CN107770467A - The flat-panel television casing that a kind of lightweight is easily installed without screw - Google Patents
The flat-panel television casing that a kind of lightweight is easily installed without screw Download PDFInfo
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N5/00—Details of television systems
- H04N5/64—Constructional details of receivers, e.g. cabinets or dust covers
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Abstract
本发明涉及电视技术领域,公开了一种轻量化无螺钉便于安装的平板电视机机壳,包括了平板电视机机壳的前壳和后壳,采用卡扣结构与公母扣结构相结合的方式来固定前壳与后壳,解决了轻量化与外观无螺钉化的问题,并且机壳的装配更加精密,安全可靠性更高;此外在机壳的安装时,以一扣一压,只需两步轻松完成机壳组装的工作,平均一个后壳可以节省1分钟工时,这样就节省的大量的时间和人工成本,产品在市场上也多增加了一份竞争力。
The invention relates to the technical field of television, and discloses a light-weight flat-panel TV casing without screws for easy installation, which includes a front casing and a rear casing of the flat-panel TV casing, and adopts a buckle structure combined with a male-female buckle structure The front shell and the rear shell are fixed by this method, which solves the problem of light weight and screwless appearance, and the assembly of the shell is more precise, and the safety and reliability are higher; It takes two steps to easily complete the assembly of the case. On average, one back case can save 1 minute of man-hours, which saves a lot of time and labor costs, and increases the competitiveness of the product in the market.
Description
技术领域technical field
本发明涉及电视技术领域,特别是一种轻量化无螺钉便于安装的平板电视机机壳。The invention relates to the technical field of televisions, in particular to a light-weight flat-panel television casing that is easy to install without screws.
背景技术Background technique
机壳是平板电视中必不可少的配件之一,通常利用金属螺钉与之相连接,来固定前机壳与后机壳,以保证平板电视的美观、防尘、减震等作用。The casing is one of the indispensable accessories in the flat-panel TV. It is usually connected with metal screws to fix the front casing and the rear casing, so as to ensure the appearance, dustproof and shock absorption of the flat-panel TV.
而目前的平板电视机前机壳与后机壳之间的连接固定都是使用了大量的螺钉固定,但是此种连接方式有极大的不足之处;第一,安装与拆卸复杂,通常需要使用电动工具将诸多的螺钉装入相应的孔中或拆除维修时,需要将螺钉一个一个拆解后才可以进行后续的工作,这样就导致安装与拆卸机壳时浪费较多的工时;第二,目前市场上的所有的平板电视机机壳都是使用金属螺钉进行连接,这就导致了电视机机壳上必须要有孔,从而影响了电视机的美观;第三,轻量化是目前所有电视机产品都在进行中的目标,机壳的无螺钉化也会相应的减轻平板电视的重量,以达到轻量化的目的。However, the connection and fixation between the front casing and the rear casing of the current flat-panel TV are fixed by a large number of screws, but this connection method has great disadvantages; first, the installation and disassembly are complicated, and usually require When using electric tools to install many screws into corresponding holes or dismantle them for maintenance, it is necessary to disassemble the screws one by one before performing follow-up work, which leads to a waste of more man-hours when installing and disassembling the casing; At present, all flat-panel TV casings on the market are connected by metal screws, which leads to the need for holes on the TV casing, which affects the appearance of the TV; The goal of TV products is in progress. The screwless casing will also reduce the weight of flat-panel TVs accordingly, so as to achieve the purpose of light weight.
发明内容Contents of the invention
本发明的目的在于提供一种轻量化无螺钉便于安装的平板电视机机壳,使用卡扣与公母扣相结合的方式来固定前机壳与后机壳,解决了轻量化与外观无螺钉化的问题,并且机壳的装配更加精密,安全可靠性更高。The purpose of the present invention is to provide a light-weight flat-panel TV casing that is easy to install without screws. The front casing and the rear casing are fixed by using buckles and male and female buckles, which solves the problem of light weight and appearance without screws. The problem of globalization, and the assembly of the casing is more precise, and the safety and reliability are higher.
为实现上述技术目的,达到上述技术效果,本发明公开了一种轻量化无螺钉便于安装的平板电视机机壳,包括了平板电视机机壳的前壳和后壳,后壳上沿设置有扣槽结构,后壳面上及两侧边分散的设置有公扣结构,前壳上沿与后壳上沿的扣槽结构相应位置设置有扣锁突出部,前壳与后壳面上及两侧边的公扣结构相应位置设置有母扣结构,前壳和后壳通过扣槽结构和扣锁突出部形成卡扣结构,通过公扣结构和母扣结构形成公母扣结构,形成的卡扣结构和公母扣结构将平板电视机机壳的前壳和后壳进行定位及紧密固定。In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effects, the invention discloses a light-weight, screw-free and easy-to-install flat-panel TV casing, which includes a front casing and a rear casing of the flat-panel TV casing, and the upper edge of the rear casing is provided with a Buckle groove structure, the rear shell surface and two sides are scattered with male buckle structures, the upper edge of the front shell and the corresponding position of the buckle groove structure on the upper edge of the rear shell are provided with buckle protrusions, the front shell and the rear shell surface and The corresponding position of the male buckle structure on both sides is provided with a female buckle structure. The front shell and the rear shell form a buckle structure through the buckle groove structure and the buckle protrusion, and form a male and female buckle structure through the male buckle structure and the female buckle structure. The buckle structure and the male-female buckle structure position and tightly fix the front shell and the rear shell of the flat-panel TV casing.
其中,扣槽结构包括了支撑架、定位块和扣槽,定位块为突出实体结构并开设有若干的扣槽,扣槽与扣槽之间形成支撑架,将扣槽分离,前壳上沿的扣锁突出部为突出的实体结构,与后壳的上沿扣槽结构的扣槽大小一致。Among them, the buckle groove structure includes a support frame, a positioning block and a buckle groove. The positioning block is a protruding solid structure and has a number of buckle grooves. A support frame is formed between the buckle grooves to separate the buckle grooves. The buckle lock protrusion is a protruding solid structure, which is consistent with the size of the buckle groove of the upper edge of the back shell.
优选的,扣槽结构与后壳采用一体成型制备而成,扣槽结构在后壳上沿等距分散设计。Preferably, the buckle groove structure and the back shell are integrally formed, and the buckle groove structures are equidistantly distributed on the back shell.
其中,公扣结构包括了公扣支撑架、公扣扣槽和弹头,公扣支撑架为后壳面上垂直树立板状结构,若干的公扣支撑架相互闭合形成向上突出的弹头,弹头与原有的公扣支撑架相连位置上开设有公扣扣槽。Among them, the male button structure includes a male button support frame, a male button groove and a bullet. The male button support frame is a plate-shaped structure vertically erected on the rear shell surface. A male buckle slot is provided at the connecting position of the original male buckle support frame.
其中,母扣结构包括了母扣底座、母扣支撑架和加强筋,母扣底座上两端分别开设有螺钉孔,母扣底座的底部设置有定位稍,母扣底座上垂直树立有两组母扣支撑架,母扣支撑架上端部向外翻折形成用于与公扣结构的公扣扣槽相匹配的扣位,母扣支撑架与母扣底座相连接处设置有加强筋。Among them, the female button structure includes the female button base, the female button support frame and the reinforcing rib. The two ends of the female button base are respectively provided with screw holes. The female buckle support frame, the upper end of the female buckle support frame is turned outward to form a buckle position for matching with the male buckle groove of the male buckle structure, and the connection between the female buckle support frame and the female buckle base is provided with reinforcing ribs.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1.本发明通过结构优化设计,采用卡扣与公母扣相结合的方式来固定前机壳与后机壳,解决了轻量化与外观无螺钉化的问题,并且机壳的装配更加精密,安全可靠性更高。1. The present invention fixes the front casing and the rear casing by combining buckles and male and female buckles through structural optimization design, which solves the problems of light weight and screwless appearance, and the assembly of the casing is more precise. Higher safety and reliability.
2.经过合理设计的平板电视机机壳,在安装时,以一扣一压,只需两步轻松完成机壳组装的工作,平均一个后壳可以节省1分钟工时,这样就节省的大量的时间和人工成本,产品在市场上也多增加了一份竞争力。2. After a rational design of the flat-panel TV casing, when installing, one buckle and one pressure are used to easily complete the assembly of the casing in two steps. On average, one rear casing can save 1 minute of man-hours, which saves a lot of time. Time and labor costs, the product has also increased its competitiveness in the market.
附图说明Description of drawings
图1为本发明的后壳结构示意图。Fig. 1 is a schematic diagram of the rear case structure of the present invention.
图2为本发明的前壳结构示意图。Fig. 2 is a schematic diagram of the structure of the front shell of the present invention.
图3为本发明的扣槽结构示意图。Fig. 3 is a schematic diagram of the buckle groove structure of the present invention.
图4为本发明的公扣结构立体图。Fig. 4 is a perspective view of the structure of the male buckle of the present invention.
图5为本发明的母扣结构立体图。Fig. 5 is a perspective view of the structure of the female snap of the present invention.
图6为本发明的母扣结构仰视图。Fig. 6 is a bottom view of the female snap structure of the present invention.
主要部件符号说明:Explanation of main component symbols:
1:前壳,2:后壳,3:支撑架,4:定位块,5:扣槽,6:公扣支撑架,7:公扣扣槽,8:弹头,9:母扣底座,10:母扣支撑架,11:加强筋,12:螺钉孔,13:定位稍。1: Front shell, 2: Rear shell, 3: Support frame, 4: Positioning block, 5: Buckle groove, 6: Male buckle support frame, 7: Male buckle buckle groove, 8: Bullet, 9: Female buckle base, 10 : Female buckle support frame, 11: Reinforcing rib, 12: Screw hole, 13: Positioning pin.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
如图1-6所示,本发明公开了一种轻量化无螺钉便于安装的平板电视机机壳,包括了平板电视机机壳的前壳1和后壳2,后壳2上沿设置有扣槽结构,后壳2面上及两侧边分散的设置有公扣结构,前壳1上沿与后壳2上沿的扣槽结构相应位置设置有扣锁突出部,前壳1与后壳2面上及两侧边的公扣结构相应位置设置有母扣结构,前壳1和后壳2通过扣槽结构和扣锁突出部形成卡扣结构,通过公扣结构和母扣结构形成公母扣结构,形成的卡扣结构和公母扣结构将平板电视机机壳的前壳1和后壳2进行定位及紧密固定。As shown in Figures 1-6, the present invention discloses a light-weight, screw-free and easy-to-install flat-panel television casing, which includes a front casing 1 and a rear casing 2 of the flat-panel television casing, and the upper edge of the rear casing 2 is provided with Buckle groove structure, the rear shell 2 surface and two sides are scattered with male buckle structure, the upper edge of the front shell 1 and the corresponding position of the buckle groove structure on the upper edge of the rear shell 2 are provided with a buckle protrusion, the front shell 1 and the rear shell The corresponding position of the male buckle structure on the surface and both sides of the shell 2 is provided with a female buckle structure. The front shell 1 and the rear shell 2 form a buckle structure through a buckle groove structure and a buckle protrusion, and a male buckle structure and a female buckle structure are formed. The male-female buckle structure, the formed buckle structure and the male-female buckle structure position and tightly fix the front shell 1 and the rear shell 2 of the flat-panel TV casing.
扣槽结构包括了支撑架3、定位块4和扣槽5,定位块4为突出实体结构并开设有若干的扣槽5,扣槽5与扣槽5之间形成支撑架3,将扣槽5分离,前壳1上沿的扣锁突出部为突出的实体结构,与后壳2的上沿扣槽结构的扣槽5大小一致。扣槽结构与后壳2采用一体成型制备而成,扣槽结构在后壳2上沿等距分散设计。The buckle groove structure includes a support frame 3, a positioning block 4 and a buckle groove 5. The positioning block 4 is a protruding solid structure and is provided with a number of buckle grooves 5. A support frame 3 is formed between the buckle groove 5 and the buckle groove 5, and the buckle groove 5 is separated, the buckle protrusion on the upper edge of the front shell 1 is a protruding solid structure, which is consistent with the size of the buckle groove 5 of the upper edge buckle groove structure of the rear shell 2. The buckle groove structure and the back shell 2 are prepared by integral molding, and the buckle groove structure is equidistantly distributed on the back shell 2 .
公扣结构包括了公扣支撑架6、公扣扣槽7和弹头8,公扣支撑架6为后壳2面上垂直树立板状结构,若干的公扣支撑架6相互闭合形成向上突出的弹头8,弹头8与原有的公扣支撑架6相连处开设有公扣扣槽7。The male buckle structure includes a male buckle support frame 6, a male buckle groove 7 and a warhead 8. The male buckle support frame 6 is a plate-shaped structure vertically erected on the surface of the rear shell 2, and several male buckle support frames 6 are closed to form an upward protruding The warhead 8 is provided with a pin groove 7 at the place where the bullet 8 is connected to the original pin support frame 6 .
母扣结构包括了母扣底座9、母扣支撑架10和加强筋11,母扣底座9上两端分别开设有螺钉孔12,母扣底座9的底部设置有定位稍13,母扣底座9上垂直树立有两组母扣支撑架10,母扣支撑架10上端部向外翻折形成用于与公扣结构的公扣扣槽7相匹配的扣位,母扣支撑架10与母扣底座9相连接处设置有加强筋11。母扣结构通过螺钉固定在前壳1的钣金上,母扣底座9上的定位销13用于定位母扣结构的安装位置。The female button structure includes a female button base 9, a female button support frame 10 and a reinforcing rib 11, and the two ends of the female button base 9 are respectively provided with screw holes 12, and the bottom of the female button base 9 is provided with a positioning pin 13, and the female button base 9 There are two groups of female buckle support frames 10 erected vertically on the top, and the upper ends of the female button support frames 10 are turned outwards to form a buckle position for matching with the male buckle groove 7 of the male buckle structure. Reinforcing ribs 11 are provided at the joints of the base 9 . The female snap structure is fixed on the sheet metal of the front shell 1 by screws, and the positioning pin 13 on the female snap base 9 is used to locate the installation position of the female snap structure.
设计原理:Design principle:
本发明针对传统的电视机后壳生产、连接结构进行改造,采用卡扣结构与公母扣结构相结合的方式来固定前壳1与后壳2,解决了轻量化与外观无螺钉化的问题。The present invention transforms the production and connection structure of the traditional TV back shell, and fixes the front shell 1 and the rear shell 2 by combining the buckle structure and the male and female buckle structure, which solves the problems of light weight and screwless appearance .
(一)轻量化:(1) Lightweight:
以一台平板电视机机壳拥有20个螺钉计算,一个螺钉约2g左右,20个螺钉约有40g,一台50寸的平板电视约有20kg,这样就降低了其0.2%的重量,在轻量化的道路上又迈出了重要的一步。Considering that a flat-panel TV case has 20 screws, one screw is about 2g, 20 screws is about 40g, and a 50-inch flat-panel TV is about 20kg, which reduces its weight by 0.2%. Another important step has been taken on the road of quantification.
(二)外观无螺钉化:(2) The appearance is screwless:
使用金属螺钉进行固定,使用较长时间后,螺钉生锈、老化等问题会给平板电视的外观带来较大的影响,同时在安装与拆卸螺钉时,如果有漏装螺钉,也可能使其在固定上有一点的风险,同时也会让消费者产生质量不好的观念;而平板电视机机壳不使用螺钉进行固定,不仅外观比之前更加美观,更加的简洁大方而且能够免除漏装螺钉的风险,同时也能够让消费者产生一种如何进行固定的神秘感,进而赢得消费者更多的关注。Metal screws are used for fixing. After a long time of use, problems such as screw rust and aging will have a great impact on the appearance of the flat-panel TV. At the same time, when installing and removing screws, if there are missing screws, it may also make it There is a little risk in fixing, and at the same time, consumers will have the idea of poor quality; the flat-panel TV casing does not use screws to fix, not only the appearance is more beautiful than before, it is more concise and generous, and it can avoid missing screws. At the same time, it can also give consumers a sense of mystery about how to fix it, and then win more attention from consumers.
如图2所示,考虑到装配的可靠性,前壳1上安装了11个母扣结构,分别在左右两侧各分部排列3个母扣结构,中间排列5个母扣结构,这样的排列方法有效的控制了每一处的连接,保证在前后壳装配后不会有缝隙。As shown in Figure 2, considering the reliability of assembly, 11 female buckle structures are installed on the front shell 1, 3 female buckle structures are arranged on the left and right sides, and 5 female buckle structures are arranged in the middle. The arrangement method effectively controls the connection at each place, ensuring that there will be no gaps after the front and rear shells are assembled.
经过测试验证,公扣结构与母扣结构扣合以后,单个的拔脱力可以达到30N,如11个公母扣同时安装后,其总成的拔脱力不仅仅是11个30N相加,其拔脱力的性能可以在原有的330N的基础上,能够提升50%拔脱力,如此大的拔脱力远远超过了标准要求。After testing and verification, after the male buckle structure and the female buckle structure are fastened, the single pull-out force can reach 30N. For example, after 11 male and female buckles are installed at the same time, the pull-out force of the assembly is not only the sum of 11 30N, but also the pull-out force. The pull-off performance can be improved by 50% on the basis of the original 330N. Such a large pull-off force far exceeds the standard requirements.
以卡扣结构加公母扣结构的形式进行连接,在安装机器后壳时就不需要将螺钉一个一个拧下后,在小心翼翼的将机器后壳移除,新发明的结构完全可以取代螺钉,安装时,只需一扣一压,只需两步轻松完成机壳组装的工作,平均一个后壳2可以节省1分钟工时,这样就节省的大量的时间和人工成本,产品在市场上也多增加了一份竞争力。It is connected in the form of a buckle structure and a male and female buckle structure. When installing the machine back shell, there is no need to unscrew the screws one by one. After carefully removing the machine back shell, the newly invented structure can completely replace the screws. When installing, you only need to buckle and press, and you can easily complete the assembly of the case in two steps. On average, one back case 2 can save 1 minute of man-hours, which saves a lot of time and labor costs, and there are more products in the market. Added a competitiveness.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711305092.4A CN107770467A (en) | 2017-12-11 | 2017-12-11 | The flat-panel television casing that a kind of lightweight is easily installed without screw |
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| CN201711305092.4A CN107770467A (en) | 2017-12-11 | 2017-12-11 | The flat-panel television casing that a kind of lightweight is easily installed without screw |
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| CN107770467A true CN107770467A (en) | 2018-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711305092.4A Pending CN107770467A (en) | 2017-12-11 | 2017-12-11 | The flat-panel television casing that a kind of lightweight is easily installed without screw |
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| CN (1) | CN107770467A (en) |
Citations (8)
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| CN201298891Y (en) * | 2008-12-10 | 2009-08-26 | 青岛海信电器股份有限公司 | Front casing and rear casing fabricated structure and TV with same |
| CN101610648A (en) * | 2008-06-20 | 2009-12-23 | 鸿富锦精密工业(深圳)有限公司 | Fixtures and their combination with electronic equipment |
| CN201544862U (en) * | 2009-11-23 | 2010-08-11 | 北汽福田汽车股份有限公司 | Floor storage box mounting structure |
| CN202204115U (en) * | 2011-09-07 | 2012-04-25 | 珠海格力电器股份有限公司 | Connecting and fixing device and air conditioner with same |
| JP2013167827A (en) * | 2012-02-16 | 2013-08-29 | Sharp Corp | Display device and television receiver |
| CN105387522A (en) * | 2015-12-10 | 2016-03-09 | 广东志高空调有限公司 | Cabinet-type air conditioner and indoor unit thereof |
| CN106440326A (en) * | 2016-08-31 | 2017-02-22 | 珠海格力电器股份有限公司 | Buckle connection structure and new fan |
| CN207530949U (en) * | 2017-12-11 | 2018-06-22 | 夏普电子研发(南京)有限公司 | The flat-panel television casing that a kind of lightweight is easily installed without screw |
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101610648A (en) * | 2008-06-20 | 2009-12-23 | 鸿富锦精密工业(深圳)有限公司 | Fixtures and their combination with electronic equipment |
| CN201298891Y (en) * | 2008-12-10 | 2009-08-26 | 青岛海信电器股份有限公司 | Front casing and rear casing fabricated structure and TV with same |
| CN201544862U (en) * | 2009-11-23 | 2010-08-11 | 北汽福田汽车股份有限公司 | Floor storage box mounting structure |
| CN202204115U (en) * | 2011-09-07 | 2012-04-25 | 珠海格力电器股份有限公司 | Connecting and fixing device and air conditioner with same |
| JP2013167827A (en) * | 2012-02-16 | 2013-08-29 | Sharp Corp | Display device and television receiver |
| CN105387522A (en) * | 2015-12-10 | 2016-03-09 | 广东志高空调有限公司 | Cabinet-type air conditioner and indoor unit thereof |
| CN106440326A (en) * | 2016-08-31 | 2017-02-22 | 珠海格力电器股份有限公司 | Buckle connection structure and new fan |
| CN207530949U (en) * | 2017-12-11 | 2018-06-22 | 夏普电子研发(南京)有限公司 | The flat-panel television casing that a kind of lightweight is easily installed without screw |
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Application publication date: 20180306 |