CN107768510A - A kind of electrothermal module and preparation method thereof - Google Patents
A kind of electrothermal module and preparation method thereof Download PDFInfo
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- H—ELECTRICITY
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- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N19/00—Integrated devices, or assemblies of multiple devices, comprising at least one thermoelectric or thermomagnetic element covered by groups H10N10/00 - H10N15/00
- H10N19/101—Multiple thermocouples connected in a cascade arrangement
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- H—ELECTRICITY
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- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N10/00—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
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Abstract
本发明公开了一种热电模块及其制备方法,涉及纳米材料热电转换技术领域。所述热电模块包括连续的柔性热电薄膜,其内具有呈现P型材料特性的多个P型平面区域和呈现N型材料特性的多个N型平面区域,多个P型平面区域和多个N型平面区域沿柔性热电薄膜的延伸方向连续且交替分布;其中,柔性热电薄膜沿所述延伸方向以基本上为“W”状或以同一方向卷绕的折叠形式形成一紧凑的结构,并使得任一对相邻的P型平面区域和N型平面区域相互面对,从而形成对应的P‑N结单元;以及绝缘隔膜,设置在每一P‑N结单元中的相互面对的P型平面区域和N型平面区域之间。本发明还提供了相应的制备方法。本发明制备方法简单、所形成的热电模块尺寸紧凑、性能较好。
The invention discloses a thermoelectric module and a preparation method thereof, and relates to the technical field of nanometer material thermoelectric conversion. The thermoelectric module includes a continuous flexible thermoelectric film, which has a plurality of P-type planar regions exhibiting P-type material characteristics and a plurality of N-type planar regions exhibiting N-type material characteristics, and a plurality of P-type planar regions and a plurality of N-type planar regions. The type planar regions are continuously and alternately distributed along the extension direction of the flexible thermoelectric film; wherein, the flexible thermoelectric film forms a compact structure along the extension direction in a substantially "W" shape or in a folded form wound in the same direction, and makes Any pair of adjacent P-type planar regions and N-type planar regions face each other, thereby forming a corresponding P-N junction unit; Between the planar area and the N-type planar area. The invention also provides a corresponding preparation method. The preparation method of the invention is simple, and the formed thermoelectric module has compact size and good performance.
Description
技术领域technical field
本发明涉及纳米材料热电转换技术领域,尤其是涉及一种热电模块及其制备方法。The invention relates to the technical field of nanometer material thermoelectric conversion, in particular to a thermoelectric module and a preparation method thereof.
背景技术Background technique
由P型和N型热电材料构成的热电模块能够直接实现电能和热能的相互转化。在温差发电方面,热电模块能非常有效地将产生于自然热源(如太阳能或地热能)的热能和工业、生活普遍存在的废热直接转换为有价值的电能,实现能源的循环利用。在热电制冷方面,相比于传统制冷机,热电制冷将减少有毒的氯氟化烃及其替代物的使用,并且减少了制冷器的重量、成本及能源消耗。同时,热电模块结构简单、工作时没有运动的机械组件,也不需要危险的液体、气体介质,因此工作时安静、无噪声、稳定性高且不会带来污染。在环境污染和能源危机日益严重的今天,热电模块在温差发电和热电制冷等领域具有广泛的应用前景和很强的现实意义。Thermoelectric modules composed of P-type and N-type thermoelectric materials can directly realize the mutual conversion of electric energy and thermal energy. In terms of thermoelectric power generation, thermoelectric modules can very effectively convert thermal energy generated from natural heat sources (such as solar energy or geothermal energy) and waste heat that is ubiquitous in industry and life into valuable electrical energy, and realize energy recycling. In terms of thermoelectric refrigeration, compared with traditional refrigerators, thermoelectric refrigeration will reduce the use of toxic chlorofluorocarbons and their substitutes, and reduce the weight, cost and energy consumption of refrigerators. At the same time, the thermoelectric module has a simple structure, no moving mechanical components, and no dangerous liquid or gas medium, so it works quietly, without noise, with high stability and without pollution. In today's increasingly serious environmental pollution and energy crisis, thermoelectric modules have broad application prospects and strong practical significance in the fields of thermoelectric power generation and thermoelectric refrigeration.
发明内容Contents of the invention
发明人发现,目前报道较多的热电模块有由聚合物、碳纳米管、碳纳米管/聚合物复合材料构成的柔性热电模块。在制备所述柔性热电模块时需要分别制备P型和N型热电腿,然后通过金属连接线将这些热电腿进行电串联,此外,为了降低金属连接线与热电腿的接触电阻,通常会在每条热电腿上沉积几十纳米的金或银的顶电极或在热电腿上抹上银胶。如此,热电模块不仅制备过程繁琐,而且尺寸也不够紧凑,发明人还发现,当所述热电模块与热源接触时,由于热电腿之间的间隔,会使得这些间隔无法利用热源,从而限制了对热源的利用。The inventors found that currently reported thermoelectric modules include flexible thermoelectric modules composed of polymers, carbon nanotubes, and carbon nanotube/polymer composite materials. When preparing the flexible thermoelectric module, it is necessary to prepare P-type and N-type thermoelectric legs respectively, and then electrically connect these thermoelectric legs in series through metal connecting wires. In addition, in order to reduce the contact resistance between the metal connecting wires and the thermoelectric legs, usually every Deposit tens of nanometers of gold or silver top electrode on a thermoelectric leg or smear silver glue on the thermoelectric leg. In this way, the preparation process of the thermoelectric module is not only cumbersome, but also the size is not compact enough. The inventors also found that when the thermoelectric module is in contact with the heat source, due to the space between the thermoelectric legs, these spaces cannot use the heat source, thus limiting the use of heat sources. Utilization of heat source.
同时,发明人进一步发现,在目前的一些报道中,如2011年Crispin研究组利用优化的PEDOT-Tos薄膜作为p型热电腿,TTF-TCNQ作为n型热电腿,制备了含有54条热电腿的全有机热电模块,在30K的温度梯度下其功率密度为0.27μW cm-2(功率密度为功率除以整个模块的横截面积)。2012年Zhu研究组基于n型的金属配位聚合物poly[Nax(Ni-ett)]和p型的金属配位聚合物poly[Cux(Cu-ett)]在Al衬底上制备了含有35对热电偶的全有机热电模块,在30K的温度梯度下功率密度为2.8μW cm-2。2015年Bazan研究组利用共轭聚电解质/单壁碳纳米管(CPE/SWNT)复合薄膜制备了含有8条热电腿的径向热电模块,可以实现对点热源的利用,在35K的温度梯度下产生的功率大小为0.3nW。其中柔性热电模块的输出功率和功率密度较小的原因是因为构成模块的P型或N型的柔性热电材料的功率因子不高,因此大大影响了模块的热电转换效率。At the same time, the inventors further found that in some current reports, for example, in 2011, the Crispin research group used the optimized PEDOT-Tos film as the p-type thermoelectric leg, and TTF-TCNQ as the n-type thermoelectric leg, and prepared 54 thermoelectric legs. The all-organic thermoelectric module has a power density of 0.27μW cm -2 under a temperature gradient of 30K (the power density is the power divided by the cross-sectional area of the entire module). In 2012, Zhu’s research group prepared n-type metal coordination polymer poly[Na x (Ni-ett)] and p-type metal coordination polymer poly[ Cux (Cu-ett)] on Al substrates The all-organic thermoelectric module containing 35 pairs of thermocouples has a power density of 2.8μW cm -2 at a temperature gradient of 30K. In 2015, Bazan's research group used conjugated polyelectrolyte/single-walled carbon nanotube (CPE/SWNT) composite film to prepare a radial thermoelectric module with 8 thermoelectric legs, which can realize the utilization of point heat source. Under the temperature gradient of 35K The magnitude of the generated power is 0.3nW. The reason why the output power and power density of the flexible thermoelectric module is small is that the power factor of the P-type or N-type flexible thermoelectric material constituting the module is not high, which greatly affects the thermoelectric conversion efficiency of the module.
因此,本发明的目的在于提供一种热电模块,该热电模块的制备方法简单、尺寸紧凑、性能较高,具有较大的输出功率和功率密度。Therefore, the object of the present invention is to provide a thermoelectric module, which has a simple preparation method, compact size, high performance, and high output power and power density.
本发明的另一个目的在于提供一种热电模块的制备方法,该制备方法操作简单,所制备出的热电模块尺寸紧凑、性能较高,具有较大的输出功率和功率密度。Another object of the present invention is to provide a method for preparing a thermoelectric module, which is simple to operate, and the prepared thermoelectric module is compact in size, high in performance, and has relatively high output power and power density.
特别地,本发明提供了一种热电模块,包括:In particular, the present invention provides a thermoelectric module, comprising:
连续的柔性热电薄膜,其内具有呈现P型材料特性的多个P型平面区域和呈现N型材料特性的多个N型平面区域,所述多个P型平面区域和所述多个N型平面区域沿所述柔性热电薄膜的延伸方向连续且交替分布;其中,所述柔性热电薄膜沿所述延伸方向以基本上为“W”状的折叠形式形成一紧凑的结构,或所述柔性热电薄膜沿所述延伸方向以同一方向卷绕的折叠形式形成一紧凑的结构,并使得任一对相邻的P型平面区域和N型平面区域相互面对,从而形成对应的P-N结单元;以及A continuous flexible thermoelectric film, which has a plurality of P-type planar regions exhibiting P-type material characteristics and a plurality of N-type planar regions exhibiting N-type material characteristics, the plurality of P-type planar regions and the plurality of N-type planar regions The planar regions are continuously and alternately distributed along the extension direction of the flexible thermoelectric film; wherein, the flexible thermoelectric film forms a compact structure in a substantially “W”-shaped fold along the extension direction, or the flexible thermoelectric film The folded form of the film winding in the same direction along the extending direction forms a compact structure, and makes any pair of adjacent P-type planar regions and N-type planar regions face each other, thereby forming a corresponding P-N junction unit; and
绝缘隔膜,设置在每一P-N结单元中的相互面对的P型平面区域和N型平面区域之间。The insulating diaphragm is arranged between the P-type plane area and the N-type plane area facing each other in each P-N junction unit.
进一步地,每一所述P型平面区域和每一所述N型平面区域具有基本相同的面积和形状,以使得所述柔性热电薄膜的相邻P型平面区域和N型平面区域能基本上相互重叠,并且使所述紧凑的结构的主表面的面积为每一所述N型平面区域或P型平面区域的面积。Further, each of the P-type planar regions and each of the N-type planar regions has substantially the same area and shape, so that adjacent P-type planar regions and N-type planar regions of the flexible thermoelectric film can be substantially overlap each other, and make the area of the main surface of the compact structure equal to the area of each of the N-type planar regions or P-type planar regions.
进一步地,所述绝缘隔膜具有与所述P型平面区域和所述N型平面区域基本相同的面积和形状。Further, the insulating diaphragm has substantially the same area and shape as the P-type planar region and the N-type planar region.
进一步地,所述绝缘隔膜是柔性的。Further, the insulating diaphragm is flexible.
进一步地,所述绝缘隔膜是隔热的。Further, the insulating diaphragm is heat-insulating.
进一步地,还包括用于传输电信号的两个电极,所述两个电极分别位于所述柔性热电薄膜沿其延伸方向的两端,且由所述两端延伸出的部分组成;可选地,所述两个电极为所述柔性热电薄膜沿其延伸方向两端引出的外电极,所述外电极为柔性的或非柔性的。Further, it also includes two electrodes for transmitting electrical signals, the two electrodes are respectively located at the two ends of the flexible thermoelectric film along its extending direction, and are composed of parts extending from the two ends; optionally , the two electrodes are external electrodes drawn from both ends of the flexible thermoelectric film along its extending direction, and the external electrodes are flexible or non-flexible.
进一步地,所述柔性热电薄膜是在一柔性基础薄膜上进行局部改性来形成所述P型平面区域和/或所述N型平面区域的;可选地,所述柔性基础薄膜为连续碳纳米管网络、碳纳米管薄膜,石墨烯薄膜、二维有机导电网络或二维有机导电薄膜、二维超薄无机导电网络或二维超薄无机导电薄膜。Further, the flexible thermoelectric film is locally modified on a flexible base film to form the P-type planar region and/or the N-type planar region; optionally, the flexible base film is a continuous carbon Nanotube network, carbon nanotube film, graphene film, two-dimensional organic conductive network or two-dimensional organic conductive film, two-dimensional ultra-thin inorganic conductive network or two-dimensional ultra-thin inorganic conductive film.
进一步地,所述绝缘隔膜的材料选自聚对苯二甲酸乙二醇酯薄膜、聚酰亚胺薄膜、聚二甲基硅氧烷薄膜、聚甲基丙烯酸甲酯薄膜、聚醋酸乙烯酯薄膜中的一种或多种;或者Further, the material of the insulating diaphragm is selected from polyethylene terephthalate film, polyimide film, polydimethylsiloxane film, polymethyl methacrylate film, polyvinyl acetate film one or more of; or
所述绝缘隔膜为带有绝缘层的薄膜,可选地,所述绝缘层的材料为Si3N4或SiO2。The insulating diaphragm is a thin film with an insulating layer, and optionally, the material of the insulating layer is Si 3 N 4 or SiO 2 .
特别地,本发明还提供了一种热电模块的制备方法,包括:In particular, the present invention also provides a method for preparing a thermoelectric module, comprising:
提供一处于展开状态的柔性基础薄膜,其具有上表面以及与所述上表面相对的下表面;providing a flexible base film in an expanded state having an upper surface and a lower surface opposite the upper surface;
在所述柔性基础薄膜内形成具有呈现P型材料特性的多个P型平面区域和呈现N型材料特性的多个N型平面区域以构成柔性热电薄膜,所述多个P型平面区域和所述多个N型平面区域沿所述柔性热电薄膜的延伸方向连续且交替分布;A plurality of P-type planar regions exhibiting P-type material characteristics and a plurality of N-type planar regions exhibiting N-type material characteristics are formed in the flexible base film to form a flexible thermoelectric film, the plurality of P-type planar regions and the plurality of N-type planar regions exhibiting N-type material characteristics The multiple N-type planar regions are continuously and alternately distributed along the extension direction of the flexible thermoelectric film;
在处于所述展开状态的所述柔性热电薄膜的所述上表面和所述下表面分别覆盖对应的第一绝缘隔膜和第二绝缘隔膜;可选地,所述第一绝缘隔膜和第二绝缘隔膜是柔性的;The upper surface and the lower surface of the flexible thermoelectric film in the unfolded state are respectively covered with a corresponding first insulating diaphragm and a second insulating diaphragm; optionally, the first insulating diaphragm and the second insulating diaphragm The diaphragm is flexible;
将所述柔性热电薄膜与所述第一绝缘隔膜和所述第二绝缘隔膜一起沿所述延伸方向以基本上为“W”状的形式或以同一方向卷绕的形式折叠成一紧凑的结构,使得任一对相邻的P型平面区域和N型平面区域相互面对,且由所述第一绝缘隔膜或所述第二绝缘隔膜将它们间隔开,从而形成对应的P-N结单元。folding the flexible thermoelectric thin film together with the first insulating membrane and the second insulating membrane into a compact structure along the extending direction in a substantially "W" shape or in a form of winding in the same direction, Any pair of adjacent P-type planar regions and N-type planar regions face each other and are separated by the first insulating membrane or the second insulating diaphragm, thereby forming corresponding P-N junction units.
进一步地,所述P型平面区域和/或所述N型平面区域是通过在所述柔性基础薄膜上进行局部改性来形成的。Further, the P-type planar region and/or the N-type planar region are formed by locally modifying the flexible base film.
进一步地,所述第一绝缘隔膜和/或所述第二绝缘隔膜在所述多个P型平面区域和所述多个N型平面区域上连续延伸。Further, the first insulating membrane and/or the second insulating membrane extend continuously on the plurality of P-type planar regions and the plurality of N-type planar regions.
进一步地,所述第一绝缘隔膜为彼此分离的第一多个隔膜段,所述第一多个隔膜段分别覆盖对应的所述多个P型平面区域或者对应的所述多个N型平面区域。Further, the first insulating diaphragm is a first plurality of diaphragm segments separated from each other, and the first plurality of diaphragm segments respectively cover the corresponding plurality of P-type plane regions or the corresponding plurality of N-type plane regions. area.
进一步地,在所述第一多个隔膜段分别覆盖对应的所述多个P型平面区域或者对应的所述多个N型平面区域之后,将所述第一多个隔膜段作为掩模版,对其未覆盖的所述柔性基础薄膜的区域进行所述局部改性,以获得所述多个N型平面区域或者所述多个P型平面区域。Further, after the first plurality of diaphragm segments respectively cover the corresponding plurality of P-type planar regions or the corresponding plurality of N-type planar regions, using the first plurality of diaphragm segments as a mask, performing the local modification on the uncovered regions of the flexible base film to obtain the plurality of N-type planar regions or the plurality of P-type planar regions.
进一步地,所述第二绝缘隔膜为彼此分离的第二多个隔膜段,所述第二多个隔膜段分别覆盖对应的所述多个P型平面区域或者对应的所述多个N型平面区域。Further, the second insulating diaphragm is a second plurality of diaphragm segments separated from each other, and the second plurality of diaphragm segments respectively cover the corresponding plurality of P-type plane regions or the corresponding plurality of N-type plane regions. area.
进一步地,还包括:在进行所述折叠之前,提供用于传输电信号的两个电极,所述两个电极分别位于所述柔性热电薄膜沿其延伸方向的两端,且由所述两端延伸出的部分组成;可选地,所述两个电极为所述柔性热电薄膜沿其延伸方向两端引出的外电极,所述外电极为柔性的或非柔性的。Further, it also includes: before performing the folding, providing two electrodes for transmitting electrical signals, the two electrodes are respectively located at the two ends of the flexible thermoelectric film along its extending direction, and the two ends An extended part; optionally, the two electrodes are external electrodes drawn from both ends of the flexible thermoelectric film along its extending direction, and the external electrodes are flexible or non-flexible.
进一步地,所述柔性基础薄膜为连续碳纳米管网络、碳纳米管薄膜,石墨烯薄膜、二维有机导电网络或二维有机导电薄膜、二维超薄无机导电网络或二维超薄无机导电薄膜。Further, the flexible base film is a continuous carbon nanotube network, a carbon nanotube film, a graphene film, a two-dimensional organic conductive network or a two-dimensional organic conductive film, a two-dimensional ultra-thin inorganic conductive network or a two-dimensional ultra-thin inorganic conductive film. film.
进一步地,所述绝缘隔膜的材料选自聚对苯二甲酸乙二醇酯薄膜、聚酰亚胺薄膜、聚二甲基硅氧烷薄膜、聚甲基丙烯酸甲酯薄膜、聚醋酸乙烯酯薄膜中的一种或多种;或者Further, the material of the insulating diaphragm is selected from polyethylene terephthalate film, polyimide film, polydimethylsiloxane film, polymethyl methacrylate film, polyvinyl acetate film one or more of; or
所述绝缘隔膜为带有绝缘层的薄膜,可选地,所述绝缘层的材料为Si3N4或SiO2。The insulating diaphragm is a thin film with an insulating layer, and optionally, the material of the insulating layer is Si 3 N 4 or SiO 2 .
发明人发现,通过在柔性基础薄膜内形成连续且交替分布的P型平面区域和N型平面区域,并通过折叠形成所述热电模块,不仅制备方法简单可行,而且所形成的热电模块尺寸紧凑、能够充分利用热源、性能较好,能极大提高输出功率,同时功率密度也较大。The inventors found that by forming continuous and alternately distributed P-type planar regions and N-type planar regions in the flexible base film, and forming the thermoelectric module by folding, not only the preparation method is simple and feasible, but also the formed thermoelectric module is compact in size, It can make full use of the heat source, has better performance, can greatly increase the output power, and at the same time has a higher power density.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. In the attached picture:
图1是按照本发明一个实施例的热电模块展开时的结构示意图;Fig. 1 is a schematic structural diagram of a thermoelectric module deployed according to an embodiment of the present invention;
图2是图1中沿c-c线的剖面示意图;Fig. 2 is a schematic sectional view along line c-c in Fig. 1;
图3是图2的“W”状折叠形式的简化示意图;Fig. 3 is a simplified schematic diagram of the "W"-shaped folded form of Fig. 2;
图4是图2的卷绕折叠形式的简化示意图;Fig. 4 is a simplified schematic diagram of the winding and folding form of Fig. 2;
图5是图1折叠成热电模块的流程示意图;Fig. 5 is a schematic flow diagram of Fig. 1 being folded into a thermoelectric module;
图6是按照本发明一个实施例的热电模块制备方法的流程示意图;6 is a schematic flow diagram of a method for preparing a thermoelectric module according to an embodiment of the present invention;
图7是按照本发明另一实施例的热电模块展开时呈“W”状形式的简单示意图;Fig. 7 is a simple schematic diagram of a thermoelectric module in a "W" shape when unfolded according to another embodiment of the present invention;
图8是按照本发明再一实施例的热电模块展开时呈“W”状形式的简单示意图;Fig. 8 is a simple schematic diagram of a thermoelectric module unfolded in a "W" shape according to yet another embodiment of the present invention;
图9是按照本发明其他实施例的热电模块展开时呈“W”状形式的简单示意图;Fig. 9 is a simple schematic diagram of a thermoelectric module in a "W" shape when unfolded according to other embodiments of the present invention;
图10是实施例1中的柔性热电模块在不同稳态温差下的电压输出图;Fig. 10 is a voltage output diagram of the flexible thermoelectric module in Example 1 under different steady-state temperature differences;
图11是实施例1中的柔性热电模块在热端温度为330K,温差为27.5K时的电压-电流曲线和功率-电流曲线图。Fig. 11 is the voltage-current curve and power-current curve of the flexible thermoelectric module in Example 1 when the hot end temperature is 330K and the temperature difference is 27.5K.
具体实施方式Detailed ways
在本发明一个实施例中,如图1所示,所述热电模块包括连续的柔性热电薄膜12,其内具有呈现P型材料特性的多个P型平面区域15和呈现N型材料特性的多个N型平面区域16,所述多个P型平面区域15和所述多个N型平面区域16沿所述柔性热电薄膜12的延伸方向连续且交替分布;可以理解,图1所示为所述热电模块展开时的立体结构图,其不仅具有沿平面的长度和宽度,还具有深入平面内部的厚度。其中,所述柔性热电薄膜12沿所述延伸方向以基本上为“W”状的折叠形式形成一紧凑的结构,或所述柔性热电薄膜沿所述延伸方向以同一方向卷绕的折叠形式形成一紧凑的结构,如图2、图3、图4和图5所示,并使得任一对相邻的P型平面区域15和N型平面区域16相互面对,从而形成对应的P-N结单元;以及绝缘隔膜,设置在每一P-N结单元中的相互面对的P型平面区域15和N型平面区域16之间。In one embodiment of the present invention, as shown in FIG. 1, the thermoelectric module includes a continuous flexible thermoelectric film 12, which has a plurality of P-type planar regions 15 exhibiting P-type material properties and multiple P-type planar regions 15 exhibiting N-type material properties. N-type planar regions 16, the plurality of P-type planar regions 15 and the plurality of N-type planar regions 16 are continuously and alternately distributed along the extension direction of the flexible thermoelectric film 12; it can be understood that FIG. The three-dimensional structure diagram of the thermoelectric module when unfolded, not only has the length and width along the plane, but also has the thickness deep inside the plane. Wherein, the flexible thermoelectric film 12 forms a compact structure in a substantially "W"-shaped folded form along the extending direction, or the flexible thermoelectric film is formed in a folded form wound in the same direction along the extending direction A compact structure, as shown in Figure 2, Figure 3, Figure 4 and Figure 5, and makes any pair of adjacent P-type planar regions 15 and N-type planar regions 16 face each other, thereby forming a corresponding P-N junction unit and an insulating diaphragm disposed between the P-type planar region 15 and the N-type planar region 16 facing each other in each P-N junction unit.
在这里,所述P型材料可以为P型半导体材料,所述N型材料可以为N型半导体材料。所述多个P型平面区域15和所述多个N型平面区域16沿所述柔性热电薄膜12的延伸方向连续且交替分布中“连续”,指的是每一P型平面区域15与每一N型平面区域16之间是没有间隔的。图4示意性的示出了在图示方向上,柔性热电薄膜12沿右上方以卷绕的折叠形式形成的紧凑结构。同时,所述绝缘隔膜可以包括第一绝缘隔膜14和第二绝缘隔膜11。Here, the P-type material may be a P-type semiconductor material, and the N-type material may be an N-type semiconductor material. The plurality of P-type planar regions 15 and the plurality of N-type planar regions 16 are continuous and alternately distributed along the extension direction of the flexible thermoelectric film 12. "Continuous" refers to each P-type planar region 15 and each There is no gap between the N-type planar regions 16 . FIG. 4 schematically shows the compact structure formed by the flexible thermoelectric thin film 12 in the form of rolling and folding along the upper right side in the direction of the drawing. Meanwhile, the insulating membrane may include a first insulating membrane 14 and a second insulating membrane 11 .
进一步地,为使所述热电模块的尺寸紧凑,每一所述P型平面区域15和每一所述N型平面区域16具有基本相同的面积和形状,以使得所述柔性热电薄膜12的相邻P型平面区域15和N型平面区域16能基本上相互重叠,并且使所述紧凑的结构的主表面的面积为每一所述N型平面区域16或P型平面区域15的面积。如此,就不会使得所述热电模块内有间隔,因而能够充分利用热源。Further, in order to make the size of the thermoelectric module compact, each of the P-type planar regions 15 and each of the N-type planar regions 16 has substantially the same area and shape, so that the phase of the flexible thermoelectric film 12 Adjacent P-type planar regions 15 and N-type planar regions 16 can substantially overlap each other and make the main surface of the compact structure have the area of each of said N-type planar regions 16 or P-type planar regions 15 . In this way, there will be no space in the thermoelectric module, so the heat source can be fully utilized.
同时,如图1所示,所述绝缘隔膜具有与所述P型平面区域15和所述N型平面区域16基本相同的面积和形状。所述绝缘隔膜可以是柔性的,如此,就可以使得绝缘隔膜在折叠时容易变形折叠,也可以使绝缘隔膜更服帖的覆盖在P型平面区域15或N型平面区域16处。同时,所述绝缘隔膜也可以是隔热的。Meanwhile, as shown in FIG. 1 , the insulating membrane has substantially the same area and shape as the P-type planar region 15 and the N-type planar region 16 . The insulating membrane can be flexible, so that the insulating membrane can be easily deformed and folded when it is folded, and the insulating membrane can also cover the P-type plane region 15 or the N-type plane region 16 more obediently. At the same time, the insulating membrane can also be heat-insulating.
进一步地,如图1所示,所述热电模块还可以包括用于传输电信号的两个电极130,所述两个电极分别位于所述柔性热电薄膜12沿其延伸方向的两端,且由所述两端延伸出的部分组成;可选地,所述两个电极130为所述柔性热电薄膜12沿其延伸方向两端引出的外电极,为使电极130附着于所述柔性热电薄膜12的两端以传输电信号,所述柔性热电薄膜12的两端采用银胶131粘贴所述电极130。所述外电极130可以为柔性的,如柔性导线碳纳米管纤维,如此,则构成的热电模块整体呈柔性,利于携带以及容易依附于其它物体表面等。所述外电极也可以是非柔性的,如银导线和铜导线,如此,则热电模块呈柔性,仅电极呈非柔性,利于信号的探测。Further, as shown in FIG. 1 , the thermoelectric module may also include two electrodes 130 for transmitting electrical signals, the two electrodes are respectively located at the two ends of the flexible thermoelectric film 12 along its extending direction, and are formed by The parts extending from the two ends; optionally, the two electrodes 130 are external electrodes drawn from both ends of the flexible thermoelectric film 12 along its extending direction, so that the electrodes 130 are attached to the flexible thermoelectric film 12 The two ends of the flexible thermoelectric film 12 are used to paste the electrodes 130 with silver glue 131 to transmit electrical signals. The external electrodes 130 can be flexible, such as carbon nanotube fibers with flexible wires. In this way, the thermoelectric module formed is flexible as a whole, which is convenient for carrying and easy to attach to the surface of other objects. The external electrodes can also be non-flexible, such as silver wires and copper wires. In this way, the thermoelectric module is flexible, and only the electrodes are non-flexible, which facilitates signal detection.
进一步地,所述柔性热电薄膜12是在一柔性基础薄膜上进行局部改性来形成所述P型平面区域15和/或所述N型平面区域16的;可选地,所述柔性基础薄膜可以为连续碳纳米管网络、碳纳米管薄膜,石墨烯薄膜、二维有机导电网络或二维有机导电薄膜、二维超薄无机导电网络或二维超薄无机导电薄膜。Further, the flexible thermoelectric film 12 is partially modified on a flexible base film to form the P-type planar region 15 and/or the N-type planar region 16; optionally, the flexible base film It can be continuous carbon nanotube network, carbon nanotube film, graphene film, two-dimensional organic conductive network or two-dimensional organic conductive film, two-dimensional ultra-thin inorganic conductive network or two-dimensional ultra-thin inorganic conductive film.
在本发明一个实施例中,所述绝缘隔膜的材料选自聚对苯二甲酸乙二醇酯(PET)薄膜、聚酰亚胺(PI)薄膜、聚二甲基硅氧烷(PDMS)薄膜、聚甲基丙烯酸甲酯(PMMA)薄膜、聚醋酸乙烯酯(PVA)薄膜中的一种或多种;所述第一绝缘隔膜14和所述第二绝缘隔膜11的隔膜材料可以相同,也可以不同。或者所述绝缘隔膜可以为带有绝缘层的薄膜,可选地,所述绝缘层的材料可以为Si3N4或SiO2。In one embodiment of the present invention, the material of the insulating diaphragm is selected from polyethylene terephthalate (PET) film, polyimide (PI) film, polydimethylsiloxane (PDMS) film , polymethyl methacrylate (PMMA) film, polyvinyl acetate (PVA) film in one or more; The diaphragm material of described first insulating diaphragm 14 and described second insulating diaphragm 11 can be identical, also can can be different. Alternatively, the insulating diaphragm may be a film with an insulating layer, and optionally, the material of the insulating layer may be Si 3 N 4 or SiO 2 .
特别的,本发明还提供了一种热电模块的制备方法,如图6所示,其可以包含如下步骤:In particular, the present invention also provides a method for preparing a thermoelectric module, as shown in Figure 6, which may include the following steps:
S100,提供一处于展开状态的柔性基础薄膜,其具有上表面以及与所述上表面相对的下表面;S100, providing a flexible base film in an unfolded state, which has an upper surface and a lower surface opposite to the upper surface;
S200,在所述柔性基础薄膜内形成具有呈现P型材料特性的多个P型平面区域和呈现N型材料特性的多个N型平面区域以构成柔性热电薄膜,所述多个P型平面区域和所述多个N型平面区域沿所述柔性热电薄膜的延伸方向连续且交替分布;S200, forming a plurality of P-type planar regions exhibiting P-type material characteristics and a plurality of N-type planar regions exhibiting N-type material characteristics in the flexible base film to form a flexible thermoelectric film, the plurality of P-type planar regions and the plurality of N-type planar regions are continuously and alternately distributed along the extension direction of the flexible thermoelectric film;
S300,在处于所述展开状态的所述柔性热电薄膜的所述上表面和所述下表面分别覆盖对应的第一绝缘隔膜和第二绝缘隔膜;可选地,所述第一绝缘隔膜和第二绝缘隔膜是柔性的;S300, covering the upper surface and the lower surface of the flexible thermoelectric film in the unfolded state with corresponding first insulating membranes and second insulating membranes respectively; optionally, the first insulating membrane and the second insulating membrane 2. The insulating diaphragm is flexible;
S400,将所述柔性热电薄膜与所述第一绝缘隔膜和所述第二绝缘隔膜一起沿所述延伸方向以基本上为“W”状的形式或以同一方向卷绕的形式折叠成一紧凑的结构,使得任一对相邻的P型平面区域和N型平面区域相互面对,且由所述第一绝缘隔膜或所述第二绝缘隔膜将它们间隔开,从而形成对应的P-N结单元。S400. Fold the flexible thermoelectric film together with the first insulating membrane and the second insulating membrane into a compact shape along the extension direction in a substantially “W” shape or in a form of winding in the same direction. structure, so that any pair of adjacent P-type planar regions and N-type planar regions face each other, and are separated by the first insulating membrane or the second insulating diaphragm, thereby forming corresponding P-N junction units.
在本发明一个实施例中,根据实际制备情况,可以将步骤S200和步骤S300的顺序调换,如此,在柔性基础薄膜的上表面和下表面分别覆盖绝缘隔膜后,所述绝缘隔膜还可以当作掩膜版使用,当对柔性基础薄膜进行改性时,被掩膜版盖住的部分保持柔性基础薄膜的P型特性,而未被掩膜版盖住的部分则可以进行改性使得该部分呈现N型特性。当然,为了突出所述柔性热电薄膜12本身具备的P型或N型特性,在覆盖掩膜版之前,还可以采用后处理的方法,使得所述P型或N型特性得到进一步加强,以此来提高热电模块的使用性能。In one embodiment of the present invention, according to the actual preparation situation, the order of step S200 and step S300 can be exchanged, so that after the upper surface and the lower surface of the flexible base film are respectively covered with an insulating diaphragm, the insulating diaphragm can also be used as When the mask plate is used, when the flexible base film is modified, the part covered by the mask plate maintains the P-type characteristics of the flexible base film, while the part not covered by the mask plate can be modified so that the part It exhibits N-type characteristics. Of course, in order to highlight the P-type or N-type characteristics of the flexible thermoelectric film 12 itself, before covering the mask plate, a post-processing method can also be used to further strengthen the P-type or N-type characteristics, so that To improve the performance of the thermoelectric module.
具体的,所述P型平面区域和/或所述N型平面区域是通过在所述柔性基础薄膜上进行局部改性来形成的。如图7所示,所述第一绝缘隔膜14和/或所述第二绝缘隔膜11可以在所述多个P型平面区域和所述多个N型平面区域上连续延伸。如图8和图9所示,所述第一绝缘隔膜14为彼此分离的第一多个隔膜段,所述第一多个隔膜段分别覆盖对应的所述多个P型平面区域或者对应的所述多个N型平面区域。图7、图8和图9示出了以“W”状折叠形式的柔性热电薄膜12以及绝缘隔膜的分布位置,可以理解,以沿同一方向卷绕的折叠形式的柔性热电薄膜12处的绝缘隔膜的分布位置也可以如图7和图8所示那样进行分布,还可以理解的是,在折叠过程中,只要相互面对的P型平面区域和N型平面区域之间有绝缘隔膜,那么该种绝缘隔膜的分布方式便是允许的。Specifically, the P-type planar region and/or the N-type planar region are formed by locally modifying the flexible base film. As shown in FIG. 7 , the first insulating membrane 14 and/or the second insulating membrane 11 may extend continuously on the plurality of P-type planar regions and the plurality of N-type planar regions. As shown in FIG. 8 and FIG. 9, the first insulating diaphragm 14 is a first plurality of diaphragm segments separated from each other, and the first plurality of diaphragm segments respectively cover the corresponding plurality of P-type plane regions or the corresponding The plurality of N-type planar regions. Fig. 7, Fig. 8 and Fig. 9 show the distribution position of the flexible thermoelectric film 12 and the insulating diaphragm in the folded form of "W", it can be understood that the insulation at the flexible thermoelectric film 12 in the folded form wound in the same direction The distribution position of the diaphragm can also be distributed as shown in Figure 7 and Figure 8, and it can also be understood that, in the folding process, as long as there is an insulating diaphragm between the P-type plane area and the N-type plane area facing each other, then This type of distribution of insulating diaphragms is permissible.
通过设置绝缘隔膜,就可以防止在柔性热电薄膜12折叠的时候,阻止P型区域和N型区域相接触。因而,在折叠完毕后,整个模块内部就形成了P型区域和N型区域相串联的结构。当模块工作时,就可以将每个区域施加温差后产生的电压叠加起来。若不设置绝缘隔膜,那么在柔性热电薄膜12折叠时,P型区域和N型区域就会面面接触,当折叠完毕后,整体就相当于一块具有一定厚度的导体,一方面这种结构会大大降低最终输出的电压,另一方面改性区域与未改性区域而形成的P型区域和N型区域相接触,改性区域上存在的改性物质会将未改性区域的性质也改变,如N型区域与P型区域接触了,有可能N型区域上残余的掺杂剂会将P型区域的P型减弱或转变为N型,在这种情况下,也会在一定程度上影响最终输出的电压。By arranging the insulating diaphragm, it is possible to prevent the contact between the P-type region and the N-type region when the flexible thermoelectric film 12 is folded. Therefore, after the folding is completed, a structure in which the P-type region and the N-type region are connected in series is formed inside the entire module. When the module is working, the voltage generated by applying temperature difference in each area can be superimposed. If no insulating diaphragm is provided, then when the flexible thermoelectric film 12 is folded, the P-type region and the N-type region will be in face-to-face contact. After the folding is completed, the whole body is equivalent to a conductor with a certain thickness. Reduce the final output voltage. On the other hand, the modified area is in contact with the P-type area and the N-type area formed by the unmodified area. The modified substance existing on the modified area will also change the properties of the unmodified area. If the N-type region is in contact with the P-type region, it is possible that the residual dopant on the N-type region will weaken or convert the P-type of the P-type region to N-type. In this case, it will also affect to a certain extent final output voltage.
在本发明一个实施例中,在所述第一多个隔膜段分别覆盖对应的所述多个P型平面区域或者对应的所述多个N型平面区域之后,将所述第一多个隔膜段作为掩模版,对其未覆盖的所述柔性基础薄膜的区域进行所述局部改性,以获得所述多个N型平面区域或者所述多个P型平面区域。在这里,所述改性可以包括在所述柔性热电薄膜12处滴铸、旋涂、喷涂、打印、热蒸发、电子束蒸发、气相沉积或磁控溅射N型或P型掺杂剂以形成N型或P型区域。In one embodiment of the present invention, after the first plurality of diaphragm segments respectively cover the corresponding plurality of P-type planar regions or the corresponding plurality of N-type planar regions, the first plurality of diaphragms The section serves as a mask to perform the local modification on the uncovered regions of the flexible base film, so as to obtain the plurality of N-type planar regions or the plurality of P-type planar regions. Here, the modification may include drop casting, spin coating, spray coating, printing, thermal evaporation, electron beam evaporation, vapor deposition or magnetron sputtering of N-type or P-type dopants at the flexible thermoelectric thin film 12 to N-type or P-type regions are formed.
进一步地,如图8或图9所示,所述第二绝缘隔膜11为彼此分离的第二多个隔膜段,所述第二多个隔膜段分别覆盖对应的所述多个P型平面区域或者对应的所述多个N型平面区域。Further, as shown in FIG. 8 or FIG. 9, the second insulating diaphragm 11 is a second plurality of diaphragm segments separated from each other, and the second plurality of diaphragm segments respectively cover the corresponding plurality of P-type plane regions. Or the corresponding plurality of N-type planar regions.
在本发明一个实施例中,在进行所述折叠之前,提供用于传输电信号的两个电极,所述两个电极分别位于所述柔性热电薄膜沿其延伸方向的两端,且由所述两端延伸出的部分组成;可选地,所述两个电极为所述柔性热电薄膜沿其延伸方向两端引出的外电极,所述外电极为柔性的或非柔性的。In one embodiment of the present invention, before the folding, two electrodes for transmitting electrical signals are provided, the two electrodes are respectively located at the two ends of the flexible thermoelectric film along its extending direction, and are formed by the The parts extending from both ends; optionally, the two electrodes are external electrodes drawn from both ends of the flexible thermoelectric film along its extending direction, and the external electrodes are flexible or non-flexible.
通过在柔性基础薄膜内形成连续且交替分布的P型平面区域和N型平面区域,并通过折叠形成所述热电模块,不仅制备方法简单可行,而且所形成的热电模块尺寸紧凑、能够充分利用热源、性能较好,能极大提高输出功率,同时功率密度也较大。By forming continuous and alternately distributed P-type planar regions and N-type planar regions in the flexible base film, and forming the thermoelectric module by folding, not only the preparation method is simple and feasible, but also the formed thermoelectric module is compact in size and can make full use of the heat source , The performance is better, the output power can be greatly improved, and the power density is also larger.
下面结合更具体的实施例进一步说明本发明的有益效果。The beneficial effects of the present invention will be further described below in conjunction with more specific embodiments.
实施例1:基于直接生长的大面积P型碳纳米管薄膜和N型掺杂剂制备柔性热电模块。Example 1: A flexible thermoelectric module is prepared based on a directly grown large-area P-type carbon nanotube film and an N-type dopant.
S100,利用改进的浮动催化化学气相沉积法直接生长大面积碳纳米管薄膜,性能明显优于由分散碳纳米管溶液制备的碳纳米管薄膜。原始碳纳米管薄膜由于空气中氧气的掺杂显示P型特性;S100, using the improved floating catalytic chemical vapor deposition method to directly grow large-area carbon nanotube films, the performance is significantly better than that of carbon nanotube films prepared from dispersed carbon nanotube solutions. The pristine carbon nanotube film shows P-type characteristics due to the doping of oxygen in the air;
S200,从大面积碳纳米管薄膜上剪裁出碳纳米管条带(即柔性热电薄膜12)放置在PET衬底上,PET衬底作为第二绝缘隔膜11,完全覆盖住整个碳纳米管薄膜。在碳纳米管条带上间隔一定距离粘附若干PET双面胶作为第一绝缘隔膜14,按压使其与条带紧密接触;S200, cutting out carbon nanotube strips (that is, flexible thermoelectric film 12 ) from the large-area carbon nanotube film and placing them on the PET substrate, the PET substrate is used as the second insulating diaphragm 11 to completely cover the entire carbon nanotube film. Adhere some PET double-sided adhesives at a certain distance on the carbon nanotube strip as the first insulating diaphragm 14, press to make it closely contact with the strip;
S300,在碳纳米管条带两端用银胶131粘上柔性导线碳纳米管纤维作为电极130用于引出电信号;S300, using silver glue 131 on both ends of the carbon nanotube strip to stick the flexible wire carbon nanotube fiber as the electrode 130 to lead out the electrical signal;
S400,在碳纳米管条带未遮挡的区域用移液枪滴铸N型掺杂剂(1wt.%的聚乙烯亚胺溶液),然后在50℃下烘干5分钟。则碳纳米管条带上被PET双面胶14遮挡的区域保持P型,未遮挡的区域被掺杂成N型,碳纳米管条带上快速形成了连续且交替分布的P型平面区域和N型平面区域;S400, use a pipette gun to drip-cast an N-type dopant (1 wt.% polyethyleneimine solution) on the unshielded area of the carbon nanotube strip, and then dry it at 50° C. for 5 minutes. Then the area covered by the PET double-sided adhesive 14 on the carbon nanotube strip remains P-type, and the unshielded area is doped into N-type, and continuous and alternately distributed P-type planar areas and N-type plane area;
S500,通过沿着所述P型平面区域和N型平面区域的连接线多次折叠碳纳米管条带形成了柔性连续型的热电模块。In S500, a flexible continuous thermoelectric module is formed by folding carbon nanotube strips multiple times along the connecting line of the P-type plane area and the N-type plane area.
将上述制备好的柔性热电模块的一端进行加热,则沿着面内方向,模块的两端会产生一个温度梯度(ΔT=Thot-Tcold),由于塞贝克效应,显著的热电压将会随之产生。When one end of the flexible thermoelectric module prepared above is heated, a temperature gradient (ΔT=T hot -T cold ) will be generated at both ends of the module along the in-plane direction. Due to the Seebeck effect, a significant thermal voltage will be ensues.
图10是柔性热电模块在不同稳态温差下的电压输出图,如图10所示,随着模块两端温差的增加,产生的电压也线性增大,通过线性拟合曲线的斜率,可以得出该柔性热电模块具有较大的热电动势:410μV K-1。Figure 10 is the voltage output diagram of the flexible thermoelectric module under different steady-state temperature differences. As shown in Figure 10, as the temperature difference between the two ends of the module increases, the generated voltage also increases linearly. Through the slope of the linear fitting curve, we can get The flexible thermoelectric module has a large thermal electromotive force: 410μV K -1 .
一般测试室温热电模块的输出功率时,温差选取在30K左右比较有参考价值,因为小于30K的温差是容易从自然环境中获取的,图11是柔性热电模块在热端温度为330K,温差为27.5K时的电压-电流曲线和功率-电流曲线图。从图11可以得出,该柔性热电模块的具有小的内阻R0=12.5Ω,开路电压Voc为11.3mV,短路电流Isc为0.9mA,最大的输出功率为2.51μW,功率密度为167μW cm-2(功率密度是由功率除以整个模块的横截面积计算得到的,包括了PET双面胶隔膜的厚度)。从以上分析结果可知,该柔性热电模块的性能要明显优于之前报道的柔性热电器件在相似温差下的性能。Generally, when testing the output power of a thermoelectric module at room temperature, it is more valuable to select a temperature difference of about 30K, because a temperature difference of less than 30K is easy to obtain from the natural environment. Figure 11 shows that the temperature of the flexible thermoelectric module at the hot end is 330K, and the temperature difference is 27.5 Voltage-current curve and power-current curve at K. It can be concluded from Fig. 11 that the flexible thermoelectric module has a small internal resistance R 0 =12.5Ω, an open circuit voltage V oc of 11.3 mV, a short circuit current I sc of 0.9 mA, a maximum output power of 2.51 μW, and a power density of 167μW cm -2 (the power density is calculated by dividing the power by the cross-sectional area of the entire module, including the thickness of the PET double-sided adhesive diaphragm). From the above analysis results, it can be seen that the performance of the flexible thermoelectric module is significantly better than that of the previously reported flexible thermoelectric devices under similar temperature differences.
实施例2:基于P型分散的碳纳米管溶液制备得到的碳纳米管薄膜和N型掺杂剂制备柔性热电模块。Example 2: A flexible thermoelectric module was prepared based on a carbon nanotube film prepared from a P-type dispersed carbon nanotube solution and an N-type dopant.
S100,真空抽滤分散的碳纳米管溶液制备得到大面积碳纳米管薄膜。同样,未经处理的碳纳米管由于空气中氧气的掺杂会显示P型特性;S100, preparing a large-area carbon nanotube film by vacuum filtering the dispersed carbon nanotube solution. Similarly, untreated carbon nanotubes will show P-type characteristics due to the doping of oxygen in the air;
S200,把大面积碳纳米管薄膜在浓硝酸中浸泡5小时,然后用去离子水反复冲洗,使得原始碳纳米管薄膜的P型特性得到增强。干燥后,在碳纳米管薄膜的选定区域上设置掩膜版,在掩膜版未遮挡的区域上喷涂N型掺杂剂(2wt.%的联苄吡啶溶液),然后在60℃下烘干10分钟。则碳纳米管薄膜上被掩膜版遮挡的区域保持P型,未遮挡的区域被掺杂成N型,碳纳米管薄膜上快速形成了连续且交替分布的P型平面区域和N型平面区域;In S200, the large-area carbon nanotube film is soaked in concentrated nitric acid for 5 hours, and then rinsed repeatedly with deionized water, so that the P-type characteristics of the original carbon nanotube film are enhanced. After drying, a mask plate is set on the selected area of the carbon nanotube film, and an N-type dopant (2wt.% bibenzylpyridine solution) is sprayed on the unshielded area of the mask plate, and then baked at 60°C Let dry for 10 minutes. Then the area covered by the mask on the carbon nanotube film remains P-type, and the unshielded area is doped into N-type, and continuous and alternately distributed P-type planar regions and N-type planar regions are rapidly formed on the carbon nanotube film. ;
S300,在碳纳米管薄膜两端用银胶粘上银导线用于引出电信号;S300, using silver glue to glue silver wires on both ends of the carbon nanotube film to lead out electrical signals;
S400,如图8所示,在形成了连续且交替分布的P型平面区域和N型平面区域的碳纳米管薄膜下方设置PDMS薄膜作为第二绝缘隔膜,仅覆盖住N型平面区域;上方也设置PDMS薄膜作为第一绝缘隔膜,仅覆盖住P型平面区域;S400, as shown in FIG. 8, a PDMS film is set under the carbon nanotube film forming continuous and alternately distributed P-type planar regions and N-type planar regions as a second insulating diaphragm, covering only the N-type planar regions; Set the PDMS film as the first insulating diaphragm, covering only the P-type plane area;
S500,通过沿着所述P型平面区域和N型平面区域的连接线多次折叠碳纳米管薄膜形成了柔性连续型的热电模块。In S500, a flexible continuous thermoelectric module is formed by folding the carbon nanotube film several times along the connecting line of the P-type plane area and the N-type plane area.
实施例3:基于分散的还原氧化石墨烯溶液制备的石墨烯薄膜和N型掺杂剂制备柔性热电模块。Example 3: A flexible thermoelectric module is prepared based on a dispersed graphene film prepared from a reduced graphene oxide solution and an N-type dopant.
S100,旋涂分散的还原氧化石墨烯溶液制备得到大面积石墨烯多层薄膜。原始的石墨烯多层薄膜会显示P型特性;S100, spin-coating and dispersing the reduced graphene oxide solution to prepare a large-area graphene multilayer film. Pristine graphene multilayer films exhibit p-type properties;
S200,在大面积石墨烯多层薄膜的选定区域上设置掩膜版,在掩膜版未遮挡的区域上热蒸发碱金属钾,钾具有强还原性,可作为石墨烯的N型掺杂剂。则大面积石墨烯多层薄膜上被掩膜版遮挡的区域保持P型,未遮挡的区域被钾掺杂成N型,石墨烯多层薄膜上形成了连续且交替分布的P型平面区域和N型平面区域;S200, a mask is set on the selected area of the large-area graphene multilayer film, and the alkali metal potassium is thermally evaporated on the unshielded area of the mask. Potassium has strong reducing properties and can be used as N-type doping of graphene agent. Then the area covered by the mask plate on the large-area graphene multilayer film remains P-type, and the unshielded area is doped with potassium to become N-type, and continuous and alternately distributed P-type planar regions and N-type plane area;
S300,在大面积石墨烯多层薄膜的两端延伸出一部分作为电极用于引出电信号;S300, extending a part of the two ends of the large-area graphene multilayer film as an electrode for extracting electrical signals;
S400,在形成了连续且交替分布的P型平面区域和N型平面区域的大面积石墨烯多层薄膜下方设置PVA薄膜作为第二绝缘隔膜,仅覆盖住N型平面区域;上方设置PI薄膜作为第一绝缘隔膜,仅覆盖住P型平面区域;S400, a PVA film is placed under the large-area graphene multilayer film forming continuous and alternately distributed P-type plane regions and N-type plane regions as the second insulating diaphragm, covering only the N-type plane region; The first insulating diaphragm covers only the P-type plane area;
S500,通过沿着所述P型平面区域和N型平面区域的连接线多次折叠大面积石墨烯多层薄膜形成了柔性连续型的热电模块。In S500, a flexible continuous thermoelectric module is formed by folding a large-area graphene multilayer film multiple times along the connection line between the P-type plane region and the N-type plane region.
实施例4:基于直接生长的P型石墨烯薄膜和N型掺杂剂制备柔性热电模块。Example 4: A flexible thermoelectric module is prepared based on a directly grown P-type graphene film and an N-type dopant.
S100,利用浮动催化化学气相沉积法可以在铜箔上直接生长大面积石墨烯薄膜;S100, large-area graphene films can be directly grown on copper foil by floating catalytic chemical vapor deposition;
S200,将大面积石墨烯薄膜从铜箔上转移至PDMS衬底上,PDMS衬底作为第二绝缘隔膜,完全覆盖住整个石墨烯薄膜;在石墨烯薄膜上间隔一定距离粘附若干PMMA薄膜,PMMA薄膜作为第一绝缘隔膜;S200, transferring a large-area graphene film from the copper foil to a PDMS substrate, the PDMS substrate is used as a second insulating diaphragm, completely covering the entire graphene film; adhering several PMMA films at a certain distance on the graphene film, PMMA film as the first insulating diaphragm;
S300,在大面积石墨烯薄膜两端用银胶粘上铜导线用于引出电信号;S300, using silver glue to glue copper wires on both ends of the large-area graphene film to lead out electrical signals;
S400,在大面积石墨烯薄膜未遮挡的区域用喷墨打印N型掺杂剂(5wt.%的三苯基膦溶液),然后在60℃下烘干5分钟。则大面积石墨烯薄膜上被PMMA薄膜遮挡的区域保持P型,未遮挡的区域被掺杂成N型,大面积石墨烯薄膜上快速形成了连续且交替分布的P型平面区域和N型平面区域S400, print N-type dopant (5wt.% triphenylphosphine solution) with inkjet on the unshielded area of the large-area graphene film, and then dry at 60° C. for 5 minutes. Then the area covered by the PMMA film on the large-area graphene film remains P-type, and the un-shielded area is doped into N-type, and continuous and alternately distributed P-type plane areas and N-type plane areas are rapidly formed on the large-area graphene film. area
S500,通过沿着所述P型平面区域和N型平面区域的连接线多次折叠大面积石墨烯薄膜形成了柔性连续型的热电模块。In S500, a flexible continuous thermoelectric module is formed by folding a large-area graphene film multiple times along the connection line between the P-type plane region and the N-type plane region.
实施例5:基于直接生长的N型碳纳米管薄膜和P型掺杂剂制备柔性热电模块。Example 5: Fabrication of a flexible thermoelectric module based on a directly grown N-type carbon nanotube film and a P-type dopant.
S100,在化学气相淀积的过程中通异质原子气源,可以在碳纳米管的侧壁引入N或P原子,制备得到大面积的N型碳纳米管薄膜;S100, in the process of chemical vapor deposition, through the gas source of heteroatoms, N or P atoms can be introduced into the sidewall of carbon nanotubes to prepare large-area N-type carbon nanotube films;
S200,将大面积碳纳米管多层薄膜放置在帆布衬底上,帆布衬底作为第二绝缘隔膜,完全覆盖住整个碳纳米管薄膜;在碳纳米管薄膜上选定区域上沉积SiNx遮挡层,作为第一绝缘隔膜;S200, place a large-area carbon nanotube multilayer film on a canvas substrate, and the canvas substrate serves as a second insulating diaphragm to completely cover the entire carbon nanotube film; deposit SiN x shielding on a selected area of the carbon nanotube film layer, as the first insulating diaphragm;
S300,在大面积碳纳米管薄膜的两端延伸出一部分作为电极用于引出电信号;S300, extending a part of the two ends of the large-area carbon nanotube film as an electrode for extracting electrical signals;
S400,在碳纳米管薄膜未遮挡的区域滴铸P型掺杂剂(30wt.%的过氧化氢溶液),然后在50℃下烘干5分钟。则碳纳米管薄膜上被SiNx遮挡的部位保持N型,未遮挡的部位被掺杂成P型,碳纳米管薄膜上快速形成了连续且交替分布的P型平面区域和N型平面区域S400, drop-casting a P-type dopant (30 wt.% hydrogen peroxide solution) on the unshielded area of the carbon nanotube film, and then drying at 50° C. for 5 minutes. Then the parts of the carbon nanotube film that are blocked by SiN x keep N-type, and the parts that are not blocked are doped into P-type, and continuous and alternately distributed P-type planar regions and N-type planar regions are rapidly formed on the carbon nanotube film.
S500,通过沿着所述P型平面区域和N型平面区域的连接线多次折叠碳纳米管薄膜形成了柔性连续型的热电模块。In S500, a flexible continuous thermoelectric module is formed by folding the carbon nanotube film several times along the connecting line of the P-type plane area and the N-type plane area.
实施例6:两步改性除气处理后的碳纳米管薄膜制备柔性热电模块。Example 6: Two-step modification of the degassed carbon nanotube film to prepare a flexible thermoelectric module.
S100,将浮动催化化学气相沉积法制备的大面积碳纳米管薄膜放入手套箱内,对其进行紫外光辐照,使得碳纳米管上吸附的氧气解吸附,则处理后的大面积碳纳米管薄膜不具有P型和N型特性;S100, put the large-area carbon nanotube film prepared by floating catalytic chemical vapor deposition into the glove box, and irradiate it with ultraviolet light to desorb the oxygen adsorbed on the carbon nanotube, and the treated large-area carbon nanotube film The tube film does not have P-type and N-type characteristics;
S200,将处理后的大面积碳纳米管薄膜放置在弹性丝袜衬底上,弹性丝袜作为第二绝缘隔膜,完全覆盖住整个碳纳米管薄膜;在大面积碳纳米管薄膜的选定区域上设置掩膜版,在掩膜版未遮挡的区域上滴铸P型掺杂剂(10M的硝酸溶液),然后在50℃下烘干5分钟,则掩膜版未遮挡的区域被掺杂成P型;S200, placing the processed large-area carbon nanotube film on the elastic stocking substrate, and the elastic stocking is used as a second insulating diaphragm to completely cover the entire carbon nanotube film; set on a selected area of the large-area carbon nanotube film Mask plate, drop-cast P-type dopant (10M nitric acid solution) on the unshielded area of the mask plate, and then dry it at 50°C for 5 minutes, then the unshielded area of the mask plate is doped into P type;
S300,接着在P型平面区域上覆盖PET双面胶,PET双面胶作为第一绝缘隔膜。撤去之前设置的掩膜版,在S200中遮挡的区域上滴铸N型掺杂剂(1wt.%的聚乙烯亚胺溶液),然后在50℃下烘干5分钟,随后碳纳米管薄膜上形成了连续且交替分布的P型平面区域和N型平面区域;S300, then covering the P-type plane area with PET double-sided adhesive, and the PET double-sided adhesive serves as a first insulating diaphragm. Remove the previously set mask plate, drop-cast N-type dopant (1wt.% polyethyleneimine solution) on the area covered in S200, then dry at 50°C for 5 minutes, then carbon nanotube film Continuous and alternately distributed P-type planar regions and N-type planar regions are formed;
S400,在大面积碳纳米管薄膜的两端用银胶粘上碳纳米管纤维用于引出电信号;S400, carbon nanotube fibers are glued on both ends of the large-area carbon nanotube film with silver glue to lead out electrical signals;
S500,通过沿着所述P型平面区域和N型平面区域的连接线多次折叠碳纳米管薄膜形成了柔性连续型的热电模块。In S500, a flexible continuous thermoelectric module is formed by folding the carbon nanotube film several times along the connecting line of the P-type plane area and the N-type plane area.
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的多个示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。So far, those skilled in the art should appreciate that, although a number of exemplary embodiments of the present invention have been shown and described in detail herein, without departing from the spirit and scope of the present invention, the disclosed embodiments of the present invention can still be used. Many other variations or modifications consistent with the principles of the invention are directly identified or derived from the content. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
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