CN107768593A - A device for removing burrs from battery pole pieces and a method for removing burrs from battery pole pieces - Google Patents
A device for removing burrs from battery pole pieces and a method for removing burrs from battery pole pieces Download PDFInfo
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- CN107768593A CN107768593A CN201710947951.3A CN201710947951A CN107768593A CN 107768593 A CN107768593 A CN 107768593A CN 201710947951 A CN201710947951 A CN 201710947951A CN 107768593 A CN107768593 A CN 107768593A
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000004804 winding Methods 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005491 wire drawing Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0438—Processes of manufacture in general by electrochemical processing
- H01M4/044—Activating, forming or electrochemical attack of the supporting material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明涉及除电池极片毛刺的装置,尤其涉及一种除电池极片毛刺的装置。The invention relates to a device for removing burrs from battery pole pieces, in particular to a device for removing burrs from battery pole pieces.
背景技术Background technique
电池作为一种储能装置,被应用于各种领域,不论是哪一种电池都离不开集流体,而集流体不论是在来料还是在生产电池过程必须的裁切工序中都会存在毛刺或拉丝现象。As an energy storage device, the battery is used in various fields. No matter what kind of battery it is, it is inseparable from the current collector, and the current collector will have burrs whether it is in the incoming material or in the cutting process necessary for the production of the battery. or drawing phenomenon.
集流体的毛刺、拉丝都会给电池带来极大的安全隐患,例如毛刺会刺穿隔膜,导致阴极和阳极的直接接触,造成电池内部短路的安全事故,因此,在制造过程就除掉极片毛刺、拉丝,从根源上提高电池安全性非常必要,加上,锂离子电池作为新型储能设备,具有体积小、重量轻、能量密度高等优点,目前已经被广泛的应用于数码类、电动车类和储能类产品等领域,因此,锂离子电池的安全可靠性显得尤为重要。The burrs and wire drawing of the current collector will bring great safety hazards to the battery. For example, the burrs will pierce the separator, resulting in direct contact between the cathode and the anode, causing a safety accident inside the battery short circuit. Therefore, the pole piece is removed during the manufacturing process. Burrs and wire drawing are very necessary to improve battery safety from the root. In addition, as a new type of energy storage device, lithium-ion batteries have the advantages of small size, light weight, and high energy density. They have been widely used in digital and electric vehicles. Therefore, the safety and reliability of lithium-ion batteries are particularly important.
为此,有必要提供一种除电池极片毛刺的装置来克服上述缺陷。For this reason, it is necessary to provide a device for removing burrs from battery pole pieces to overcome the above-mentioned defects.
发明内容Contents of the invention
本发明提供了一种除电池极片毛刺的装置,具有制作工艺简单、成本低廉、实用价值较高且能有效提高电池的安全性。The invention provides a device for removing burrs from battery pole pieces, which has the advantages of simple manufacturing process, low cost, high practical value and can effectively improve the safety of the battery.
为了达到上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:
一种除电池极片毛刺的装置,包括:第一法拉第笼、第二法拉第笼,连接所述第一法拉第笼和所述第二法拉第笼的极片通道,连接两所述极片通道、且与所述第一法拉第笼和所述第二法法拉第笼连接的高压直流箱,所述高压直流箱内设置有控制电路,所述第一法拉第笼上设置有放卷辊,所述第二法拉第笼上设置有收卷辊。A device for removing burrs from battery pole pieces, comprising: a first Faraday cage, a second Faraday cage, a pole piece channel connecting the first Faraday cage and the second Faraday cage, connecting two pole piece channels, and A high-voltage DC box connected with the first Faraday cage and the second Faraday cage, a control circuit is arranged in the high-voltage DC box, an unwinding roller is arranged on the first Faraday cage, and the second Faraday cage A take-up roller is arranged on the cage.
优选地,所述控制电路包括:Preferably, the control circuit includes:
控制开关电路,与市电连接、用于控制开关的闭合与断开;Control switch circuit, connected to the mains, used to control the closing and opening of the switch;
直流稳压电源电路,与所述控制开关电路连接、用于提供供电电压;A DC stabilized power supply circuit, connected to the control switch circuit, for providing a power supply voltage;
PLC控制电路,与所述直流稳压电源电路连接、用于控制放卷、收卷及提供高压直流电源;PLC control circuit, connected with the DC stabilized power supply circuit, used to control unwinding, rewinding and provide high-voltage DC power supply;
放卷辊控制电路,与所述PLC控制电路连接、用于控制所述放卷辊工作;The unwinding roller control circuit is connected with the PLC control circuit and is used to control the work of the unwinding roller;
收卷辊控制电路,与所述PLC控制电路、所述放卷辊控制电路连接、用于控制所述收卷辊工作;及The winding roller control circuit is connected with the PLC control circuit and the unwinding roller control circuit, and is used to control the work of the winding roller; and
高压直流电路,与所述所述PLC控制电路、所述放卷辊控制电路和所述收卷辊控制电路连接、用于提供高压电流至所述极片通道。A high-voltage direct current circuit, connected to the PLC control circuit, the unwinding roller control circuit and the winding roller control circuit, is used to provide high-voltage current to the pole piece channel.
本发明的一种除电池极片毛刺的装置,设置所述第一法拉第笼、所述第二法拉第笼,使得实际使用过程中具有灵活安装的特点,在所述第一法拉第笼和所述第二法拉第笼之间设置所述极片通道,使用时,将电池极片放入所述极片通道内,连接所述极片通道两端的高压直流箱给所述电池极片提供大电流,由于尖端放电效应,所述电池极片边缘放电时产生瞬间大电流灼烧、击断毛刺和拉丝,从而提高了电池极片的安全性,本发明具有制作工艺简单、成本低廉、实用价值较高且能有效提高电池的安全性等特点。A device for removing burrs from battery pole pieces according to the present invention is provided with the first Faraday cage and the second Faraday cage so that it has the characteristics of flexible installation during actual use. The pole piece channel is set between the two Faraday cages. When in use, put the battery pole piece into the pole piece channel, and connect the high-voltage DC box at both ends of the pole piece channel to provide a large current for the battery pole piece. Point discharge effect, when the edge of the battery pole piece is discharged, it produces instantaneous high current burning, breaking burrs and wire drawing, thereby improving the safety of the battery pole piece. The invention has the advantages of simple manufacturing process, low cost, high practical value and It can effectively improve the safety of the battery and other characteristics.
一种应用所述除电池极片毛刺装置的除电池极片毛刺的方法,包括如下步骤:A method for deburring battery pole pieces using the battery pole piece deburring device, comprising the following steps:
通过所述第一法拉第笼将电池极片放入所述极片通道;putting the battery pole piece into the pole piece channel through the first Faraday cage;
所述高压直流箱给所述电池极片提供电流;The high-voltage DC box provides current to the battery pole piece;
通过所述第二法拉第笼将所述电池极片取出。The battery pole piece is taken out through the second Faraday cage.
优选地,所述步骤“高压直流箱给所述电池极片提供电流”中,所述高压Preferably, in the step "the high-voltage DC box provides current to the battery pole pieces", the high-voltage
直流箱的电压为200V-1000V。The voltage of the DC box is 200V-1000V.
与现有技术相比,本发明的一种应用所述除电池极片毛刺装置的除电池极片毛刺的方法,通过使用所述高压直流箱给放置在所述极片通道内的所述电池极片提供大电流,由于尖端放电效应,所述电池极片边缘放电时产生瞬间大电流灼烧、击断毛刺和拉丝。Compared with the prior art, a method of deburring a battery pole piece using the battery pole piece deburring device of the present invention uses the high-voltage direct current box to feed the battery placed in the pole piece channel. The pole piece provides a large current. Due to the tip discharge effect, when the edge of the battery pole piece is discharged, it will produce instantaneous high current burning, breaking burrs and wire drawing.
附图说明Description of drawings
图1是本发明的一种除电池极片毛刺的装置的结构示意图。FIG. 1 is a schematic structural view of a device for removing burrs from battery pole pieces according to the present invention.
图2是本发明的一种除电池极片毛刺的装置的控制电路图。Fig. 2 is a control circuit diagram of a device for deburring battery pole pieces according to the present invention.
图3是图2中的开关控制电路图。Fig. 3 is a switch control circuit diagram in Fig. 2 .
图4是图2中的直流稳压电源电路和PLC控制电路的电路图。Fig. 4 is a circuit diagram of the DC regulated power supply circuit and the PLC control circuit in Fig. 2 .
图5是图2中放卷辊控制电路、收卷辊控制电路和高压直流电流的电路图。Fig. 5 is a circuit diagram of the control circuit of the unwinding roller, the control circuit of the winding roller and the high-voltage direct current in Fig. 2 .
图6是本发明应用所述除电池极片毛刺装置的除电池极片毛刺的方法的流程图。Fig. 6 is a flow chart of the method for deburring battery pole pieces using the battery pole piece deburring device of the present invention.
具体实施方式Detailed ways
下面结合附图,具体阐明本发明的实施方式,附图仅供参考和说明使用,不构成对本发明专利保护范围的限制。The implementation of the present invention will be described in detail below in conjunction with the accompanying drawings. The accompanying drawings are only for reference and description, and do not constitute a limitation to the protection scope of the present invention.
请参考图1至图5,本发明的一种除电池极片毛刺的装置,包括:第一法拉第笼1、第二法拉第笼2、极片通道3、高压直流箱4、放卷辊5、收卷辊6及控制电路7,其中,所述极片通道3设置在所述第一法拉第笼1和所述第二法拉第笼2之间、且连接所述所述第一法拉第笼1和所述第二法拉第笼2,所述高压直流箱4连接所述极片通道3两端、且与所述所述第一法拉第笼1和所述第二法拉第笼2连接,所述放卷辊5设置在所述第一法拉第笼1内,所述收卷辊6设置在所述第二法拉第笼2内,所述控制电路7设置在所述高压直流箱4内。Please refer to Figures 1 to 5, a device for removing burrs from battery pole pieces according to the present invention, including: a first Faraday cage 1, a second Faraday cage 2, a pole piece channel 3, a high-voltage DC box 4, an unwinding roller 5, Winding roller 6 and control circuit 7, wherein, the pole piece channel 3 is arranged between the first Faraday cage 1 and the second Faraday cage 2, and connects the first Faraday cage 1 and the The second Faraday cage 2, the high-voltage DC box 4 is connected to both ends of the pole piece passage 3, and is connected to the first Faraday cage 1 and the second Faraday cage 2, and the unwinding roller 5 It is arranged in the first Faraday cage 1 , the take-up roller 6 is arranged in the second Faraday cage 2 , and the control circuit 7 is arranged in the high voltage DC box 4 .
具体地,所述控制电路7包括:控制开关电路71、直流稳压电源电路72、PLC控制电路73、放卷辊控制电路74、收卷辊控制电路75及高压直流电路76,所述控制开关电路71与市电连接、用于控制开关的闭合与断开,所述直流稳压电源电路72与所述控制开关电路71连接、用于提供供电电压,所述PLC控制电路73与所述直流稳压电源电路72连接、用于根据接收到的用户指令、自动控制放卷、收卷及提供高压直流电源,所述放卷辊控制电路74与所述PLC控制电路73连接、用于控制所述放卷辊工作,所述收卷辊控制电路75与所述PLC控制电路73所述放卷辊控制电路74连接、用于控制所述收卷辊工作,所述高压直流电路76与所述所述PLC控制电路73、所述放卷辊控制电路74和所述收卷辊控制电路75连接、用于提供高压电流至所述极片通道3。Specifically, the control circuit 7 includes: a control switch circuit 71, a DC stabilized power supply circuit 72, a PLC control circuit 73, an unwinding roller control circuit 74, a winding roller control circuit 75, and a high-voltage direct current circuit 76. The control switch The circuit 71 is connected to the mains and is used to control the on and off of the switch. The DC stabilized power supply circuit 72 is connected to the control switch circuit 71 to provide a supply voltage. The PLC control circuit 73 is connected to the DC The stabilized power supply circuit 72 is connected to automatically control unwinding and rewinding and provide high-voltage DC power according to received user instructions. The unwinding roller control circuit 74 is connected to the PLC control circuit 73 and is used to control all The unwinding roller works, the winding roller control circuit 75 is connected with the unwinding roller control circuit 74 of the PLC control circuit 73, and is used to control the work of the winding roller, and the high-voltage direct current circuit 76 is connected with the The PLC control circuit 73 , the unwinding roller control circuit 74 and the winding roller control circuit 75 are connected to provide high voltage current to the pole piece channel 3 .
更具体地,本发明的工作原理是:系统启动时,调手动档,引带由所述放卷辊5进入所述极片通道3,穿过所述极片通道3导入所述收卷辊6,此时2H开关闭合,1KM和1QF,2KM和2QF闭合。穿带完成,即可开自动挡,所述放卷辊5、所述收卷辊6和所述高压直流箱4自动工作,此时7KM和7QF闭合。系统暂停时,所述高压直流箱4、所述放卷辊5和所述收卷辊6停止工作,此时1KM,2KM,7KM断开。系统停止时,所述高压直流电源、放卷辊和收卷辊断电,此时1QF,2QF,7QF断开。系统复位时、出现故障报警时,故障报警指示灯亮,系统复位,所述放卷辊5、所述收卷辊6和所述高压直流箱4恢复默认待机电路,5H闭合。紧急停止时,所有开关断开。More specifically, the working principle of the present invention is: when the system is started, the manual gear is adjusted, and the leader belt enters the pole piece passage 3 from the unwinding roller 5, and is guided into the winding roller through the pole piece passage 3 6. At this time, the 2H switch is closed, 1KM and 1QF, 2KM and 2QF are closed. After threading is completed, the automatic gear can be opened, and the unwinding roller 5, the winding roller 6 and the high-voltage DC box 4 work automatically, and 7KM and 7QF are closed at this moment. When the system is suspended, the high-voltage DC box 4, the unwinding roller 5 and the winding roller 6 stop working, and 1KM, 2KM, and 7KM are disconnected at this time. When the system stops, the high-voltage DC power supply, the unwinding roller and the winding roller are powered off, and 1QF, 2QF, and 7QF are disconnected at this time. When the system is reset or a fault alarm occurs, the fault alarm indicator light is on, the system is reset, the unwinding roller 5, the winding roller 6 and the high-voltage DC box 4 restore the default standby circuit, and 5H is closed. During emergency stop, all switches are disconnected.
从以上描述可以看出,本发明的一种除电池极片毛刺的装置,设置所述第一法拉第笼1、所述第二法拉第笼2,使得实际使用过程中具有灵活安装的特点,在所述第一法拉第笼1和所述第二法拉第笼2之间设置所述极片通道3,使用时,将电池极片放入所述极片通道3内,连接所述极片通道3两端的高压直流箱4给所述电池极片提供大电流,由于尖端放电效应,所述电池极片边缘放电时产生瞬间大电流灼烧、击断毛刺和拉丝,从而提高了电池极片的安全性,本发明具有制作工艺简单、成本低廉、实用价值较高且能有效提高电池的安全性等特点。As can be seen from the above description, a device for removing burrs from battery pole pieces of the present invention is provided with the first Faraday cage 1 and the second Faraday cage 2, so that it has the characteristics of flexible installation during actual use. The pole piece channel 3 is arranged between the first Faraday cage 1 and the second Faraday cage 2. When in use, put the battery pole piece into the pole piece channel 3, and connect the two ends of the pole piece channel 3. The high-voltage DC box 4 provides a large current to the battery pole piece. Due to the tip discharge effect, when the edge of the battery pole piece is discharged, it will generate instantaneous high current burning, breaking burrs and wire drawing, thereby improving the safety of the battery pole piece. The invention has the characteristics of simple manufacturing process, low cost, high practical value, and can effectively improve the safety of the battery.
请参考图2-6,本发明的一种应用所述除电池极片毛刺装置的除电池极片毛刺的方法,包括如下步骤:Please refer to Figures 2-6, a method for removing battery pole piece burrs using the battery pole piece deburring device of the present invention includes the following steps:
001,通过第一法拉第笼将电池极片放入极片通道。具体地,用户通过所述第一法拉第笼将电池极片从所述极片通道的头部进入所述极片通道。001, put the battery pole piece into the pole piece channel through the first Faraday cage. Specifically, the user enters the pole piece of the battery from the head of the pole piece channel into the pole piece channel through the first Faraday cage.
002,高压直流箱给电池极片提供电流。具体地,所述高压直流箱提供200V-1000V电压的电流至所述极片通道内的所述电池极片,由于尖端放电效应,所述电池极片边缘放电时产生瞬间大电流灼烧、击断毛刺和拉丝,从而提高了电池极片的安全性。002. The high-voltage DC box provides current to the battery pole pieces. Specifically, the high-voltage DC box provides a current of 200V-1000V to the battery pole piece in the pole piece channel. Due to the tip discharge effect, when the edge of the battery pole piece is discharged, a momentary high current burns and strikes. Break burrs and wire drawing, thus improving the safety of battery pole pieces.
003,通过第二法拉第笼将所述电池极片取出。具体地,通过所述第二法拉第笼将所述电池极片从所述极片通道的尾部取出。003, taking out the pole piece of the battery through the second Faraday cage. Specifically, the battery pole piece is taken out from the tail of the pole piece channel through the second Faraday cage.
本发明的工作原理是:系统启动时,调手动档,引带由所述放卷辊5进入所述极片通道3,穿过所述极片通道3导入所述收卷辊6,此时2H开关闭合,1KM和1QF,2KM和2QF闭合。穿带完成,即可开自动挡,所述放卷辊5、所述收卷辊6和所述高压直流箱4自动工作,此时7KM和7QF闭合。系统暂停时,所述高压直流箱4、所述放卷辊5和所述收卷辊6停止工作,此时1KM,2KM,7KM断开。系统停止时,所述高压直流电源、放卷辊和收卷辊断电,此时1QF,2QF,7QF断开。系统复位时、出现故障报警时,故障报警指示灯亮,系统复位,所述放卷辊5、所述收卷辊6和所述高压直流箱4恢复默认待机电路,5H闭合。紧急停止时,所有开关断开。The working principle of the present invention is: when the system starts, the manual gear is adjusted, and the leader belt enters the pole piece passage 3 from the unwinding roller 5, and passes through the pole piece passage 3 to guide the winding roller 6. At this time 2H switch is closed, 1KM and 1QF, 2KM and 2QF are closed. After threading is completed, the automatic gear can be opened, and the unwinding roller 5, the winding roller 6 and the high-voltage DC box 4 work automatically, and 7KM and 7QF are closed at this moment. When the system is suspended, the high-voltage DC box 4, the unwinding roller 5 and the winding roller 6 stop working, and 1KM, 2KM, and 7KM are disconnected at this time. When the system stops, the high-voltage DC power supply, the unwinding roller and the winding roller are powered off, and 1QF, 2QF, and 7QF are disconnected at this time. When the system is reset or a fault alarm occurs, the fault alarm indicator light is on, the system is reset, the unwinding roller 5, the winding roller 6 and the high-voltage DC box 4 restore the default standby circuit, and 5H is closed. During emergency stop, all switches are disconnected.
从以上描述可以看出,本发明的一种应用所述除电池极片毛刺装置的除电池极片毛刺的方法,通过使用所述高压直流箱给放置在所述极片通道内的所述电池极片提供大电流,由于尖端放电效应,所述电池极片边缘放电时产生瞬间大电流灼烧、击断毛刺和拉丝。As can be seen from the above description, a method for removing battery pole piece burrs using the battery pole piece deburring device of the present invention uses the high-voltage direct current box to supply the battery placed in the pole piece channel The pole piece provides a large current. Due to the tip discharge effect, when the edge of the battery pole piece is discharged, it will produce instantaneous high current burning, breaking burrs and wire drawing.
以上所揭露的仅为本发明的较佳实施例,不能以此来限定本发明的权利保护范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and cannot be used to limit the protection scope of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still fall within the scope of the present invention.
Claims (4)
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| CN102017828A (en) * | 2008-02-25 | 2011-04-13 | 库帕技术公司 | Dual interface separable insulated connector with overmolded faraday cage |
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Application publication date: 20180306 |