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CN107739865A - A kind of high intensity, high-modulus in-situ Al-base composition and preparation method thereof - Google Patents

A kind of high intensity, high-modulus in-situ Al-base composition and preparation method thereof Download PDF

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CN107739865A
CN107739865A CN201710854829.1A CN201710854829A CN107739865A CN 107739865 A CN107739865 A CN 107739865A CN 201710854829 A CN201710854829 A CN 201710854829A CN 107739865 A CN107739865 A CN 107739865A
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赵玉涛
杨永刚
怯喜周
陈刚
张豪
陶然
汪闵
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Jiangsu University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

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Abstract

The present invention relates to aluminum matrix composite, specifically a kind of high intensity, high-modulus in-situ Al-base composition and preparation method thereof.The aluminum matrix composite is regulated and controled using commercial-purity aluminium as raw material by composition, and micro-/ nano Composite, alloying, deformation processing and heat treatment technics in situ are combined, and collaboration improves the intensity and modulus of alloy.Under electromagnetic field regulation and control, the reinforced particle size for reacting generation is micro/nano level, is evenly distributed, reinforcement fabricated in situ yield height, is readily synthesized the high high intensity of reinforcement content, high-modulus aluminum based composite material enhanced by granules in situ.

Description

一种高强度、高模量原位铝基复合材料及其制备方法A kind of high-strength, high-modulus in-situ aluminum matrix composite material and its preparation method

技术领域technical field

本发明涉及铝基复合材料,具体是一种高强度、高模量原位铝基复合材料及其制备方法。The invention relates to an aluminum-based composite material, in particular to a high-strength, high-modulus in-situ aluminum-based composite material and a preparation method thereof.

背景技术Background technique

颗粒增强铝基复合材料中颗粒增强体制备所需的原材料资源丰富,制备工艺过程简单,可设计性强,有着优良的综合力学性能和使用性能,如高比强度、高比模量、高比刚度、低密度、低热膨胀系数等,因而主要应用于航空航天、海洋工程、汽车工业等领域。值得注意的是制约颗粒增强铝基复合材料广泛应用的一个重要原因是弹性模量不能符合应用的要求,作为结构材料,一般要求弹性模量要达到80GPa,有些要求还要更高。由此可见,在满足复合材料的其它力学性能的基础上,开发高弹性模量颗粒增强铝基复合材料,满足应用需求是非常必要的。颗粒增强铝基复合材料制备技术大致分为固态合成技术、液态合成技术和其他合成技术。The raw material resources required for the preparation of particle reinforcement in particle reinforced aluminum matrix composites are abundant, the preparation process is simple, the design is strong, and it has excellent comprehensive mechanical properties and performance, such as high specific strength, high specific modulus, high specific Stiffness, low density, low thermal expansion coefficient, etc., so it is mainly used in aerospace, ocean engineering, automobile industry and other fields. It is worth noting that an important reason that restricts the wide application of particle reinforced aluminum matrix composites is that the elastic modulus cannot meet the application requirements. As a structural material, the elastic modulus is generally required to reach 80GPa, and some requirements are even higher. It can be seen that on the basis of satisfying other mechanical properties of composite materials, it is very necessary to develop high elastic modulus particle-reinforced aluminum matrix composites to meet application requirements. The preparation technology of particle reinforced aluminum matrix composites can be roughly divided into solid state synthesis technology, liquid state synthesis technology and other synthesis technologies.

原位反应合成技术作为一种新的具有突破性的复合技术,得到了国内外学者的普遍重视,该方法在技术方面和经济效益等方面具有非常显著的优势,因而被认为是当前合成颗粒增强铝基复合材料工业化最有效途径之一。原位反应制备技术合成颗粒增强铝基复合材料的独特之处在于,增强颗粒是在制备过程中,通过组元之间的化学反应从铝基体中原位形核、长大原位生成的。与传统外加颗粒的铝基复合材料相比,原位合成的颗粒增强铝基复合材料的优点如下:(1)原位自生的增强颗粒相在基体中热力学条件稳定,尤其当铝基复合材料在较高温下应用时,增强颗粒相不会发生分解或转变成其它物相,因此,复合材料的宏观物理、化学等性能能够得到保证。(2)原位合成的颗粒增强相与Al基体的界面清洁,为原子间结合,界面强度高。(3)原位合成的颗粒增强相相比外加颗粒尺寸可以更细小,并且容易在铝基体晶粒中分散,进而使得原位铝基复合材料的弹性模量、屈服强度以及摩擦磨损性能等显著提高。然而颗粒增强铝基复合材料在发展仍有两大问题有待进一步解决:(1)随着航空航天、海洋工程等高端领域的发展,对关键部位材料的强度和模量提出了更高的要求,传统的材料已无法满足这一要求;(2)增强颗粒与基体之间润湿性差导致材料残余应力较高,高残余应力复合材料构件在后续机加工过程中变形严重甚至开裂报废;为避免加工过程中残余应力引发构件开裂,高残余应力构件的机加工工艺被严格限制,这将降低构件的生产效率,增加生产成本。As a new breakthrough composite technology, the in-situ reaction synthesis technology has been widely valued by scholars at home and abroad. One of the most effective ways to industrialize aluminum matrix composites. The unique feature of the in-situ reaction preparation technology to synthesize particle-reinforced aluminum matrix composites is that the reinforced particles are formed in situ from the aluminum matrix by in-situ nucleation and growth through chemical reactions between components during the preparation process. Compared with the traditional aluminum matrix composites with external particles, the advantages of in-situ synthesized particle-reinforced aluminum matrix composites are as follows: (1) The in-situ self-generated reinforced particle phase is thermodynamically stable in the matrix, especially when the aluminum matrix composites are in When applied at a higher temperature, the reinforced particle phase will not decompose or transform into other phases, so the macroscopic physical and chemical properties of the composite material can be guaranteed. (2) The interface between the particle-reinforced phase synthesized in situ and the Al matrix is clean and interatomic, and the interface strength is high. (3) The in-situ synthesized particle-reinforced phase can be finer than the external particle size, and it is easy to disperse in the aluminum matrix grains, so that the elastic modulus, yield strength and friction and wear properties of the in-situ aluminum matrix composite are significantly improved. improve. However, there are still two major problems to be solved in the development of particle reinforced aluminum matrix composites: (1) With the development of high-end fields such as aerospace and marine engineering, higher requirements are put forward for the strength and modulus of materials in key parts. Traditional materials can no longer meet this requirement; (2) Poor wettability between reinforcing particles and the matrix leads to high residual stress of the material, and high residual stress composite components are severely deformed or even cracked and scrapped in the subsequent machining process; in order to avoid machining During the process, residual stress causes component cracking, and the machining process of high residual stress components is strictly limited, which will reduce the production efficiency of components and increase production costs.

对现有的技术文献和综述文献调研表明,目前主要通过大量的稀土元素合金化,颗粒复合强化,以及苛刻的热处理工艺来进一步提高材料的强度,降低材料的残余应力(如:专利CN102127665A,CN103627932A,CN103628007A)。然而,上述苛刻的工艺技术依然存在着以下的缺点和不足:(1)大量价格昂贵的稀土元素的使用,如Sc,Gd等,使材料的制造成本大幅提高,且力学性能提高不显著,且不能有效提高材料的模量,从而不能从根本上提高材料的刚度,降低材料残余应力。(2)大尺寸的增强颗粒有利于提高材料强度,分散性良好,但与基体难以润湿,缺陷较多。另外,从目前的增强机理分析,在颗粒体积分数相同的情况下,尺寸越小,增强作用越强,然而,颗粒尺寸减小的同时使得颗粒的比表面能增加,这样,增强颗粒为降低自身能量容易团聚在一起。(3)通过热处理来消除材料应力的同时往往伴随着强度的牺牲,消减幅度不大。The investigation of the existing technical literature and review literature shows that at present, the strength of the material is further improved and the residual stress of the material is reduced mainly through the alloying of a large number of rare earth elements, the composite strengthening of particles, and the harsh heat treatment process (such as: patent CN102127665A, CN103627932A , CN103628007A). However, the above-mentioned harsh process technology still has the following shortcomings and deficiencies: (1) the use of a large number of expensive rare earth elements, such as Sc, Gd, etc., greatly increases the manufacturing cost of the material, and the mechanical properties are not significantly improved, and The modulus of the material cannot be effectively improved, so the stiffness of the material cannot be fundamentally improved and the residual stress of the material cannot be reduced. (2) Large-sized reinforcing particles are conducive to improving the strength of the material and have good dispersibility, but it is difficult to wet the matrix and have many defects. In addition, from the analysis of the current reinforcement mechanism, in the case of the same particle volume fraction, the smaller the size, the stronger the reinforcement effect. However, the reduction of the particle size increases the specific surface energy of the particles. Energies tend to come together. (3) The elimination of material stress by heat treatment is often accompanied by the sacrifice of strength, and the reduction is not large.

发明内容Contents of the invention

本发明目的在于提供一种高强度、高模量原位铝基复合材料,该材料具有高强度、高模量和较低的应力。The purpose of the present invention is to provide a high-strength, high-modulus in-situ aluminum-based composite material, which has high strength, high modulus and low stress.

本发明另一目的是提供一种高强度、高模量原位铝基复合材料的制备方法,利用原位反应技术工艺制备二元陶瓷颗粒增强微/纳米铝基复合材料,实现原材料强度和模量的明显提升,同时具有较低的残余应力。Another object of the present invention is to provide a method for preparing high-strength, high-modulus in-situ aluminum-matrix composites, using in-situ reaction technology to prepare binary ceramic particle-reinforced micro/nano-aluminum-matrix composites to achieve raw material strength and mold The amount of significantly improved, while having a lower residual stress.

本发明为了实现其技术目的所采用的技术方案是通过Al-K2TiF6-K2ZrF6-KBF4反应体系,采用熔体直接反应法制备颗粒增强铝基复合材料,并加入微合金元素进一步提高材料性能。对制得的复合材料进行变形加工处理,最后通过热处理进行固溶强化,最终得到本发明的高强度、高模量原位铝基复合材料。The technical scheme adopted by the present invention in order to achieve its technical purpose is to prepare particle reinforced aluminum matrix composites by melt direct reaction method through Al-K 2 TiF 6 -K 2 ZrF 6 -KBF 4 reaction system, and add microalloying elements Further improve material performance. Deformation processing is carried out on the prepared composite material, and finally solid solution strengthening is carried out through heat treatment, so as to finally obtain the high-strength, high-modulus in-situ aluminum-based composite material of the present invention.

与现有制备技术相比,本技术方案的特征主要体现在成功的在Al-Zn-Mg-Cu超高强系铝合金中通过原位内生的方法引入二元陶瓷微/纳米增强颗粒,同时,通过添加稀土Y和Er来协同调控铝基复合材料的强度和塑性。本技术采用磁化学原位反应法制备的原位铝基复合材料,解决了Al-Zn-Mg-Cu超高强系铝合金模量低,外加法制备的复合材料润湿性差、内应力高等缺点。因此、本技术所制备的复合材料可广泛应用于航空航天、海洋工程等高端领域。Compared with the existing preparation technology, the characteristics of this technical solution are mainly reflected in the successful introduction of binary ceramic micro/nano reinforcement particles into the Al-Zn-Mg-Cu ultra-high strength aluminum alloy through the in-situ endogenous method, and at the same time , through the addition of rare earths Y and Er to synergistically regulate the strength and plasticity of Al matrix composites. This technology adopts the in-situ aluminum-based composite material prepared by the magnetochemical in-situ reaction method, which solves the shortcomings of low modulus of Al-Zn-Mg-Cu ultra-high-strength aluminum alloy, poor wettability and high internal stress of the composite material prepared by the external method. . Therefore, the composite material prepared by this technology can be widely used in high-end fields such as aerospace and marine engineering.

实现本发明的具体步骤如下:Realize the concrete steps of the present invention as follows:

(1)氟盐的准备:将反应所需的氟盐在干燥箱中烘干去除结晶水,随炉冷却后研磨并按比例称量,用铝箔包覆待用。(1) Preparation of fluoride salt: Dry the fluoride salt required for the reaction in a drying oven to remove crystal water, grind it after cooling in the furnace, weigh it in proportion, and wrap it with aluminum foil for use.

(2)原位微/纳米颗粒强化:将纯铝在中频坩埚式感应炉中进行熔炼,待温度升至反应温度后,将步骤(1)中已备好的氟盐放入坩埚中,并用石墨棒搅拌均匀,随后在电磁场作用下反应一定的时间,在基体中得到微/纳米TiB2和ZrB2颗粒,对获得的复合材料熔体进行精炼、除渣、除气,获得复合材料熔体并静置待用。(2) In-situ micro/nano particle strengthening: Melting pure aluminum in an intermediate frequency crucible induction furnace, after the temperature rises to the reaction temperature, put the fluorine salt prepared in step (1) into the crucible, and use The graphite rod is stirred evenly, and then reacted under the action of an electromagnetic field for a certain period of time to obtain micro/nano TiB 2 and ZrB 2 particles in the matrix, and the obtained composite material melt is refined, deslagged, and degassed to obtain a composite material melt And keep it aside.

(3)合金化:对步骤(2)所得的复合材料进行合金化。即依次向熔体内加入纯Zn,纯Cu,Al-Zr,Al-Mn,Al-Er和Al-Y中间合金,在电磁场作用下反应一定的时间,随后对熔体再次进行精炼、除渣、除气。随后将纯Mg加入熔体中,在一定的温度下反应一定时间,随后待温度降低到一定程度后在预热的铜模中浇注。(3) Alloying: Alloying the composite material obtained in step (2). That is to add pure Zn, pure Cu, Al-Zr, Al-Mn, Al-Er and Al-Y master alloys to the melt in turn, react for a certain period of time under the action of an electromagnetic field, and then refine and remove slag from the melt again , Degassing. Then add pure Mg into the melt, react at a certain temperature for a certain period of time, and then cast it in a preheated copper mold after the temperature drops to a certain level.

(4)均匀化处理:对步骤(3)制得的复合材料铸锭冷却后,进行均匀化处理,以此来消除组织偏析。(4) Homogenization treatment: after cooling the ingot of the composite material obtained in step (3), homogenization treatment is performed to eliminate structure segregation.

(5)变形加工处理:为了进一步提升复合材料强度,对步骤(4)得到的复合材料进行变形加工处理。(5) Deformation processing: In order to further improve the strength of the composite material, the composite material obtained in step (4) is subjected to deformation processing.

(6)热处理:将步骤(4)变形加工处理后获得的复合材料进行热处理,使强化相析出,实现复合材料的强化。(6) Heat treatment: performing heat treatment on the composite material obtained after the deformation processing in step (4), to precipitate the strengthening phase and realize the strengthening of the composite material.

步骤(1)中所述的氟盐为K2TiF6,K2ZrF6和KBF4,烘干温度为200-300℃,时间为90-180min。反应混合盐应采用工业纯级别,在球磨机上研磨得到200目以下的细粉,随后按照质量比K2TiF6:K2ZrF6:KBF4:=43:42:126,称取K2TiF6The fluorine salts described in step (1) are K 2 TiF 6 , K 2 ZrF 6 and KBF 4 , the drying temperature is 200-300°C, and the drying time is 90-180 min. The reaction mixed salt should be of industrial pure grade, ground on a ball mill to obtain a fine powder below 200 mesh, and then weigh K 2 TiF according to the mass ratio K 2 TiF 6 :K 2 ZrF 6 :KBF 4 :=43:42:126 6 ,

K2ZrF6,KBF4反应盐,其中KBF4过量50%。K2TiF6,K2ZrF6和KBF4的加入量为铝合金质量的10%-50%。K 2 ZrF 6 , KBF 4 reaction salt, wherein KBF 4 is in excess of 50%. The addition amount of K 2 TiF 6 , K 2 ZrF 6 and KBF 4 is 10%-50% of the mass of the aluminum alloy.

步骤(2)中氟盐与铝熔体的反应温度为840-880℃,反应时间为20-60min。控制励磁电流170-220A,电磁搅拌频率为5-15Hz,电磁搅拌时间为10-20min。所述的精炼、除渣和除气处理,目的是去除复合熔体中残留的熔渣、杂质和气体。所述的静置温度为750-800℃,静置的时间为1-2min。In the step (2), the reaction temperature of the fluorine salt and the aluminum melt is 840-880° C., and the reaction time is 20-60 minutes. Control the excitation current to 170-220A, the electromagnetic stirring frequency to 5-15Hz, and the electromagnetic stirring time to 10-20min. The purpose of the refining, deslagging and degassing treatment is to remove residual slag, impurities and gas in the composite melt. The standing temperature is 750-800° C., and the standing time is 1-2 minutes.

其中K2TiF6,K2ZrF6和KBF4与熔体的反应式为:Among them, the reaction formula of K 2 TiF 6 , K 2 ZrF 6 and KBF 4 with the melt is:

3K2TiF6+3K2ZrF6+12KBF4+20Al=3TiB2+3ZrB2+18KAlF4+2K3AlF63K 2 TiF 6 +3K 2 ZrF 6 +12KBF 4 +20Al=3TiB 2 +3ZrB 2 +18KAlF 4 +2K 3 AlF 6 ;

其中KAlF4与K3AlF6与铝的润湿性差,在步骤(2)除渣过程中需除去。Among them, KAlF 4 and K 3 AlF 6 have poor wettability with aluminum and need to be removed during the slag removal in step (2).

步骤(3)中所述的合金化,调整后使复合材料熔体中元素的质量百分比含量分别为Zn:8.0-10.0,Cu:1.2-2.6,Mg:1.8-2.8,Y:0.1-0.3,Er:0.1-0.3,ZrB2:0-10,TiB2:0-10,Si≤0.10,Fe≤0.15,Mn≤0.05,Cr≤0.04,其余为Al。加入纯Zn,纯Cu,Al-Zr,Al-Mn,Al-Er和Al-Y中间合金后的反应温度为720-780℃,反应时间为5-10min,电磁搅拌时间为3-5min,搅拌时控制励磁电流为170-220A,电磁搅拌频率为5-15Hz。所述的精炼、除渣和除气处理,目的是去除熔体中残留的熔渣、杂质和气体。加入纯Mg后的反应温度为680-700℃,反应时间为3-5min。铜模预热温度为200-250℃,最后的浇注温度为720士10℃。The alloying described in step (3), after adjustment, the mass percentage content of elements in the composite material melt is respectively Zn:8.0-10.0, Cu:1.2-2.6, Mg:1.8-2.8, Y:0.1-0.3, Er: 0.1-0.3, ZrB 2 : 0-10, TiB 2 : 0-10, Si≤0.10, Fe≤0.15, Mn≤0.05, Cr≤0.04, and the rest are Al. After adding pure Zn, pure Cu, Al-Zr, Al-Mn, Al-Er and Al-Y master alloy, the reaction temperature is 720-780°C, the reaction time is 5-10min, the electromagnetic stirring time is 3-5min, stirring When controlling the excitation current to 170-220A, the electromagnetic stirring frequency is 5-15Hz. The purpose of the refining, deslagging and degassing treatment is to remove residual slag, impurities and gas in the melt. The reaction temperature after adding pure Mg is 680-700° C., and the reaction time is 3-5 minutes. The preheating temperature of the copper mold is 200-250°C, and the final pouring temperature is 720±10°C.

步骤(4)中所述的均匀化处理参数为:自室温在1-2小时内升温至440-460℃,保温12-24小时,然后随炉冷却至室温。The homogenization treatment parameters described in the step (4) are: heating from room temperature to 440-460°C within 1-2 hours, keeping the temperature for 12-24 hours, and then cooling to room temperature with the furnace.

步骤(5)中所述的变形加工处理方式为挤压、锻造、轧制工艺中的一种或多种。特征参数控制为①:挤压:挤压温度为420-440℃,挤压比为20:1-5:1,挤压速度为5-10mm/s;②:锻造:锻造温度为400-450℃,变形量为50%-70%;③:轧制:轧制温度为420-440℃,轧制速度为5-15mm/s,每次下压量为0.5-2mm,总变形率为50-80%。The deformation processing method described in step (5) is one or more of extrusion, forging, and rolling processes. The characteristic parameters are controlled as ①: extrusion: extrusion temperature is 420-440°C, extrusion ratio is 20:1-5:1, extrusion speed is 5-10mm/s; ②: forging: forging temperature is 400-450 ℃, the amount of deformation is 50%-70%; ③: Rolling: the rolling temperature is 420-440°C, the rolling speed is 5-15mm/s, the amount of each pressing is 0.5-2mm, and the total deformation rate is 50 -80%.

步骤(6)中所述的热处理制度包括固溶和时效处理。固溶处理制度为自室温1-2小时内升至450-460℃,保温2-3小时,然后在0.5-1小时内升至470-480℃,保温2小时,随后在30-60℃水浴中淬火处理,淬火转移时间小于8秒;时效处理制度为自室温升至115-120℃,保温18-24小时后随炉冷却。The heat treatment regime described in step (6) includes solid solution and aging treatment. The solution treatment system is to rise from room temperature to 450-460°C within 1-2 hours, keep it warm for 2-3 hours, then rise to 470-480°C within 0.5-1 hour, keep it warm for 2 hours, and then put it in a water bath at 30-60°C Medium quenching treatment, the quenching transfer time is less than 8 seconds; the aging treatment system is to rise from room temperature to 115-120°C, keep warm for 18-24 hours and then cool with the furnace.

本发明具有下列优点和效果:The present invention has following advantage and effect:

①在电磁场作用下,反应生成的颗粒尺寸为微/纳米级,团聚现象明显改善,复合材料产率高,从而有利于提高所制备的复合材料的力学性能。①Under the action of the electromagnetic field, the size of the particles produced by the reaction is micro/nano scale, the agglomeration phenomenon is obviously improved, and the yield of the composite material is high, which is conducive to improving the mechanical properties of the prepared composite material.

②所需原材料来源广泛,成本低廉,有利于实现规模化生产,具有优异的经济效益和社会效益,应用前景好。② The required raw materials come from a wide range of sources and low cost, which is conducive to the realization of large-scale production, has excellent economic and social benefits, and has a good application prospect.

③与外加法相比,显著提高了增强颗粒与基体之间的润湿性,从而使制备的复合材料具有较低的残余应力。③ Compared with the external addition method, the wettability between the reinforced particles and the matrix is significantly improved, so that the prepared composite material has lower residual stress.

附图说明Description of drawings

附图用来对本发明做进一步说明,但不意味着对本发明保护范围的限制。The accompanying drawings are used to further illustrate the present invention, but are not meant to limit the protection scope of the present invention.

图1为本发明实施例的制备工艺流程图。Fig. 1 is the preparation process flowchart of the embodiment of the present invention.

图2是实施例1所述工艺条件下制备的复合材料的SEM图。从图中可以看出颗粒平均尺寸为80nm,且分布均匀。Fig. 2 is the SEM image of the composite material prepared under the process conditions described in Example 1. It can be seen from the figure that the average particle size is 80nm, and the distribution is uniform.

图3为实施例1所述工艺条件下制备得到复合材料中增强体颗粒的EDS图,显示包含Ti,Zr,B三种元素,即证明成功制备了TiB2和ZrB2颗粒。Figure 3 is the EDS image of the reinforcement particles in the composite material prepared under the process conditions described in Example 1, which shows that Ti, Zr, and B are included, which proves that TiB 2 and ZrB 2 particles were successfully prepared.

具体实施方式detailed description

下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方案和具体的操作过程,但本发明的保护范围不限于下述的实施例。Below the embodiment of the present invention is described in detail, present embodiment implements under the premise of technical solution of the present invention, has provided detailed embodiment and concrete operation process, but protection scope of the present invention is not limited to following implementation example.

实施例1:Example 1:

制备出增强颗粒体积分数为4vol.%的高强度、高模量原位铝基复合材料,其成分质量百分比为Zn:8.2,Mg:2.1,Cu:2.3,Mn:0.04,Y:0.2,Er:0.2,ZrB2:3.1,TiB2:4.2,Si<0.10,Fe<0.15,Cr<0.04,余量为Al。其具体方法为:A high-strength, high-modulus in-situ aluminum matrix composite material with a volume fraction of reinforcing particles of 4vol.% was prepared, and its composition mass percentages were Zn:8.2, Mg:2.1, Cu:2.3, Mn:0.04, Y:0.2, Er : 0.2, ZrB 2 : 3.1, TiB 2 : 4.2, Si<0.10, Fe<0.15, Cr<0.04, and the balance is Al. The specific method is:

将反应所需的氟盐(K2TiF6,K2ZrF6,KBF4)在干燥箱中烘干去除结晶水,烘干温度为250℃,时间为180min,随炉冷却后研磨至200目以下,随后按照质量比(K2TiF6:K2ZrF6:KBF4:=43:42:126)称取K2TiF6,K2ZrF6,KBF4反应盐,其中KBF4过量50%,混合均匀后用铝箔包覆待用。将纯铝在中频坩埚式感应炉中进行熔炼,待温度升至850℃后,用钳子将已备好的氟盐分批放入坩埚中,并用石墨棒搅拌均匀,先在电磁场作用下反应15min,其中控制励磁电流为200A,电磁搅拌频率为10Hz,再在无磁场作用下反应15min,整个反应过程中温度控制在840-880℃。对获得的复合材料熔体进行精炼、除渣、除气,随后静置待用。待温度降至780℃以下后即依次向熔体内加入纯Zn,纯Cu,Al-Zr,Al-Mn,Al-Er和Al-Y中间合金,先在电磁场作用下反应3min,其中控制励磁电流为200A,电磁搅拌频率为10Hz,再在无磁场作用下反应7min,整个反应过程中温度控制在720-780℃。对获得的熔体再次进行精炼、除渣、除气,随后静置待用。待温度降至700℃以下,加入纯Mg,反应5min,将温度升至720℃,浇注成铸锭。待铸锭冷却至室温后在450℃均匀化处理24h。将均匀化处理后的的铸锭加工成一定的轧制尺寸。将轧制块在420℃下保温10min,然后进行热轧,轧制速度为10mm/s,每次下压量为1mm,总变形率为68%,最终得到4mm厚的板材。对板材在450℃/2h+475℃/2h下进行双级固溶,随后在120℃/24h下进行T6单级时效处理。固溶处理制度为自室温1小时内升至450℃,保温2小时,然后在0.5小时内升至475℃,保温2小时,随后在50℃水浴中淬火处理,淬火转移时间小于8秒。时效处理制度为自室温升至120℃,保温24小时后随炉冷却。Dry the fluorine salts (K 2 TiF 6 , K 2 ZrF 6 , KBF 4 ) required for the reaction to remove crystal water in a drying oven at a temperature of 250°C for 180 minutes, cool in the furnace and grind to 200 mesh Next, weigh K 2 TiF 6 , K 2 ZrF 6 , and KBF 4 reaction salts according to the mass ratio (K 2 TiF 6 :K 2 ZrF 6 :KBF 4 :=43:42:126), wherein KBF 4 is in excess of 50% , mix well and wrap with aluminum foil for later use. Melt pure aluminum in an intermediate frequency crucible-type induction furnace. After the temperature rises to 850°C, put the prepared fluorine salt into the crucible in batches with pliers, stir evenly with a graphite rod, and react under the action of an electromagnetic field for 15 minutes. , where the excitation current is controlled to 200A, the electromagnetic stirring frequency is 10Hz, and then reacted for 15min without the action of a magnetic field, and the temperature is controlled at 840-880°C during the whole reaction process. Refining, deslagging and degassing are carried out on the obtained composite material melt, and then stand still for use. After the temperature drops below 780°C, add pure Zn, pure Cu, Al-Zr, Al-Mn, Al-Er and Al-Y master alloys to the melt in turn, and react under the action of an electromagnetic field for 3 minutes, in which the excitation is controlled The current is 200A, the frequency of electromagnetic stirring is 10Hz, and then react for 7 minutes without the action of magnetic field, and the temperature is controlled at 720-780°C during the whole reaction process. Refining, deslagging and degassing are performed on the obtained melt again, and then it is left standing for use. When the temperature drops below 700°C, add pure Mg, react for 5 minutes, raise the temperature to 720°C, and cast it into an ingot. After the ingot was cooled to room temperature, it was homogenized at 450°C for 24 hours. The homogenized ingot is processed into a certain rolling size. The rolling block was kept at 420° C. for 10 minutes, and then hot-rolled at a rolling speed of 10 mm/s, with a pressing force of 1 mm each time, and a total deformation rate of 68%, to finally obtain a plate with a thickness of 4 mm. The plate is subjected to two-stage solid solution at 450°C/2h+475°C/2h, followed by T6 single-stage aging treatment at 120°C/24h. The solution treatment system is to rise from room temperature to 450°C within 1 hour, hold for 2 hours, then rise to 475°C within 0.5 hour, hold for 2 hours, and then quench in a 50°C water bath, and the quenching transfer time is less than 8 seconds. The aging treatment system is to rise from room temperature to 120°C, keep warm for 24 hours and then cool with the furnace.

力学性能测试表明,经过轧制+热处理后该复合材料的抗拉强度为680MPa,屈服强度为650MPa,延伸率为6.5%,弹性模量为83GPa,残余应力为-52MPa。The mechanical performance test shows that the tensile strength of the composite material after rolling + heat treatment is 680MPa, the yield strength is 650MPa, the elongation is 6.5%, the elastic modulus is 83GPa, and the residual stress is -52MPa.

实施例2:Example 2:

制备出增强颗粒体积分数为5vol.%的高强度、高模量原位铝基复合材料,其成分质量百分比为Zn 9.8,Mg 2.2,Cu 1.5,Mn 0.03,Y:0.15,Er:0.25,ZrB2:3.8,TiB2:5.1,Si<0.10,Fe<0.15,Cr<0.04,余量为Al。余量为Al。其具体方法为:A high-strength, high-modulus in-situ aluminum matrix composite material with a volume fraction of reinforcing particles of 5vol.% was prepared, and its composition mass percentages were Zn 9.8, Mg 2.2, Cu 1.5, Mn 0.03, Y:0.15, Er:0.25, ZrB 2 : 3.8, TiB 2 : 5.1, Si<0.10, Fe<0.15, Cr<0.04, and the balance is Al. The balance is Al. The specific method is:

将反应所需的氟盐(K2TiF6,K2ZrF6,KBF4)在干燥箱中烘干去除结晶水,烘干温度为250℃,时间为180min,随炉冷却后研磨至200目以下,随后按照质量比(K2TiF6:K2ZrF6:KBF4:=43:42:126)称取K2TiF6,K2ZrF6,KBF4反应盐,其中KBF4过量50%,混合均匀后用铝箔包覆待用。将纯铝在中频坩埚式感应炉中进行熔炼,待温度升至850℃后,用钳子将已备好的氟盐分批放入坩埚中,并用石墨棒搅拌均匀,先在电磁场作用下反应15min,其中控制励磁电流为200A,电磁搅拌频率为10Hz,再在无磁场作用下反应15min,整个反应过程中温度控制在840-880℃。对获得的复合材料熔体进行精炼、除渣、除气,随后静置待用。待温度降至780℃以下后即依次向熔体内加入纯Zn,纯Cu,Al-Zr,Al-Mn,Al-Er和Al-Y中间合金,先在电磁场作用下反应3min,其中控制励磁电流为200A,电磁搅拌频率为10Hz,再在无磁场作用下反应7min,整个反应过程中温度控制在720-780℃。对获得的熔体再次进行精炼、除渣、除气,随后静置待用。待温度降至700℃以下,加入纯Mg,反应5min,将温度升至720℃,浇注成铸锭。待铸锭冷却至室温后在450℃均匀化处理24h。将均匀化处理后的的铸锭加工成一定的挤压尺寸。挤压温度为430℃,挤压比为5:1,挤压速度为5mm/s。对得到的挤压棒材在450℃/2h+475℃/2h下进行双级固溶,随后在120℃/24h下进行T6单级时效处理。固溶处理制度为自室温1小时内升至450℃,保温2小时,然后在0.5小时内升至475℃,保温2小时,随后在50℃水浴中淬火处理,淬火转移时间小于8秒。时效处理制度为自室温升至120℃,保温24小时后随炉冷却。Dry the fluorine salts (K 2 TiF 6 , K 2 ZrF 6 , KBF 4 ) required for the reaction to remove crystal water in a drying oven at a temperature of 250°C for 180 minutes, cool in the furnace and grind to 200 mesh Next, weigh K 2 TiF 6 , K 2 ZrF 6 , and KBF 4 reaction salts according to the mass ratio (K 2 TiF 6 :K 2 ZrF 6 :KBF 4 :=43:42:126), wherein KBF 4 is in excess of 50% , mix well and wrap with aluminum foil for later use. Melt pure aluminum in an intermediate frequency crucible-type induction furnace. After the temperature rises to 850°C, put the prepared fluorine salt into the crucible in batches with pliers, stir evenly with a graphite rod, and react under the action of an electromagnetic field for 15 minutes. , where the excitation current is controlled to 200A, the electromagnetic stirring frequency is 10Hz, and then reacted for 15min without the action of a magnetic field, and the temperature is controlled at 840-880°C during the entire reaction process. Refining, deslagging and degassing are carried out on the obtained composite material melt, and then stand still for use. After the temperature drops below 780°C, add pure Zn, pure Cu, Al-Zr, Al-Mn, Al-Er and Al-Y master alloys to the melt in turn, and react under the action of an electromagnetic field for 3 minutes, in which the excitation is controlled The current is 200A, the frequency of electromagnetic stirring is 10Hz, and then react for 7 minutes without the action of magnetic field, and the temperature is controlled at 720-780°C during the whole reaction process. Refining, deslagging and degassing are performed on the obtained melt again, and then it is left standing for use. When the temperature drops below 700°C, add pure Mg, react for 5 minutes, raise the temperature to 720°C, and cast it into an ingot. After the ingot was cooled to room temperature, it was homogenized at 450°C for 24 hours. The homogenized ingot is processed into a certain extrusion size. The extrusion temperature is 430° C., the extrusion ratio is 5:1, and the extrusion speed is 5 mm/s. The obtained extruded rods were subjected to two-stage solid solution at 450°C/2h+475°C/2h, followed by T6 single-stage aging treatment at 120°C/24h. The solution treatment system is to rise from room temperature to 450°C within 1 hour, hold for 2 hours, then rise to 475°C within 0.5 hour, hold for 2 hours, and then quench in a 50°C water bath, and the quenching transfer time is less than 8 seconds. The aging treatment system is to rise from room temperature to 120°C, keep warm for 24 hours and then cool with the furnace.

力学性能测试表明,经过轧制+热处理后该复合材料的抗拉强度为700MPa,屈服强度为680MPa,延伸率为5.5%,弹性模量为85GPa,残余应力为-45MPa。The mechanical performance test shows that the tensile strength of the composite material after rolling + heat treatment is 700MPa, the yield strength is 680MPa, the elongation is 5.5%, the elastic modulus is 85GPa, and the residual stress is -45MPa.

从上面的结果可以看到,本发明所述的高强度、高模量原位铝基复合材料在所述的制备工艺下可稳定的制备出抗拉强度超过680MPa、屈服强度超过650MPa、延伸率超过5.5%,残余应力小于60MPa且成本相对较低的高强度、高模量铝基复合材料,因而在航空航天、交通运输和兵器工业等领域存在很大的应用潜力。From the above results, it can be seen that the high-strength, high-modulus in-situ aluminum-based composite material of the present invention can be stably prepared under the described preparation process with a tensile strength exceeding 680MPa, a yield strength exceeding 650MPa, and an elongation It is a high-strength, high-modulus aluminum-based composite material with a residual stress of less than 60 MPa and a relatively low cost, so it has great application potential in aerospace, transportation, and weapon industries.

Claims (7)

1. the preparation method of a kind of high intensity, high-modulus in-situ Al-base composition, it is characterised in that comprise the following steps that:
(1) preparation of villiaumite:Villiaumite needed for reacting is dried in drying box removes the crystallization water, grinds and presses after furnace cooling Ratio weighs, and is coated with aluminium foil stand-by;
(2) micro-/ nano particle strengthening in situ:Fine aluminium is subjected to melting in intermediate frequency induction crucible furnace, treats that temperature rises to reaction After temperature, the villiaumite got ready in step (1) is put into crucible, and stirred with graphite rod, then in electromagnetic field effect The lower reaction regular hour, micro-/ nano TiB is obtained in the base2And ZrB2Particle, essence is carried out to the Composite Melt of acquisition Refining, slagging-off, degasification, obtain Composite Melt and set aside for use;
(3) alloying:Alloying is carried out to the composite obtained by step (2).Pure Zn, pure Cu are added into melt successively, Al-Zr, Al-Mn, Al-Er and Al-Y intermediate alloy, react the regular hour under electromagnetic field effect, then melt is entered again Row refining, slagging-off, degasification;Then pure Mg is added in melt, reacted at a certain temperature certain time, then treats that temperature drops It is low to a certain extent after poured into a mould in the copper mold of preheating;
(4) Homogenization Treatments:After composite ingot casting cooling made from step (3), Homogenization Treatments are carried out, are eliminated with this Microstructure segregation;
(5) deformation processing is handled:In order to further lift composite material strength, the composite obtained to step (4) becomes Shape working process;
(6) it is heat-treated:The composite obtained after the processing of step (4) deformation processing is heat-treated, separates out hardening constituent, it is real The reinforcing of existing composite.
2. a kind of high intensity, the preparation method of high-modulus in-situ Al-base composition as claimed in claim 1, its feature exist In the villiaumite described in step (1) is K2TiF6, K2ZrF6And KBF4, drying temperature is 200-300 DEG C, time 90- 180min.Reaction salt-mixture should use technical pure rank, on ball mill grind obtain the fine powder below 200 mesh, then according to Mass ratio K2TiF6:K2ZrF6:KBF4:=43:42:126, weigh K2TiF6, K2ZrF6, KBF4Reacting salt, wherein KBF4It is excessive 50%.K2TiF6, K2ZrF6And KBF4Addition be aluminium alloy quality 10%-50%.
3. a kind of high intensity, the preparation method of high-modulus in-situ Al-base composition as claimed in claim 1, its feature exist In the reaction temperature of villiaumite and aluminum melt is 840-880 DEG C, reaction time 20-60min in step (2), controls exciting current 170-220A, electromagnetic agitation frequency are 5-15Hz, and the electromagnetic agitation time is 10-20min;At described refining, slagging-off and degasification Reason, it is therefore an objective to remove the slag remained in compounding flux, impurity and gas, described dwell temperature is 750-800 DEG C, standing Time is 1-2min.
4. a kind of high intensity, the preparation method of high-modulus in-situ Al-base composition as claimed in claim 1, its feature exist In the alloying described in step (3), the mass percentage content that element in Composite Melt is made after adjustment is respectively Zn: 8.0-10.0, Cu:1.2-2.6, Mg:1.8-2.8, Y:0.1-0.3, Er:0.1-0.3, ZrB2:0-10, TiB2:0-10,Si≤ 0.10, Fe≤0.15, Mn≤0.05, Cr≤0.04, remaining is Al;Add pure Zn, pure Cu, Al-Zr, Al-Mn, Al-Er and Al- Reaction temperature after Y intermediate alloys is 720-780 DEG C, reaction time 5-10min, and the electromagnetic agitation time is 3-5min, stirring When control exciting current 170-220A, electromagnetic agitation frequency is 5-15Hz;Described refining, slagging-off and degassing processing, it is therefore an objective to Remove slag, impurity and the gas remained in melt;The reaction temperature added after pure Mg is 680-700 DEG C, reaction time 3- 5min.Copper mold preheating temperature is 200-250 DEG C, and last pouring temperature is 10 DEG C of 720 scholar.
5. a kind of high intensity, the preparation method of high-modulus in-situ Al-base composition as claimed in claim 1, its feature exist In the Homogenization Treatments parameter described in step (4) is:440-460 DEG C is warming up within 1-2 hours from room temperature, is incubated 12-24 Hour, then cool to room temperature with the furnace.
6. a kind of high intensity, the preparation method of high-modulus in-situ Al-base composition as claimed in claim 1, its feature exist In the deformation processing processing mode described in step (5) is extruding, forged, the one or more in rolling mill practice.Characteristic parameter Control as 1.:Extruding:Extrusion temperature is 420-440 DEG C, extrusion ratio 20:1-5:1, extrusion speed 5-10mm/s;②:Forging Make:Forging temperature is 400-450 DEG C, deflection 50%-70%;③:Rolling:Rolling temperature is 420-440 DEG C, mill speed For 5-15mm/s, each volume under pressure is 0.5-2mm, total deformation rate 50-80%.
7. a kind of high intensity, the preparation method of high-modulus in-situ Al-base composition as claimed in claim 1, its feature exist In the heat treating regime described in step (6) includes solid solution and Ageing Treatment;Solution treatment system is within room temperature 1-2 hours 450-460 DEG C is risen to, is incubated 2-3 hours, 470-480 DEG C is then risen within 0.5-1 hours, 2 hours are incubated, then in 30- Quenching Treatment in 60 DEG C of water-baths, quenching shift time are less than 8 seconds;System of ageing treatment is to rise to 115-120 DEG C from room temperature, insulation Furnace cooling after 18-24 hours.
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