution station also includes：Respectively The pressure-reducing valve being connected with robot control system(RCS) and water pressure gauge；The pressure-reducing valve is used to reduce hydraulic parameters.
- 5. conveyer belt lubricating system according to claim 2, it is characterised in that the pipe-line system includes：Pipeline, shower nozzle And valve；The pipeline is dispersed throughout on conveyer belt, and is connected respectively with measuring pump and shower nozzle, and the shower nozzle is connected with valve；The pipeline is used to the lubricant solution of measuring pump conveying being delivered to each section of shower nozzle；The shower nozzle is used for the carrier bar that the lubricant solution is equably sprayed to conveyer belt；The valve is used for the switch for controlling the shower nozzle.
- 6. conveyer belt lubricating system according to claim 5, it is characterised in that：The pipeline is stainless steel pipeline, and the shower nozzle is linear shower nozzle, and the valve is needle-valve.
- 7. conveyer belt lubricating system according to claim 1, it is characterised in that the robot control system(RCS) includes：PLC and electromagnetism Valve；The PLC is connected with magnetic valve, and the magnetic valve is connected with metering dilution station and pipe-line system respectively；The PLC is used to send control command to magnetic valve；The magnetic valve is used to receive the control command, and measures dilution station and pipe to control respectively according to the control command Road system is controlled.
- A kind of 8. control method of conveyer belt lubricating system according to any one of claims 1 to 7, it is characterised in that including Following steps：The lubricant of concentration by a certain percentage with water mixed diluting, is obtained lubricant solution by metering dilution station, and by the profit Lubrication prescription solution is delivered to pipe-line system；The lubricant solution is delivered to the jet pipe on each conveyer belt by pipe-line system, is moistened with being sprayed on the carrier bar to conveyer belt Lubrication prescription solution；Robot control system(RCS) control metering dilution station dilution lubricant and pipe-line system conveying and spray lubrication agent solution.
- 9. the control method of conveyer belt lubricating system according to claim 8, it is characterised in that the robot control system(RCS) control The step of pipe-line system conveying and spray lubrication agent solution, includes：Robot control system(RCS) carries out zonal control to each bar pipeline in pipe-line system, interval sprays.
- 10. the control method of conveyer belt lubricating system according to claim 9, it is characterised in that the robot control system(RCS) pair The step of each bar pipeline in pipe-line system carries out zonal control, interval sprays includes：Robot control system(RCS) controls the opening and closing of magnetic valve after enabling signal is obtained, and realizes interval spray.
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| CN201711227494.7A CN107777294A (en) | 2017-11-29 | 2017-11-29 | A kind of conveyer belt lubricating system and its control method |
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Cited By (1)
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| CN117842635A (en) * | 2024-03-07 | 2024-04-09 | 山西中标法兰锻业有限公司 | A reposition of redundant personnel conveying system for on mechanical work piece production line |
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