CN107751418A - A kind of preparation method of human milk fat structure fat substitutes - Google Patents
A kind of preparation method of human milk fat structure fat substitutes Download PDFInfo
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- CN107751418A CN107751418A CN201710823154.4A CN201710823154A CN107751418A CN 107751418 A CN107751418 A CN 107751418A CN 201710823154 A CN201710823154 A CN 201710823154A CN 107751418 A CN107751418 A CN 107751418A
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- 235000020256 human milk Nutrition 0.000 title claims abstract description 51
- 210000004251 human milk Anatomy 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 239000003778 fat substitute Substances 0.000 title abstract description 13
- 235000013341 fat substitute Nutrition 0.000 title abstract description 12
- DCXXMTOCNZCJGO-UHFFFAOYSA-N Glycerol trioctadecanoate Natural products CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 claims abstract description 46
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims abstract description 35
- 150000002632 lipids Chemical class 0.000 claims abstract description 25
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 24
- 229930195729 fatty acid Natural products 0.000 claims abstract description 24
- 239000000194 fatty acid Substances 0.000 claims abstract description 24
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 24
- 238000005809 transesterification reaction Methods 0.000 claims abstract description 21
- 235000021314 Palmitic acid Nutrition 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 18
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 108090001060 Lipase Proteins 0.000 claims abstract description 11
- 239000004367 Lipase Substances 0.000 claims abstract description 11
- 102000004882 Lipase Human genes 0.000 claims abstract description 11
- 235000019421 lipase Nutrition 0.000 claims abstract description 11
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims abstract 8
- 235000019197 fats Nutrition 0.000 claims description 41
- 239000003054 catalyst Substances 0.000 claims description 14
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 10
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 10
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 10
- 239000005642 Oleic acid Substances 0.000 claims description 10
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 10
- 238000005903 acid hydrolysis reaction Methods 0.000 claims description 10
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 10
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 10
- 125000002252 acyl group Chemical group 0.000 claims description 9
- 239000003513 alkali Substances 0.000 claims description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000005639 Lauric acid Substances 0.000 claims description 7
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 claims description 7
- 235000020778 linoleic acid Nutrition 0.000 claims description 7
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 claims description 7
- TWJNQYPJQDRXPH-UHFFFAOYSA-N 2-cyanobenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1C#N TWJNQYPJQDRXPH-UHFFFAOYSA-N 0.000 claims description 6
- 235000021360 Myristic acid Nutrition 0.000 claims description 6
- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 claims description 6
- 239000007795 chemical reaction product Substances 0.000 claims description 6
- 230000002255 enzymatic effect Effects 0.000 claims description 5
- 235000021588 free fatty acids Nutrition 0.000 claims description 4
- 238000006386 neutralization reaction Methods 0.000 claims description 4
- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 108010048733 Lipozyme Proteins 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- FCCDDURTIIUXBY-UHFFFAOYSA-N lipoamide Chemical group NC(=O)CCCCC1CCSS1 FCCDDURTIIUXBY-UHFFFAOYSA-N 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000203 mixture Substances 0.000 abstract description 6
- 108090000790 Enzymes Proteins 0.000 abstract description 5
- 102000004190 Enzymes Human genes 0.000 abstract description 5
- 238000006911 enzymatic reaction Methods 0.000 abstract description 4
- 230000035484 reaction time Effects 0.000 abstract description 3
- 235000013373 food additive Nutrition 0.000 abstract description 2
- 239000002778 food additive Substances 0.000 abstract description 2
- 238000009776 industrial production Methods 0.000 abstract description 2
- 239000004615 ingredient Substances 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 description 9
- 235000021313 oleic acid Nutrition 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 229940040461 lipase Drugs 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 235000013305 food Nutrition 0.000 description 5
- 229940088598 enzyme Drugs 0.000 description 4
- 235000013350 formula milk Nutrition 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 150000003626 triacylglycerols Chemical group 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 235000019482 Palm oil Nutrition 0.000 description 2
- 102000019280 Pancreatic lipases Human genes 0.000 description 2
- 108050006759 Pancreatic lipases Proteins 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-M hexadecanoate Chemical compound CCCCCCCCCCCCCCCC([O-])=O IPCSVZSSVZVIGE-UHFFFAOYSA-M 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 235000021243 milk fat Nutrition 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 239000002540 palm oil Substances 0.000 description 2
- SECPZKHBENQXJG-FPLPWBNLSA-N palmitoleic acid Chemical compound CCCCCC\C=C/CCCCCCCC(O)=O SECPZKHBENQXJG-FPLPWBNLSA-N 0.000 description 2
- 229940116369 pancreatic lipase Drugs 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- 108010004103 Chylomicrons Proteins 0.000 description 1
- 235000021319 Palmitoleic acid Nutrition 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 239000003833 bile salt Substances 0.000 description 1
- 229940093761 bile salts Drugs 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- SECPZKHBENQXJG-UHFFFAOYSA-N cis-palmitoleic acid Natural products CCCCCCC=CCCCCCCCC(O)=O SECPZKHBENQXJG-UHFFFAOYSA-N 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 1
- 238000011067 equilibration Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000015816 nutrient absorption Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 150000002942 palmitic acid derivatives Chemical class 0.000 description 1
- -1 palmitic triglycerides Chemical class 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS OR COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings or cooking oils
- A23D9/02—Other edible oils or fats, e.g. shortenings or cooking oils characterised by the production or working-up
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Fats And Perfumes (AREA)
Abstract
本发明公开一种母乳脂肪结构脂替代品的制备方法,属于食品添加剂与结构脂制备领域。该方法是以棕榈硬脂为原料,通过随机酯交换反应,提高sn‑2位棕榈酸含量,然后利用sn‑1,3特异性脂肪酶催化经随机酯交换反应的棕榈硬脂和混合脂肪酸,制备类似于母乳酯肪的结构脂,即1,3‑二油酸‑2‑棕榈酸甘油三酯(OPO)为主的母乳脂肪结构脂替代品。本发明中的酶促反应采用无溶剂系统,酶制剂重复使用率高、安全性好,因而本发明提供的方法在结构脂的生产中,具有来源稳定,价格低廉,反应过程简单,反应时间短,产物含量高,所得产物与母乳脂的组成及成分达到了84.33%的相似度,质量可控等优势,适合大规模工业化生产。The invention discloses a preparation method of a breast milk fat structural lipid substitute, which belongs to the field of food additives and structural lipid preparation. The method uses palm stearin as raw material, increases the content of palmitic acid at the sn-2 position through random transesterification, and then utilizes sn-1,3-specific lipase to catalyze the palm stearin and mixed fatty acids through random transesterification, To prepare a structural fat similar to breast milk fat, namely 1,3-dioleic acid-2-palmitic triglyceride (OPO)-based breast milk fat structural fat substitute. The enzymatic reaction in the present invention adopts a solvent-free system, and the enzyme preparation has a high reuse rate and good safety. Therefore, the method provided by the present invention has the advantages of stable source, low price, simple reaction process and short reaction time in the production of structured lipids. , the content of the product is high, the composition and ingredients of the obtained product and breast milk fat have reached 84.33% similarity, the quality is controllable and other advantages, and it is suitable for large-scale industrial production.
Description
技术领域technical field
本发明属于食品添加剂与结构脂制备领域,涉及一种食品添加剂-母乳脂肪替代品,尤其涉及一种以1,3-二油酸-2-棕榈酸甘油三酯为主的母乳脂肪结构脂替代品的制备方法。The invention belongs to the field of food additives and structural fat preparation, and relates to a food additive-breast milk fat substitute, in particular to a breast milk fat structural fat substitute mainly composed of 1,3-dioleic acid-2-palmitic triglyceride The method of preparation of the product.
背景技术Background technique
母乳中含有约4%~4.5%的脂肪,为婴幼儿提供了50%的能量,其中的98%是甘油三酯。母乳脂肪特殊结构在于以棕榈酸为代表的饱和脂肪酸主要分布在甘油三酯的sn-2位,而以油酸为代表的不饱和脂肪酸主要分布在甘油三酯的sn-1,3位,即OPO结构居多。sn-2位棕榈酸甘油酯是母乳中最具代表性最重要的甘油酯,sn-2位约为总棕榈酸总含量的68%以上。Breast milk contains about 4% to 4.5% fat, which provides 50% energy for infants and young children, 98% of which is triglyceride. The special structure of breast milk fat is that saturated fatty acids represented by palmitic acid are mainly distributed in the sn-2 position of triglycerides, while unsaturated fatty acids represented by oleic acid are mainly distributed in the sn-1 and 3 positions of triglycerides, namely The OPO structure is mostly. The sn-2 palmitic acid glyceride is the most representative and important glyceride in breast milk, and the sn-2 position accounts for more than 68% of the total palmitic acid content.
现代生活模式、工作压力、个人因素等各方面原因的影响,存在母乳不足、母乳营养缺乏、需要增加辅食等情况,此时,婴儿配方奶粉成为母乳脂肪替代品成为可供选择的最佳食品之一。如上所说,母乳脂肪中,棕榈酸大部分分布在sn-2位上。但与母乳脂肪明显不同,常用来复配配方奶粉的植物油、牛乳脂肪等成分中,棕榈酸含量可以接近,但棕榈酸往往分布在甘三酯的sn-1和sn-3上,即POP结构。POP结构脂进入人体后,在胰脂肪酶的水解作用下,形成游离的棕榈酸脂,易与食物中的钙离子形成钙皂,造成钙和能量的流失,利用度较差之外,也易使婴儿便秘,不利于婴儿的健康。而当棕榈酸位于sn-2时即表现为OPO结构时,在胰脂肪酶的作用下,OPO水解为棕榈酸单甘脂,在体内可与胆汁盐结合形成乳糜微粒,人体极易吸收,从而提高了人体对脂肪酸的吸收利用率。因此,棕榈酸在甘油三酯的位置对婴儿的营养吸收有着生理学上的重要意义。因而,提供母乳脂肪结构,油脂替代品,使其结构和营养价值类似母乳,成为开发婴幼儿配方奶粉的主要目标之一。Influenced by various reasons such as modern life style, work pressure, and personal factors, there are situations such as insufficient breast milk, lack of breast milk nutrition, and the need to increase complementary foods. At this time, infant formula milk powder becomes one of the best foods available as a breast milk fat substitute one. As mentioned above, in breast milk fat, palmitic acid is mostly distributed on the sn-2 position. However, it is obviously different from breast milk fat. The content of palmitic acid in vegetable oil, milk fat and other ingredients commonly used in compound formula milk powder can be close, but palmitic acid is often distributed on the sn-1 and sn-3 of triglycerides, that is, the POP structure . After POP structural lipids enter the human body, under the hydrolysis of pancreatic lipase, free palmitic acid lipids are formed, which easily form calcium soaps with calcium ions in food, resulting in the loss of calcium and energy. In addition to poor utilization, it is also easy to Make the baby constipated, which is not conducive to the health of the baby. And when the palmitic acid is located at sn-2, it shows the OPO structure. Under the action of pancreatic lipase, OPO is hydrolyzed into monoglyceride palmitate, which can be combined with bile salts in the body to form chylomicrons, which are easily absorbed by the human body. Improve the body's absorption and utilization of fatty acids. Thus, the location of palmitic acid in triglycerides is of physiological importance for the infant's nutrient absorption. Therefore, providing breast milk fat structure and oil substitutes, making its structure and nutritional value similar to breast milk, has become one of the main goals of developing infant formula milk powder.
现有专利zl201410407944.0提供了一种基于酶促酸解棕榈酸甘油三酯合成结构脂质的方法,虽然实现了酶促反应,但需要用到溶剂,安全性受到一定限制。专利CN201510528796.2介绍一种微波中酶促混合脂肪酸合成母乳脂肪替代品及其制备方法,底物和酶都需要严格控制反应的水活度,平衡时间长且需要微波处理需要考虑人员暴漏问题;专利CN201210279472.6介绍了一种母乳化结构脂的制备方法,也用到了混合脂肪酸,但在酶促反应体系中仍然选用正己烷为溶剂。科研文献中还报道了以猪油为底物制备OPO的方法,但因地域和宗教(穆斯林)限制,难以广泛使用;另有文献也报道了以棕榈油、棕榈硬酯为底物,但产物中sn-2位棕榈酸含量低,且脂肪酸的种类与数量无法做到与母乳脂肪相似。The existing patent zl201410407944.0 provides a method for synthesizing structural lipids based on enzymatic acidolysis of palmitic triglycerides. Although the enzymatic reaction is realized, solvents are required, and the safety is limited. Patent CN201510528796.2 introduces an enzymatic mixture of fatty acids in microwaves to synthesize breast milk fat substitutes and its preparation method. Both the substrate and the enzyme need to strictly control the water activity of the reaction, the equilibration time is long and microwave treatment is required, and personnel exposure must be considered. ; Patent CN201210279472.6 introduces a method for preparing breast-emulsified structured lipids, which also uses mixed fatty acids, but n-hexane is still used as a solvent in the enzymatic reaction system. Also reported in scientific research literature is the method for preparing OPO with lard as a substrate, but because of geographical and religious (Muslim) restrictions, it is difficult to be widely used; another document has also reported that palm oil and palm stearin are used as substrates, but the product The content of palmitic acid in the middle sn-2 position is low, and the type and quantity of fatty acids cannot be similar to breast milk fat.
发明内容Contents of the invention
为了克服现有技术的缺点与不足,本发明的目的在于提供一种母乳脂肪结构脂替代品的制备方法。该制备方法所用原料来源广泛、反应过程简单,无溶剂残留,产物含量高,所得产物与母乳脂的组成及成分达到了84.33%的相似度,且安全性好,适合大规模工业化生产。In order to overcome the shortcomings and deficiencies of the prior art, the object of the present invention is to provide a method for preparing a breast milk fat structural lipid substitute. The preparation method uses a wide range of sources of raw materials, a simple reaction process, no solvent residue, and high product content. The composition and components of the obtained product and breast milk fat have a similarity of 84.33%, and the safety is good, which is suitable for large-scale industrial production.
本发明的目的通过下述技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种母乳脂肪结构脂替代品的制备方法,是以棕榈硬脂为原料,通过随机酯交换反应,提高sn-2位棕榈酸含量,然后利用sn-1,3特异性脂肪酶催化经随机酯交换反应的棕榈硬脂和混合脂肪酸,制备类似于母乳酯肪的结构脂,即母乳脂肪结构脂替代品。A method for preparing a breast milk fat structural lipid substitute, which uses palm stearin as raw material, increases the content of palmitic acid at the sn-2 position through random transesterification, and then utilizes sn-1,3-specific lipase to catalyze the transesterification through random transesterification The exchange reaction of palm stearin and mixed fatty acids prepares a structural fat similar to breast milk fat, that is, a breast milk fat structural fat substitute.
所述的母乳脂肪结构脂替代品的制备方法,具体包括如下步骤:The preparation method of the breast milk fat structural lipid substitute specifically comprises the following steps:
1)棕榈硬脂的随机酯交换反应:以棕榈硬脂为原料,经加热,真空除水,然后加入催化剂,加热至110~115℃,搅拌反应50min~70min;待反应完成后,冷却至为70±5℃,加入12±2%的柠檬酸溶液冲洗摇晃,冲洗三次,分离出油脂层,得到经随机酯交换反应的棕榈硬脂;1) Random transesterification reaction of palm stearin: take palm stearin as raw material, heat, remove water in vacuum, then add catalyst, heat to 110-115°C, stir for 50min-70min; after the reaction is completed, cool to 70±5°C, add 12±2% citric acid solution to wash and shake, wash three times, separate the oil layer, and obtain palm stearin through random transesterification;
2)酶促酸解反应:制备由月桂酸:肉豆蔻酸:油酸:亚油酸的质量比为3:3:14:5组成的混合脂肪酸作为酰基供体,以sn-1,3特异性脂肪酶为催化剂进行酸解反应,经随机酯交换反应的棕榈硬脂:酰基供体的摩尔比为1:2~1:6;2) Enzymatic acid hydrolysis reaction: prepare a mixed fatty acid composed of lauric acid: myristic acid: oleic acid: linoleic acid with a mass ratio of 3:3:14:5 as an acyl donor, and sn-1,3-specific The lipase is used as a catalyst to carry out the acid hydrolysis reaction, and the molar ratio of palm stearin after random transesterification: acyl donor is 1:2~1:6;
3)步骤2)中的酸解反应产物经碱中和法分离精制,得到以1,3-二油酸-2-棕榈酸甘油三酯(OPO)为主的母乳脂肪结构脂替代品。3) The acid hydrolysis reaction product in step 2) is separated and refined by an alkali neutralization method to obtain a breast milk fat structural lipid substitute mainly composed of 1,3-dioleic acid-2-palmitic acid triglyceride (OPO).
步骤1)中所述的催化剂为甲醇钠,浓度为0.4~0.6%。The catalyst described in the step 1) is sodium methoxide with a concentration of 0.4-0.6%.
步骤2)中所述的sn-1,3特异性脂肪酶为Lipozyme RMIM或TMLM。The sn-1,3-specific lipase described in step 2) is Lipozyme RMIM or TMLM.
步骤2)中所述的sn-1,3特异性脂肪酶的用量为物料总质量的4%~12%;优选为8%。The amount of the sn-1,3 specific lipase in step 2) is 4%-12% of the total mass of the material; preferably 8%.
步骤2)中所述的酸解反应的条件为55℃~70℃酸解反应0.4~4h;优选为65℃酸解反应1h。The condition of the acid hydrolysis reaction described in step 2) is 55° C. to 70° C. for 0.4 to 4 hours; preferably 65° C. for 1 hour.
步骤2)中所述的经随机酯交换反应的棕榈硬脂:酰基供体的摩尔比优选为1:4。The molar ratio of the random transesterified palm stearin: acyl donor described in step 2) is preferably 1:4.
步骤2)中酸解反应后的催化剂可重复使用8~10次。The catalyst after acidolysis reaction in step 2) can be reused 8-10 times.
步骤3)中所用碱为KOH乙醇溶液,浓度0.5mol/L~0.6mol/L,乙醇溶液是由30%体积的乙醇和70%体积的水混合而成。The alkali used in step 3) is KOH ethanol solution with a concentration of 0.5mol/L-0.6mol/L, and the ethanol solution is formed by mixing 30% volume of ethanol and 70% volume of water.
步骤3)中所用碱的加入量为酸解反应产物中游离脂肪酸的1.5~2.0倍体积。The amount of alkali used in step 3) is 1.5 to 2.0 times the volume of the free fatty acid in the acid hydrolysis reaction product.
步骤3)中所述的碱中和法的条件为50~60℃,150~200r/min反应10~20min。The conditions of the alkali neutralization method described in step 3) are 50-60° C., 150-200 r/min for 10-20 minutes.
一种母乳脂肪结构脂替代品,通过上述制备方法制备得到。A breast milk fat structural lipid substitute prepared by the above preparation method.
本方法创新之处在于,通过将底物棕榈硬酯预处理的方法,大大提高底物sn-2位的棕榈酸含量,并且以一定比例的混合脂肪酸作为酰基供体,使所得产物脂肪酸的种类与结构接近于母乳脂肪,同时实现无溶剂和催化剂反复使用,具有工艺简单,原料来源广,反应时间短,生产成本低,安全性提高等优势。The innovation of this method is that by pretreating the substrate palm stearin, the content of palmitic acid at the sn-2 position of the substrate is greatly increased, and a certain proportion of mixed fatty acids is used as an acyl donor to make the type of fatty acid of the obtained product The structure is close to breast milk fat, and at the same time, it can be used repeatedly without solvents and catalysts. It has the advantages of simple process, wide source of raw materials, short reaction time, low production cost, and improved safety.
本发明相对于现有技术具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
本发明的制备方法通过棕榈硬脂随机酯交换制备生产OPO所需的底物,再采用酶催化酯交换等反应,生成以1,3-二油酸-2-棕榈酸甘油三酯(OPO)为主的母乳脂肪结构脂替代品。棕榈硬脂是棕榈液油副产品,其含棕榈酸比例高,经过酯交换反应后可以很好的作为酸解反应生产母乳脂肪替代物的起始物质,且本发明中的酶促反应采用无溶剂系统,酶制剂重复使用率高、安全性好,因而本发明提供的方法在结构脂的生产中,具有来源稳定,价格低廉,质量可控等优势。The preparation method of the present invention prepares the substrate required for the production of OPO through random transesterification of palm stearin, and then adopts reactions such as enzyme-catalyzed transesterification to generate 1,3-dioleic acid-2-palmitic acid triglyceride (OPO) Main breast milk fat substitute. Palm stearin is a by-product of palm olein, which contains a high proportion of palmitic acid. After transesterification, it can be used as a starting material for acidolysis to produce breast milk fat substitutes, and the enzymatic reaction in the present invention uses solvent-free system, the enzyme preparation has a high reuse rate and good safety, so the method provided by the invention has the advantages of stable source, low price and controllable quality in the production of structured lipids.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
实施例1棕榈硬脂原材料的预处理及随机酯交换The pretreatment of embodiment 1 palm stearin raw material and random transesterification
52度棕榈硬脂100g装入500mL的三角烧瓶中,置于温控加热装置中,接入真空装置,连接好冷凝管,抽真空,搅拌加热至100℃,进行真空除水半小时,除去油脂中自带的水分。接着,将连接有真空装置的反应器内加入0.5%的甲醇钠作催化剂,加热110℃,搅拌反应50min,催化棕榈硬脂的随机酯交换反应,反应结束后sn-2位PA含量达到最高。待油脂冷却至70℃,加入已经配制好的12%的柠檬酸溶液冲洗摇晃3次油脂中的甲醇钠,分离出油脂层,得到经随机酯交换反应的棕榈硬脂。Put 100g of 52-degree palm stearin into a 500mL Erlenmeyer flask, place it in a temperature-controlled heating device, connect it to a vacuum device, connect a condenser tube, vacuumize, stir and heat to 100°C, and carry out vacuum dehydration for half an hour to remove grease moisture contained in it. Next, add 0.5% sodium methoxide as a catalyst into the reactor connected with a vacuum device, heat at 110°C, and stir for 50 minutes to catalyze the random transesterification of palm stearin. After the reaction, the PA content at the sn-2 position reaches the highest. After the oil is cooled to 70°C, add the prepared 12% citric acid solution to rinse and shake the sodium methoxide in the oil for 3 times, separate the oil layer, and obtain palm stearin through random transesterification.
实施例2脂肪酸混合物的摩尔比的确定。The determination of the molar ratio of the fatty acid mixture of embodiment 2.
母乳中主要脂肪酸为葵酸、月桂酸、肉豆蔻酸、棕榈酸、棕榈油酸、硬脂酸、油酸、亚油酸和亚麻酸,为尽量提供与母乳脂肪中脂肪酸含量相似的结构脂类似物,对比棕榈油中已有脂肪酸,采用sn-1,3特异性脂肪酶催化单一脂肪酸与实施例1得到的油脂进行酸化反应。进而确定了月桂酸:肉豆蔻酸:油酸:亚油酸=3:3:14:5的质量比例混合形成酰基供体作为底物。The main fatty acids in breast milk are capric acid, lauric acid, myristic acid, palmitic acid, palmitoleic acid, stearic acid, oleic acid, linoleic acid and linolenic acid. For comparison with the existing fatty acids in palm oil, sn-1,3-specific lipase was used to catalyze the acidification reaction between a single fatty acid and the oil obtained in Example 1. Furthermore, it is determined that the mass ratio of lauric acid: myristic acid: oleic acid: linoleic acid = 3:3:14:5 is mixed to form an acyl donor as a substrate.
实施例3酶催化酸解反应Embodiment 3 enzyme catalyzed acid hydrolysis reaction
以sn-1,3特异性脂肪酶Lipozyme RMIM为催化剂,采用质量比为月桂酸:肉豆蔻酸:油酸:亚油酸=3:3:14:5的混合脂肪酸为酰基供体,实施例1获得的经随机酯交换反应的棕榈硬脂与混合脂肪酸按1:4摩尔比例混合,反应温度65℃,催化剂用量为8%(w/w底物总质量),反应时间为1h,取样测定总脂肪酸及sn-2位脂肪酸组成情况,其中棕榈酸含量占总脂肪酸的含量由原来的58.56%降为28.10%,而sn-2位棕榈酸含量由52度棕榈硬脂(原料)中占17.01%提高到母乳脂肪结构脂替代品中占50.61%。Using sn-1,3-specific lipase Lipozyme RMIM as a catalyst, using a mixed fatty acid with a mass ratio of lauric acid: myristic acid: oleic acid: linoleic acid = 3:3:14:5 as an acyl donor, Example 1. The palm stearin and mixed fatty acid obtained through random transesterification are mixed in a molar ratio of 1:4, the reaction temperature is 65°C, the catalyst dosage is 8% (w/w total mass of the substrate), the reaction time is 1h, and the sample is determined Composition of total fatty acids and sn-2 fatty acids, wherein the content of palmitic acid in the total fatty acids decreased from 58.56% to 28.10%, and the content of sn-2 palmitic acid accounted for 17.01% of the 52-degree palm stearin (raw material) % increased to 50.61% in breast milk fat structural fat substitutes.
实施例4催化剂的重复使用The repeated use of embodiment 4 catalyst
酸解反应结束后,将催化剂离心分离,用丙酮清洗干净表面残留的油脂后,风干,再加入下一轮的反应底物中继续催化反应,以油酸在反应产物甘油三酯中的含量作为衡量的标准,从所得数据分析,脂肪酶RMIM可以重复使用9次,油酸的并入率降低不明显。After the acidolysis reaction is finished, the catalyst is centrifuged, and the remaining grease on the surface is cleaned with acetone, air-dried, and then added to the next round of reaction substrate to continue the catalytic reaction. The content of oleic acid in the reaction product triglyceride is used as According to the measurement standard, from the analysis of the obtained data, lipase RMIM can be reused 9 times, and the incorporation rate of oleic acid is not significantly reduced.
实施例5碱处理对产物精制Embodiment 5 alkali treatment refines product
配制0.5mol/L的KOH乙醇溶液,其中乙醇溶液是由30%体积的乙醇和70%体积的水混合而成。将实施例3获得的无溶剂体系下的酶解反应产物离心分离去除酶后保存的样品取出,在60℃水浴中融化,加入游离脂肪酸的约1.5倍体积的KOH乙醇溶液中和产物中的游离脂肪酸,60℃,150r/min水浴摇床中反应10min后,在60℃水浴中静置5min,取上层淡黄色有机相,即为分离出的甘油三酯,即以1,3-二油酸-2-棕榈酸甘油三酯(OPO)为主的母乳脂肪结构脂替代品。根据OPO评分原则计算分析及评估,最佳条件下产物的总体得分为84.33(满分100),OPO评分原则参考文献,蒋与燕、金子、林影、郑穗平、韩双艳,酶法催化生产1,3-二油酸-2-棕榈酸甘油三酯,现代食品科技,2013,29(5):1048-1052。得分较高,说明了在最适反应条件下,催化反应得到的母乳脂肪替代物与母乳脂肪的结构较为相似。A 0.5 mol/L KOH ethanol solution is prepared, wherein the ethanol solution is formed by mixing 30% by volume of ethanol and 70% by volume of water. The enzymatic hydrolysis reaction product obtained in Example 3 in a solvent-free system was centrifuged to remove the enzyme and the preserved sample was taken out, melted in a water bath at 60°C, and KOH ethanol solution of about 1.5 times the volume of free fatty acids was added to neutralize the free fatty acids in the product. Fatty acid, 60°C, 150r/min water-bath shaker reacted for 10min, then stood in a 60°C water bath for 5min, took the upper light yellow organic phase, which was the separated triglyceride, that is, 1,3-Dioleic acid -2-palmitic acid triglyceride (OPO)-based breast milk fat structure lipid substitute. According to the calculation analysis and evaluation of the OPO scoring principle, the overall score of the product under the best conditions is 84.33 (out of 100), references for the OPO scoring principle, Jiang Yuyan, Jin Zi, Lin Ying, Zheng Suiping, Han Shuangyan, enzymatic catalytic production 1,3 -Dioleic acid-2-palmitic acid triglyceride, Modern Food Science and Technology, 2013, 29(5): 1048-1052. The higher score indicates that under the optimal reaction conditions, the structure of breast milk fat substitute obtained by catalytic reaction is similar to that of breast milk fat.
本发明首次以棕榈硬脂为原料,通过随机酯交换反应,提高sn-2位棕榈酸含量,使其比例提高,再以质量比为:月桂酸:肉豆蔻酸:油酸:亚油酸=3:3:14:5的混合脂肪酸为酰基供体,通过酸解得到以1,3-二油酸-2-棕榈酸甘油三酯为主的母乳脂肪结构脂替代品,sn-2位棕榈酸含量由52度棕榈硬脂(原料)中占17.01%提高到母乳脂肪结构脂替代品中占50.61%。The present invention uses palm stearin as raw material for the first time, through random transesterification, increases the content of palmitic acid at the sn-2 position to increase its ratio, and then the mass ratio is: lauric acid: myristic acid: oleic acid: linoleic acid = 3:3:14:5 mixed fatty acids as acyl donors, through acid hydrolysis to obtain breast milk fat structure lipid substitute mainly 1,3-dioleic acid-2-palmitic acid triglyceride, sn-2 palmitate The acid content is increased from 17.01% in the 52-degree palm stearin (raw material) to 50.61% in the breast milk fat structured fat substitute.
本发明所用原料价格低廉,来源广泛,反应采用无溶剂体系,方法简单,安全性好,生产出的母乳脂肪替代品较接近母乳脂肪的脂肪酸组成与分布,这为低成本开发植物油生产母乳化结构脂的生产提供了理论及参考基础,可作为添加剂广泛应用于婴幼儿配方奶粉脂肪中。The raw materials used in the present invention are cheap and come from a wide range of sources. The reaction adopts a solvent-free system, the method is simple, and the safety is good. The breast milk fat substitute produced is closer to the fatty acid composition and distribution of breast milk fat, which is a low-cost development of vegetable oil production. The production of fat provides a theoretical and reference basis, and can be widely used as an additive in infant formula fat.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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